technical symbols · gedore pipe bending systems advantages and benefits features that make the...

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576 r = mm 0 y , [ S Technical Symbols Weight (total) Length (total) Diameter (also dia. of head, of shaft, of points) Diameter Conformity with EU guidelines Radius new Catalogue page

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Page 1: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

576

r = mm0

y

,

[

S

Technical Symbols

Weight (total)

Length (total)

Diameter (also dia. of head, of shaft, of points)

Diameter

Conformity with EU guidelines

Radius

new

Catalogue page

Page 2: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

577

578 – 579

584 – 586

603

580 – 581

587

583

600 – 602

583

593 – 599

591 – 593

582

590

588

589

Pipe Bending Systems

Useful information

How do I find the right bending tool

Pipe bending pliers no. 242

Manual pipe bender - Draw bending operation

Manual bending tool sets no. 243

Manual bending tool sets no. 244

Manual bending tool sets no. 278

Universal manual pipe bender no. 276

Manual pipe bender - Pushing bending operation no. 2456

Pipe bending machines - Draw bending operation

Pipe bending machines hydraulic no. 246

Pipe bending machines hydraulic no. 249

Pipe bending machines hydraulic no. 250

Pipe bending machines - Pushing bending operation no. 256-261

Eccentric angle benders no. 280

Ring bending machine no. 285

Page 3: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

578

Pipe materials

Top quality to meet maximum requirements

T Use of the most up-to-date machinery and environmentally-friendly production processes

T Everything is based on tightly controlled and selected materials

T Experienced and reliable specialists vouch for precision-like processing

T Stringent quality checks after each production step ensure a constantly high level

T High-grade industrial quality for the toughest forms of continuous use and safety in everyday work

Precision, dimensioned accuracy and fitting exactness

T The most important requirements for non-taxing and safe working

Everything handled down to a tee T The absence of Chrome 6 in the tools is simply a matter of course for us and has been so for many years.

T Best-possible results are down to the unique manufacturing processes and special treatment for tools

GEDORE Pipe bending systemsAdvantages and benefits

Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces T Suitable for solving problems, a variety of materials and applications T From simple bending pliers to a electro-hydraulic bending machine for 4" pipes T Hand-operated, hydraulic and electro-hydraulic T For the complete range of standard pipe grades

Electrical limiter

Solving problems is our strength - Please ask us!

Page 4: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

579

Useful information

How do I find the right bending tool?

You need to consider the following points when choosing your bending machine:

T Do you want to bend by hand? T Do you want to use a vice? T Is the machine to be hydraulically operated? T Is the machine to be electrically operated, and if so at what voltage?

The following points also need to be taken into account; refer to adjacent sketch:

T The shape of the pipe to be bent (round-section, square-section, etc.)

T The outside diameter "D" of the pipe T The wall thickness "S" of the pipe T The pipe grade (e.g. steel, stainless steel, NF metals, etc.) T The required bending angle (e.g. 90°, 180° ... etc.) T Are bending radii "R" specified? ( Example: 3 x D = R - this corresponds to a 25 mm outside diameter pipe with a bending radius of 75 mm)

T Important: the radius is measured to the middle of the tube = neutral area

T Details of the length "L" of the overall pipe T Are a number of bends to be made in succession? - If so, it is essential to state the distance between the pipe bends, "L2"

T Are there any specifications for the pipe or the finished pipe bends which go beyond the details listed here (e.g. in power-station construction, the food industry or similar)?

T A more detailed overview of the possible uses of our pipe bending machines and tools is given in the next pages.

Service T Make use of our qualified advice to solve your technical problems.

T We will willingly assist you in making your choice of the most suitable tool - from standard solutions up to and including customised manufacture for specific uses.

T Our customer service operators will answer all your questions about products, including technical enquiries, fast and efficiently.

Page 5: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

580

No.2415

No.24232424 2425

No. 243

No. 244

No.2456

No. 246

No. 249

No. 250

No. 256

No. 257 258

No. 259 260

No. 261

No. 276

No.2784 2785 2786 2787

No. 285

1/8“ 10,2 mm 2,00 mm 180°

1/4“ 13,5 mm 2,35 mm 180°

3/8“ 17,2 mm 2,35 mm 180° 90° 90° 90° 180°

1/2“ 21,3 mm 2,65 mm 180° 90° 90° 90° 180°

3/4“ 26,9 mm 2,65 mm 180° 90° 90° 90° 180°

1“ 33,7 mm 3,25 mm 90° 90° 90° 90°

1.1/4“ 42,4 mm 3,25 mm 90° 90° 90° 90°

1.1/2“ 48,3 mm 3,25 mm 90° 90° 90°

2“ 60,3 mm 3,65 mm 90° 90° 90°

2.1/2“ 76,1 mm 3,65 mm 90° 90°

3“ 88,9 mm 4,05 mm 90° 90°

4" 114,3 mm 4,50 mm 90°

1/8“ 10,2 mm 2,65 mm 180°

1/4“ 13,5 mm 2,90 mm 180°

3/8“ 17,2 mm 2,90 mm 90° 90° 90° 180°

1/2“ 21,3 mm 3,25 mm 90° 90° 90° 180°

3/4“ 26,9 mm 3,25 mm 90° 180°* 90° 180°

1“ 33,7 mm 4,05 mm 90° 180°* 90° 90°

1.1/4“ 42,4 mm 4,05 mm 90° 180°* 90° 90°

1.1/2“ 48,3 mm 4,05 mm 180°* 90° 90°

2“ 60,3 mm 4,50 mm 90° 90° 90°

2.1/2“ 76,1 mm 4,50 mm 90° 90°

3“ 88,9 mm 4,85 mm 90° 90°

4" 114,3 mm 5,40 mm 90°

3/8“ 17,2 mm 1,80 mm 90° 90° 90° 180°

1/2“ 21,3 mm 2,00 mm 90° 90° 90° 180°

25,0 mm 2,00 mm 90° 90° 90° 180°

3/4“ 26,9 mm 2,30 mm 90° 90° 90° 180°

30,0 mm 2,60 mm 90° 90° 90° 90° 180°

31,8 mm 2,60 mm 90° 90° 90° 90°

1“ 33,7 mm 2,60 mm 90° 90° 90° 90°

38,0 mm 2,60 mm 90° 90° 90°

1.1/4“ 42,4 mm 2,60 mm 90° 90° 90°

44,5 mm 2,60 mm 90° 90° 90°

1.1/2“ 48,3 mm 2,60 mm 90° 90° 90°

2“ 60,3 mm 2,90 mm 90° 90°

2.1/2“ 76,1 mm 2,90 mm 90° 90°

Applications of the GEDORE pipe bender

Size Outer diameter Wall thickness

Gas and water pipes EN 10255-M (DIN 2440)

Gas and water pipes EN 10255-H (DIN 2441)

Distilling pipes EN 10220 (DIN 2448)

Page 6: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

581

No.2415

No.24232424 2425

No. 243

No. 244

No.2456

No. 246

No. 249

No. 250

No. 256

No. 257 258

No. 259 260

No. 261

No. 276

No.2784 2785 2786 2787

No. 285

M 12 12,0 mm 1,00 mm 90° 90° 90° 90° 180°

M 16 16,0 mm 1,00 mm 90° 90° 90° 90° 180°

M 20 20,0 mm 1,00 mm 90° 90° 90° 90° 90° 90° 180°

M 25 25,0 mm 1,20 mm 90° 90° 90° 90° 90° 180°

M 32 32,0 mm 1,20 mm 90° 90° 90° 90° 90° 180°

M 40 40,0 mm 1,20 mm 90° 90° 90° 90° 90°

M 50 50,0 mm 1,20 mm 90° 90° 90° 90°

3/8“ 17,2 mm 1,75 mm 90° 90° 90° 90° 180°

1/2“ 21,3 mm 1,75 mm 90° 90° 90° 90° 90° 180°

3/4“ 26,9 mm 2,00 mm 90° 90° 90° 90° 90° 90° 180°

1“ 33,7 mm 2,00 mm 90° 90° 90° 90° 90°

1.1/4“ 42,4 mm 2,00 mm 90° 90° 90° 90° 90°

1.1/2“ 48,3 mm 2,00 mm 90° 90° 90° 90°

2“ 60,3 mm 2,00 mm 90° 90°

14,0 mm 2,00 mm 90° 180° 180°

16,0 mm 2,00 mm 90° 180° 90° 180° 180° (2784)

18,0 mm 2,00 mm 90° 90° 180° 90° 180°

20,0 mm 2,00 mm 90° 90° 180° 90° 90° 180° 180° (2784)

26,0 mm 3,00 mm 90° 180°

32,0 mm 3,00 mm 90° 90° 90° 180°

40,0 mm 3,50 mm 90° 90° 90° (258)

50,0 mm 4,00 mm 90° 90° 90° (258)

63,0 mm 4,50 mm 90° (258)

10-22* 6-28* 12-35 20-35 6-22 6-18*

4,75-10 10-22* 6-16* 10-22 5-22 6-28* 12-35 20-35 6-22 6-18*

* * * * *

4,75-10 10-22* 6-16* 10-30 12-28* 12-42 20-60,3 10-32

4,75-6 10-18* 6-12* 10-22 5-18* 12-22* 12-42 20-60,3 14-32* 14-50* 14-76,1* 30-76,1* 6-28* 3-25* 6-18*

4,75-6 10-18* 6-12* 10-22 5-18* 12-22* 12-54 20-60,3 14-32* 14-50* 14-76,1* 30-76,1* 6-28* 3-25* 6-18*

10-18* 5-18* 12-22* 12-42* 20-60,3 14-32* 14-40* 14-60,3* 30-60,3* 6-28* 3-25*

Size Outer diameter Wall thickness

Electrical installation pipes EN 60423

Banister-rail tubes

Multi-layer composite pipes

Copper pipes EN 1057 half-hard

Copper pipes EN 1057 soft

Sheathed copper pipes

Thin-walled NF pipes

Hydraulic pipes EN 10305-1 (DIN 2391)

Precision steel pipes EN 10305-3 (DIN 2394)

*) depending on size / finish / pipe properties

Stainless steel pipes EN 10088-3 (DIN 17 440)

Page 7: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

582

2415

2423

2424

2425

PiPe bending Pliers

PiPe bending Pliers T Sizes from 4.75 - 10 mm Ø up to 90° T With 2 reversible bending forms 3/16" - 1/4" Ø (4,75 - 6 mm Ø) and 8 - 10 mm Ø T For soft copper pipes EN 1057, all non-ferrous metal pipes as well as thin-walled precision steel pipes and brake lines

T Bright nickel-plated, handles PVC coated

, [ y 0 Code No.4,75-10,0 3/16-3/8 260 0.580 1442007 241500

PiPe bending Pliers with roller T Sizes from 10 to 22 mm Ø, bends up to 90° T For bendable steel and stainless steel pipes (up to max. 18 x 1.5 mm) as well as soft, heat-insulated copper pipes EN 1057

T Enamelled blue

, r = mm y 0 Code No.10 43 420 1.4 4564890 24231012 43 420 1.4 4564970 24231215 60 560 2.1 4565000 24231518 74 820 2.9 4565190 24231822 86 820 4.2 4565270 242322

PiPe bending Pliers with bending rail T Sizes from 10 to 22 mm Ø, bends up to 90° T For thin-walled, bendable steel pipes (max. wall thickness 1.5 mm) as well as soft copper pipes EN 1057 (also with fixed coating)

T Enamelled blue, slide rail powder-coated

, r = mm y 0 Code No.10 43 420 1.4 4565350 24241012 43 420 1.4 4626670 24241215 60 560 2.1 4565430 24241518 74 820 2.9 4565510 24241822 86 820 4.3 4565860 242422

PiPe bending Pliers HH with plastic slide rail T Sizes from 12 to 22 mm Ø, up to 90° T Especially for semi-hard and soft copper pipes EN 1057 T Enamelled blue, with plastic slide rail

, r = mm y 0 Code No.12 43 420 1.4 1224689 24251215 60 560 2.0 1224670 24251518 74 820 2.8 1224050 24251822 86 820 4.1 1223690 242522

Page 8: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

583

243

e 243

e 243

244

243080

243010

243070

Manual PiPe bender – draw bending oPeration

Manual bending tool set T Sizes from 6 to 16 mm Ø, bends up to 180° T For soft copper pipes EN 1057 (also with fixed coating), thin-walled precision steel pipes as well as pipes in non-ferrous metals

T For clamping in a vice or useable as bending pliers T Power-saving due to free selectable initial bending angle T Easy bending with reversible ratchet 1/2" in long version T Stove enamelled blue T Delivery in sheet steel case no. 243090 T Special sets may be assembled to order

Contents 0 Code No.1 bending lever no. 2430101 tool holder no. 2430701 reversible ratchet 1/2" no. 2430805 bending formers 8, 10, 12, 14, 15 mm1 pipe cutter 4-32 mm Ø no. 2300101 sheet steel case no. 243090

7.4 4568450 243100

Parts

Description 0 Code No.bending lever 0.980 4566320 243010tool holder 0.675 2680203 243070reversible ratchet 1/2", long pattern

0.696 2700875 243080

Pipe cutter QuiCK autoMatiC 4-32 mm

0.435 4504050 230010

sheet steel case 3.460 4568370 243090

bending forMer

, r = mm 0 Code No.6,0 28 0.260 4566750 2430508,0 28 0.250 4566830 24305110,0 35 0.440 4567050 24305312,0 35 0.410 4567210 24305514,0 45 0.670 4567560 24305715,0 45 0.650 4567640 24305816,0 45 0.630 4567720 243059

Manual bending tool set T In different sizes up to 180° T For soft copper pipes EN 1057, hydraulic and precision steel pipes as well as pipes in non-ferrous metals

T For use in a vice T Power-saving lever mechanism for easy operation T Stove enamelled blue T Delivery in sheet steel case no. 244090 T Special sets may be assembled to order

Contents 0 Code No.1 basic unit no. 2440701 bending lever no. 2440806 bending formers for pipes with Ø 15, 16, 18, 20, 22, 28 mm1 pipe cutter 4-32 mm Ø no. 2300101 sheet steel case no. 244090

25.4 4571750 244100

1 basic unit no. 2440701 bending lever no. 2440804 bending tools for pipes with Ø 15, 18, 22, 28 mm1 sheet steel case no. 244090

22.4 4571830 244200

1 basic unit no. 2440701 bending lever no. 2440801 sheet steel case no. 244090without bending tools

14.3 4568880 244010

Page 9: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

584

e 244

e 244

2785

e 2785

e 2785531920

Parts

Description 0 Code No.basic unit 4.9 4569930 244070bending lever 2.4 4571590 244080Pipe cutter QuiCK autoMatiC 4-32 mm

0.4 4504050 230010

sheet steel case 7.0 4571670 244090

bending tools T Consisting of bending former and bending rail

, r = mm 0 Code No.10 40 0.9 4571910 24421012 40 0.9 4572050 24421214 50 1.2 4572210 24421415 50 1.1 4572480 24421516 50 1.1 4572560 24421618 65 1.5 4572720 24421820 65 1.4 4572800 24422022 85 2.3 4572990 24422225 100 3.5 4573100 24422528 100 3.2 4573290 24422830 100 3.1 4573370 244230

Manual bending tool set T Sizes from 3 to 10 mm up to 180° T For precision steel pipes EN 10305-3 (DIN 2394), hydraulic pipes EN 10305-1 (DIN 2391), and bendable stainless steel pipes with 0.75 - 1.0 mm wall thicknesses

T For clamping in a vice or useable as bending pliers T Enamelled blue, with black plastic handles

Contents 0 Code No.1 basic tool body no. 2785701 bending lever no. 2785814 aluminium bending formers for pipes with Ø 3-4, 5-6, 7-8, 10 mm

1.2 1589830 278500

1 basic tool body no. 2785701 bending lever no. 2785814 aluminium bending formers for pipes with Ø 3-4, 5-6, 7-8, 10 mm1 miniature pipe cutter 4-16 mm no. 2310001 pipe deburring reamer 4-32 mm no. 2320011 sheet steel case no. 278090

2.4 1589849 278501

Parts

Description 0 Code No.basic tool body size 0 0.640 2293625 278570bending lever size 0 0.380 2293641 278581sheet steel case for 278501 1.040 1526189 278090

bending forMer T From high-quality aluminium

, r = mm 0 Code No.3-4 14 0.020 1576798 2785045-6 16 0.025 1576801 2785067-8 24 0.055 1576828 27850810 29 0.085 1576836 278510

Page 10: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

585

2786

e 2786 e 2786

Manual bending tool set T Sizes from 6 to 18 mm up to 180° T For precision steel pipes EN 10305-3 (DIN 2394), hydraulic pipes EN 10305-1 (DIN 2391) and bendable stainless steel pipes with 1.0 - 2.0 mm wall thicknesses T For clamping in a vice or in combination with tripod no. 268500 for stationary use T Enamelled blue, with black plastic handles, type 278601 with pluggable aluminium bending lever

Contents 0 Code No.1 basic tool body no. 2786701 bending lever no. 2786816 aluminium bending formers for pipes with Ø 6-8, 10-12, 14, 15, 16, 18 mm

5.3 1589857 278600

1 basic tool body no. 2786701 bending lever pluggable no. 2786806 aluminium bending formers for pipes with Ø 1 pipe cutter 4-35 mm no. 2290101 pin punch 3 mm1 sheet steel case no. 278190

8.3 1611526 278601

Parts

Description 0 Code No.basic tool body size 1 1.2 1677209 278670bending lever size 1 2.3 2293692 278681bending lever size 1 pluggable 1.9 1626043 278680sheet steel case for 278601 4.2 1611534 278190tripod 21.2 2681072 268500

bending forMer T From high-quality aluminium

, r = mm 0 Code No.6-8 32 0.200 1576844 27860810-12 36 0.220 1576852 27861214 36 0.200 1576879 27861415 43 0.320 1576887 27861516 43 0.320 1576895 27861618 50 0.450 1576909 278618

... CuStomISED For you!individual – precise – customised – flexible – right on!

T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides.

T we develop special tools, customised tools and/or quality forgings for You.

T your problems are our assignments. T Simply contact us !

Page 11: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

586

e 2787

2784 e 2784

e 2784

2787

e 2787

bending forMer T From high-quality aluminium

, r = mm 0 Code No.20 85 2.0 1576917 27872022 85 2.0 1576925 27872225 85 2.0 1576933 278725

Manual bending tool set for composite pipes T Sizes from 16 and 20 mm up to 180° T For multi-layer composite pipes T For clamping in a vice T Enamelled blue, with black plastic handles

Contents 0 Code No.1 basic tool body no. 2784701 bending lever no. 2784802 aluminium bending formers for pipes with Ø 16, 20 mm

1.8 2536706 278400

Parts

Description 0 Code No.basic tool body Msr 0.8 2536757 278470bending lever Msr 0.5 2536765 278480

bending forMer T From high-quality aluminium

, r = mm 0 Code No.16 32 0.2 2536773 27841620 40 0.3 2536781 278420

Manual bending tool set T Sizes from 20 to 25 mm up to 180° T For precision steel pipes EN 10305-3 (DIN 2394), hydraulic pipes EN 10305-1 (DIN 2391) and bendable stainless steel pipes with 1.5 - 2.5 mm wall thicknesses

T For clamping in a vice T Enamelled blue, with black plastic handles

Contents 0 Code No.1 basic tool body no. 2787701 bending lever no. 2787813 aluminium bending formers for pipes with Ø 20, 22, 25 mm

13.0 1589865 278700

Parts

Description 0 Code No.basic tool body size 2 4.1 2293706 278770bending lever size 2 3.0 2293722 278781tripod 21.2 2681072 268500

Page 12: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

587

276

280130

276001

276000

e 276

276506-920

276101-107

276003

universal PiPe bender T Sizes from 6 to 32 mm Ø and 1/8 to 3/4" up to 180° T For semi-hard and soft copper pipes EN 1057 up to 22 mm Ø, stainless steel pipes EN 10088-3 (DIN 17 440) up to 28 x 1.5 mm, hydraulic pipes EN 10305-1 (DIN 2391) and precision steel pipes EN 10305-3 (DIN 2394) up to 28 mm, electrical installation pipes EN 60423 up to m 32, composite pipes up to 32 mm, non-ferrous metal pipes and insulated pipes as well as gas and water pipes EN 10255 (DIN 2440/2441) up to 3/4“

T For use in a vice or installation on the workbench T Set up for connecting to a length and angle stop as well as bending lever extension possible (not included)

T Enamelled blue

Description 0 Code No.basic equipment with bending lever extension no. 268230,without bending tools

16.7 4600010 276000

angled stop 1.8 4600280 276001length stop 0.7 4606210 280130tripod 21.2 2681072 268500

bending tools T No. 276506-276920: Bending former with aluminium slide rail for metric pipes T No. 276101-276107: Bending former for gas and water pipes EN 10255 (DIN 2440/2441), use with pressure roller no. 276003 (1/8-3/4")

Size , r = mm

Electrical installation

ducts EN 60423 0 Code No.6,0 40 1.5 4600950 2765068,0 40 1.4 4601090 276508

10,0 40 1.4 4601170 27651012,0 40 1.4 4601250 27651212,0 81 m12 6.5 1553682 27691214,0 50 1.9 4601330 27651415,0 50 1.8 4601410 27651516,0 68 4.7 4601680 27651616,0 81 m16 6.5 1553690 27691618,0 68 4.7 4601760 27651819,0 68 4.6 4601840 27651920,0 68 4.6 4601920 27652020,0 105 m20 4.8 1553704 27692022,0 81 6.5 4602060 27652225,0 105 m25 4.7 4602140 27652528,0 126 5.4 4602300 27652830,0 153 7.0 4602490 27653032,0 153 m32 7.0 4602570 276532

1/8 10,2 40 1.2 4600440 2761011/4 13,5 40 1.2 4600520 2761023/8 17,2 50 1.6 4600600 2761031/2 21,3 68 2.4 4600790 2761053/4 26,9 80 5.8 4600870 2761071/8-3/4 0.5 4600360 276003

Page 13: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

588

2456

e 2456

e 2458

e 2457

2456

PiPe bender set hydraulic, heavy-duty T Sizes from 6 to 22 mm Ø up to 90° T For soft copper pipes EN 1057 up to 22 mm (also heat-insulated), precision steel pipes EN 10305-3 (DIN 2394) up to 18 x 2 mm, as well as annealed stainless steel pipes up to 18 x 1.2 mm

T Hydraulic drive without great effort T In plastic case no. 245690

Contents 0 Code No.1 basic unit, hydraulic no. 24567010 bending toolsfor pipes with Ø 6, 8, 10, 12, 14, 15, 16, 18, 20, 22 mm1 plastic case no. 245690

7.5 1585495 245611

Parts

Description 0 Code No.basic unit, hydraulic 2.350 4635310 245670Plastic case empty for no. 245610 1.700 4635070 245590Plastic case empty for no. 245611 1.700 1585568 245690

bending tools T the counter-support no. 245710-245731 are needed T For metric pipes

, r = mm 0 Code No.6 31 0.100 4635900 2458068 31 0.100 4636040 24580810 31 0.100 4636120 24581012 34 0.110 4636200 24581214 41 0.120 4636390 24581415 48 0.140 4636470 24581516 49 0.150 4636550 24581618 72 0.190 4636710 24581820 80 0.200 4636980 24582022 88 0.200 4637010 245822

Description , 0 Code No.Counter-support 6-12 0.380 4635580 245710Counter-support 14-17 0.460 4635660 245720Counter-support reinforced 14-17 0.380 1585509 245721Counter-support 18-22 0.460 4635740 245730Counter-support reinforced 18-22 0.480 1585517 245731

Manual PiPe bender – PusHing bending oPeration

PiPe bender set hydraulic T Sizes from 10 to 22 mm Ø up to 90° T For soft copper pipes EN 1057 up to 22 mm (also heat-insulated) as well as precision steel pipes EN 10305-3 (DIN 2394) up to 18 x 1.5 mm

T Hydraulic drive without great effort T Delivery in plastic case no. 245590

Contents 0 Code No.1 basic unit, hydraulic no. 2456707 bending toolsfor pipes with Ø 10, 12, 14, 15, 18, 20, 22 mm1 plastic case no. 245590

6.2 4635230 245610

Counter-suPPort T the bending former no. 245806-245822 are needed T For metric pipes

Page 14: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

589

246

e 246 e 246

246103-107

246306-328246003

PiPe bending MaCHines – draw bending oPeration

PiPe bending MaCHine manual-hydraulic T Sizes from 6 to 28 mm Ø up to 180° T For semi-hard and soft copper pipes EN 1057 up to 28 mm Ø, stainless steel pipes EN 10088-3 (DIN 17 440) up to 22 x 1.5 mm, hydraulic pipes EN 10305-1 (DIN 2391) and precision steel pipes EN 10305-3 (DIN 2394) up to 22 x 2 mm, composite pipes up to 20 mm as well as gas and water pipes EN 10255-m (DIN 2440) up to 3/4"

T Pressure 60 kN T on pivotable tripod T Delivery in wooden assembly case

Contents Code No.1 basic tool no. 2460701 pump, manual-hydraulic, no. 2460801 pivotable tripod no. 2680005 bending tools for pipes with Ø 12, 15, 18, 22, 28 mm

57.0 4538890 246100

Parts

Description 0 Code No.basic tool without hydraulic pump 15.5 4574340 246070Pump, manual-hydraulic 16.2 4574420 246080Pivotable tripod 6.2 4599760 268000

bending tools T No. 246306-246328: Bending form with slide rail for metric pipes T No. 246103-246107: Bending form for gas and water pipes EN 10255-m (DIN 2440), use with pressure roller no. 246003 (3/8"-3/4")

, Size r = mm 0 Code No.6,0 35 0.6 4637870 2463068,0 35 0.5 4637950 24630810,0 45 0.5 4638090 24631012,0 45 0.5 4575070 24631214,0 55 0.9 4575150 24631415,0 55 0.9 4575230 24631516,0 75 1.1 4575310 24631618,0 75 1.4 4575660 24631820,0 75 1.8 4575740 24632022,0 85 2.0 4575820 24632225,0 85 3.1 4575900 24632528,0 112 6.8 4576040 24632817,2 3/8 55 1.2 4637440 24610321,3 1/2 65 1.7 4637520 24610526,9 3/4 85 3.6 4637600 246107

3/8-3/4 0.2 4637360 246003

Contents Code No.1 basic tool no. 2460701 pump, manual-hydraulic, no. 2460801 pivotable tripod no. 268000without bending tools

49.0 4574260 246010

... CuStomISED For you!individual – precise – customised – flexible – right on!

T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides.

T we develop special tools, customised tools and/or quality forgings for You.

T your problems are our assignments. T Simply contact us !

Page 15: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

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249

249

e 249

PiPe bending MaCHine manual-hydraulic T Sizes from 12 to 54 mm Ø and 3/8" to 1.1/2" up to 90° T For copper pipes EN 1057, precision steel pipes EN 10305-3 (DIN 2394) and hydraulic pipes EN 10305-1 (DIN 2391), stainless steel pipes EN 10088-3 (DIN 17 440) up to 42 mm,uncoated pipes and pipes with fixed coating, composite pipes as well as electrical installation pipes EN 60423

T Pressure 100 kN T on pivotable tripod T Delivery in wooden assembly case

Contents 0 Code No.1 pump manual-hydraulic no. 2542001 base unit with pivotable tripod no. 249310without bending tools

76.0 4580150 249000

PiPe bending MaCHine electro-hydraulic T Sizes from 12 to 54 mm Ø and 3/8" to 1.1/2" up to 90° T For copper pipes EN 1057, precision steel pipes EN 10305-3 (DIN 2394) and hydraulic pipes EN 10305-1 (DIN 2391), stainless steel pipes EN 10088-3 (DIN 17 440) up to 42 mm,uncoated pipes and pipes with fixed coating, composite pipes as well as electrical installation pipes EN 60423

T Electrical limiter for continuous pre-setting and repetition in the production of pipe bends T Pressure 100 kN T on pivotable tripod T Delivery in wooden assembly case

Contents 0 Code No.1 pump electro-hydraulic 380-415 v no. 2546011 base unit with pivotable tripod no. 249311without bending tools

111.0 4580230 249001

1 pump electro-hydraulic 230 v no. 2546511 base unit with pivotable tripod no. 249311without bending tools

111.0 1547593 249002

Parts T Pumps exchangeable for benders no. 257, 258 and 280

Description Code No.base unit with tripod for manual-hydraulic bending tool 4582280 249310base unit with tripod for electro-hydraulic bending tool 4640310 249311Pump 2" manual-hydraulic 4584810 254200Pump 2" 380-415 v with electrical limiter 1599984 254601Pump 2" 230 v with electrical limiter 1599992 254651

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591

250

e 249

www.gedore.com

254 598

PiPe bending MaCHine manual-hydraulic T Sizes from 20 to 54 mm Ø and 1/2" to 2" up to 180° T Especially suitable for thornless bending of thin-walled stainless steel pipes EN 10088-3 (DIN 17 440) up from wall thickness 0.8 mm T Also for copper pipes EN 1057, precision steel pipes EN 10305-3 (DIN 2394) and hydraulic pipes EN 10305-1 (DIN 2391), NF pipes, uncoated pipes as well as electrical installation pipes EN 60423

T Pressure 160 kN T on pivotable tripod T Delivery in wooden assembly case

Contents 0 Code No.1 pump manual-hydraulic no. 2543001 base unit with pivotable tripod no. 250010without bending tools

155.0 4583760 250000

, Size

Electrical installation

ductsEN 60423

Precision steel pipes

EN 10305-3

Cu pipes

EN 1057 r = mm Code No.

12,0 m12 12 12 85 1527339 24981215,0 15 15 85 4640660 24981516,0 m16 16 85 4654290 24981618,0 18 18 85 4654370 24981820,0 20 85 4654530 24982020,0 m20 20 100 1546090 24902022,0 22 22 85 4654610 24982225,0 25 85 4582520 24982525,0 m25 25 25 100 1546120 24902528,0 28 85 4582600 24982828,0 28 100 4580310 24902828,0 28 28 150 2648733 24912830,0 30 85 4582790 24983030,0 30 100 4580580 249030

, Size

Electrical installation

ductsEN 60423

Precision steel pipes

EN 10305-3

Cu pipes

EN 1057 r = mm Code No.

32,0 32 100 4580660 24903232,0 m32 32 32 150 1546147 24913235,0 35 100 4580820 24903535,0 35 150 4580900 24913538,0 38 150 4581120 24913840,0 40 150 4581200 24914040,0 m40 40 200 1546163 24924042,0 42 150 4581470 24914242,0 42 200 1561944 24924250,0 m50 50 200 4581710 24925054,0 54 200 4582010 24925417,2 3/8 85 1742655 24950321,3 1/2 100 1639935 24950526,9 3/4 100 1422820 24950733,7 1 150 1276190 24951042,4 1.1/4 150 1549561 24951248,3 1.1/2 200 1232401 24951512,7 100 2125242 24960515,88 100 2125250 24960619,05 100 2125269 24960722,22 150 2125277 24960825,4 200 2125293 24961031,75 200 2125315 249612

bending tools T Consisting of bending former, pipe holder and aluminium slide rail T Bending formers, pipe holders and steel bending rails are available on request for shaping stainless steel pipes - chemically nickel plated

T Special sizes available on request

Page 17: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

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250

e 250

Contents 0 Code No.1 pump electro-hydraulic 380-415 v no. 2547011 base unit with pivotable tripod no. 250010without bending tools

175.0 4583840 250001

1 pump electro-hydraulic 230 v no. 2547511 base unit with pivotable tripod no. 250010without bending tools

175.0 1380133 250002

Parts T * Pumps exchangeable for benders no. 259 and 260

Description 0 Code No.base unit with stand for 250 111.4 2721228 250210Pump 3" manual-hydraulic 29.3 4585030 254300Pump 3" 380-415 v with electrical limiter 48.8 1600001 254701Pump 3" 230 v with electrical limiter 48.8 1600028 254751

PiPe bending MaCHine electro-hydraulic T Sizes from 20 to 54 mm Ø and 1/2" to 2" up to 180° T Especially suitable for thornless bending of thin-walled stainless steel pipes EN 10088-3 (DIN 17 440) over 0.8 mm wall thickness T Also for copper pipes EN 1057, precision steel pipes EN 10305-3 (DIN 2394) and hydraulic pipes EN 10305-1 (DIN 2391), NF pipes, uncoated pipes as well as electrical installation pipes EN 60423

T Electrical limiter for continuous pre-setting and repetition in the production of pipe bends T Pressure 160 kN T on pivotable tripod T Delivery in wooden assembly case

Page 18: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

593

90° 90° 90° 90° 90° 90°

, , ,

255 - 256 3/8 - 1.1/4“ 3/8 - 1“ 25 - 32 m12 - m20 3/8 - 3/4“ 20 - 32 –

257 - 258 3/8 - 2“ 3/8 - 1.1/2“ 25 - 44,5 m12 - m40 3/8 - 1.1/4“ 20 - 44,5 40 - 63 (No. 258)

259 - 260 3/8 - 3“ 3/8 - 2.1/2“ 25 - 44,5 m12 - m50 3/8 - 2“ 20 - 44,5 –

261 1 - 4“ 1 - 2.1/2“ 30 - 44,5 m20 - m50 3/4 - 2" 25 - 44,5 –

e 250

PiPe bending MaCHines – PusHing bending oPeration

mAx. BENDINg CAPACItIES PIPE BENDINg mACHINES 256-261

Bender no.gas and water pipes EN 10255

(DIN 2440/2441)Distilling pipes EN 10220

(DIN 2448)Electrical installation pipes

EN 60423 railing tubes *) metric tubes *)multi-layer

composite pipes

up to up to up to up to up to up to

*) Specifications under reserve - as these are dependent on the respective wall thickness

SizeSize Size Nominal size

, Size

Electrical installation

ducts EN 60423

Precision steel pipes

EN 10305-3Cu pipesEN 1057 r = mm 0 Code No.

20,0 m20 20 100 3.920 1546090 24902025,0 m25 25 25 100 3.940 1546120 24902525,0 m25 25 25 100 7.500 4655690 25032528,0 28 100 3.520 4580310 24902828,0 28 28 150 6.000 2648733 24912828,0 28 100 7.500 1380141 25032830,0 30 100 3.740 4580580 24903030,0 30 30 150 13.000 1679155 25033032,0 32 100 6.500 4580660 24903232,0 m32 32 32 150 7.500 1546147 24913235,0 35 100 6.000 4580820 24903535,0 35 150 7.280 4580900 24913538,0 38 150 7.080 4581120 24913840,0 40 150 7.700 4581200 249140

, Size

Electrical installation

ducts EN 60423

Precision steel pipes

EN 10305-3Cu pipesEN 1057 r = mm 0 Code No.

40,0 m40 40 200 12.920 1546163 24924040,0 m40 40 200 15.000 4655770 25034042,0 42 150 7.660 4581470 24914242,0 42 200 13.400 1561944 24924250,0 m50 50 200 13.120 4581710 24925052,0 52 350 41.000 4640900 25035254,0 54 250 21.000 2001152 25035421,3 1/2 100 4.000 1639935 24950521,3 1/2 1/2 100 7.500 4640820 25030526,9 3/4 100 6.500 1422820 24950726,9 3/4 3/4 100 7.500 4655180 25030733,7 1 150 7.500 1276190 24951033,7 1 1 150 13.000 4655260 25031042,4 1.1/4 150 7.500 1549561 24951242,4 1.1/4 1.1/4 200 15.000 4655340 25031248,3 1.1/2 200 14.500 1232401 24951548,3 1.1/2 1.1/2 250 21.000 4655420 25031560,3 2 250 21.000 1148001 25052060,3 2 2 400 55.000 4655500 25032012,7 100 3.900 2125242 24960515,88 100 3.900 2125250 24960619,05 100 3.900 2125269 24960722,22 150 7.500 2125277 24960825,4 200 12.900 2125293 24961031,75 200 12.900 2125315 24961238,1 250 21.000 2125161 25061544,44 300 31.000 2125188 25061750,8 300 31.000 2125226 250620

bending sets T Consisting of bending former with aluminium slide rail and pipe holder T Bending formers, pipe holders and steel bending rails are available on request for shaping stainless steel pipes - chemically nickel plated

T Special sizes available on request

Page 19: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

594

256 257 - 258

C

C

A

B

D

D

PiPe bending MaCHine 3/8" - 2" T For gas and water pipes EN 10255 (DIN 2440/2441) up to max. 90°

available in various designs: - manually or electro-hydraulically operated - with open or fold-open bending frame - as the basic tool without bending former or as a set with bending former no. 263103-120

T Pressure 100 kN T Delivery in assembly case

optional bending tools under no. 263 - 265 available for: - Distilling pipes EN 10220 (DIN 2448) from 3/8 to 1.1/2“ or 25 to 44.5 mm - railing tubes from 3/8 to 1.1/4“ - Electrical installation pipes EN 60423 from m12 to m40 - metric pipes from 20 to 44.5 mm - multi-layer composite pipes from 40 to 63 mm (no. 258)

T Bending tools for stainless steel pipes on request

included in delivery Ill. 0 Code No.manual-hydraulic, fold-open bending frame,without bending formers

A 54.0 4587400 257000

manual-hydraulic, fold-open bending frame,without bending formers

A 75.0 4587590 257100

electro-hydraulic 380-415 v, fold-open bending frame, without bending formers

B 78.0 4587670 257500

electro-hydraulic 380-415 v, fold-open bending frame, with 7 bending formers no. 263103-120

B 99.0 4587750 257510

electro-hydraulic 230 v, fold-open bending frame, without bending formers

B 78.0 4587830 257600

electro-hydraulic 230 v, fold-open bending frame, with 7 bending formers no. 263103-120

B 99.0 4587910 257610

manual-hydraulic, open bending frame, without bending formers

C 73.0 4588050 258000

manual-hydraulic, open bending frame, with 7 bending formers no. 263103-120

C 95.0 4588130 258100

electro-hydraulic 380-415 v, open bending frame, without bending formers

D 98.0 4588210 258500

electro-hydraulic 380-415 v, open bending frame, with 7 bending formers no. 263103-120

D 119.0 4588480 258510

electro-hydraulic 230 v, open bending frame, without bending formers

D 98.0 4588560 258600

electro-hydraulic 230 v, open bending frame, with 7 bending formers no. 263103-120

D 119.0 4588640 258610

PiPe bending MaCHine 3/8" - 1.1/4" T For gas and water pipes EN 10255 (DIN 2440/2441) up to max. 90°

available in various designs: - manually or electro-hydraulically operated - with open bending frame - as the basic tool without bending former or as a set with bending former no. 263103-112

T Pressure 60 kN T Delivery in assembly case

optional bending tools under no. 263 - 265 available for: - Distilling pipes EN 10220 (DIN 2448) from 3/8 to 1“ or 25 to 32 mm - railing tubes from 3/8 to 3/4“ - Electrical installation pipes EN 60423 from m12 to m20 - metric pipes from 20 to 32 mm

T Bending tools for stainless steel pipes on request

included in delivery Ill. 0 Code No.manual-hydraulic, open bending frame, without bending formers

C 47.0 4586860 256000

manual-hydraulic, open bending frame, with 5 bending formers no. 263103-112

C 56.0 4586940 256100

electro-hydraulic 380-415 v, open bending frame, without bending formers

D 73.0 4587080 256500

electro-hydraulic 380-415 v, open bending frame, with 5 bending formers no. 263103-112

D 82.0 4587160 256510

electro-hydraulic 230 v, open bending frame, without bending formers

D 73.0 4587240 256600

electro-hydraulic 230 v, open bending frame, with 5 bending formers no. 263103-112

D 82.0 4587320 256610

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595

259 - 260 259 - 260

A

E

F

A

PiPe bending MaCHine 3/8" - 3" T For gas and water pipes EN 10255 (DIN 2440/2441) up to max. 90°

available in various designs: - manually or electro-hydraulically operated - with open or fold-open bending frame - as the basic tool without bending former or as a set with bending former no. 263103-130

T Pressure 160 kN T Delivery in assembly case

optional bending tools under no. 263 - 265 available for: - Distilling pipes EN 10220 (DIN 2448) from 3/8 to 2.1/2“ or 25 to 44.5 mm - railing tubes from 3/8 to 2“ - Electrical installation pipes EN 60423 from m12 to m50 - metric pipes from 20 to 44.5 mm

T Bending tools for stainless steel pipes on request

included in delivery Ill. 0 Code No.manual-hydraulic, fold-open bending frame,without bending formers

A 98.0 4588720 259000

manual-hydraulic, fold-open bending frame, with 9 bending formers no. 263103-130

A 173.0 4588800 259100

electro-hydraulic 380-415 v, fold-open bending frame, without bending formers

B 123.0 4588990 259500

electro-hydraulic 380-415 v, fold-open bending frame, with 9 bending formers no. 263103-130

B 198.0 4589020 259510

electro-hydraulic 230 v, fold-open bending frame, without bending formers

B 123.0 4589100 259600

electro-hydraulic 230 v, fold-open bending frame, with 9 bending formers no. 263103-130

B 198.0 4589290 259610

manual-hydraulic, open bending frame, without bending formers

E 120.0 4589370 260000

manual-hydraulic, open bending frame, with 9 bending formers no. 263103-130

E 207.0 4589450 260100

electro-hydraulic 380-415 v, open bending frame, without bending formers

F 155.0 4589530 260500

electro-hydraulic 380-415 v, open bending frame, with 9 bending formers no. 263103-130

F 242.0 4589610 260510

electro-hydraulic 230 v, open bending frame, without bending formers

F 155.0 4589880 260600

electro-hydraulic 230 v, open bending frame, with 9 bending formers no. 263103-130

F 242.0 4589960 260610

included in delivery 0 Code No.manual-hydraulic, open bending frame,without bending formers

73.0 4588050 258000

manual-hydraulic, open bending frame,with bending formers no. 263940-963 and counter-supports no. 258940-963

79.0 2302829 258102

electro-hydraulic 380-415 v, open bending frame, without bending formers

98.0 4588210 258500

electro-hydraulic 380-415 v, open bending frame, with bending formers no. 263940-963 and counter-supports no. 258940-963

104.0 2302837 258512

electro-hydraulic 230 v, open bending frame, without bending formers

98.0 4588560 258600

electro-hydraulic 230 v, open bending frame, with bending formers no. 263940-963 and counter-supports no. 258940-963

104.0 2302845 258612

PiPe bending MaCHine Msr 40 - 63 MM T For multi-layer composite pipes up to a max. 90° T With open bending frame

available in various designs: - manually or electro-hydraulically operated - as basic tool without bending former or as a set with bending former no. 263940-963

and no. 258940-963 T Pressure 100 kN T Delivery in assembly case

optional bending tools under no. 263 - 267 available for: - gas and water pipes EN 10255 (DIN 2440/2441) from 3/8 to 2“ - Distilling pipes EN 10220 (DIN 2448) from 3/8 to 1.1/2“ or 25 to 44.5 mm - railing tubes from 3/8 to 1.1/4“ - Electrical installation pipes EN 60423 from m12 to m40 - metric pipes from 20 to 44.5 mm

T Bending tools for stainless steel pipes on request

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596

261 254

254

254 598

PiPe bending MaCHine 1" - 4" T For gas and water pipes EN 10255 (DIN 2440/2441) up to max. 90° T With fold-open bending frame

available in various designs: - manually or electro-hydraulically operated - as the basic tool without bending former or as a set with bending former no. 263113-130, 263040

T Pressure 200 kN T Delivery in wooden assembly case

optional bending tools under no. 263 - 265 available for: - Distilling pipes EN 10220 (DIN 2448) from 1" to 2.1/2" or 30 to 44.5 mm - railing tubes from 3/4" to 2" - Electrical installation pipes EN 60423 from m20 to m50 - metric pipes from 25 to 44.5 mm

T Bending tools for stainless steel pipes on request

included in delivery 0 Code No.manual-hydraulic, fold-open bending frame, without bending formers

311.0 4590030 261000

manual-hydraulic, fold-open bending frame, with bending formers no. 263110-130, 263040

480.0 4644060 261100

electro-hydraulic 380-415 v, fold-open bending frame, without bending formers

330.0 4590110 261500

electro-hydraulic 380-415 v, fold-open bending frame, with bending formers no. 263110-130, 263040

499.0 4644140 261510

PuMP manual-hydraulic T Available in various power stages T For bending without great effort T option to re-fit with electrical drive no. 254950 (380-415 V) or no. 254955 (230 V)

Size use in machine No. 0 Code No.1.1/4 256 16.2 4584730 2541002 249, 257-258, 2804 21.5 4584810 2542003 250, 259-260 29.3 4585030 2543004 261 56.0 4585110 254400

PuMP electro-hydraulic T Available in various power stages T No. 254601, 254651, 254701 and 254751 with electrical limiter for continuous pre-setting and repetition in the production of pipe bends

Size use in machine No. Connection voltage Volt 0 Code No.

1.1/4 255-256 380-415 35.0 4585380 2545001.1/4 255-256 230 35.0 4585460 2545502 257-258 380-415 40.0 4585540 2546002 249, 2804 380-415 41.0 1599984 2546012 257-258 230 40.0 4585620 2546502 249, 2804 230 40.8 1599992 2546513 259-260 380-415 48.0 4585700 2547003 250 380-415 48.8 1600001 2547013 259-260 230 48.0 4585890 2547503 250 230 48.8 1600028 2547514 261 380-415 75.0 4585970 254800

when ordering spares, do indicate the pump number affixed at the pump housing!

without electrical limiter

with electrical limiter

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597

269

e 256 - e 261

e 254

e 256 - e 261

1.1/4"

2"

3"

4"

HYdrauliC oil 1 litre T For use with all gEDorE hydraulic pumps T the volume stated is required each time

for pumps

required volumelitre 0 Code No.

1.1/4"2"3"4"

0,901,251,903,50

0.880 4599920 269000

bending fraMe T Available in the open or fold-open design T Without add-on components

Sizeuse in machine No. Execution 0 Code No.

1.1/4 256 open 15.4 4641550 2560102 257 fold-open 12.4 4642010 2570102 258 open 31.2 4642440 2580103 259 fold-open 37.2 4642870 2590103 260 open 95.0 4643170 2600104 261 fold-open 281.0 4643680 261010

gasKet set T For all gEDorE hydraulic pumps with machine number 254..... T For equipment with other than the stated machine no. available on request T Contains the most-frequently required wear parts T We also recommend that the hydraulic oil is changed each time, see no. 269

for 0 Code No.Machine no. 2541... 0.070 4687890 254160Machine no. 2542... 0.075 4689080 254260Machine no. 2543... 0.080 4690170 254360Machine no. 2544... 0.100 1549596 254460Machine no. 2545... 0.070 4690840 254560Machine no. 2546... 0.075 4624620 254660Machine no. 2547... 0.080 4691140 254760Machine no. 2548... 0.100 1378686 254860

Counter-suPPort (PieCe) T Please note: 2 pieces of them are needed

Sizeuse in machine No. 0 Code No.

1.1/4 256 1.4 4641630 2560152 257 3.2 4642280 2570152 258 2.9 4642520 2580153 259 5.3 4642950 2590153 260 4.3 4643250 2600154 261 15.7 4643760 261015

open

fold-open

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598

254

268

e 256 - e 261

e 256 - e 261

254

254

extension Cable T For electro-hydraulic pumps 1.1/4", 2" and 3" T Heavy rubber hose T Can be used in dry and damp rooms T For high mechanical loads, including construction sites

DescriptionConnection voltage Volt 0 Code No.

Cee extension cable 5 m 380-415 1.7 4694080 254982Cee extension cable 10 m 380-415 3.1 4694160 254983safety extension cable 5 m 230 0.9 4694240 254984safety extension cable 10 m 230 1.6 4694320 254985

installation triPod, Pivotable T Available in 2 sizes T For gEDorE pipe bender no. 255-260 (standard equipment for benders no. 246, 249 and 2804) T Enamelled blue

Height use 0 Code No.480 for manual-hydraulic benders 1.1/4" and 2" 6.2 4599760 268000680 for manual-hydraulic benders 3" and

electric-hydraulic benders 1.1/4" to 3"17.4 4599840 268001

Counter-suPPort fixing Pin (PieCe) T Please note: 2 pieces of them are needed

Size use in machine No. 0 Code No.1.1/4 256 0.850 4641710 2560202 257 0.440 4642360 2570202 258 0.960 4642600 2580203 259 0.480 4643090 2590203 260 2.020 4643330 2600204 261 1.750 4643840 261020

u-YoKe

Size use in machine No. 0 Code No.1.1/4 256 0.180 4721660 2560302 249, 257-258, 2804 0.400 4641980 2580303 250, 259-260 0.480 4643410 2600304 261 0.900 4643920 261030

eleCtriCal Conversion Kit T Complete retrofitting set for hand hydraulic pumps consisting of electric motor (380-415 V or 230 V), cam drive, conveying unit, carrying handle and all incidental parts needed

T For all hand-operated gEDorE hydraulic pumps from 2001, for older pumps on request

T * Can only be used in connection with electrical limiter no. 254680

use in machine No. Connection voltage Volt 0 Code No.249*, 250*, 256-261, 2804* 380-415 19.0 4718870 254950249*, 250*, 256-260, 2804* 230 19.0 4718950 254955

eleCtriCal liMiter T For continuous pre-setting and repetition in the production of pipe bends T Electrically-powered pipe and angle bending tools no. 249, no. 250 and 2804 can be upgraded T Enamelled black

use in machine No. 0 Code No.249, 2804 0.750 1441345 254680250 0.800 1441353 254780

Page 24: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

599

2631

2630

2640

2649

2650

2639

2589

greY Cast iron bending forMer uP to 90° T For gas and water pipes EN 10255-m (DIN 2440) T Enamelled black

use in machine No. Size , r = mm 0 Code No.256-260 3/8 17,2 45 0.9 4539000 263103256-260 1/2 21,3 50 1.3 4539190 263105256-260 3/4 26,9 75 2.2 4539270 263107256-261 1 33,7 100 2.3 4590460 263110256-261 1.1/4 42,4 115 2.4 4590540 263112257-261 1.1/2 48,3 150 5.3 4539350 263115257-261 2 60,3 200 6.7 4539430 263120259-261 2.1/2 76,1 320 21.2 4590620 263125259-261 3 88,9 380 30.4 4590700 263130

steel bending forMer uP to 90° T For gas and water pipes EN 10255 (DIN 2440/2441) T For surface-protective bending T Phosphated

use in machine No. Size , r = mm 0 Code No.256-260 1/2 21,3 50 1.3 4655850 263005256-260 3/4 26,9 75 2.2 4655930 263007256-261 1 33,7 100 2.3 4656070 263010256-261 1.1/4 42,4 126 5.8 4656150 263012257-261 1.1/2 48,3 145 5.3 4656230 263015257-261 2 60,3 200 11.2 4656310 263020259-261 2.1/2 76,1 320 21.2 4656580 263025259-261 3 88,9 380 44.5 4656660 263030261 4 114,3 600 98.0 4644300 263040

steel bending forMer uP to 90° T For standard-walled distilling pipes EN 10220 (DIN 2448) and metric pipes T Phosphated

use in machine No. Size , r = mm 0 Code No.256-260 1/2 21,3 75 2.5 4595340 264005256-260 3/4 26,9 90 3.5 4595420 264007256-261 1 33,7 130 5.4 4595500 264010257-261 1.1/4 42,4 180 10.2 4595690 264012255-260 20,0 90 3.4 4593130 264020255-260 22,0 90 3.2 4593210 264022255-260 25,0 115 3.6 4595770 264025255-261 30,0 140 6.7 4595850 264030255-261 32,0 140 6.6 4595930 264032257-261 38,0 170 8.2 4596070 264038257-261 44,5 190 10.7 4596150 264044257-261 1.1/2 48,3 220 11.8 4596230 264048259-261 2.1/2 76,1 420 49.3 4596900 264076

steel bending forMer uP to 90° T For electrical installation pipes EN 60423 T Phosphated

use in machine No. Size , r = mm 0 Code No.256-260 m12 12 115 4.1 1549626 264912256-260 m16 16 115 4.1 4597390 264916256-261 m20 20 130 5.4 1549634 264920257-261 m25 25 160 5.7 1549642 264925257-261 m32 32 170 8.7 1549650 264932257-261 m40 40 220 10.4 1549669 264940259-261 m50 50 250 19.5 1549677 264950

steel bending forMer uP to 90° T For railing pipes with wall thickness from 1.75 to 2.00 mm T Phosphated

use in machine No. Size , r = mm 0 Code No.256-260 3/8 17,2 110 3.6 4539510 265003256-260 1/2 21,3 110 3.6 4598280 265005256-261 3/4 26,9 137 6.1 4598010 265007257-261 1 33,7 190 9.4 4598360 265010257-261 1.1/4 42,4 220 12.4 4545830 265012259-261 1.1/2 48,3 250 13.7 4644650 265015259-261 2 60,3 315 25.0 4644730 265020

bending forMer Msr uP to 90° T For multi-layer composite pipes T A counter-support set no. 2589 is needed for each size T For surface-protective bending T made of plastic

use in machine No. , r = mm 0 Code No.258 40 160 1.7 2302853 263940258 50 200 2.1 2302861 263950258 63 220 2.4 2302888 263963

Counter-suPPort (Pair) Msr uP to 90° T For surface-protective bending of multi-layer composite pipes

T made of plastic

use in machine No. , 0 Code No.258 40 2.1 2302918 258940258 50 2.0 2302934 258950258 63 1.9 2302942 258963

Page 25: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

600

280

e 280 e 280

280250

280071

280072

280110/ 280174{

268500

70 x 6 (70 x 10)*(50 x 15)*(30 x 20)*

70 x 10 (70 x 20)*(50 x 25)*

100 x 10 80 x 1250 x 1530 x 20

100 x 20 80 x 25

120 x 8 100 x 1080 x 1250 x 1530 x 20

120 x 20 80 x 25

6(22)*

10(30)*

22 30 22 30

6(25)*

10(30)*

25 30 25 30

70 x 6 70 x 9 100 x 10 100 x 12 120 x 10 120 x 15

60 x 6(60 x 30)*

100 x 30120 x 10100 x 30

70 x 10(70 x 30)*

100 x 30120 x 15100 x 30

mAx. BENDINg CAPACItIES ANglE BENDErS No. 280

eCCentriC angle bender 70 mm working height T For round, flat and angled stocks in steel, copper or aluminium up to 90° T With bending tool sharp-edged / r = 4 mm no. 280071 for material thicknesses up to 6 mm T optionally available is the bending tool no. 280072 for greater material thicknesses - see E 280 bending tools T With stepless adjustable angle stop T With length stop T manual base unit for mounting on a workbench; with optional tripod no. 268500 for stationary use T With optional available angle no. 280250 for vice fixture

Included in delivery 0 Code No.basic tool 70 mm working height, manual, with bending lever extension no. 268230 29.5 4539940 280070

aCCessories

Description 0 Code No.tripod 21.2 2681072268500angle for vice fixture 3.3 2009544280250

Modification set for 100 mm working height 7.5 4644810280110Modification set for 120 mm working height 9.0 4645380280174

bending tools

Description 0 Code No.standard bending tool, sharp-edged / r = 4 mm for material thicknesses up to 6 mm

1.0 4605240 280071

radiused bending tool r = 15 mm / r = 25 mm for material thicknesses up to 30 mm

1.1 4605320 280072

eCCentriC angle benders

70 mm working height 100 mm working height 120 mm working height

cold mm cold mm cold mmhot mm hot mmhot mm

Flat steel EN 10058 (DIN 1017) (material strength 370 N/mm2)

Square steel stock EN 10059 (DIN 1014) (material strength 370 N/mm2)

round steel stock EN 10060 (DIN 1013) (material strength 370 N/mm2)

Angled steel stock EN 10056-1 (DIN 1028) (material strength 370 N/mm2)

Cu-flat bars EN 13601 (material strength 250 N/mm2)

Al-flat bars EN 754-5 (DIN 1769) (material strength 160 N/mm2)

* optional bending tool no. 280072 is necessary

Page 26: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

601

280

280250

280111 280112 280113-114 280115

280117

280401/ 280402

280400

280100

280110/ 280174{

e 280 e 280

280116

268500

Included in delivery 0 Code No.basic tool 100 mm working height, manual, with bending lever extension no. 268230

32.5 4535010 280100

basic tool 100 mm working height, on base plate with tripodno. 280210 and pump, manual-hydraulic no. 254200

104.6 4606640 280400

basic tool 100 mm working height, on base plate with tripodno. 280210 and pump, electro-hydraulic, 380-415 v no. 254601

129.1 4606720 280401

basic tool 100 mm working height, on base plate with tripodno. 280210 and pump, electro-hydraulic, 230 v no. 254651

129.1 1547585 280402

aCCessories T Pumps exchangeable for benders no. 249, 257 and 258

Description 0 Code No.tripod 21.2 2681072 268500angle for vice fixture 3.3 2009544 280250Modification set for 120 mm working height 9.0 4645380 280174base plate with tripod for use with hydraulic pump (in connection with no. 254200, no. 254601 or no. 254651)

33.2 4606560 280210

Pump 2", manual-hydraulic 21.5 4584810 254200Pump 2" 380-415 v with electrical limiter 41.0 1599984 254601Pump 2" 230 v with electrical limiter 40.8 1599992 254651

bending tools

Description 0 Code No.standard bending tool, sharp-edged / r = 4 mmfor material thicknesses up to 6 mm

1.5 4605400 280111

radiused bending tool r = 15 mm / r = 25 mmfor material thicknesses up to 30 mm

1.6 4605590 280112

bending tool for producing saddles and rectangular bends, sharp-edged for material thicknesses up to 3 mm

0.8 4605670 280113

bending tool for producing saddles and rectangular bends, r = 4 mm for material thicknesses up to 6 mm

0.9 4605750 280114

bending tool for making diamond bends 0.7 4605830 280115bending tool for high saddles 1.2 4605910 280116offset block for narrow saddles 2.4 4606050 280117

eCCentriC angle bender 100 mm working height T For round, flat and angled stocks in steel, copper or aluminium up to 90° T With bending tool sharp-edged / r = 4 mm no. 280111 for material thicknesses up to 6 mm T With bending tool r = 15 mm / r = 25 mm no. 280112 for material thicknesses up to 30 mm T optionally available are bending tools for a diversity of applications - see E 280 bending tools T With stepless adjustable angle stop, electro-hydraulic devices with electrical limiter T With length stop T manual base unit for mounting on a workbench, with optional tripod no. 268500 for stationary use T With optional available angle no. 280250 for vice fixture T Hydraulic equipment mounted on pivotable tripod

Page 27: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

602

280

e 280 e 280

280421/280422

280420

280120

280161

280250280162

268500

eCCentriC angle bender 120 mm working height T For round, flat and angled stocks in steel, copper or aluminium up to 90° T With bending tool sharp-edged / r = 4 mm no. 280161 for material thicknesses up to 6 mm T With bending tool r = 15 mm / r = 25 mm no. 280162 for material thicknesses up to 30 mm T With stepless adjustable angle stop, electro-hydraulic devices with electrical limiter T With length stop T manual base unit for mounting on a workbench; with optional tripod no. 268500 for stationary use T With optional available angle no. 280250 for vice fixture T Hydraulic equipment mounted on pivotable tripod

Included in delivery 0 Code No.basic tool 120 mm working height, manual,with bending lever extension no. 268230

34.1 4606130 280120

basic tool 120 mm working height, on base plate with tripodno. 280210 and pump, manual-hydraulic no. 254200

106.4 4645620 280420

basic tool 120 mm working height, on base plate with tripodno. 280210 and pump, electro-hydraulic, 380-415 v no. 254601

130.9 4645700 280421

basic tool 120 mm working height, on base plate with tripodno. 280210 and pump, electro-hydraulic, 230 v no. 254651

130.9 1544950 280422

aCCessories T Pumps exchangeable for benders no. 249, 257 and 258

Description 0 Code No.tripod 21.2 2681072 268500angle for vice fixture 3.3 2009544 280250base plate with tripod for use with hydraulic pump (in connection with no. 254200, no. 254601 or no. 254651)

33.2 4606560 280210

Pump 2", manual-hydraulic 21.5 4584810 254200Pump 2" 380-415 v with electrical limiter 41.0 1599984 254601Pump 2" 230 v with electrical limiter 40.8 1599992 254651

bending tools

Description 0 Code No.standard bending tool, sharp-edged / r = 4 mm for material thicknesses up to 6 mm

1.8 4645030 280161

radiused bending tool r = 15 mm / r = 25 mm for material thicknesses up to 30 mm

2.0 4645110 280162

Page 28: Technical Symbols · GEDORE Pipe bending systems Advantages and benefits Features that make the difference ... T Durable quality for heavy professional use T Gentle handling of workpieces

603

285

e 285

e 285

268500

ring bending MaCHine T manual 3-roller ring bending machine T Vertical operation T Standard roller set for flat and square stock included T With two speeds T Base unit for mounting on a workbench (with optional available angle no. 285250 for vice fixture) T Enamelled blue

Description 0 Code No.basic tool with standard roller set 34.0 4606800 285000

bending tools

Description 0 Code No.2-piece upper roller for shaping l and t sections, with leg inside

1.5 4606990 285001

set 2-piece lower rollers for shapingvertical flat stock, l and t sections, with leg outside

2.7 4607020 285002

aCCessories

Description 0 Code No.tripod 21.2 2681072 268500angle for vice fixture

3.3 2009552 285250

ring bending MaCHine

mAxImum BENDINg CAPACItIES rINg BENDINg mACHINE No. 285

bis mm

50 x 6

20 x 5 *

13 x 13

15 *

20 x 20 x 3 *

20 x 20 x 3 *

Square steel stock EN 10059 (DIN 1014) (material strength 370 N/mm2)

round steel stock EN 10060 (DIN 1013) (material strength 370 N/mm2)

Angled steel stock EN 10056-1 (DIN 1028) (material strength 370 N/mm2)

t-iron EN 10055 (DIN 1024) (material strength 370 N/mm2)

* Please note: optional bending tools are required - see E 285

Flat steel EN 10058 (DIN 1017) (material strength 370 N/mm2)

Flat bar, vertical EN 10058 (DIN 1017) (material strength 370 N/mm2)

... CuStomISED For you!individual – precise – customised – flexible – right on!

T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides.

T we develop special tools, customised tools and/or quality forgings for You.

T your problems are our assignments. T Simply contact us !