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At the forefront of ductwork manufacturing technology and air conditioning

Diplocks Way, Hailsham, East Sussex BN27 3JF Tel: 01323 845492 Email: [email protected] Online: www.esgroup.co.uk

Innovative

Technology

Manufacture

Engineer

Quality

Install

E&S Heating & Ventilation Ltd has been operating since 1972 providing ductwork contracting services to the construction industry, and we pride ourselves on being at the forefront of ductwork manufacturing technology and investment. We offer Galvanised, Flameshield Fire-Rated and Stainless Steel ductwork manufacture, associated equipment selection along with procurement, installation, insulation, testing and commissioning for air handling systems.

E&S has the capability of offering a complete airside package direct to management and main building contractors, as well as the traditional sub-contract to services contractors.

We are licensed to offer Flameshield, a market-leading fire-rated ductwork system.

Responding to the needs of our clients is a fundamental part of E&S’s philosophy. The service we provide is comprehensive, innovative and flexible. Our engineers can understand and anticipate the client’s changing requirements, and, working closely with the client, we are able to offer innovative ideas and solutions based on our many years of experience in the ductwork industry. With a firm commitment to training, technology and continuous improvement, E&S strives to achieve the best engineering solution whilst maintaining consistently high standards of manufacture and installation.

About Us

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Services

At E&S Heating & Ventilation Ltd, we offer a range of services, including manufacture of ventilation ductwork products, efficient and top-quality installation and contracting based out of our fully staffed contracting office. Our surveying, estimating, draughting, planning and buying departments are all based at the same premises as our factory in East Sussex. We are proud to embrace new technologies, stringent training and quality assurance along with a full-service, hands-on approach to project management.

Installation

E&S Heating & Ventilation Ltd continues to benefit from a loyal and committed staff, none more so than the site team. All of our projects are allocated a resident supervisor. To supplement our site teams, E&S employ sub-contract labour. These installation crews have worked in partnership with us for many years and are fully conversant with both our own and industry standards, and are fully trained and certificated on relevant plant and tools. We pride ourselves on 100% of our installation teams being SkillCarded under the CSCS scheme.

Our supervisors all hold current certificates, SSSTS and are first aid trained. They are responsible for ensuring that we plan ahead for our installation crews, ensuring efficient and safe progress is made on site. We are committed to running a safe site and providing a safe work environment, and to those ends carry out daily activity briefings, safety inspections and audits on a regular basis. Working safely is of paramount importance with E&S and is considered throughout the entire lifecycle of the project.

E&S is confident that the same high standards of installation are maintained from the first section of ductwork we install down to the last grille we level in.

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Contracting

At the heart of E&S Heating & Ventilation Ltd is a fully staffed contracting office which houses surveying, estimating, draughting, planning and buying departments, all based at the same premises as our production workshop.

Our Contracts Director leads the Project Management Team.

The day-to-day engineering, administration and development of each project is handled by one of our experienced Project Managers who, with an allocated team of engineers, draughtsmen and surveyors, will respond to the demands of the construction programme and clients’ requirements from its site base. (When a project is run from our Hailsham office, the Project Engineer and/or draughtsmen will attend site as necessary to represent our company at both progress and coordination meetings, carry out site surveys and meet with the client as required.)

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Manufacture

E&S Heating & Ventilation Ltd is very proud of our in house manufacturing capability across the range of our product portfolio. Our factory, in East Sussex, manufactures uniquely for our business and we produce all of the sheet metal ductwork requirements for our projects.

Galvanised Ductwork

Since 2000, we have employed an innovative system which allows straight ductwork sections and fittings to be produced with a continuous girth flange formed from the parent material of the duct itself. The inherent strength of the flange gives the full range within DW144 of J2-J6, all with BSRIA certification. Non-piercing technology enables metal-to-metal joints to be achieved with zero leakage without the use of sealants or degradation of the galvanising on the sheet steel, which occurs using other methods such as spot welding. In addition, the smooth internal surface of the duct reduces the areas for bacteria to thrive.

This enables us to guarantee 50% of permitted leakage on low-pressure and 75% of permitted leakage on medium-pressure installed systems against the standard allowances set out in the HVCA DW/143 publication, conserving fuel and power and allowing better sustainability of the ductwork systems. This, together with the reduction in raw materials used, reduces the environmental impact of our activities as much as practically and economically possible, both now and over the years to come.

Our manufacturing operation is set up to minimise activities on site, ensuring a quick and efficient installation. We are able to reduce the number of deliveries to the site as our ductwork is prefabricated using interconnected flanges bolted together using a four-bolt system. We ensure that all items such as support rods and bearers are pre-cut in the factory and delivered to site with all other components as a complete package.

At E&S, we have the technology and ability to provide ductwork systems outside of the pressure ranges within DW144, examples of which are extract systems designed with a negative pressure or up to 2000pa, 750pa being the maximum in DW144.

Flameshield Fire-rated Ductwork

Flameshield fire-rated ductwork is a enhanced gauge non-coated ductwork system made from galvanised sheet metal on dedicated machinery, which enables the system to withstand fire tests to BS476 Part 24 and BS5588 Part 9 without the need for additional spray applied to the external surface. No spray means no curing time, allowing Flameshield fire duct to be produced on an even quicker turnaround from drawing production through to manufacture and delivery.

Flameshield’s non-coated system is also easily recyclable whereas other, coated products have to be disposed of in a controlled manner. Coating products are made from mined materials, require energy and water for application and cleaning, heat for drying and produce waste by-products. This has a negative impact of the environment. The estimated carbon reduction by using Flameshield

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is, therefore, very significant when compared to other coated, fire-rated ductwork systems. Flameshield’s non-coated system requires none of the above which greatly reduces its impact on the environment both now and in the future.

All of your fire-rated ductwork needs can be met with a cost-competitive, modern, clean, environmentally friendly product which has no susceptibility to coating damage whilst being transported or installed. The product requires no on-going maintenance once installed, is aesthetically pleasing and has good turnaround times all year round.

Non-coated

2 Hour Insulation

4 Hour Stability

4 Hour Integrity

Tested by BRE

LPCB Certification

Stainless Steel Ductwork

Stainless steel ductwork is a specialist product used primarily in laboratory, pharmaceutical, process and nuclear settings.

E&S are experienced high volume manufacturers of gas tight stainless steel ductwork, and our dedicated stainless steel fabrication bay has recently undergone significant investment, including high definition plasma cutter and automated welding machinery.

We have refined our manufacturing process to achieve an exceptionally high standard of quality by focusing on automation. Those ductwork components that can’t be welded by machine are welded by our highly skilled team of welders.

Due to the sensitive nature of these markets, we are unable to share specific project details. However for further information please contact us.

Approved by LCPB against BS476 Part 24

Certified by LPCB against ISO 9001

Red Book Acceptance

Certified as an Installer against LPS 1531

Full Member ASFP

Environmentally Friendly

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Environmental

E&S Heating & Ventilation Ltd is committed to the continual improvement of our environmental performance. We are conscious that we have an impact on our environment both during our works and then during the life of the project, our CGF ductwork reduces leakage and if considered early enough in the design, smaller plant can be selected. The Flameshield fire-rated ductwork is manufactured without the need for coating and is therefore more sustainable.

We minimise our environmental impact by setting clear objectives and regularly monitoring our performance against them. We aim to ensure that the environmental impact of our activities is as low as practically and economically possible.

Quality

E&S Heating & Ventilation Ltd is dedicated to quality and continuous process improvement. Providing our clients with a high quality ductwork service is the key drive for our whole team for each and every project. Our responsibility is to ensure that through our established quality management system, the level of quality provided by E&S matches or exceeds our customers’ expectations.

At E&S we are committed to ensuring that our customers’ requirements are fully understood and are courteously and appropriately satisfied by providing the right solution.

Corporate Social Responsibility

E&S Heating & Ventilation Ltd actively support and get involved in our projects’ CSR agendas. We support several local schools in their projects, competitions and career events. E&S also supports and contributes to the local town councils Hailsham in Bloom scheme.

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Health & Safety

Ensuring the health & safety of our employees is at the heart of how we work at E&S Heating & Ventilation. We believe that both our manufacturing and installation activities must be carried out in a safe way thereby insuring the health and wellbeing of our employees, contractors and members of the public.

We are all responsible for the day to day safety of ourselves and those we work with, however overall responsibility sits within the management team. Like all our other systems the key to great safety performance is a continuous improvement culture challenging old practices and looking for new and better safer ways to work.

Training & Development

E&S Heating & Ventilation Ltd views the training and development of its staff as fundamental to the future of our business and a key to success. We are fully committed to supporting the continuous learning and development of our people and employing and developing a workforce that reflects the diverse society in which we live.

For our site team, we recognise the importance of formal skills certification. Our site supervisors all hold as a minimum NVQ Level 3 in ductwork installation, SSSTS, IPAF, PASMA, First Aid at Work and various manual handling equipment certifications. We insist 100% CSCS skillcard standard for both our own directly employed team and our subcontract labour providers.

We are keen to develop the skills of our technical and commercial teams and recognise the importance of both structured learning and on-the-job training.

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Projects

E&S Heating & Ventilation Ltd provides ductwork solutions to building projects of all sizes and across a range of sectors. Collected here and on the project cards enclosed are a few select projects representing a range of our most notable works.

123 Victoria Street

Drapers Gardens

North Middlesex University Hospital

Olympic Stadium

O2 Entertainment District

American Express, Brighton

The Tunbridge Wells Hospital at Pembury

Islington Academy of Media Studies

O2 Arena

Southmead Hospital, Bristol

Brunel Eastern Gateway Building

Wimbledon Centre Court Refurb

Westfield Shopping Centres, Stratford

St Bartholomew’s Hospital, Phase 1

Dagenham Park School, Essex

Media Centre, Olympic Park, Stratford

Emirates Stadium

COMMERCIAL PROJECTS

Case Study: 123 Victoria Street

Client: M J Lonsdale Ltd

Value: £1.1m

Programme: 9 months

Consultant: Hoare Lea

E&S Heating and Ventilation Ltd were engaged to provide a traditional ductwork subcontract, providing galvanised and Flameshield fire rated ductwork for the fast track refurbishment of this iconic 1980’s building in central London. The project comprised a full shell & core and Category A fit out utilising fan coil units on this MACE led project for Land Securities.

Case Study: Westfield Shopping Centres, Stratford

Client: Westfield Shopping Centres Ltd

Value: £7.3m

Programme: 18 months

Consultant: Norman, Disney, Young

E&S Heating and Ventilation Ltd were initially awarded the entire fire rated ductwork package of works at the WSC Stratford adjacent to the Olympic Park. E&S were responsible for the provision of all Flameshield fire rated ductwork together with the installation of the associated free-issue equipment.

During the currency of the contract based on the success of the initial phase of works, E&S were awarded the additional fire rated car park ventilation package of works following a period of successful negotiation. Working together with Flaktwoods we were responsible for the design of the jet fan system and the associated main car park supply and extract system.


Case Study: American Express, Brighton

Client: NG Bailey Ltd

Value: £1.1m


Consultant: Hoare Lea

E&S Heating and Ventilation Ltd were awarded the galvanised and Flameshield fire rated ductwork package from NG Bailey Ltd who were in turn contracted by Sir Robert McAlpine to provide all of the mechanical and electrical services for the new European Headquarters and Data Centre for American Express in Brighton within the confines of their existing site. The project was subject to a number of technical challenges during the construction phase which were all successfully overcome, including the site’s proximity to the main seafront, the restricted and confined nature of the site adjacent to the main Brighton Police Station and much social housing. The project included a full Category A fit-out and E&S contributed to the final co-ordination solution to ensure all of the required ductwork was successfully positioned around the services.

Case Study: Drapers Garden

Client: NG Bailey Ltd

Value: £2.2m

Programme: 9 months

Consultant: Foggo & Partners

E&S Heating and Ventilation Ltd has provided all the galvanised and fire rated ductwork systems at this 14 storey fan coil air conditioned new office development in the heart of the city. The development comprised a full shell & core and Category A fit-out to all areas providing a high standard Company Headquarters.

COMMERCIAL PROJECTS

Case Study: St Bartholomew’s Hospital, Phase 1

Client: Skanska Integrated Projects Ltd

Value: £2.6m


Consultant: Troup, Bywaters & Anders

This complete airside package was undertaken for the Skanska Integrated Project Team who are responsible over a 10 year period for the refurbishment and development of The Barts and The Royal London Hospitals. The project presented a number of challenges given the relatively small site footprint and the very high density of building services and also the obstacles presented of an off-site distribution centre in order to minimise disruption in the local area and the operation of the existing hospital.

Case Study: North Middlesex University Hospital

Client: Bouyges UK Ltd

Value: £1.5m


Consultant: Faber Maunsell

E&S Heating and Ventilation Ltd undertook the galvanised and the Flameshield fire-rated ductwork installation at the new regeneration project, together with the procurement of all in-line ventilation equipment. We worked closely in partnership with our client to reduce the timeframe for ductwork deliveries, often drawing, manufacturing and delivering within two weeks of receipt of construction information. This was fast track PFI project and has provided a significant improvement to hospital services in North London.

HEALTHCARE PROJECTS

Case Study: Southmead Hospital, Bristol

Client: Carrillion with M&E management by Crown House Technologies Ltd

Value: £2.1m

Programme: 2 years

Consultant: DSSR

E&S Heating and Ventilation Ltd were contracted to provide galvanised, Flameshield fire-rated, PVC and Stainless Steel ductwork for the ward blocks of this new district general hospital built on the outskirts of Bristol. Whilst remote from our Hailsham, East Sussex base, our team successfully delivered this large ventilation project, led the co-ordination exercise and engineered a well-received final result. This was only the 2nd hospital in the country to have benefited from the provision of single bedroomed wards with en suite facilities providing a high degree of attendant care for patients.

Case Study: The Tunbridge Wells Hospital at Pembury

Client: Crown House Technologies Ltd

Value: £3.7m


Consultant: DSSR

E&S Heating and Ventilation Ltd were contracted to provide galvanised, Flameshield fire-rated and PVC ductwork for this new district general hospital built just outside Royal Tunbridge Wells, Kent. This new facility replaced the existing antiquated hospital comprising separate Victorian buildings and individual Nissan huts. E&S were responsible for providing all of the specialist ventilation to operating theatres, treatment rooms and other support areas. This was the first hospital in the country to have benefited from the provision of single bedroomed wards with en suite facilities providing a high degree of attendant care for patients.


HEALTHCARE PROJECTS

Case Study: Olympic Stadium

Client: Team Stadium (Sir Robert McAlpine)

Value: £3m


Consultant: Buro Happold

E&S Heating & Ventilation Ltd were engaged to provide a full airside package to the iconic Olympic Stadium on the Olympic Park in Stratford East London. As well as the provision of all the galvanised and Flameshield fire rated ductwork E&S were responsible for the co-ordination and final plant selection and procurement of the associated ventilation equipment together with the provision of thermal insulation and commissioning. The project team had to overcome the significant security and delivery issues of working on the Olympic Park along with the additional security measures included in the design to protect VIP’s, athletes and the general public during the games.

Case Study: Media Press Centre, Olympic Park, Stratford

Client: Skanska Rashleigh Weatherfoil

Value: £1.5m



E&S Heating & Ventilation Ltd were contracted to provide galvanised and Flameshield fire rated ductwork for this new build media centre on the Olympic Park in Stratford. The building incorporated a large number of modules, constructed off site where ductwork was installed by ourselves working alongside the module manufacturers. The building was designed to cater for the large number of international journalists and the associated TV crews who used the facilities during the currency of the Olympic Games.

Case Study: Emirates Stadium

Client: Sir Robert McAlpine

Value: £3.7m



E&S Heating & Ventilation Ltd was responsible for a full airside package for the new Arsenal football stadium. The development provides a 60,000 all seater stadium with 150 executive boxes, over 900 WC’s, catering and concession facilities all of which are served by 180 supply and extract systems.

SPORT & LEISURE PROJECTS

Case Study: Wimbledon Centre Court Refurb

Client: Skanska Rashleigh Weatherfoil

Value: £2.4m


Consultant: Back of House Foreman Roberts, Centre Court Roof ME Engineers

E&S Heating & Ventilation Ltd was contracted to provide both galvanised and fire-rated ductwork services to the back of house refurbishment and innovative new retractable roof. The back of house refurbishment presented a number of challenges to upgrade existing facilities providing office, retail, media and corporate entertainment venues within the confines of the existing structure. The new closing roof was used to great acclaim for the first time in the 2009 Championships providing a fully air-conditioned space on court. Our engineering team worked closely with both our client and the consultant to provide a concealed installation of a large amount of ductwork and associated equipment within the Centre Court roof.

Case Study: O2 Arena

Client: Emcor Engineering Ltd

Value: £2.94m


Consultant: ME Engineers

Within the redevelopment of the Millennium Dome, E&S Heating & Ventilation Ltd provided the ductwork services as a traditional sub-contractor to the M&E contractor. Our works included the manufacture and installation of the 2m diameter ringmain ductwork within the steel frame of the Arena roof. E&S were also responsible for providing ventilation services to the concession areas within the Arena and met a very demanding programme.

Case Study: O2 Entertainment District

Client: Sir Robert McAlpine

Value: 3.14m


Consultant: ME Engineers

E&S Heating & Ventilation Ltd provided the full airside package for the shell & core on all six buildings working directly for the builder Sir Robert McAlpine.


SPORT & LEISURE PROJECTS

Case Study: Brunel Eastern Gateway Building

Client: Crown House Technologies

Value: £200k

Programme: 9 months

Consultant: Hurley Palmer Flatt

E&S Heating & Ventilation Ltd were contracted to provide galvanised and Flameshield fire-rated ductwork for this new build university building. E&S contributed to the co-ordination of the building services to accommodate the unusual architectural shape of the building which included study areas and lecture theatres.

Case Study: Dagenham Park School, Essex

Client: Crown House Technologies Ltd

Value: £300k

Programme: 9 months

Consultant: Alford, Hall, Monohan, Morris

E&S Heating & Ventilation Ltd were contracted to provide galvanised and Flameshield fire-rated ductwork for the upgrade of this comprehensive school in London as part of the Building Schools of the Future programme. The existing facilities which were in some areas beyond their reasonable life span were replaced alongside new ventilation systems which were provided to the new build areas.

Case Study: Islington Academy of Media Studies, London

Client: Balfour Beatty Engineering Services Ltd

Value: £200k


Consultant: Building Design Partnership

E&S Heating & Ventilation Ltd were contracted to provide galvanised and Flameshield fire-rated ductwork for both the new build areas and the refurbishment of this school in London as part of the Building Schools for the Future programme.

EDUCATIONAL PROJECTS

tel: email: online - e s group · to withstand ﬁre tests to bs476 part 24 and bs5588 part 9...

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