technology of coating resins pigments and inks industries

8/16/2019 Technology of Coating Resins Pigments and Inks Industries

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TECHNOLOGY OF COATINGS, RESINS, PIGMENTS & INKS

INDUSTRIES

INTRODUCTION

•

Resins•Architectural paints

•Powder coatings

•Automotive coatings

•Feng Shul

•Creating homes

•Resins

•onomer modi!ications

•Changes in vegeta"le oil and !att# acid component

SIP$% AND &UIC' %T(OD FOR T(% O$%CU$AR )%I*(T DISTRI+UTION

STUDI%S OF A$$ ACR,$ICS AND ST,R%N%ACR,$IC %U$SION PO$,%RS

•Outcome o! approach

•St#rene acr#lic emulsion

•Signi!icant o"servations

•Allacr#lic emulsion

%FF%CT OF ODIFICATION )IT( CARDANO$ FORA$D%(,D% R%SIN ON T(%

&UA$IT, OF RU++%R S%%D OI$ AND ITS A$',DS AS +IND%RS IN SURFAC%COATIN*S

•Ph#sico chemical Properties o! ru""er seed oil

•Ph#sico chemical properties o! commercial CNS$

•%-perimental procedure

•a.or Fatt# acid components o! RSO

•Preparation o! the al/#ds Preparation o! cardanol!ormaldeh#de 0CF1 resins 0resoles1

•odi!ication o! RSO and its al/#ds with CF resins

•Ph#sico chemical properties o! the al/#ds

•Properties o! the !inished al/#ds

•Chemical Resistance o! the unmodi!ied al/#ds

OPTICA$ AND R(%O$O*ICA$ PROP%RTI%S OF $IT(O*RAP(IC IN'S

•Cr#stallinit# o! ,ellow 234t#pe pigments

•%-periment

•Optical properties o! the in/s

•Rheolog# o! in/s

•Comple- viscosit# N5 and low shear !low

•Comparison o! TR with "eadmill 6 TR in/s

COATIN* AND COATIN* S,ST%

•*rain storage silos

•%nerg# saving paints

•%nvironmental assessment7 preparation and protection using ISO standards


2/15

PROC%SS C,C$% TI% R%DUCTION OF (I*( SO$IDS A$',D USIN* TA*UC(I

STATISTICA$ T%C(NI&U%

•Taguchi Statistical Techni8ue 0TST1

•Formulation used !or 9 e-periments as per $49 odel

•Properties o! Resins

•

ANO:A summar# on * time•ANO:A summar# on esteri!ication time

•ANO:A summar# on colour

•ANO:A summar# on dr#ing

•In!erence

P%AR$ $USTR% PI*%NTS

•anu!acturing and properties o! pearl lustre pigments

•Natural pearl $ustre pigments

•+asic lead car"onate

•+ismuth o-#chloride

•etal o-ide mica pigments

•anu!acturing process !or titanium dio-ide mica pigments

•Iron lil o-ide mica pigments

•Com"ination pigments

•New pearl lustre pigments "ased on silica and alumina !la/es

•%!!ect pigments "ased on silica !la/es

•%!!ect pigments "ased on aluminal !la/es

•Functional metal o-ide mica pigments

•+right conductive pigments

•agnetic pigments

DI*ITA$ T%C(NO$O*I%S SUPPORT &UIC'%R7 CONSIST%NT AND %FFICI%NT

PRODUCTION OF IN'

•Indirect impacts

•Focus on productivit#

•Direct deliver#

O$%CU$AR OD%$$IN* A TOO$ FOR PO$,%R S,NT(%SIS IN COATIN* INDUSTR,

•

Structure propert# relationship o! pol#ester weathera"ilit# using FOC•Frontier Densities o! PD and ND esters

•%!!ect o! en;#me and al/aline catal#st on con!ormation o! al/#d

•'inetic modeling !or condensation pol#merisation

•odelling o! molecular weight distri"ution !or amino resin

•Compositional heterogeneit# in !ree radical pol#merisation

•Statistical or instantaneous heterogenerit#

•ultistate heterogeneit#

•Pertur"ed model and process heterogeneit#

•Pertur"ed model and process heterogeneit#

COATIN* PROP%RTI%S OF C(%O%N


3/15

•%-perimental

•aterials and methods

•%n;#matic inter esteri!ication oil and linseed oil 0Scheme421

•s#nthesis o! al/#d resin "ased on Inter esteri!ication product

•S#nthesis o! conventional al/#d resin

•Characteri;ation

•Thin la#er chromatograph#

•IR spectroscop#

•Coating properties

•Results and Discussion

•%n;#me catal#sed interesteri!ication

•Coating properties o! al/#d resins

O$%OC(%ICA$S FOR COATIN* INDUSTRI%S

•Process !or Oleochemicals Production

•Fat spliting•Alcohol#sis

•%steri!ication

•O-idation

•%po-idation and h#dro-#lation

•Amidation

•Dimerisation

•%tho-#lation

•Al/#ds !rom oleochemicals

•Isomerisation

•odi!ication o! phospholipids•*enetic engineering

NO:%$T, FINIS(%S +AS%D ON ACID FUNCTIONA$ ACR,$IC COPO$,%RS

•(e-ametho-#meth#ldmelamine

•Preparation o! Novelt# Finishes

•Preparation o! hammertone !inishes

•Preparation o! multicolour !inishes 0paints1

•Preparation o! stipple !inishes 0paints1

•Application o! novelt# !inishes 0paints1

•Characteri;ation o! the novelt# !inishes 0paints1•Results and Discussion

•Nature o! resin used in !inishes

•T#pe o! pattern

•:iscosit#

•Colour

•*loss

•Films and their evaluation

•Pac/age Sta"ilit# 0Shel! $i!e1 o! the Finishes

PO$,UR%T(AN% COATIN*S

•One "ac/ moisture cured urethane s#stems

•Two pac/ pol#ester pol#ol=pol#isoc#nate s#stem


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•%-perimental

•aterial selection

•Processing and testing

PO)D%R COATIN*S

•Research overview o! U: cura"le powder coatings•onitoring the photocuring process

•Prospects !or acr#lic powder coatings

•+lo- thermoplastic powder coatings

$I&UID CR,STA$$IN% PO$,%RS FOR SURFAC% COATIN*S

•Classi!ication o! li8uid cr#stalline pol#mers

•Transition to mesophase

•Position o! the mesogenic moiet# in the pol#mer molecule

•

S#nthesis o! li8uid cr#stalline o! pol#mers•$i8uid cr#stalline acr#lic pol#mers

•$i8uid cr#stalline al/#d pol#mers7 pol#ester pol#mers and oligoester diols

•$i8uid cr#stalline epo-# pol#mers

•Characteri;ation o! li8uid cr#stalline pol#mer

•Advantages o! li8uid cr#stalline pol#mers

•*uidelines !or designing o! li8uid cr#stalline pol#mers

S,NT(%TIC OR*ANIC PI*%NTS

%&UIP%NT US%D IN IN'S INDUSTR,

•Inventor# management s#stem

•Innovative hori;ontal mill

•+asic !unctionalit#

•Top entr# mills

•Super !ine grinding

•Cam"erless rolls

•Particle anal#;er s#stem

ANTIFOU$IN* COATIN*S

•Fouling•$eaching rate !actor

•Dr# !ilm thic/ness

•Anti!ouling coating t#pes

•+iocidal coatings

•%nvironmental impact o! T+T SPC anti!oulings

•(sl! li!e o! T+T compounds

•Replacement !or T+T SPC coating

•Non"iocidal coatings

•Silicone coatings

USA*% OF :%*%TA+$% OI$S IN *R%%N IN'S


5/15

•Fatt# acid esters

•Application o! !att# esters in in/s

•Fatt# acid esters as industrial cleaners

PO$,%R ODIFI%D )AT%RPROOFIN* S,ST%•T#pes o! availa"le )aterproo!ing S#stems

•)aterproo!ing as a part o! a large coating s#stem

ACC%$%RAT%D T%STS FOR ANTICORROSI:% COATIN*S

•Coating material properties

•Anticorrosive per!ormance tests

•Atmospheric anti corrosive test

•Immersion=accelerated anticorrosion tests

•Neutral salt spra# test

•

Cold salt spra#•Continuous condensation

•Simulation o! sunlight

•Fluorescent U: lamps

•C#cle corrosion tests

•T#pes o! c#clic corrosion tests

•NAC% TO 29> c#clic corrosion test

•Norso/ c#clic test

•Immersion per!ormance tests

•Chemical immersion tests

•Cathodic protection tests

•Sacri!icial 0*alvanic1 CP s#stem AST *902=? volts1

•Impressed current cathodic protection s#stem

•%valuation o! coatings

OPA&U% PO$,%RS IN $AT%@ PAINTS

•Principle o! opacit#

•Particle si;e

•Opacit# o! emulsion paints

•Crowding e!!ect

•

Opa8ue pol#mer in late- or emulsion paints•Air voids

•Theor# o! air viids

•Application o! Opa8ue pol#mer

•Su"stitution o! catcined cla# 0Al4silicate1 with opa8ue pol#mer

•Ph#sical Properties o! Opa8ue Pol#mers

•+ene!its o! opa8ue pol#mer

U: CURA+$% PO)D%R COATIN*S

•Curing o! powder coatings "# using U: light

•Radiation curing

•+asic di!!erence "etween thermosetting and U: cura"le powder coatings

•Conventional thermosetting powder coatings


6/15

•U: cura"le powder coatings

•Photoinitiators

•Pigments

•$ight sta"ilisers

•U: a"sor"ers 0eg solid h#dro-# phen#l4s4tria;ine1

•Processing and application o! U: cura"le powder coatings

•U: sources

•Standard mercur# vapour lamps

•$amps doped with gallium lodide

•$amps dropped with iron iodide

•U: curing superior 8uarts la"orator# s#stem

•Conve#or "elt

•Conve#or "elt speed

•U: curing s#stem !orR B D unit

•U: powder printer sur!acer

•Important properties

•Advantages o! U: cura"le powder coatings over conventional li8uid U: cura"le coatings

•Advantages o! U: cura"le powder coatings

•$imitations o! U: cura"le powder coatings

•ar/et scenario

•Appeal to the users

PO$,UR%T(AN% COATIN*S

•aterials

•Preparation o! h#dro-#lated pol#esters

•Characterisation

•Determination o! molecular weight7 glass transition temperature and viscosit#

•olecular weight and Tg

•Diol variation and viscosit#

•%!!ect o! "4/etoester on the viscosit#

•%!!ect o! temperature

•Formulation and per!ormance evaluation o! coatings

•Coating !ormulation

•Preparation o! test specimen

•Test procedures

•Percent solids o! coatings

•Adhesion

•Tensile properties

•Correlation "etween adhesion and tensile strength

•D#namic mechanical properties

•Storage modulus %

•Determination o! crosslin/ densit# and T !rom DTA measurements

•Routine or conventional per!ormance evaluation o! coatings

•Corrosion resistance properties

•Correlating the tensile properties d#namic properties and routine test methods

SUP%RIOR COATIN*S FRO C,C$O(%@ ANON% FORA$D%(,D%4CNS$ %PO@,+$%NDS

•aterials


7/15

•S#nthesis

•Tests carried our !or the stud# o! coating properties

•Dr# time

•(ardness

•*loss

•Adhesion and !le-i"ilit#

•Storage sta"ilit#

•Chemical resistance

$UIN%S%NT +%N


8/15

•Pol#urethane dispersions

•%-perimentation

•Preparation o! plain acr#lic emulsion

•Preparation o! IPN o! urethane=acr#lic emulsion pol#mers

•Preparation o! ph#sical "lend o! PUD and acr#lic emulsion pol#mrs

•Preparation o! Paint

•Paint testing

•Initiator selection !or development o! IPN o! urethane=acr#lic emulsions

•In!luence o! urethane=acr#lic IPNs on development o! hardness as a !unction o! time

•Particle si;e distri"ution o! emulsions

•E water a"sorption o! emulsion !ilms

USIN* %$AIN% CROSS$IN'%RS IN D%:%$OPIN* (I*( P%RFORANC% COATIN*S

•Amino s#nthetics

•Crosslin/er reactions

U: CURA+$% COATIN*S

•Raw materials

•Prepol#mers or oligomers

•T#pes o! oligomers

•:in#l "ased oligomers

•Acr#lic prepol#mers

•Acr#lated epo-ies

•Urethane acr#lates

•Pol#ester acr#lates

•Silicone arc#lates

•Acr#lated acr#lics

•)ater reduci"le prepol#mers and emulsions

•Advantages o! using water "ased s#stems

•Disadvantages o! using water "ased s#stem

•Non4vin#l "ased oligomers Unsa!urated pol#ester

•Thiol=ene s#stem

•Sta"ilit# o! prepol#mers

•onomers 0or1 reactive diluents

•Factors the !ormulators should ta/e care while selecting the monomers

•Di!!erence "etween mono!unctional and multi!unctional monomers

•ono !unctional monomers

•ulti!unctional acr#late

•Pigments=Fillers

•Additives

•Photoinitiators

•Reaction mechanism

•%chanism o! pol#meri;ation o! acr#late prepol#mers

•Sources o! U: radiation

•Arc $ight•Re!lector designs

•$aser light


9/15

•Application techni8ues o! U: coatings

•Roll coater

•Curtain coater

•Spra# coater

•Applications7 advantages and disadvantages o! U: curing coatings

•Applications

•Advantages

•Disadvantages

•Advances in U: cura"le coatings and !utire scpe

•Powder coatings

•%lection "eam rcuring

P%R,$%N% PI*%NTS

•S#nthesis and recent developments

•Properties and applications

•Properties and aplications

AD:ANC%S IN I NII


10/15

•Radiation resistance o! coatings

•Radioactive contamination

•Decontamination o! painted sur!aces

•Formulation o! decontaminated paints

•T#pes o! paints

•Chlorinated ru""er "ased paint

•%po-ide resin paints

•Pol#urethane paint

•Paints !or radar application

•T#pes o! radar a"sor"ing paints

•Paints !or insulation

•T#pes o! insulating paints

•Insulation "# paint with hollow microspheres

•Insulation "# paint with solid sphere

•Insulation "# paint with staple !i"res

•Insulation "# paint with multi la#er coating

RADIATION CURIN* AND FI$ PROP%RTI%S OF ODIFI%D %PO@, R%SINS

•T#pes o! epo-# resins

•+isphenol A "ased epo-# resin

•Other gl#cid#l "ased epo-# resins

•*l#cid#l ethers o! aliphatic diols

•Aromatic gl#cid#l amines

•%po-#dised c#cloaliphatic ole!ins

•*#lcid#l esters

•Novolac resins

•Ingredients o! novolac

•Formaldeh#de

•Acid catal#st

•Radiation curing

•Oligomers 0resin or "inder1

•Photoinitiators

•Advantages o! U:4curing

•Application o! U:4curing

PI*%NTS DISP%RSIONS•%-perimental Resin preparation

•Per!ormance in an in/ application

•:iscosit# sta"ilit#

•Colour development

•Theoretical considerations Ph#sical chemistr# characteri;ation

•Colloid properties o! pigment dispersions

•Colloid microstructure o! pigment dispersions

CO$OUR OF PI*%NTS

•

A"sorption o! visi"le radiation•Re!lection and re!raction light

CAPRO$ACTON% ODIFICATION OF PO$,%ST%R R%SINS


11/15

•Unmodi!ied pol#ester 0UP1

•odi!ied pol#ester 20P21



•Characteri;ation o! the pol#ester resins

•Crosslin/ing and characteri;ation o! coating !ilms

UTI$ISATION OF COST %FF%CTI:%7 NON4TRADITIONA$ AT%RIA$S IN

FORU$ATION OF PROT%CTI:% COATIN*S

•Characteri;ation o! !l# ash and mahua oil

•Isolation o! !att# acids !rom mahua oil

•Formulation o! mahua !att# acids 0FA1

•Preparation o! resins and their modi!ication

•Characteri;ation o! the resins

•Fl# ash coatings "ased on FA epo-# resins

•Characteri;ation o! the coatings•Properties o! !l# ash

•Characteri;ation o! FA "ased epo-# ester resin

F$A% R%TARDANT SO'% SUPPR%SSANT COATIN*S FOR P:C S(%AT(%D%$%CTRICA$ CA+$%S

•Preparation o! FRSS coatings

•Preparation o! P:C specimens

•Per!ormance evaluation

•Flamma"ilit#

•

Smo/e generation•Char !ormation

A$',D AINO CO+INATIONS +AS%D ON N%% OI$ AS FI$ FORIN* AT%RIA$

•Aim o! present investigation

•Use o! oils in sur!ace coatings

•Neem oil

•Composition o! neem oil

•Al/#d resins

•Amino resins

•Anal#sis o! neem oil

•Preparation o! al/#d resin

•Preparation o! amino resin

•Preparation o! mi-ed resins

•Testing o! per!ormances o! resin samples

ACR,$ICS

•Terminolog# and monomers

•Preparation o! acr#lic resins

•Solution acr#lic resins

•Initiation

•Propagation

•Termination


12/15

•Solution pol#meri;ation techni8ue

•+ul/ pol#meri;ation

•Suspension pol#meri;ation

•*ra!t copol#meri;ation

•Radiation induced pol#meri;ation

•Ionic pol#meri;ation

•*eneral properties imparted "# acr#lics B methacr#lic monomers

•Non a8ueous dispersion acr#lics

•Thermosetting acr#lic resins

•Film !ormation

•Acr#lic late-es

•%mulsion pol#meri;ation

•Film !ormation o! acr#lic emulsions

•)ater phase

•Solvent additions

•%!!ect on !ilm !ormation

•*lass transition temperature and monomer composition

ADDITI:%S IN PAINTS

•Driers

•Paint drier

•echanism o! dr#ing

•%!!ect o! acidic radicles

•%!!icienc# o! drier

•anu!acture o! driers

•Fusion process•Precipitated driers

•Use o! driers

•Properties o! various metals

•Co"alt

•anganese

•$ead

•Cerium

•


13/15

•)ater "orne drier

•*eneral recommendation o! driers

•Fish oils

•CNS$4+ased Compositions

•+a/ing t#pe !inishes

•Solvent t#pe

•(#dro8uinone Phenolic

•O-imes

•C#clohe-anone o-ime

•Dispersing and wetting agents

•Anti settling agents

•Thi-otropic agents

•Flow and levelling control agents

•Anti !oaming agents

PO$,%ST%R +AS%D )AT%R +ORN% AND SO$:%NT +ORN% COI$ COATIN*S

•Solvent +orne Coil Coating Resin•)ater +orne Coil Coating Resin

•Coating +A$439

•New *l#col Formulations

PROT%CTION OF CONCR%T% SU+STRAT%S USIN* PROT%CTI:% COATIN*S

•Di!!erences +etween concrete and etallic Su"strates

•Construction In!luence

•Coatings used on Concrete

•Organic coatings4Thin !ilm

•odi!ied epo-ies

•Furans

•Organic coatings4Thic/ !ilm

•%lastomeric coatings

•Resin4Rich s#stem

•Inorganic coatings

•New :ersus aged or Deteriorated Su"strates

•&ualit# Assurance


14/15

•Classi!ications and compositions

•Colourants

•Colouristic properties

•Fastness properties

•Resistance properties

•Speci!ic conductivit#

•Resin vehicles

•Additives

•Properties o! water "orne coatings

•In pac/age

•In application

•In dr# !ilm

•Film resistance properties

•Special advantage !or printing sector

•Advantages in the paint sector

C,C$O(%@ANON%4+AS%D '%TONIC R%SINS SUITA+$% FOR IN' APP$ICATION•Scope

•Technological aspects

•Preparation o! /etonic resins !rom acetone

•From meth#l eth#l /etone

•+# vin#l pol#merisation

•From c#clic /etone

•Thermoplastic resins

•:ersatile c#clohe-anone!ormaldeh#de resin

•From acetophenone

•Criteria !or selection o! a resin !or printing in/s

•%-perimental wor/

•%-perimental procedure

•Applications o! /etonic resins

AD(%SION OF U: CURA+$% IN'S AND :ARNIS(%S

A$',D ANUFACTURIN* PROC%SS USIN* D%SI*N%D %@P%RI%NTS

•

Pro"lem•Stud# carried out

•Anal#sis

CA$CIU CAR+ONAT% %@T%ND%RS FOR PO)D%R COATIN* S,ST%S

•Preparation and application

•Test procedures

PI*%NTS FOR PAINTS7 IN'S AND P$ASTICS

D%:%$OP%NTS IN R%SINS FOR PO)D%R COATIN*S•Pipes and re"ars

•elting and curing scale


15/15

•Role o! particle shape and si;e

•Film thic/ness

D%SI*N OF PAINT FORU$ATIONS ON T(% +ASIS OF SO$U+I$IT, PARA%T%RS OF

R%SINS7 PI*%NTS AND SO$:%NTS

•Scratch hardness

•Practical adhesion o! coatings•)ater a"sorption in !ree !ilms o! paint coatings

•)ater vapour permeation through !ree !ilms o! paint coatings

•Comparative assessment o! the in!luence o! solvent "lends

PO$,%ST%R R%SIN4A SURFAC% COATIN* A*%NT

•Raw aterials

•Curing o! Pol#ester Resin

SUPP$I%RS OF P$ANT AND AC(IN%RI%S

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technology of coating resins pigments and inks industries

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