AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS www.sunilm.com

www.sunilm.com

VISION & CAMThe vision system makes it possible to view the insertion hole center, with a high degree of precision. It precisely controls the height inside each terminal hole of the PCB through an excellent, high-speed four wheel monolithic cam system.

FUNCTION FOR DETECTION OF INCORRECT PCB DIRECTION FLOW Detects incorrect PCB flow with the vision system after the PCB moves onto the plate.

FUNCTION FOR PCB ALIGNMENT CORRECTIONDetects the fiducial mark, once the PCB moves onto the plate, and correctly adjusts the coordinate system, which is relevant for insertion.

OTHER FUNCTIONS FOR COORDINATE REVIEW AND CORRECTIONReviews all PCB holes and adjusts its exact location according to coordinates.

* INSERTION TOOL ANTI-DAMAGE This system prevents damage to the tools head by impacts between the insertion tool and cutter. It also detects objects that are caught in the cutter or its die.

2030

ALARM AIRMAIN AIR

MONITOR

RB2015

CDQ2WA63-75DCM-A73

RB2015

CDQ2WA63-75DCM-A73

WSC20

NOCD

ROLMOTOR

EEPS

SPEED

CONT

ROTOMLORT

NOCD

ROLMOTOR

EEPS

SPEED

CONT

ROTOMLORT

S6IO6GXS6DA3B

PA2015PA2015

LMK20L

CDQ2WA63-75DCM-A73

177 177

540

832

1948

1345

2100

1552

900

1746

LMEFM25UU

LMEFM25UU

D5C-1DAO

( )

()

A

WSC20WSC20

WSC20 WSC20

WSC20

WSC20

Max 230

177 177

2100

337

1345 1008

832

2177

650

432

1746

LMEFM25UU

LMEFM25UU

2030

ALARM AIRMAIN AIR

MONITOR

RB2015

CDQ2WA63-75DCM-A73

RB2015

CDQ2WA63-75DCM-A73

WSC20

NOCD

ROLMOTOR

EEPS

SPEED

CONT

ROTOMLORT

NOCD

ROLMOTOR

EEPS

SPEED

CONT

ROTOMLORT

S6IO6GXS6DA3B

PA2015PA2015

LMK20L

CDQ2WA63-75DCM-A73

177 177

540

832

1948

1345

2100

1552

900

1746

LMEFM25UU

LMEFM25UU

D5C-1DAO

( )

()

A

WSC20WSC20

WSC20 WSC20

WSC20

WSC20

Max 230

177 177

2100

337

1345 1008

832

2177

650

432

1746

LMEFM25UU

LMEFM25UU

()

Headquarters and Factory#3-10, Horim-Dong, Dalseo-Gu, Daegu, 704-240, KoreaTEL : 82-53-587-2323 FAX : 82-53-587-2321

SeoulGyeonggi Branch OfficeSin-Dong, Yeongtong-Gu, Suwon, Gyeonggi-Do, 443-390, KoreaTEL : 82-31-695-6240 FAX : 82-31-695-6243

2601T2-10E TEL : 86-21-64260830 64260829 FAX : 86-21-64260848

Contact us

VISION & CAMvisionPCB

PCB PCBVISIONPCB

PCB PCB MARK

PCB

*

: AI-03 : +CAM : 99.97%/ : 220V/50-60Hz : 2100()2177()1552() : 1,736kg()PCB : ()/()PCB : 300()200()()PCB : 90030 : : Vision Gerber&/ : 5.0kg/600N/Min : 0.02() : 0.23/()PCB : 3.5 : : : PC PLCPCB : : PCB : PCB : 1.6~2.0 : X : 300 Y : 200 : 21()Table : 22.5/ : 30~70% : 10~35 : Windows XP : ++() : : 1() : 0.2 : DD ()- : UPS : : 2.5 ()

STANDARD FEATURES

Excellent insertion speed with less sound Follow-up service and reliability through a verified PLC Excellent durability and repetition at a high degree of

precision on the X-Y table with an LM Guide Actuator

Improved durability and reduced noise through the use of a monolithic high strength frame

Improved degree of precision at the PCB support position with cam technology on the back-up plate

AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS

www.sunilm.com

PLCLM Guide ActuatorX-YPCBPCB

PCB

PCBPCBPCB

BACK-UP PLATE

Theback-upplateworkswellwithalargesizePCB.

TheplatecarvedinisliedoneuponanotherbeneathPCB,immobilizingitinordertokeepthePCBfrombeingdamagedandstopterminalpinfromleaningtoonesideonitslevelwhileinsertingterminalsonthePCB.

Off

HEAD & CAM WHEEL

Intheservo-offmode,theheadandcamareoperatedmanually.

DDMotor

TURNTABLE

TheDDmotor,whichislocatedinthecenterofthetable,preventsbacklashandhelpstostabilizetableturning.Asaresult,themotordecreaseserrortoleranceduringoperation.

,,

ALL-IN-ONE 4-WHEEL CAM SYSTEM HEAD

The all-in-one four-wheel cam structure prevents unnecessary adjustments or problems, ensures durability with the minimum friction surface, and allows prompt replacement of consumable parts.

PLC

ACCURATE SYSTEM CONTROL AND DATA MANAGEMENT

All systems of the AI-03 are controlled by the PLC. The management software, based on the computers GUI, creates various settings. During operation, the PLC guarantees stability and the software maximizes convenience through continuous monitoring of data.

PCB & Fuse