tecnomatix scada - mplo · 2020. 8. 19. · • factorylink (tecnomatix scada) provides real time...

Copyright © Siemens AG 2008. All rights reserved.Copyright © Siemens AG 2008. All rights reserved.

Digital Manufacturing

FactoryLink Tecnomatix SCADA

PRESENTED BY: KeeKwang, Lee FactoryLink Product Manager

© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Shop Floor Production

Equipment Status

Inventory Levels/Alarms

Process Parameters

Line Speed

Line Stop Alarm

Production Counts



Shop Floor is Unique

• 1000’s of variables

• No one can physically see all the values at the same time

• Machine status, line speed, inventory counts are all changes constantly

• Individual machine status for operator information is critical

• Efficiency and Quality are directly related to the visibility of the Shop Floor as a whole

• This world is happening in



Operators View

• Commonly 1 machine/operator

• Sometimes proprietary HMI screens from equipment vendor

• Machine Status

• Alarm and messages

• Process trends

• Real time feedback of machine activity

• Commonly known as, “Islands of Automation”



Managing Automation Today

• Managers need “big picture” view

• What is the status of all machines, all lines in real time

• What is the instant reading of production rates

• What alarms are affecting the production output



Visibility and Control Tools

• HMI = Human Machine Interface

• SCADA = Supervisory Control and Data Acquisition

• Support of UGS JT files for 3D – Files from SolidEdge, Autocad, NX and others

• Full suite of 2D drawing tools

• Animations to reflect actual position, values and activity of Shop Floor devices and machines

• Ability to affect machines or process by sending new inputs to devices



Visibility and Control



Alarm Management

• Alarm on various conditions– On/Off/Tgl, Hi and Low, Rate of Change, Time delayed

• Alarm message variable based on process values

• All client stations share common alarm list– Can be filtered to local area or function of interest

• Sorted by group, priority, time and status

• Operator annotations for each alarm instance

• Alarm messages emailed to cell phones or computers

• All history stored in database for advanced reporting and analysis



Alarms in Action



Trending

• Graphical analysis of time-based data

• Unlimited logged values can be mapped to 64 or more simultaneous pens

• Pan, zoom and statistical views of data

• Compressed logging techniques save disk space without loosing analytical information



Trending in Action



Other SCADA features

• Recipe management via standard databases– Oracle, SQLServer, DB2 and others

• Native protocol drivers for major vendors– Allen-Bradley, Siemens, Schneider, GE, others

• Connectivity via OPC, XML, OLE, DDE, and other standards

• Hot redundant servers, auto failover clients

• Traceability MES for automated environments



FactoryLink is Unique

• Patented event-drive architecture

• All real time data stored

in RAM

• Each task is individual process

• Public API called PAK

• Highly scalable

• Multi-core/multi-CPU ready architecture



Data in action

Change State Bits

…0000000000000000…

Change State Bits

…1111111111111111…

Change State Bits

…1101101011101111…

Change Wait Bits

…0010010100010000…



Performance and Scalability

• Open Software Bus (aka: Kernel)– Maximum: 40M t/s, Real-world 5.8M t/s (3GHz CPU)

– Limited by CPU and tasks managing the data

• Actual Applications:– 4.5 Million tags – Ford POSMON

– Planned 3.5 Million tags/200k alarms – Heathrow Airport

– >1000 PLC/RTU, >1M tags – Phillips Petroleum



Data Analysis – Manufacturing Portal

• Web based reporting and analysis tools

• Expandable reports leveraging Portal tools and security

• User defined views and filters

• Predefined reports useful out of the box



Manufacturing Portal



Shop Floor is Real Time

• FactoryLink (Tecnomatix SCADA) provides real time solutions for monitoring and control of critical manufacturing processes and provides data to the MES system for Traceability.

• Siemens Manufacturing Portal provides data analysis tools to optimize plant operations

• Siemens Services can help you architect and design your world-class Production Management solution.

<End of Introduce>


Siemens PLM SoftwareCopyright © Siemens AG 2008. All rights reserved.

Production Management

FactoryLink Case Studies

PRESENTED BY: KeeKwang, Lee FactoryLink Product Manager



Seat Manufacturer

• JIT (just in time) storage and sequencing of seat set storage

• Seat sets delivered from manufacturing

• Seat sets stored (3 cranes, 875 positions)

• Data base information on part number, date, slot

• 42 count sequence electronically delivered from OEM

• Simultaneous picking of oldest seat sets to delivery sequence conveyor



Crane and Conveyor Controls



Current Inventory Reports



Heavy Equipment Manufacturer

• Diesel Injector manufacturing line– Multiple customers including internal group sales

• Allen-Bradley PLC controls for tray movement and RFID reads

• Custom Robot driver (test station)

• 8 cells– 2 are manned HMI plus data gathering

– 6 are without HMI, data gathering only

– All data saved via Oracle



Solution Architecture



Manufacturing Layout

Base NozzleBody Armature Final Assembly

Test Station

Bar Code Unload

Rework

Pallet 1

Pallet 2



Key Functions

• Conveyor control and alarming

• Multiple part numbers on same line

• RFID tracking of trays

• Component serial number and lot tracking

• Test data logging to Oracle

• Pass/fail based on customer specification

• Long-term spec report for each injector



Test Station



Final Test



Unload to Pallet



Steel Processing Facility

• Galvanize and galvanneal steel

• Process 482,000 tons of steel each year

• FactoryLink user since 1998

• Capture data every 50 feet of coil– 70 values from 20 process locations (total of 5500 values per coil)

– 185 process values recorded every 10 minutes

• Upload data to local SQL data base and then to Oracle

• Also download coil processing recipe from Oracle to PLC’s



Solution Architecture



Line Overview



Coil Tracking

tecnomatix scada - mplo · 2020. 8. 19. · • factorylink (tecnomatix scada) provides real time...

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