technology provider of machine tools calibration and repair … · 2020. 7. 20. · qc20- w...
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Precision Machinery DKSH Technology Pte. Ltd.625 Lorong 4 Toa Payoh #03-00, Singapore 319519 Phone +65 6274 1222, Fax +65 6273 1503www.dksh.com.sg
Provider of machine tools calibration and repair services
QC20- W telescoping ballbar system
The QC20-W system draws on Renishaw's many years of experience with ballbar testing and offers significant performance and operational benefits:•Bluetoothwirelesstechnologyensuresno wire handling issues, closed door operation and reduced possibility for system damage•Newhardwareandsoftwarewhichallows a "partial arc" (220°) test. This gives you greater test flexibility including • ImprovedZaxistesting • Testswhereaxistravelislimited(typically Z-axisonmachiningcentresandXaxis on lathes) • Abilitytotest3planesfromasingleset up, using "partial arc" tests for 2 of the tests and present a "volumetric analysis"•Fasterdatareadingforenhancedanalysis
Renishaw calibration solutions
Linear measurement accuracy is assured +/- 0.5 ppm thanks to a precision stabilized laser source and accurate environmental compensation. Readings can be taken at up to 50 kHz, with a maximum linear measurement speed of 4 m/s and a linear resolution of 1 nm, even at maximum speed. All measurement options (notjust linear) are based on interferometric measurements, giving confidence in the accuracy of the data recorded.
XL-80 laser measurement system (+/-0.5 ppm, 4.0 m/s performance)
Calibration service provider works faster and smarter to create more revenueWhy Calibrate?•Reducescrap,improvemachineaccuracy and keep your machine tool in specification•Reducehourstomechanicallyaligna machine.Afteranalignmentorcrash,the machine should always be calibrated•Calibratethekinematicparametersofthe Tool Center Point (TCP) to enhance your machine•Marketcalibratedmachinestocustomers
•MakefulluseofyourControl'scapabilities. Often, we find many machines with empty compensationtables.Machineowners should utilize their Controller's capabilities to increase machine accuracy and prevent unnecessary wear•Regularcalibrationswillhelptorecognize abnormal wear and tear so problems can be addressed and managed•Endcustomerrequirement
•Accuratemachinessavemoney•Calibrationsallowusageoftheentire working volume of the machine, not just a "sweet spot" that you know is accurate within the volume•Increasedcapability,accuratemachines allow you to take on more precise work that you may not have been able to handle before a calibration
Calibration service request formTorequestforcalibrationservices,pleasefilluptheformbelow:
Contact information
Company name Phone/mobile
Email Office phone
Address Zip/postalcode
Service information
Machinestatus UpDown
Modelnumber Serial number
Descriptionofproblem
For more information, please contact our Tech Support:
DKSHTechnology Pte LtdRichmond GohCalibration Specialist 625 Lorong 4 Toa Payoh #03-00, Singapore 319519
Service hotline +65 6643 6837 Mobile+6596663892Fax +65 6273 [email protected]
Benefits of laser verification of machines•Increasemachineuptime•Improvemachineperformance•Provetheperformanceofyourmachines•Increaseyourmachinemanufacturing capabilities•Complywithqualityassurance procedures and standards•Provideaprofessionalmaintenanceservice
±0.5 ppm Certified linear measurement accuracy over the full range of environmental operating conditions
1 nm Linear resolution (even at max. velocity)
4 m/s Maximumtravelvelocity
7 seconds Between each automatically updated environmental compensation
50 kHz Dynamiccapturerate
80 m Linear range as standard
System performance specifications
Compactandlight •Handlingandfixingonmachinecanbeachievedsinglehandedweight •Easy,costeffectivetransportation •Clearanceissuesonmachineminimised
Flexible mounting •Canbeconfiguredtoallowfitmenttoawidervarietyofrotarytables,lathesandothersystem rotary axes than existing rotary calibrators •Simplerandquickersetup
Wireless operation •LithiumbatteriesandBluetooth® communications give truly wireless operation •Providesforeasierandquickersetupandavoidsissueswithtrailingcables,eliminating the safety hazard these create
Integratedtarget •Factorysetalignmenttobaseunitminimisesalignmentandresultingmeasurementoptics errors
Built in alignment •Simpleoptics-to-laser'alignmentaid'tohelpminimisemeasurementerrors.Opticstargets adjustmentsmadeviasoftwareprovidesquickerandsaferworkingfortheoperator
Autocalibration •Pre-measurementcalibrationcyclecompensatesforremainingangularalignmenterrorsandpre-testcycles •Testoverrunsamplingdetectsandsetsaxisdirectionsenseandaxisfeedrate
UseofRenishaw •Providesahighintegrity,non-contactreferencemeasurement,remotefromtheaxissystem under test
Traceability •AllXR20-Wsystemsarecalibratedanddeliveredwithtraceablecertification
Servo controlled •Rotaryaxismeasurementspeedsforlargerangles(>5°)ofupto10rpmdrive •Usesunique,integratedrotaryencodertechnology
Newdata •Enablesquickerandmoreconsistenttestsetuptogivefastertestresultswithcollection software increased confidence
Features and benefits
Competitor
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Acc
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Renishaw XL-80
System linear measurement accuracy vs. environmental temperature
Renishaw XL-80
Competitor
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Acc
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pm
Material normalisation accuracy at 10 ppm/ºC
on small test circle and high feed rates•Enhancedsoftware includes many new features for extended testing and greater ease of use