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Test Facility Engineering

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Test Facility Engineering

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We are a multi-sector engineering group that renders planning, design, construction and operational services in the transportation, building, automotive, energy and environment industries. We have a portfolio of projects developed in more than 20 countries during the last 30 years.

As a group that is committed to progress, we are interested in contributing to the improvement of the countries where we operate. Our philosophy is based on the fact that design and construction are inseparable, and that the application of a deep knowledge of each of them is fundamental to the success of any project.

GPO is a multidisciplinary Engineering and

Architecture Group with

global presence and local nature

Engineering

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In the world

Current Offices

International Project Activity

Business Representation Offices

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GPO offers engineering and architecture services during all the developing stages of a project: planning, design, construction and operation.

Both the national and international growth of the company, together with the change in our clients’ needs, which widens every day, has led us to broaden the reach of our services and meet new challenges. As a result, we have classified our activity areas into five markets: Transportation, Building, Automotive, Energy and Water.

Each sector has its own strategies and objectives, although all of them are interrelated to to offer a comprehensive service which allows working in all disciplines and geographical areas and provides exceptional solutions to complex problems. We optimize investments, while making our public and private clients’ investment processes as efficient as possible.

Industrial PlantsLogistic CentersGenerationIndustrial Processes

RoadsTunnelsRailwayPortsAirportsBus Rapid Transit

Unique ArchitectureFacilitiesHealth CareFacility Management

Test TracksLaboratoriesTest BenchesRacing Circuits

IrrigationSupplySewerage NetworksTreatment Plants

TRANSPORTATION

BUILDING

AUTOMOTIVE

ENERGY

WATER

Utilities Operation and Maintenance Rolling stock Technical Consultancy and Security Infrastructure

RAILWAY SYSTEMS

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Planning

Design

Construction

Operation

Feasibility StudiesTerritorial PlansFunctional StudiesEnvironmental Impact AssessmentOperational StudiesConceptual DesignsStrategic Planning

Transportation System PlanningUrban PlanningNeeds Assessment and Traffic StudiesFeasibility and ProfitabilityTechnical, Environmental and Energy AuditsGeological - Geotechnical - Environmental StudiesLand Aquisition & Resettlement

Preliminary DesignDetailed DesignAudits

Procurement & TenderingToR DraftingLicense Management

Technical AssistanceAs-built ProjectsConstruction ManagementWorks SupervisionHealth and Safety CoordinationEnvironmental Management

Project MonitoringPrivate ConsultingInstitutional ConsultingAnalysis of RegulationsConcession SystemConcession Contests

Inspection & ControlPreservationTechnical Reports

AuditsInfrastructure ManagementMaintenance

Services for each Stage of the ProjectProject Stages

Technical AuditsDue DilligenceFeasibility StudiesRisk ManagementStrategic Planning

Programme ManagementConsultant SelectionCost ManagementPlanning Management

Facilities ManagementOperation Stage

Construction Management (GIC)Project MonitoringQuality ContrastRisk ManagementCommissioningManagement ControlAvailability Concession ControlDelivery and Guarantee Period

Services

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AutomotiveGPO’s Test Facility Engineering (TFE) Department is specialized

in offering engineering and project management services for test facility design and construction in the automotive and

motorcycle industry, large engines, official certification centers and universities.

Our services include: master planning, feasibility studies, technical audits, benchmarking, detailed design, bidding

process, construction supervision and project management, among others. We design engine and vehicle test benches,

NVH and EMC chambers, fatigue & safety tests rings, e-motor and battery test beds, etc.

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Engineering and project management services for the design and construction of testing facilities of:

• Combustion engines (automotive, gen-sets and marine applications)

• Electric motors and hybrid powertrains

• Conventional and special vehicles

• Transmissions and powerpacks

• Components and systems

SERVICES

• Concept Studies• Technical Audits• Benchmarking• Feasibility and Financial Studies• Master Plan• Preliminary and Detailed Design• Executive Project• Procurement Services• Licences and Permits • Project Management on site• Technical Assistance during the construction

R&D QualityControl

End of Line

Certification

Test Facility Engineering

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Projects of Special Laboratories & Proving Grounds

R&D Endurance Certification

Emissions NVH Altitude

EMC Fatigue Crash

Climatic

Components

& Systems

Brakes &

Wheels

Electronic Aerodynamic

Fuels & Lubs

Proving

Grounds

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Methodology

TFE Related Services

Consultancy

Basic Engineering

Advance Engineering

Technical Support

Project Management

Site Management

1 Concept

2 PreliminaryDesign

3 DefinitiveDesign

4 ExecutiveDesign

6 Start-up

7 Follow through

8 Close-out

5 Procurement

The methodology used by TFE Department in GPO fits the needs of our clients at every stage of the test facility

creation process and then delivers the value and proven experience taken from the concept and design of the

facility until the implementation takes place.

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Proving Grounds Rae BarellyKanpur, India

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive TechnologyFinal User: NATRIP*, Government of India

ManesarDelhi, India

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive TechnologyFinal User: NATRIP*, Government of India

*NATRIP: National Automotive Testing and R&D Infrastructure ProjectIndia

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ChennaiChennai, India

PunePune, India

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive

TechnologyFinal User: NATRIP, Government of India

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive

TechnologyFinal User: NATRIP, Government of India

SilcharDholchora,

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive TechnologyFinal User: NATRIP, Government of India

IndoreIndore, India

Service: Preliminary Design and Detailed DesignCustomer / Main Contractor: IDIADA Automotive TechnologyFinal User: NATRIP, Government of India

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Automobile R&D Technical CenterChongqing, China

Automobile Design CenterChongqing, China

Service: Master Plan for a tenderCustomer / Main Contractor: Chongqing Changan Automobile CO, Ltd.

Service: Architecture Design for a tenderCustomer / Main Contractor: Chongqing Changan Automobile CO, Ltd.

GPO in consortium with IDIADA and AVL submitted a Master Plan of the new technical center for research and development of the automobile company CHANGAN. The technical proposed center occupies over 60 hectares, including laboratories, offices areas, common areas and space for test tracks. With a unique architectural concept, inspired by a crankshaft, GPO designed the nearly 320,000 m2 of built up area, comprising the complex and including all the facilities required by CHANGAN.

China

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R&D Technical Center for motorcyclesJiangmeng, China

Proving Ground CenterEast of China

Service: Detailed DesignCustomer / Main Contractor: ApicomFinal User: Da Chang Jiang - Haojue, Jiangmeng

Service: Preliminary Design and Detailed Design

Customer / Main Contractor: IDIADA Automotive Technology

Final User: China Automotive Technology and Research Center (CATARC)

Winter Test CenterInner Mongolia, China

Service: Preliminary DesignCustomer / Main Contractor: IDIADA Automotive Technology

Final User: Regional Government

GPO was hired by IDIADA to develop the engineering of a test track center specifically for the testing of engines at very low

temperatures (over ice and treated snow). This center is located north of the Republic of China, in an area where temperatures

don’t exceed -30 degrees at least three months out of the year. The center consists of an area of tracks on permanent soil, for

testing ground handling, braking, ramps, off-road, and urban driving simulations, an area of tracks over ice in artificial lakes,

and over 5,000 sq. m. of attached buildings.

China

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GPO has specialized in engineering and project management services for the design and construction of Automobile Test Centers in different countries. These technical centers and proving grounds for vehicles

have laboratories, test tracks and specialized facilities designed to test R&D, quality control, end of line and homologation, designed for the automotive industry, heavy-duty engines (naval, aeronautical, generators,

etc.), Universities and R&D centers.

Test tracks for ADAS (Advanced Driving Assistance Systems)South Korea

Service: Preliminary DesignCustomer / Main Contractor: IDIADA Automotive Technology

Final User: University - Research Center

Proving Ground and Technical CenterSouth Korea

Service: Detailed DesignCustomer / Main Contractor: IDIADA Automotive TechnologyFinal User: Confidential Customer

South Korea

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Proving Ground and FacilitiesTarragona, Spain

Service: Preliminary Design, Detailed Design and Construction Supervision of seveeral tracks and facilitiesCustomer / Final User: IDIADA Automotive Technology

IDIADA Proving Ground is located in Albornar (Tarragona, Spain) and has a total surface of more than 914 acres. The Proving Ground includes several testing tracks, fully equipped laboratories and facilities dedicated to the development of engineering, testing and certification of vehicles. GPO carried out the construction design and the project management for several facilities.

NVH Laboratory

Comfort Track Dynamic Platform Wet Handling Track

Wet Handling Track Workshops

Spain

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R&D Test Facility for Automotive Components

Helmond, Netherlands

Service: Master Plan and Detailed DesignCustomer / Main Contractor: Apicom

Final User: Benteler Engineering Services

Netherlands

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Colombia

Vehicle Homologation Center (VHC)Colombia

Service: Feasibility and Financial Study and Preliminary DesignCustomer / Main Contractor: World BankFinal User: Colombia Ministry of Environment

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Engine Test Cells for DurabilityAraras, Brazil

Service: Detailed DesignCustomer / Main Contractor: ApicomFinal User: Federal Mogul

Brazil

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Fiat Power Train Technologies (FPT) is part of Fiat holding, which includes all the activities related to transmission systems and propulsion sets and gives service to Fiat Auto, Iveco Engines and Fiat Research Centre.

FPT invested in Cordoba factory by introducing new lines of process for the production of larger diesel engines in order to supply both CNH (Case New Holland) and Iveco. For each end of line, it was required to implant an engine test bed, one of which was the object of this project. The HD Engine Test Bed was set up to measure the diesel engine emissions. It was constructed a new building to house it, as well as an outer platform to locate the new utilities (refrigeration and combustible equipments), from which the new engine test cells received their power demand.

Project of implantation of a Heavy Duty Engine Test Cell and its auxiliary installationsCórdoba, Argentina

Service: Detailed DesignCustomer / Main Contractor: ApicomFinal User: FPT (Córdoba)

Argentina

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Wet Handling Track at IDIADA Complex. Catalonia, Spain

Barcelona | Headquarters

C/ Aragó 390, 5ª

08013 Barcelona

T+34 932 470 069

[email protected]

www.gpogroup.com

COPYRIGHT © GPO GROUP 2016This publication is owned by GPO GROUP and should not be copied, reproduced or transmitted in any form or by any means, either in whole or in part without prior written consent of GPO GROUP.

SPAINBarcelona Tel. (34) 932 470 069 [email protected]

Madrid Tel. (34) 915 357 407 [email protected]

USA New York Tel. (1) 212 598 9010 [email protected]

BRAZIL São Paulo Tel. (55) 11 3333-2125 [email protected]

COLOMBIA Bogotá Tel. (57) 300 329 80 94 [email protected]

PERU Lima Tel. (51) 1 447-2877 [email protected]