CONVEYOR MAINTENANCE AND CARE PROCEDURES

CUSTOMER: Kerry Ingredients - ORDER NUMBER: CZ000588 OUR REF.: CMH1869 DATE ORDERED: January 2011 DESCRIPTION: Passare Process Modifications CONSTRUCTION: Stainless Steel

PRODUCT: Filled Plastic Bottles

ELECTRICAL CONTROLS: Supplied Separately

2

INDEX SECTION NUMBER DESCRIPTION 1 Certificate of Incorporation 2 Maintenance procedures General care and preventive maintenance 3 Recommended spares list 4 Electrical Drawings

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START UP AND MAINTENANCE PROCEDURE 1. Following instruction and initial start up, ongoing inspection: a. Belt tracking should be inspected by a competent person and re-adjusted if required as product may affect belt tracking and consequently drastically reduce belt life. 2. After 1 - 2 weeks of operation. a. Check all nuts and bolts etc. and tighten as required. b. Check belt Tension and adjust if necessary. 3. After 4 - 6 weeks of operation. a. Check Drive chain tensioner, re-adjust if necessary. b. Check drive chain. Oil and adjust if necessary. c. Check all nuts and bolts etc. and tighten as required. 4. After 6 months of operation. a. Check all the above items. b. Check oil from gear motor unit and top up if necessary. 5. After 12 months of operation a. Check all the above items. b. Drain oil from gear motor unit and replace with clean oil. c. Check all bearings for signs of wear and replace if required. NOTE: Bearings are sealed for life type and need no maintenance, Except for annual inspection for signs of wear.

GENERAL CARE AND PREVENTATIVE MAINTENANCE It will be beneficial to the trouble free running of the conveyor to carry out a planned monthly inspection to the general description below: Slacken off the belt tension and lift the belt, brush out from the bed surface any dust and debris that may have collected there. Next check around the rollers for any debris, which may cause belt-tracking problems and remove it. Inspect all bearing faces for dust and debris and remove. When completed re-tension the belt Always check and re-adjust the belt tracking as necessary. The instructions and information provided by this manual are intended for use by persons with technical engineering skills, at their own discretion and risk. Since certain conditions of product use are outside our control, we make no warranties, expressed or implied and assume no liability in connection with the use of this information other than those mentioned in our standard terms and conditions.

SPARESKERRY FPASSARMECHAN

DRAWN:ITEM

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18

S LIST CMH1869FOODS; TENBUR

RE PROJECT NICAL ITEMS

: IH QTY CODE/RE

1 Modular B2 Sprockets1 Roller 2 Air Knife 1 Bearing 1 Bearing 1 Motor

15m Slat Chai1 Idler 1 Sprocket1 Bearing

1 Bearing 1 Bend Set1 Motor

RY WELLS ISS Iss

DATE: 14.09.2EF. DESCRIBelt PP-PP-Ms M-TTB S

2”ø Stain AK654/1

30mmø S30mmø SSEW Eu

in UP880TKZ12 30mZ12 30m30mmø S

30mmø St 90 degre

SEW Eu

SUE: A FIRST

sue

2010 CHECPTION.

M-TTB 154 B ModSprocket Z36 B&Knless Steel Roller 000 Twin Rear EnStainless Steel FlStainless Steel Flrodrive SA47/T DK450 Slat Chain

mmø Bore Idler mmø Bore & Key SStainless Steel Fl

Stainless Steel Flee Bend Set 610¢ rodrive SA47/T D

ISSUE.

CKED:

dular Belt 8,500mmK 30mmø

ntry Air Knife anged Bearing Clanged Bearing Op

DRS71M4 0.55kW

Sprocket Modified anged Bearing Cl

anged Bearing Op Rad. Green

DRS71M4 0.55kW

DATE:

m

losed End Cap pen End Cap

W 48rpm Class F 3

to Drawing 1869-losed End Cap

pen End Cap

W 48rpm Class F 3

A

0mmø

-703902

0mmø

APPROVED: DATE: PART N 1869-70 1869-70 1869-70 1869-70 1869-61 1869-61 1869703 1869-70 1869-70 1869-70 1869-61

1869-61 1869-70 1869703

NUMBER 3911 3912 396 393 5622 5652

3921 390 3901 3902 5622

5652 3951

3921

SPARESKERRY FPASSARELECTR

DRAWN:ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

S LIST CMH1869FOODS; TENBUR

RE PROJECT ICAL TEMS

: IH QTY SUPPLIE

1 Panel 1 Backplate1 Isolator 1 Breaker1 Breaker1 Breaker1 Breaker1 Breaker1 Contacto1 Contacto4 Relay 1 Light 1 Light Bod1 E Stop H2 Contact2 LED 3 Contact2 Push But2 Push But2 Button 3 Pot 1 Transform1 Inverter 1 Inverter 1 Inverter 3 Pot 1 Sensor 1 Reflector1 Cable

RY WELLS ISS Iss

DATE: 14.09.2ER. DESCRI

Sarel S/Se Sarel To

TelemecGerin 63Gerin 10Gerin 5AGerin 4AGerin 6A

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TelemecTelemec

dy Telemecead Telemec

TelemecTelemecTelemec

tton Telemectton Telemec

TelemecTelemec

mer WED TraMitsubishMitsubishMitsubishRS PoteIFM Sen

r ReflectorIFM Stra

SUE: A FIRST

sue

2010 CHECPTION. S Enclosure 800x suit above enclos

c 63A Isolator incl 3A Circuit Breaker0A Circuit BreakerA Circuit Breaker A Circuit Breaker A Circuit Breaker c Contactor c Contactor c Relay MY4 c/w Bc White LED Pilot c Pilot Lamp Bodyc E Stop Head c 1 N/O Body & Coc LED c 1 N/C Body & Coc Red Stop Buttonc Green Start Buttoc E.Stop Station c Operating Head ansformer 415/24hi Inverter .4kW hi Inverter .75kW hi Inverter 15kW ntiometer sor r

aight Portable Cab

ISSUE.

CKED:

x600x250mm sure Neutral & Earth T

r r

Base Light Head

y

ontact

ontact on

for Pot VAC-200va

ble 20m Long

DATE:

Terminal

AAPPROVED: DATE: PART N NSYS3X NSYNM VCCF3 C60HC3 C60HC1 C60HC1 C60HC1 C60HC2 LC1-K06 LC1-D32 MY4/24V ZB4 BV0 ZB4 BVB ZB4 BS5 ZB4 BZ1 ZB4 B3 ZB4 BZ1 ZB4 BA4 ZB4 BW XALK17 ZB4 BD9 FR-D720 FR-D720 FR-F740 812-853 OG0032 E20005 EVC177

NUMBER X8625 86

363 110 105 104 206 610B7 210B7 VAC 013 B1 54 101

102 4

W33 4 922

0S-025-EC 0S-042-EC 0-00310-EC

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