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Technology CentreCertificate of Test No. 21493 Page 2 of 18
1. INTRODUCTION
This certificate of test describes impact tests carried out at the request of Telling ArchitecturalLimited on 10 December 2014 at the Technology Centre in Leighton Buzzard.
The test was carried out in accordance with CWCT TN75/76.
The tests were witnessed by:
Dave Adams - Telling Architectural LimitedColin Boon - PraterPeter Goff - Buro HappoldKevin English - Lend LeaseJohn Dawes - Lend Lease
2. SUMMARY OF TEST RESULTS
Impact energy(Nm)
Imapctor ExposureCategory
Safety Class Serviceability Class
120 Soft body B N/a 1
350 Soft body E Negligible risk N/a
500 Soft body B Negligible risk N/a
613 Soft body N/a Low risk N/a
10 Hard body B Negligible risk 1
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Technology CentreCertificate of Test No. 21493 Page 3 of 18
Note: Tables 1 to 5 are taken from CWCT TN75.
Table 1 – Exposure categories
Category Description Examples
A Readily accessible to public andothers with little incentive toexercise care. Prone tovandalism and abnormallyrough use
External walls of housingand public buildings invandal prone areas
Zone of wall upto 1.5 m abovepedestrian orfloor level
B Readily accessible to public andothers with little incentive toexercise care. Chances ofaccident occurring and ofmisuse
Walls adjacent topedestrian thoroughfaresor playing fields when notin category A
C Accessible primarily to thosewith some incentive to exercisecare. Some chance of accidentoccurring and of misuse
Walls adjacent to privateopen gardens. Backwalls of balconies
D Only accessible, but not near acommon route, to those withhigh incentive to exercise care.Small chance of accidentoccurring or misuse
Walls adjacent to smallfenced decorative gardenwith no through paths
E Above zone of normal impactsfrom people but liable toimpacts from thrown or kickedobjects
1.5 m to 6 m above pedestrian or floor level atlocation categories A and B
F Above zone of normal impactsfrom people and not liable toimpacts from thrown or kickedobjects
Wall surfaces at higher positions than thosedefined in E above
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Technology CentreCertificate of Test No. 21493 Page 4 of 18
Table 2 – Soft body test energy
Exposure category Safety Serviceability
A No values are given as severity of potential vandalism needs to beassessed
B 500 Nm 120 Nm
C 500 Nm 120 Nm
D No values given as risk of impact is minimal
E 350 Nm 120 Nm
F 350 Nm 120 Nm
Table 3 – Hard body test energy
Exposure category Safety Serviceability
A No values are given as severity of potential vandalism needs to beassessed
B 10 Nm 10 Nm
C 10 Nm 6 Nm
D No values given as risk of impact is minimal
E 10 Nm 6 Nm
F 3 Nm 3 Nm
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Technology CentreCertificate of Test No. 21493 Page 5 of 18
Table 4 - Classes for safety performance
Class Explanation/examples
Negligible risk No material dislodged during test, andNo damage likely to lead to materials falling subsequent to test, andNo sharp edges produced that would be likely to cause severe injury to a personduring impact, and
Cladding not penetrated by impactor.
Low risk Maximum mass of falling particle 50g, andMaximum mass of particle that may fall subsequent to impact 50g, andNo sharp edges produced that would be likely to cause severe injury duringimpact.
Moderate risk Maximum mass of falling particle less than 500g, andMaximum mass of particle that may fall subsequent to impact less than 500g, andCladding not penetrated by impact, andNo sharp edges produced that would be likely to cause severe injury duringimpact.
High risk Maximum mass of falling particle greater than 500g, orCladding penetrated by impact, orSharp edges produced that would be likely to cause severe injury during impact.
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Technology CentreCertificate of Test No. 21493 Page 6 of 18
Table 5 - Classes for serviceability performance
Class Definition Explanation/Examples
1 No damage.No damage visible from 1m, andAny damage visible from closer then1m unlikely to lead to significantdeterioration.
2 Surface damage of an aestheticnature which is unlikely torequire remedial action.
Dents or distortion of panels not visiblefrom more than 5m (note visibility ofdamage will depend on surface finishand lighting conditions – damage willgenerally be more visible on reflectivesurfaces), andAny damage visible from closer than5m unlikely to lead to significantdeterioration.
3 Damage that may requireremedial action or replacementof components to maintainappearance or long termperformance but does notrequire immediate action.
Dents or distortion of panels visiblefrom more than 5m, orSpalling of edges of panels of brittlematerials, orDamage to finishes that may lead todeterioration of the substrate.
4 Damage requiring immediateaction to maintain appearanceor performance.
Remedial action may includereplacement of a panel but doesnot require dismantling orreplacement of supportingstructure.
Significant cracks in brittle materialse.g. cracks that may lead to parts of tilefalling away subsequent to test, or
Fracture of panels causing significantamounts of material to fall away duringtest.
5 Damage requiring moreextensive replacement than 4.
Buckling of support rails.
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Technology CentreCertificate of Test No. 21493 Page 7 of 18
3. SAMPLE DESCRIPTION
The sample comprised a GRC panel system using 1200 mm and 600 mm wide panels.
Aluminium brackets and vertical profiles were used as part of the cladding system.
The support rails were mounted onto a rigid concrete wall.
Details of the system are shown in the drawings are included in the back of this certificate.
The test sample is shown in the following photographs.
PHOTO 6555
TEST SAMPLE PRIOR TO TESTING
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Technology CentreCertificate of Test No. 21493 Page 8 of 18
PHOTO 6556
SUPPORT BRACKET FOR CARRIER FRAME
PHOTO 6557
VIEW BEHIND PANELS
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Technology CentreCertificate of Test No. 21493 Page 9 of 18
4. CONTROLLED DISMANTLE
During the dismantling of the test sample, no additional damage on the rear of the panelswas observed.
5. TEST EQUIPMENT
The soft body impactor comprised a canvas spherical bag 400 mm in diameter filled with 3mm diameter glass spheres with a total mass of approximately 50 kg suspended from a cordat least 3 m long.
PHOTO 6559
SOFT BODY IMPACTOR
The hard body impactor was solid steel ball of 62.5 mm diameter and approximate mass of1.0 kg.
PHOTO 6578
HARD BODY IMPACTOR
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Technology CentreCertificate of Test No. 21493 Page 10 of 18
6. TEST PROCEDURE
The impactor almost touched the face of the sample when at rest. It was swung in apendular movement to hit the sample normal to its face. The impact tests were performed atthe locations shown in Figure 1. .
The impact energies for the soft body impactor were 120 Nm for serviceability and 350 Nm or500 Nm for safety. The impact energy for the hard body impactor was 10 Nm for safety.
7. TEST RESULTS
FIGURE 1
IMPACT TEST LOCATIONS
Soft body impactor Hard body impactor
2
3
4
5 6
17
810
9
11
12
13
14
15
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Technology CentreCertificate of Test No. 21493 Page 11 of 18
7.1 SOFT BODY IMPACTS
Table 6 – Soft body results table
Location Impact energy(Nm)
Observations
1 120 (x3) No damage observed.
2 120 (x3) No damage observed.
3 350 (x3) Bracket snapped at pack of panel. Panel OK.
4 350 (x3) No damage observed.
5 500 Bracket snapped at pack of panel. Panel OK.
6 500 Bracket snapped at pack of panel. Panel OK.
7 500 Bracket snapped at pack of panel. Panel OK.
8 500 (x3) Small crack at top of panel after first impact. Furthercracking after second and third impacts but still secure.
9 500 Vertical rail bent in. Panel secure.
10 613 Panel cracked but remained secure.
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Technology CentreCertificate of Test No. 21493 Page 12 of 18
PHOTO 6560
FIXING BRACKET AFTER IMPACTS AT LOCATION 3
PHOTO 6562
FIXING BRACKET AFTER IMPACT AT LOCATION 7
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Technology CentreCertificate of Test No. 21493 Page 13 of 18
PHOTO 6564
IMPACT LOCATION 8 AFTER FIRST IMPACT
PHOTO 6582
IMPACT LOCATION 8 AFTER SECOND IMPACT
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Technology CentreCertificate of Test No. 21493 Page 14 of 18
PHOTO 6589
IMPACT LOCATION 8 AFTER THIRD IMPACT
PHOTO 6568
IMPACT LOCATION 10
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Technology CentreCertificate of Test No. 21493 Page 15 of 18
PHOTO 6569
IMPACT LOCATION 10
PHOTO 6570
VIEW AT BACK OF PANELS
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Technology CentreCertificate of Test No. 21493 Page 16 of 18
7.2 HARD BODY IMPACTS
Table 7 – Hard body results table
Location Impactenergy(Nm)
Observations
11 10 Small indent in panel.
a12 10 Small chip in edge of panel.
13 10 Small chip in edge of panel.
14 10 Minor edge damage, small crack.
15 10 Small chip in edge of panel.
Hard body observations
Only minor damage was observed to the surface of the panels throughout the tests.
PHOTO 6576
IMPACT LOCATION 11
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Technology CentreCertificate of Test No. 21493 Page 17 of 18
PHOTO 6577
IMPACT LOCATION 12
PHOTO 6579
IMPACT LOCATION 14
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Technology CentreCertificate of Test No. 21493 Page 18 of 18
PHOTO 6580
IMPACT LOCATION 15
8. DRAWINGS
The following 2 un-numbered pages are copies of Telling Architectural Limited drawingsnumbered:
4703-IT-E1 rev B,
4703-IT-E2 rev A.
END OF CERTIFICATE
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