technology provider of machine tools calibration and repair … · 2020. 7. 20. · qc20- w...

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Business Unit Technology Business Line Precision Machinery DKSH Technology Pte. Ltd. 625 Lorong 4 Toa Payoh #03-00, Singapore 319519 Phone +65 6274 1222, Fax +65 6273 1503 www.dksh.com.sg Provider of machine tools calibration and repair services

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Page 1: Technology Provider of machine tools calibration and repair … · 2020. 7. 20. · QC20- W telescoping ballbar system The QC20-W system draws on Renishaw's many years of experience

Business Unit

Technology

Business Line

Precision Machinery DKSH Technology Pte. Ltd.625 Lorong 4 Toa Payoh #03-00, Singapore 319519 Phone +65 6274 1222, Fax +65 6273 1503www.dksh.com.sg

Provider of machine tools calibration and repair services

Page 2: Technology Provider of machine tools calibration and repair … · 2020. 7. 20. · QC20- W telescoping ballbar system The QC20-W system draws on Renishaw's many years of experience

QC20- W telescoping ballbar system

The QC20-W system draws on Renishaw's many years of experience with ballbar testing and offers significant performance and operational benefits:•Bluetoothwirelesstechnologyensuresno wire handling issues, closed door operation and reduced possibility for system damage•Newhardwareandsoftwarewhichallows a "partial arc" (220°) test. This gives you greater test flexibility including • ImprovedZaxistesting • Testswhereaxistravelislimited(typically Z-axisonmachiningcentresandXaxis on lathes) • Abilitytotest3planesfromasingleset up, using "partial arc" tests for 2 of the tests and present a "volumetric analysis"•Fasterdatareadingforenhancedanalysis

Renishaw calibration solutions

Linear measurement accuracy is assured +/- 0.5 ppm thanks to a precision stabilized laser source and accurate environmental compensation. Readings can be taken at up to 50 kHz, with a maximum linear measurement speed of 4 m/s and a linear resolution of 1 nm, even at maximum speed. All measurement options (notjust linear) are based on interferometric measurements, giving confidence in the accuracy of the data recorded.

XL-80 laser measurement system (+/-0.5 ppm, 4.0 m/s performance)

Calibration service provider works faster and smarter to create more revenueWhy Calibrate?•Reducescrap,improvemachineaccuracy and keep your machine tool in specification•Reducehourstomechanicallyaligna machine.Afteranalignmentorcrash,the machine should always be calibrated•Calibratethekinematicparametersofthe Tool Center Point (TCP) to enhance your machine•Marketcalibratedmachinestocustomers

•MakefulluseofyourControl'scapabilities. Often, we find many machines with empty compensationtables.Machineowners should utilize their Controller's capabilities to increase machine accuracy and prevent unnecessary wear•Regularcalibrationswillhelptorecognize abnormal wear and tear so problems can be addressed and managed•Endcustomerrequirement

•Accuratemachinessavemoney•Calibrationsallowusageoftheentire working volume of the machine, not just a "sweet spot" that you know is accurate within the volume•Increasedcapability,accuratemachines allow you to take on more precise work that you may not have been able to handle before a calibration

Calibration service request formTorequestforcalibrationservices,pleasefilluptheformbelow:

Contact information

Company name Phone/mobile

Email Office phone

Address Zip/postalcode

Service information

Machinestatus UpDown

Modelnumber Serial number

Descriptionofproblem

For more information, please contact our Tech Support:

DKSHTechnology Pte LtdRichmond GohCalibration Specialist 625 Lorong 4 Toa Payoh #03-00, Singapore 319519

Service hotline +65 6643 6837 Mobile+6596663892Fax +65 6273 [email protected]

Benefits of laser verification of machines•Increasemachineuptime•Improvemachineperformance•Provetheperformanceofyourmachines•Increaseyourmachinemanufacturing capabilities•Complywithqualityassurance procedures and standards•Provideaprofessionalmaintenanceservice

±0.5 ppm Certified linear measurement accuracy over the full range of environmental operating conditions

1 nm Linear resolution (even at max. velocity)

4 m/s Maximumtravelvelocity

7 seconds Between each automatically updated environmental compensation

50 kHz Dynamiccapturerate

80 m Linear range as standard

System performance specifications

Compactandlight •Handlingandfixingonmachinecanbeachievedsinglehandedweight •Easy,costeffectivetransportation •Clearanceissuesonmachineminimised

Flexible mounting •Canbeconfiguredtoallowfitmenttoawidervarietyofrotarytables,lathesandothersystem rotary axes than existing rotary calibrators •Simplerandquickersetup

Wireless operation •LithiumbatteriesandBluetooth® communications give truly wireless operation •Providesforeasierandquickersetupandavoidsissueswithtrailingcables,eliminating the safety hazard these create

Integratedtarget •Factorysetalignmenttobaseunitminimisesalignmentandresultingmeasurementoptics errors

Built in alignment •Simpleoptics-to-laser'alignmentaid'tohelpminimisemeasurementerrors.Opticstargets adjustmentsmadeviasoftwareprovidesquickerandsaferworkingfortheoperator

Autocalibration •Pre-measurementcalibrationcyclecompensatesforremainingangularalignmenterrorsandpre-testcycles •Testoverrunsamplingdetectsandsetsaxisdirectionsenseandaxisfeedrate

UseofRenishaw •Providesahighintegrity,non-contactreferencemeasurement,remotefromtheaxissystem under test

Traceability •AllXR20-Wsystemsarecalibratedanddeliveredwithtraceablecertification

Servo controlled •Rotaryaxismeasurementspeedsforlargerangles(>5°)ofupto10rpmdrive •Usesunique,integratedrotaryencodertechnology

Newdata •Enablesquickerandmoreconsistenttestsetuptogivefastertestresultswithcollection software increased confidence

Features and benefits

Competitor

ºC

Acc

ura

cy p

pm

Renishaw XL-80

System linear measurement accuracy vs. environmental temperature

Renishaw XL-80

Competitor

ºC

Acc

ura

cy p

pm

Material normalisation accuracy at 10 ppm/ºC

on small test circle and high feed rates•Enhancedsoftware includes many new features for extended testing and greater ease of use