technical support document draft air emission permit no. … · 2020-07-10 · technical support...

Technical Support Document, Permit Number: 04500034-101 of 11

Technical Support Document

For Draft Air Emission Permit No. 04500034-101

This technical support document (TSD) is intended for all parties interested in the draft permit and to meet the requirements that have been set forth by the federal and state regulations (40 CFR § 70.7(a)(5) and Minn. R. 7007.0850, subp. 1). The purpose of this document is to provide the legal and factual justification for each applicable requirement or policy decision considered in the preliminary determination to issue the draft permit. 1. General information

1.1 Applicant and stationary source location:

Table 1. Applicant and source address

Applicant/Address Stationary source/Address (SIC Code: 2521 - Wood Office Furniture)

Tuohy Furniture Corp 42 Saint Albans Pl Chatfield, MN 55923-1457

Tuohy Furniture Corp 42 Saint Albans Pl Chatfield, MN 55923-1457

Contact: Gary Ruskell Phone: 507-867-9325

1.2 Facility description

Tuohy Furniture Corporation (Tuohy) manufactures wood office furniture. Emission units at the facility include four spray paint booths, natural gas fired building heating units, and wood working equipment, including saws and sanders. The manufacturing operations at the facility take place in three different buildings. The main pollutants of concern are Volatile Organic Compounds (VOC), Hazardous Air Pollutants (HAP), Particulate Matter (PM) and Particulate Matter less than 10 microns (PM10). The woodworking equipment generates PM/PM10/PM2.5, which is controlled by fabric filters. The four spray booths vent to panel filters to reduce PM/PM10/PM2.5 emissions.

1.3 Description of the activities allowed by this permit action This permit action is a Major Amendment to update PM10 and PM2.5 modeling requirements for demonstrating compliance with the National Ambient Air Quality Standards (NAAQS). See more information in Section 3.2 of this TSD. This permit does not authorize construction.

1.4 Description of notifications and applications included in this action Table 2. Notifications and applications included in this action

Date received Application/notification type and description 04/15/2016, with supplemental information received 05/06/2020

Major Amendment (IND20150002)

06/09/2015 Administrative Amendment (IND20150001). This administrative amendment extended the submittal date for PM2.5 dispersion modeling by 120 days.

06/17/2011 Notif. of Replace of Unit (IND20110001). This notification replaced two saws, which were then both listed under EU024. These saws are EQUI 67 and EQUI 68 in this permit action.


Date received Application/notification type and description 12/17/2010 Administrative Amendment (IND20100001). This administrative amendment extended

the PM performance testing deadline for EU020, Plant #3 Wood Burning Furnace by 120 days. This unit has since been permanently disabled.

1.5 Facility emissions:

Table 3. Total facility potential to emit summary

PM tpy

PM10

tpy PM2.5

tpy SO2 tpy

NOx tpy

CO Tpy

CO2e tpy

VOC tpy

Single HAP tpy

All HAPs tpy

Total Facility Limited Potential Emissions

25.1 36.1 34.8 0.01 0.97 0.81 1160 90. 9.0 22.5

Total Facility Actual Emissions (2018)

2.32 4.65 2.58 0.0017 0.29 0.24 * 7.79 *

* Not reported in MN emission inventory.

Table 4. Facility classification

Classification Major Synthetic minor/area Minor/area PSD X Part 70 Permit Program X Part 63 NESHAP X

1.6 Changes to permit

• This permit has been updated to match MPCA’s current TEMPO language and guidance; • The wood boiler, EU020, was permanently disabled by the Permittee and removed from the permit; • Requirements for baghouses were moved to a single group, COMG 10, to streamline requirements.

Additionally, the baghouse groups for sanding and sawing (GP006 and GP007, respectively) where those requirements were included in the previous permit were removed;

• Requirements for woodworking process equipment were moved from previous GP004 and GP005 to individual emission units to improve clarity and the previous groups were removed;

• Hood requirements were placed on individual woodworking emission units, EQUI 1, 3, 7, 13, 41, 43, 44, 45, 46, 48, 49, 50, 51, 53, 54, 55, 56, 57, 58, 59, 67, 68, 69, 70, and 72 for clarity and enforceability;

• Woodworking emission unit subject item details were updated to better reflect what is currently at the facility;

• Insignificant activities in Appendix A were updated based on changes made at the facility and recent rule changes to Minn. R. 7007.1300; and

• EQUI 71, Air Makeup Unit, was moved from Appendix I to the main part of the permit because it does not qualify as an insignificant activity.

2. Regulatory and/or statutory basis

2.1 New source review (NSR)


The permit carries forward limits on the facility such that it is a minor source under New Source Review regulations. No changes are authorized by this permit.

2.2 Part 70 permit program

The permit carries forward limits on the facility such that it is a nonmajor source under the Part 70 permit program.

2.3 New source performance standards (NSPS) The Permittee has stated that no New Source Performance Standards apply to the operations at this facility.

2.4 National emission standards for hazardous air pollutants (NESHAP)

This permit carries forward limits on the facility such that it is an area source under the NESHAP permit program. The Permittee states that no area source NESHAPs apply to the operations at the facility.

2.5 Regulatory Overview Table 5. Regulatory overview of units affected by the modification/permit amendment Subject item* Applicable regulations Rationale COMG 10 – Fabric Filters for woodworking

40 CFR § 52.21(b)(1)(i) and Minn. R. 7007.3000, 40 CFR § 70.2 & Minn. R. 7007.0200

PSD and Part 70. Control efficiency and other operating parameter requirements to limit PM/PM10/PM2.5 PTE to avoid major source classification under PSD and Part 70. Permit specifies that replacement fabric filters must meet the COMG 10 requirements.

EQUI 1, 3, 7, 13, 41, 43, 44, 45, 46, 48, 49, 50, 51, 53, 54, 55, 56, 57, 58, 59, 66, 67, 68, 69, 70, 72– Woodworking Equipment

Minn. R. 7011.0715, subps. 1(A) &(B) 40 CFR § 52.21(b)(1)(i) and Minn. R. 7007.3000, 40 CFR § 70.2 & Minn. R. 7007.0200

Standards of Performance for post-1969 Industrial Process Equipment. Equipment for which there is no other promulgated performance standard is subject to the opacity and PM limits in this rule. Construction of the unit was on or after July 9, 1969. PSD and Part 70. Requirement to vent all wood working operations at each EQUI to fabric filters meeting COMG 10 requirements. This, combined with the control requirements at COMG 10, limit facility particulate emissions to less than the PSD major and Part 70 major source thresholds.


Subject item* Applicable regulations Rationale EQUI 15 & 23 – Paint Booths #2 &3

Minn. R. 7011.0715, subps. 1(A) &(B) Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a) 40 CFR § 52.21(b)(1)(i) and Minn. R. 7007.3000, 40 CFR § 70.2 & Minn. R. 7007.0200

Standards of Performance for post-1969 Industrial Process Equipment. Equipment for which there is no other promulgated performance standard is subject to the opacity and PM limits in this rule. Construction of the unit was on or after July 9, 1969. Ambient Air Quality Standards. Total enclosure requirement set at EQUIs 15 & 23. Limit was derived from computer dispersion modeling for PM10. PSD and Part 70. Requirement to control all coating operations at each EQUI listed with panel filters meeting COMG 2 requirements. This, combined with the control requirements at COMG 2 limit facility particulate emissions to less than the PSD major and Part 70 major source thresholds.

EQUI 22 –Paint Booth #1


Standards of Performance for pre-1969 Industrial Process Equipment. Equipment for which there is no other promulgated performance standard is subject to the opacity and PM limits in this rule. Construction of the unit was before July 9, 1969. Ambient Air Quality Standards. Total enclosure requirement set at EQUI 22. Limit was derived from computer dispersion modeling for PM10. PSD and Part 70. Requirement to control all coating operations at EQUI 22 with panel filters meeting COMG 2 requirements. This, combined with the control requirements at COMG 2 limit facility particulate emissions to less than the PSD major and Part 70 major source thresholds.


Subject item* Applicable regulations Rationale EQUI 16 – Paint Booth #4


Standards of Performance for post-1969 Industrial Process Equipment. Equipment for which there is no other promulgated performance standard is subject to the opacity and PM limits in this rule. Construction of the unit was on or after July 9, 1969. Ambient Air Quality Standards. Hood requirement set at EQUI 16. Limit was derived from computer dispersion modeling for PM10. PSD and Part 70. Requirement to control all coating operations at EQUI 16 with panel filters meeting COMG 2 requirements. This, combined with the control requirements at COMG 2 limit facility particulate emissions to less than the PSD major and Part 70 major source thresholds.

EQUI 71 – Air Makeup Unit

Minn. R. 7011.0515

Standards of Performance for New Indirect Heating Equipment. • construction of the unit was on or after January 31, 1977; • the unit burns gaseous fuels; • the facility is located outside the cities in Table II of the rule; • the unit capacity is less than or equal to 250 MMBtu/hr; and • the facility has less than or equal to 250 MMBtu/hr of indirect heating equipment.

3. Technical information

3.1 Calculations of potential to emit Attachment 1 to this TSD contains emissions calculations for the facility. Woodworking emission calculations were completed using airflow rate and emission factors from AP-42, 4th Edition, Table 10.4-2. These factors and airflow were used to calculate each individual unit’s unrestricted PM/PM10/PM2.5 emissions. Control efficiencies used are 99% control for PM and 93% for PM10 and PM2.5. Coating emissions were calculated using a mass balance approach. This uses transfer efficiency, spray gun throughput, worst-case VOC and solids material contents, and data from EPA’s PM Calculator. PM2.5 emissions are equivalent to 0.78 times the PM10/PM emissions from coating based on that data.

3.2 Dispersion modeling The MPCA conducted a modeling screening in 2003, and the Facility was flagged as contributing to a potential exceedance of the 24-hr PM10 NAAQS. A PM2.5 24 hour standard had not yet been promulgated by the EPA, so no screening was completed for that pollutant at that time. However, by the time the major permit amendment was issued 7/10/2010, the PM2.5 24 hour standard was in effect, and the MPCA wanted


to ensure compliance with the PM2.5 NAAQS. Therefore, the Permittee was required to complete PM2.5 refined modeling by 7/11/2015, which has not been completed to date. The Permittee submitted a major amendment application to change the PM2.5 modeling requirements in the permit. However, there has been no demonstration that the facility is in compliance with the PM2.5 NAAQS. Therefore, this permit requires PM2.5 dispersion modeling. Additionally, a requirement in the previous permit action (Permit no. 04500034-002) stated “For any changes that affect any modeled (PM10) parameter or emission rate documented in Appendix II, a Remodeling Submittal requirement is triggered.” Due to operational changes at the facility this requirement was also triggered, thus, this permit action includes PM10 refined modeling requirements concurrent with the PM2.5 requirements.

3.3 Monitoring In accordance with the Clean Air Act, it is the responsibility of the owner or operator of a facility to have sufficient knowledge of the facility to certify that the facility is in compliance with all applicable requirements. In evaluating the monitoring included in the permit, the MPCA considered the following:

• The likelihood of the facility violating the applicable requirements. • Whether add-on controls are necessary to meet the emission limits. • The variability of emissions over time. • The type of monitoring, process, maintenance, or control equipment data already available for the

emission unit. • The technical and economic feasibility of possible periodic monitoring methods. • The kind of monitoring found on similar units elsewhere.

The table below summarizes the monitoring requirements associated with this amendment. Table 6. Monitoring

Subject item* Requirement (rule basis)

What is the monitoring Why is this monitoring adequate?

COMG 2 – Panel Filters

Control efficiency for PM/PM10/PM2.5 >= 85 percent. (Limits to avoid PSD major and Part 70 major)

Daily and periodic inspections, operation and maintenance, corrective actions, and recordkeeping

Monitoring based on the Minnesota Performance Standard for Control Equipment is adequate to have a reasonable assurance of compliance. Units venting to these control equipment units operate in a total enclosure. The requirements to operate as a total enclosure are located at EQUIs 15, 22, and 23.




COMG 3 – Paint Booth Emission Limits

Material usage <= 150 gallons/day of coatings, Solids content <= 6.86 lb/gallon (Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a)

Recordkeeping: Daily records of coating usage; On-going records of coating contents

Records can be generated on a daily basis with a combination of daily manual logs and purchase records (for smaller quantity items). Material content for each material must be determined as required by the Material Content requirement at COMG 3. .

Volatile Organic Compounds <= 90 tpy, 12-month rolling sum HAP- single <= 9.0 tpy, 12-month rolling sum HAP- total <= 22.5 tpy, 12 month rolling sum (Limits to avoid PSD major, Part 63 major, and Part 70 major)

Recordkeeping: Daily records of coating usage; On-going records of coating contents; Monthly calculations of emissions

Records can be generated on a daily basis with a combination of daily manual logs and purchase records (for smaller quantity items). Material content for each material must be determined as required by the Material Content requirement at COMG 3. Credit can be taken for waste materials collected and shipped off-site (dispensed - waste = emissions). Since this is done at most monthly, calculating emissions more frequently than monthly would result in large spikes (while waste is accumulating) and dips (when waste is shipped) – resulting in possible paperwork violations and days with negative emissions. For these reasons, 12 month rolling limits are reasonable for this Facility

COMG 10 – Fabric Filters for Woodworking

PM10/PM2.5 >= 93.0 percent control efficiency PM >= 99.0 percent control efficiency Pressure Drop >= 0.5 and <= 5.0 inches of water (Limits to avoid NSR and Part 70 major source)

Daily and periodic inspections, pressure drop, operation and maintenance, corrective actions, and recordkeeping

Monitoring based on the Minnesota Performance Standard for Control Equipment is adequate to have a reasonable assurance of compliance for the Control Equipment Rule limits. Units venting to COMG 10 fabric filters use either hoods or total enclosures. Total enclosure requirements can be found at EQUI 4, 14, and 42. Hood Requirements can be found at EQUI 1, 3, 7, 13, 40, 41, 43, 44, 45, 46, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 67, 68, 69, and 70

EQUI 1, 3, 7, 13, 40, 41, 43, 44, 45, 46, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 67,

PM, Variable with airflow & Opacity <= 20% (Minn. R. 7011.0715, subps. (A) & (B))

See COMG 10 Other limits at COMG 10 (and associated monitoring) ensure that this applicable requirement is being met. The worst case unit, EQUI 3, using required controls and at maximum airflow has a PTE of 2.07 lb/hr. Applicable rule limit at maximum airflow is 8.06 lb/hr.




68, 69, 70, 72 – Woodworking Equipment

>= 80% Capture Efficiency (Limits to avoid NSR and Part 70 major source)

Hood certification and evaluation

Certification of hoods ensures applicable capture efficiency will be met.

EQUI 4, 14, and 42


See COMG 10 Other limits at COMG 10 (and associated monitoring) ensure that this applicable requirement is being met. The worst case unit, EQUI 14, using required controls and at maximum airflow has a PTE of 0.14 lb/hr. Applicable rule limit at maximum airflow is 8.06 lb/hr.

Requirements to operate in a total enclosure (Limits to avoid NSR and Part 70 major source)

Signage, inspection, recordkeeping of total enclosure, corrective actions

Daily recordkeeping will ensure each EQUI is operated in a total enclosure

EQUI 15 – Paint Booth #3


None

Use of total enclosure and other limits at COMG 2 (and associated monitoring) ensure that this applicable requirement is being met. The worst case PTE for EQUI 15, using required controls, is a PM PTE of 0.58 lb/hr. Applicable rule limit at maximum airflow is 6.58 lb/hr.

Requirements to operate in a total enclosure (Limits to avoid PSD and pt. 70)


Closing of booth doors is required to achieve total enclosure. Recordkeeping will show operation of total enclosure at all times EQUI 15 is operating.



See TREA 3 for specific monitoring

Other limits at TREA 3 (and associated monitoring) ensure that this applicable requirement is being met. The worst case PTE at EQUI 16, using required controls, is a PM PTE of 1.23 lb/hr. Applicable rule limit at maximum airflow is 7.63 lb/hr.

EQUI 22 –Paint Booth #1

PM, Variable with airflow & Opacity <= 20% (Minn. R. 7011.0710, subps. 1(A) & (B))

See COMG 2 for specific monitoring

Other limits at COMG 2 (and associated monitoring) ensure that this applicable requirement is being met. The worst case PTE for EQUI 22, using required controls, is a PM PTE of 0.58 lb/hr. Applicable rule limit at maximum airflow is 6.00 lb/hr.









See COMG 2 for specific monitoring

Other limits at COMG 2 (and associated monitoring) ensure that this applicable requirement is being met. The worst case PTE for EQUI 23, using required controls, is a PM PTE of 0.77 lb/hr. Applicable rule limit at maximum airflow is 6.00 lb/hr.




EQUI 66 – Edge Sander (Jet)


None This unit is not part of standard production and is used intermittently for a few minutes at a time as a “quick fix”. No further monitoring is required.

EQUI 71 – Air Makeup Unit

Filterable Particulate Matter <= 0.40 pounds per million Btu heat input. Opacity <= 20 percent opacity except for one six-minute period per hour of not more than 60 percent opacity. (Minn. R. 7011.0515, subps. 1 & 2)

Recordkeeping: monthly fuel records

This unit uses natural gas; therefore, the likelihood of violating either of the emission limits is very small. The Permittee can demonstrate that these units will continue to operate such that emissions are well below the emission limits by only burning [natural gas or propane]. Design based PTE for each unit, using AP-42, is 0.0075 lbs/MMBtu of PM compared to the rule limit of 0.4 lbs/MMBtu of PM.

TREA 3 – Mat or Panel Filter

Control efficiency for PM/PM10/PM2.5 >= 68 percent. (Limits to avoid PSD major and Part 70 major)

Daily and periodic inspections, operation and maintenance, hood certification and evaluation, corrective actions, and recordkeeping

Monitoring based on the Minnesota Performance Standard for Control Equipment is adequate to have a reasonable assurance of compliance.

*Location of the requirement in the permit (e.g., EQUI 1, STRU 2, etc.).

3.4 Insignificant activities Tuohy Furniture Corp has several operations which are classified as insignificant activities under the MPCA’s permitting rules. These are listed in Appendix A to the permit. The following insignificant activities are included in this modification. Table 7. Insignificant activities


Insignificant activity General applicable emission limit Discussion

Individual emission units with potential emissions less than 2000 lb/year of certain pollutants

Opacity ≤ 20% PM ≤ 0.4 lb/MMBtu (Minn. R. 7011.0515) PM, Variable with airflow & Opacity <= 20%

The Permittee operates 23 natural gas-fired indirect heating units, with a maximum heat input of 1.00 MMBtu/hr, and two 600,000 BTU/hr natural gas-fired boilers. The Permittee can demonstrate that these units will operate such that emissions are well below the emission limits by only burning natural gas. Design based PTE, using AP-42, is 0.0075 lb/MMBtu of PM. Additionally, the Permittee operates one wood-fired boiler with a maximum heat input of 0.33 MMBtu/hr. Design based PTE of this unit, using AP-42, is 0.40 lb/MMBtu of PM. The Permittee operates 9 small saws and 7 drill presses. The largest of these units has potential emissions of 0.06 grains/dscf, which is below 0.10 grains/dscf, the applicable standard at maximum airflow.

3.5 Permit organization

This permit generally meets the MPCA Tempo Guidance for ordering and grouping of requirements as well as the use of permit appendices. One slight deviation is the grouping of requirements on woodworking process equipment, where it was determined that placing the Industrial process equipment requirements on each individual unit improved clarity, as hood requirements were already on many of the units individually.

3.6 Comments received This section will be completed after the referenced review periods.

4. Permit fee assessment This permit action is a major amendment with two administrative amendments and a notification of unit replacement rolled in. No additional points are required to be assessed.

5. Conclusion Based on the information provided by Tuohy Furniture Corp the MPCA has reasonable assurance that the proposed operation of the emission facility, as described in the Air Emission Permit No. 04500034-101 and this TSD, will not cause or contribute to a violation of applicable federal regulations and Minnesota Rules. Staff members on permit team: Benton Campbell (permit engineer)

Peggy Bartz (peer reviewer) Beckie Olson (permit writing assistant) Jim Sullivan (modeling) Katie Anderson (enforcement) Laurie O'Brien (administrative support)

TEMPO360 Activities: Administrative Amendment (IND20100001), Administrative Amendment (IND20150001), Major Amendment (IND20150002), Notif of Replace of Unit (IND20110001)

Attachments: 1. PTE summary calculation spreadsheets


2. Subject item inventory and requirements report

Tuohy Furniture Corp.Permit No. 04500034-101 Technical Support Document

Attachment 1PTE Calculation Spreadsheets

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Alternate Format GI-07 SpreadsheetFacility Emissions Summary

Air Quality Permit ProgramDoc Type: Permit Application

4500034 1b) Agency Interest ID No.: 25612) Facility Name: Tuohy Furniture Corp.

Emissions by Source Table

3c) 3d) 3f) 3f) 3f) 3f)

Pollutant Name CAS # Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

PM 0.06 1.24 0.26 2.07 43.57 9.06 0.09 41.26 0.41 0.04 0.79 0.16 PM10 0.07 1.24 0.32 2.55 43.57 11.15 0.66 41.26 2.89 0.05 0.79 0.20 PM2.5 0.07 1.24 0.32 2.55 43.57 11.15 0.66 41.26 2.89 0.05 0.79 0.20VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)

Single HAPEthylbenzene 100-41-4

Glycol Ethers NA

MIBK 108-10-1Toluene-2,4-Diisocyanate 584-84-9

Xylene 95-47-6

Benzene 71-43-2

Dichlorobenzene 25321-22- 6

Formaldehyde 50-00-0Hexane 110-54-3

Naphthalene 91-20-3Toluene 108-88-3

Total POMs NAArsenic 7440-38-2

Beryllium 7440-41-7Cadmium 7440-43-9Chromium 7440-47-3

Cobalt 7440-48-4Manganese 7439-96-5

Mercury 7439-97-6Nickel 7440-02-0

Selenium 7782-49-2Total HAPs

1a) AQ Facility ID No.:

3e) Potential 3e) Potential

3a) Delta ID No.:

3b) Tempo SI ID No.:

You may use and submit this spreadsheet in place of Form GI-07. Follow the instructions for Form GI-07 to complete this spreadsheet. This spreadsheet can be copied into a tab for your emissions spreadsheet and must be submitted on a CD with your application. If you need to provide emissions information for more emissions units, add more sets of columns (3a through 3f) to the right as needed in the Emissions by Source table. If you need to provide information for more pollutants, add rows as needed.

EU048

EQUI4

3e) Potential

EU045

EQUI1

EU047

EQUI3

EU051

EQUI7

3e) Potential

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2) Facility Name:


3c) 3d)

Pollutant Name CAS #

PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:


You may use and submit this spreadsheet i you need to provide emissions information f

3f) 3f) 3f) 3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

0.04 0.88 0.18 0.14 60.59 0.61 0.05 0.99 0.21 0.05 20.63 0.21

0.05 0.88 0.22 0.97 60.59 4.24 0.06 0.99 0.25 0.33 20.63 1.44

0.05 0.88 0.22 0.97 60.59 4.24 0.06 0.99 0.25 0.33 20.63 1.44

EQUI42

3e) Potential3e) Potential 3e) Potential 3e) Potential

EU026

EQUI13

EU027

EQUI14 EQUI41

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2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



3f) 3f) 3f) 3f) 3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

0.04 0.79 0.16 0.04 0.88 0.18 0.04 0.88 0.18 0.15 3.24 0.67 0.18 3.71 0.77

0.05 0.79 0.20 0.05 0.88 0.22 0.05 0.88 0.22 0.19 3.24 0.83 0.22 3.71 0.95

0.05 0.79 0.20 0.05 0.88 0.22 0.05 0.88 0.22 0.19 3.24 0.83 0.22 3.71 0.95

EQUI44

3e) Potential

EQUI43

3e) Potential 3e) Potential3e) Potential 3e) Potential

EQUI51EQUI45 EQUI46

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2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



3f) 3f) 3f) 3f) 3f) 3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

0.05 0.99 0.21 0.05 0.99 0.21 0.05 0.99 0.21 0.04 0.79 0.16 0.05 0.99 0.21 0.09 1.86 0.39

0.06 0.99 0.25 0.06 0.99 0.25 0.06 0.99 0.25 0.05 0.79 0.20 0.06 0.99 0.25 0.11 1.86 0.48

0.06 0.99 0.25 0.06 0.99 0.25 0.06 0.99 0.25 0.05 0.79 0.20 0.06 0.99 0.25 0.11 1.86 0.48

EQUI56

3e) Potential

EQUI57

3e) Potential 3e) Potential3e) Potential3e) Potential 3e) Potential

EQUI58EQUI55EQUI53 EQUI54

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2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



3f) 3f) 3f) 3f) 3f) 3f) 3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

0.04 0.79 0.16 0.42 1.86 1.86 0.09 1.80 0.37 0.09 1.80 0.37 0.09 1.80 0.37 0.09 1.80 0.37 0.23 4.91 1.02

0.05 0.79 0.20 0.42 1.86 1.86 0.11 1.80 0.46 0.11 1.80 0.46 0.11 1.80 0.46 0.11 1.80 0.46 0.29 4.91 1.26

0.05 0.79 0.20 0.42 1.86 1.86 0.11 1.80 0.46 0.11 1.80 0.46 0.11 1.80 0.46 0.11 1.80 0.46 0.29 4.91 1.26

EQUI69EQUI67

3e) Potential

EQUI68

3e) Potential 3e) Potential 3e) Potential3e) Potential3e) Potential

EQUI70 EQUI72

3e) Potential

EQUI66EQUI59

of 23

2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

0.58 67.38 2.53

0.58 67.38 2.53

0.45 52.56 1.97

25.09 109.90

1.13 4.93

1.45 6.37

2.67 11.71

0.33 1.44

4.74 20.75

10.32 45.19 45.19

EU030

EQUI 15

3e) Potential

of 23

2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



Emissions Summary Table

3f) 3f) 3f) 3f) 3f) 4c) Actual

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy Lbs per Hr

Unrestricted Limited tons/year

1.23 67.38 5.39 0.58 67.38 2.53 0.58 67.38 2.53 6.02 0.02 0.07 0.07 7.31 470.41 25.08

1.23 67.38 5.39 0.58 67.38 2.53 0.58 67.38 2.53 6.02 0.02 0.07 0.07 9.83 470.41 36.10

0.96 52.56 4.20 0.45 52.56 1.97 0.45 52.56 1.97 4.70 0.02 0.07 0.07 9.18 411.11 34.78

25.09 109.90 25.09 109.90 25.09 109.90 90.00 0.01 0.05 0.05 100.38 439.66 90.05

0.22 0.97 0.97 0.22 0.97 0.97

0.00 0.01 0.01 0.00 0.01 0.01

0.19 0.81 0.81 0.19 0.81 0.81

263.83 1155.57 1,155.57 263.83 1155.57 1,155.57

0.14 0.60 0.60 0.14 0.60 0.60

0.16 0.71 0.71 0.16 0.71 0.71

264.13 1,156.88 1,156.88 264.13 1156.88 1,156.88

9.00 0.00 9.00

1.13 4.93 1.13 4.93 1.13 4.93 6.57 4.50 19.72 6.57

1.45 6.37 1.45 6.37 1.45 6.37 8.49 5.82 25.47 8.49

2.67 11.71 2.67 11.71 2.67 11.71 9.00 10.69 46.84 9.00

0.33 1.44 0.33 1.44 0.33 1.44 1.921.31 5.75 1.92

4.74 20.75 4.74 20.75 4.74 20.75 9.00 18.95 82.99 9.00

4.64E-06 2.03E-05 2.03E-05 4.64E-06 2.03E-05 2.03E-05

2.65E-06 1.16E-05 1.16E-05 2.65E-06 1.16E-05 1.16E-05

1.66E-04 7.26E-04 7.26E-04 1.66E-04 7.26E-04 7.26E-04

3.98E-03 1.74E-02 1.74E-02 3.98E-03 1.74E-02 1.74E-02

1.35E-06 5.91E-06 5.91E-06 1.35E-06 5.91E-06 5.91E-06

7.52E-06 3.29E-05 3.29E-05 7.52E-06 3.29E-05 3.29E-05

1.91E-07 8.36E-07 8.36E-07 1.91E-07 8.36E-07 8.36E-07

4.42E-07 1.94E-06 1.94E-06 4.42E-07 1.94E-06 1.94E-062.65E-08 1.16E-07 1.16E-07 2.65E-08 1.16E-07 1.16E-072.43E-06 1.07E-05 1.07E-05 2.43E-06 1.07E-05 1.07E-053.10E-06 1.36E-05 1.36E-05 3.10E-06 1.36E-05 1.36E-051.86E-07 8.13E-07 8.13E-07 1.86E-07 8.13E-07 8.13E-07

8.40E-07 3.68E-06 3.68E-06 8.40E-07 3.68E-06 3.68E-06

5.75E-07 2.52E-06 2.52E-06 5.75E-07 2.52E-06 2.52E-06

4.64E-06 2.03E-05 2.03E-05 4.64E-06 2.03E-05 2.03E-05

5.31E-08 2.32E-07 2.32E-07 5.31E-08 2.32E-07 2.32E-0710.32 45.19 45.19 10.32 45.19 45.19 10.32 45.19 45.19 22.50 4.17E-03 1.83E-02 1.83E-02 41.28 180.79 22.52

COMG 3

3e) Potential

EU002

EQUI 22

3e) Potential

EU021

EQUI 23

EU031

EQUI 16

3e) Potential 4b) Potential (tons/year)3e) Potential3e) Potential

EQUI 71

of 23

2) Facility Name:


3c) 3d)


PM

PM10

PM2.5

VOCNOx

SOx

CO

CO2

CH4

N2O

GHG Total (CO2e)


Glycol Ethers NA


Xylene 95-47-6

Benzene 71-43-2







Mercury 7439-97-6Nickel 7440-02-0



3a) Delta ID No.:



Emissions Summary Table Including Insignifican

3f)

Lbs per Hr

Unc tpy

Limited tpy

Actual tpy Lbs per Hr Unrestricted Limited

2.29 10.04 10.04 9.60 480.44 35.12

2.28 9.98 9.98 12.11 480.38 46.08

2.28 9.98 9.98 11.46 421.09 44.76

0.04 0.19 0.19 100.42 439.85 90.25

0.87 3.79 3.79 1.09 4.76 4.76

0.01 0.05 0.05 0.01 0.06 0.06

0.79 3.46 3.46 0.97 4.27 4.27

839.61 3677.50 3,677.50 1,103.44 4833.07 4,833.07

0.44 1.91 1.91 0.57 2.50 2.50

0.52 2.27 2.27 0.68 2.99 2.99

840.57 3681.68 3,681.68 1,104.69 4838.56 4,838.56

0.01 0.06 0.06 0.01 0.06 9.06

1.02E-05 4.48E-05 4.48E-05 4.50 19.72 6.57

0.00E+00 0.00E+00 0.00E+00 5.82 25.47 8.49

0.00E+00 0.00E+00 0.00E+00 10.69 46.84 9.00

0.00E+00 0.00E+00 0.00E+001.31 5.75 1.92

0.00E+00 0.00E+00 0.00E+00 18.95 82.99 9.00

1.40E-03 6.14E-03 6.14E-03 1.41E-03 6.16E-03 6.16E-03

8.44E-06 3.70E-05 3.70E-05 1.11E-05 4.86E-05 4.86E-05

1.98E-03 8.67E-03 8.67E-03 2.15E-03 9.40E-03 9.40E-03

1.27E-02 5.55E-02 5.55E-02 1.66E-02 7.29E-02 7.29E-02

3.63E-05 1.59E-04 1.59E-04 3.77E-05 1.65E-04 1.65E-04

3.28E-04 1.43E-03 1.43E-03 3.35E-04 1.47E-03 1.47E-03

6.07E-07 2.66E-06 2.66E-06 7.98E-07 3.49E-06 3.49E-06

8.67E-06 3.80E-05 3.80E-05 9.11E-06 3.99E-05 3.99E-054.47E-07 1.96E-06 1.96E-06 4.74E-07 2.08E-06 2.08E-069.09E-06 3.98E-05 3.98E-05 1.15E-05 5.05E-05 5.05E-051.68E-05 7.35E-05 7.35E-05 1.99E-05 8.71E-05 8.71E-052.74E-06 1.20E-05 1.20E-05 2.92E-06 1.28E-05 1.28E-05

5.31E-04 2.32E-03 2.32E-03 5.32E-04 2.33E-03 2.33E-03

1.83E-06 8.01E-06 8.01E-06 2.40E-06 1.05E-05 1.05E-05

2.57E-05 1.12E-04 1.12E-04 3.03E-05 1.33E-04 1.33E-04

1.09E-06 4.79E-06 4.79E-06 1.15E-06 5.02E-06 5.02E-061.33E-02 5.82E-02 5.82E-02 41.29 180.85 22.58

4b) Potential (tons/year)

All Insignificant Activities

3e) Potential

Tuohy Furniture Corp.AQ Facility Number: 04500034Potential-to-Emit Emission Calculations - Woodworking Units

Air Flowacfm lb/hr tons/yr lb/hr tons/yr

EQUI1 EU045 Band Saw Other 550 80% 99% TREA 9 0.28281 1.238708 0.058824 0.257651EQUI3 EU047 Sanding Booth Sanding 10560 80% 99% TREA 2 9.94752 43.57014 2.069084 9.062589EQUI4 EU048 Wide Belt Sander Sanding 10000 100% 99% TREA 2 9.42 41.2596 0.0942 0.412596EQUI7 EU051 Shaper Other 350 80% 99% TREA 8 0.17997 0.788269 0.037434 0.16396EQUI13 EU026 Shaper Other 390 80% 99% TREA 8 0.200538 0.878356 0.041712 0.182698EQUI14 EU027 Wide belt sander Sanding 14685 100% 99% TREA 8 13.83327 60.58972 0.138333 0.605897EQUI41 Shaper Other 440 80% 99% TREA 10 0.226248 0.990966 0.04706 0.206121EQUI42 Wide Belt Sander/Planer Sanding 5000 100% 99% TREA 10 4.71 20.6298 0.0471 0.206298EQUI43 Straight Line 202 Rip Saw Other 350 80% 99% TREA 10 0.17997 0.788269 0.037434 0.16396EQUI44 Upcut Saw Other 390 80% 99% TREA 10 0.200538 0.878356 0.041712 0.182698EQUI45 Cut Off Saw Other 390 80% 99% TREA 10 0.200538 0.878356 0.041712 0.182698EQUI46 Planer Sanding 785 80% 99% TREA 10 0.73947 3.238879 0.15381 0.673687EQUI67 Point to Point saw #1 Other 800 80% 99% TREA 8 0.41136 1.801757 0.085563 0.374765EQUI68 Point to Point saw #2 Other 800 80% 99% TREA 8 0.41136 1.801757 0.085563 0.374765EQUI69 Point to Point saw #3 Other 800 80% 99% TREA 8 0.41136 1.801757 0.085563 0.374765EQUI51 Stroke Sander #1 Sanding 900 80% 99% TREA 8 0.8478 3.713364 0.176342 0.77238EQUI53 Tilting Arbor Saw Other 440 80% 99% TREA 8 0.226248 0.990966 0.04706 0.206121EQUI54 Edge Bander Other 440 80% 99% TREA 9 0.226248 0.990966 0.04706 0.206121EQUI55 Edge Bander Other 440 80% 99% TREA 9 0.226248 0.990966 0.04706 0.206121EQUI56 Evolution Other 350 80% 99% TREA 9 0.17997 0.788269 0.037434 0.16396EQUI57 Table Saw Other 440 80% 99% TREA 9 0.226248 0.990966 0.04706 0.206121EQUI58 Edge Sander Sanding 450 80% 99% TREA 9 0.4239 1.856682 0.088171 0.38619EQUI59 Router Other 350 80% 99% TREA 9 0.17997 0.788269 0.037434 0.16396EQUI66 Edge Sander (Jet) Sanding 450 0% 0% 0.4239 1.856682 0.4239 1.856682EQUI70 Point to Point Other 800 80% 99% TREA 8 0.41136 1.801757 0.085563 0.374765EQUI72 EU049 Point to Point Saw - Other 2182 80% 99% TREA 2 1.121984 4.914292 0.233373 1.022173WW IAs Woodworking IAs Other 4095 0% 0% 2.105649 9.222743 2.105649 9.222743

44.72684 195.9036 4.102185 17.96757

PM Control TREA

Uncontrolled Emissions

PM/PM10/PM2.5

Permit Allowable PM PTE

EQUI # EU # Unit Description Type Capture

Total Woodworking

Otherlb/scf

8.57E-06

AP-42 FactorsEF (avg value)

PM/PM10

Sandinglb/scf

1.57E-05

Air Flowacfm lb/hr tons/yr lb/hr tons/yr

EQUI1 EU045 Band Saw Other 550 80% 93% 93% TREA 9 0.072399 0.317109 0.072399 0.3171092EQUI3 EU047 Sanding Booth Sanding 10560 80% 93% 93% TREA 2 2.546565 11.15396 2.546565 11.153955EQUI4 EU048 Wide Belt Sander Sanding 10000 100% 93% 93% TREA 2 0.6594 2.888172 0.6594 2.888172EQUI7 EU051 Shaper Other 350 80% 93% 93% TREA 8 0.046072 0.201797 0.046072 0.2017968EQUI13 EU026 Shaper Other 390 80% 93% 93% TREA 8 0.051338 0.224859 0.051338 0.2248592EQUI14 EU027 Wide belt sander Sanding 14685 100% 93% 93% TREA 8 0.968329 4.241281 0.968329 4.2412806EQUI41 Shaper Other 440 80% 93% 93% TREA 10 0.057919 0.253687 0.057919 0.2536874EQUI42 Wide Belt Sander/Planer Sanding 5000 100% 93% 93% TREA 10 0.3297 1.444086 0.3297 1.444086EQUI43 Straight Line 202 Rip Saw Other 350 80% 93% 93% TREA 10 0.046072 0.201797 0.046072 0.2017968EQUI44 Upcut Saw Other 390 80% 93% 93% TREA 10 0.051338 0.224859 0.051338 0.2248592EQUI45 Cut Off Saw Other 390 80% 93% 93% TREA 10 0.051338 0.224859 0.051338 0.2248592EQUI46 Planer Sanding 785 80% 93% 93% TREA 10 0.189304 0.829153 0.189304 0.8291529EQUI67 Point to Point saw #1 Other 800 80% 93% 93% TREA 8 0.105308 0.46125 0.105308 0.4612497EQUI68 Point to Point saw #2 Other 800 80% 93% 93% TREA 8 0.105308 0.46125 0.105308 0.4612497EQUI69 Point to Point saw #3 Other 800 80% 93% 93% TREA 8 0.105308 0.46125 0.105308 0.4612497EQUI51 Stroke Sander #1 Sanding 900 80% 93% 93% TREA 8 0.217037 0.950621 0.217037 0.9506212EQUI53 Tilting Arbor Saw Other 440 80% 93% 93% TREA 8 0.057919 0.253687 0.057919 0.2536874EQUI54 Edge Bander Other 440 80% 93% 93% TREA 9 0.057919 0.253687 0.057919 0.2536874EQUI55 Edge Bander Other 440 80% 93% 93% TREA 9 0.057919 0.253687 0.057919 0.2536874EQUI56 Evolution Other 350 80% 93% 93% TREA 9 0.046072 0.201797 0.046072 0.2017968EQUI57 Table Saw Other 440 80% 93% 93% TREA 9 0.057919 0.253687 0.057919 0.2536874EQUI58 Edge Sander Sanding 450 80% 93% 93% TREA 9 0.108518 0.475311 0.108518 0.4753106EQUI59 Router Other 350 80% 93% 93% TREA 9 0.046072 0.201797 0.046072 0.2017968EQUI66 Edge Sander (Jet) Sanding 450 0% 0% 0% 0.4239 1.856682 0.4239 1.856682EQUI70 Point to Point Other 2182 80% 93% 93% TREA 8 0.105308 0.46125 0.105308 0.4612497EQUI72 EU049 Point to Point Saw - Busellat Other 2182 80% 93% 93% TREA 2 0.287228 1.258059 0.287228 1.2580587WW IAs Insignificant Woodworking Activities 4095 0% 0% 0% 2.105649 9.222743 2.105649 9.2227426

6.458977 28.75157 6.458977 28.75157

EQUI # EU # Unit Description Type Capture

Permit Allowable PM10

Permit Allowable PM2.5

TREA

Total Woodworking

PM10 Control

PM2.5 Control

Tuohy Furniture Corp.AQ Facility Number: 04500034Potential-to-Emit Emission Calculations -Paint Booths

Worst Case VOC 5.35 lb/galWorst Case PM 3.28 lb/gal

lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr

EQUI 22 PB #1 TREA 6 4.69 75 100 85 25.092 109.901 15.383 67.378 0.577 2.527 0.000 0.000 0.577 2.527EQUI 23 PB #2 TREA 7 4.69 75 100 85 25.092 109.901 15.383 67.378 0.577 2.527 0.000 0.000 0.577 2.527EQUI 15 PB #3 TREA 4 4.69 75 100 85 25.092 109.901 15.383 67.378 0.577 2.527 0.000 0.000 0.577 2.527EQUI 16 PB #4 TREA 3 4.69 75 80 85 25.092 109.901 15.383 67.378 0.461 2.021 0.769 3.369 1.231 5.390

100.366 439.603 61.533 269.514 2.192 9.601 0.769 3.369 2.961 12.970146.456 6.021

lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr

EQUI 22 PB #1 TREA 6 4.69 75 100 85 11.999 52.555 0.450 1.971 0.000 0.000 0.450 1.971EQUI 23 PB #2 TREA 7 4.69 75 100 85 11.999 52.555 0.450 1.971 0.000 0.000 0.450 1.971EQUI 15 PB #3 TREA 4 4.69 75 100 85 11.999 52.555 0.450 1.971 0.000 0.000 0.450 1.971EQUI 16 PB #4 TREA 3 4.69 75 80 85 11.999 52.555 0.360 1.577 0.600 2.628 0.960 4.204

47.996 210.221 1.710 7.489 0.600 2.628 2.310 10.1174.696

EPA estimate for SCC 40201901 (coating evaporation) PM25 to PM ratio is 0.78Ton/yr PM/PM2.5/PM10 emissions are limited by a facilitywide 150 gallon/day coatings limit

Including 150 Gallons/day coatings limit

Facility Totals

PM2.5 PTE - Uncontrolled PM2.5 PTE -Controlled

Total Emissions Stack Emissions Uncaptured Emissions Total Emissions

Including 150 Gallons/day coatings limit

Facility Totals

EQUI#Unit Desc. TREA

Maximum Gun Rate

gal/hrTransfer

EfficiencyCapture

EfficiencyControl

Efficiency

CaptureEfficiency

ControlEfficiency

VOC PTE

PM/PM10 PTE - Uncontrolled PM/PM10 PTE -Controlled

Total Emissions Stack Emissions Uncaptured Emission Total EmissionsEQUI#

Unit Desc. TREA

Maximum Gun Rate

gal/hrTransfer

Efficiency

Paint Booth HAPs

(gal/hr) (lb/hr) (ton/yr) (lb/hr) (ton/yr) (lb/hr) (ton/yr) (lb/hr) (ton/yr) (lb/hr) (ton/yr) (lb/hr) (ton/yr)

EQUI 22 PB #1 TREA 6 4.69 1.1256 4.930128 1.4539 6.36808 2.6733 11.7091 0.3283 1.43795 4.7369 20.7476 10.318 45.193EQUI 23 PB #2 TREA 7 4.69 1.1256 4.930128 1.4539 6.36808 2.6733 11.7091 0.3283 1.43795 4.7369 20.7476 10.318 45.193EQUI 15 PB #3 TREA 4 4.69 1.1256 4.930128 1.4539 6.36808 2.6733 11.7091 0.3283 1.43795 4.7369 20.7476 10.318 45.193EQUI 16 PB #4 TREA 3 4.69 1.1256 4.930128 1.4539 6.36808 2.6733 11.7091 0.3283 1.43795 4.7369 20.7476 10.318 45.193

Totals 4.5024 19.72051 5.8156 25.4723 10.6932 46.8362 1.3132 5.75182 18.9476 82.9905 41.272 180.771

CAS # EF Max based on Permit Limit for coatings (150 gal/day *365 day/yr)100-41-4 0.24 lb/gal EF (lb/gal) gal/yr tpy

0.31 lb/gal 0.24 54750 6.57108-10-1 0.57 lb/gal 0.31 54750 8.4863584-84-9 0.07 lb/gal 0.57 54750 15.60495-47-6 1.01 lb/gal 0.07 54750 1.9163

1.01 54750 27.649

Total HAPs

Glycol EthersMIBK

HAP

2,4-Toluene diisocyanate

MIBKToluene-2,4-Diisocyanate Xylene

Xylene

Ethylbenzene

Maximum Gun Rate Ethylbenzene Glycol Ethers

EQUI#Unit Desc. TREA

Xylenes

EthylbenzeneGlycol Ethers

MIBK2,4-Toluene diisocyanate

Company: Tuohy Furniture Inc.AQ Facility: 04500034

Air Emissions from NG EQUI 71 CombustionIndirect Heating Equipment Threshold under Minn. R. 7011.0515

Emision Unit Description Max. Btu/Hour Input 0.4 lb/MMBtuEQUI 71 2,255,000 This unit:

0.0075 lb/MMBtu

2.26 MM BTU/Hr Heating Value 1020 Enter maximum heat input (BTU rating) 2,255,000 BTU/hour BTU/cf

8,760 hours/yrTotal cubic feet of natural gas burned 19,366,471 cubic feet/year = (BTU/hr * hrs/yr) / 1020 BTU/cu ft

Emissions

b c d f h

Pollutant Boiler hourly natural gas usage1 Hours in a Year Emission Factor Potential Emissions Potential Emissions

(cu ft/hr) (hr/yr) (lbs/cu ft) (ton/yr) (lb/hr)

PM 2211 8760 0.0000076 0.0736 0.0168 PM2.5 2211 8760 0.0000076 0.0736 0.0168 PM10 2211 8760 0.0000076 0.0736 0.0168 NOx 2211 8760 0.0001 0.968 0.2211 SOx 2211 8760 0.0000006 0.00581 0.0013 CO 2211 8760 0.000084 0.813 0.1857 VOC 2211 8760 0.0000055 0.0533 0.0122 Lead 2211 8760 0.0000000005 0.0000048 0.0000011 GHG Total (CO2e)

Green House Gas (GHG) Emissions (CO2e) a c e f h

Global Warming Potential3 Emission Factor Conversion Factor Potential EmissionsPotential Emissions (as

CO2e)

(kg CO2/mmBTU) (lb/kg) (ton/yr) (lb/hr)

CO2 1 53 2.205 1156 263.83 CH4 25 1.10E-03 2.205 1 0.14 N2O 298 1.10E-04 2.205 1 0.16

Green House Gas Total (CO2e) 1157 264

AP-42 Section 1.4

see calculations below

Sources: Table A-1 to Subpart A of 40 CFR Part 98, Table C-1 to Subpart C of 40 CFR Part 98

Pollu

tant

HAP Name CAS number Emission Factor (lb/scf) EF (lb/mmscf) PTE (Tons/year)Benzene 71-43-2 2.10E-03 2.10E-09 2.03E-05Dichlorobenzene 25321-22- 6 1.20E-03 1.20E-09 1.16E-05Formaldehyde 50-00-0 7.50E-02 7.50E-08 7.26E-04Hexane 110-54-3 1.80E+00 1.80E-06 1.74E-02Naphthalene 91-20-3 6.10E-04 6.10E-10 5.91E-06Toluene 108-88-3 3.40E-03 3.40E-09 3.29E-05POM* NA 8.63E-05 8.63E-11 8.36E-07Arsenic 7440-38-2 2.00E-04 2.00E-10 1.94E-06Beryllium 7440-41-7 1.20E-05 1.20E-11 1.16E-07Cadmium 7440-43-9 1.10E-03 1.10E-09 1.07E-05Chromium 7440-47-3 1.40E-03 1.40E-09 1.36E-05Cobalt 7440-48-4 8.40E-05 8.40E-11 8.13E-07Manganese 7439-96-5 3.80E-04 3.80E-10 3.68E-06Mercury 7439-97-6 2.60E-04 2.60E-10 2.52E-06Nickel 7440-02-0 2.10E-03 2.10E-09 2.03E-05Selenium 7782-49-2 2.40E-05 2.40E-11 2.32E-07Total 1.83E-02

Note:*POM = Sum of pollutants identified as POM in AP-42 Table 1.4-3, dated 3/98:Acenaphthene 1.80E-06 Fluoranthene 3.00E-06Acenaphthylene 1.80E-06 Fluorene 2.80E-06Anthracene 2.40E-06 Indo(1,2,3-ed)pyrene 1.70E-06Benz(a)anthracene 1.80E-06 2-Methylnaphthalene 2.40E-05Benzo(a)pyrene 1.20E-06 3-Methylchloranthrene 1.80E-06Benzo(b,k)fluoranthene 1.80E-06 Phenanthrene 1.70E-05Benzo(g,h,i)perylene 1.20E-06 Pyrene 5.00E-06Chrysene 1.80E-06 Total POM 8.63E-05Dibenzo(a,h)anthrancene 1.20E-067,12-Dimethylbenz(a)anthracene 1.60E-05

POM does not include naphthalene

CompanTuohy Furniture Inc.AQ Facil 04500034

Insignificant Woodworking activities

Tuohy Plant Emission Unit Description Manufacturer Model # Type acfmCapture

Efficiency

PM / PM10 / PM2.5

Uncontrolled PTE (lb/hr)

PM / PM10 / PM2.5

Uncontrolled PTE

(tons/year)

P3 - Uncontrolled Miter Saw (SER 128960) DeWalt DW716 Other 350 0% 0.18 0.79P3 - Uncontrolled Miter Saw (SER 62861) DeWalt DW708 Other 350 0% 0.18 0.79P3 - Uncontrolled Miter Saw (SER 336302) DeWalt DW715 Other 350 0% 0.18 0.79P3 - Uncontrolled Miter Saw (SER 246305) DeWalt DW715 Other 350 0% 0.18 0.79P3 - Uncontrolled Miter Saw (CTD) CTD 4612 Other 350 0% 0.18 0.79P3 - Uncontrolled Drill Press (R9328) Delta R9328 Other 135 0% 0.07 0.30P3 - Uncontrolled Drill Press (R9013) Delta R9013 Other 135 0% 0.07 0.30P3 - Uncontrolled Drill Press (Jet) Jet JDP-17FSE Other 135 0% 0.07 0.30P3 - Uncontrolled Drill Press (D/R) Delta/Rockwell 0 Other 135 0% 0.07 0.30P3 - Uncontrolled Router (Hoffman) Hoffman MU-2 Other 350 0% 0.18 0.79P3 - Uncontrolled Drill Press - (94K71934) For Metal Delta 94K71934 Other 135 0% 0.07 0.30P3 - Uncontrolled Drill Press - (989647) For Metal Delta 98 9647 Other 135 0% 0.07 0.30P3 - Uncontrolled Drill Press - (17-950L) For Metal Delta 17-950L Other 135 0% 0.07 0.30P3 - Uncontrolled Miter Saw (SER 181641)- For Metal DeWalt DW715 Other 350 0% 0.18 0.79P3 - Uncontrolled Miter Saw (SER 50548) - For Cardboard DeWalt DW705 Other 350 0% 0.18 0.79P2 - Uncontrolled Miter Saw (SER 28484) DeWalt DW715 Other 350 0% 0.18 0.79

Total WW IA 4,095 2.11 9.22

IPER Compliance calculationsDesc ACFM1,2 Stack lb/hr grain/lb grains/hr grains/DSCFR Limit (GR/DER Limit (lb/hCompliant?

Miter Saw (SER 128960) 350 0.18 7,000 1,260 0.060 0.100 0.30 YESMiter Saw (SER 62861) 350 0.18 7,000 1,260 0.060 0.100 0.30 YES

Miter Saw (SER 336302) 350 0.18 7,000 1,260 0.060 0.100 0.30 YESMiter Saw (SER 246305) 350 0.18 7,000 1,260 0.060 0.100 0.30 YES

Miter Saw (CTD) 350 0.18 7,000 1,260 0.060 0.100 0.30 YESDrill Press (R9328) 135 0.07 7,000 486 0.060 0.100 0.12 YESDrill Press (R9013) 135 0.07 7,000 486 0.060 0.100 0.12 YES

Drill Press (Jet) 135 0.07 7,000 486 0.060 0.100 0.12 YESDrill Press (D/R) 135 0.07 7,000 486 0.060 0.100 0.12 YES

Router (Hoffman) 350 0.18 7,000 1,260 0.060 0.100 0.30 YESDrill Press - (94K71934) For Metal 135 0.07 7,000 486 0.060 0.100 0.12 YES

Drill Press - (989647) For Metal 135 0.07 7,000 486 0.060 0.100 0.12 YESDrill Press - (17-950L) For Metal 135 0.07 7,000 486 0.060 0.100 0.12 YES

Miter Saw (SER 181641)- For Metal 350 0.18 7,000 1,260 0.060 0.100 0.30 YESMiter Saw (SER 50548) - For Cardboard 350 0.18 7,000 1,260 0.060 0.100 0.30 YES

Miter Saw (SER 28484) 350 0.18 7,000 1,260 0.060 0.100 0.30 YES

Company: Tuohy Furniture Inc.AQ Facility: 04500034Air Emissions from NG IA Combustion

Emision Unit Description Max. Btu/Hour Input Indirect Heating Equipment Threshold under Minn. R. 7011.0515Existing Plant 1 Combustion 1,610,000 0.4 lb/MMBtuExisting Plant 3 Combustion 2,766,000 This unit:New Plant 3 Combustion 2,800,000 0.0075 lb/MMBtu

Total 7,176,000

7.18 MM BTU/Hr Heating Value 1020 BTU/cf Enter maximum heat input (BTU rating) 7,176,000 BTU/hour


Emissions

b c d f h

Pollutant Boiler hourly natural gas usage1 Hours in a Year Emission Factor Potential Emissions Potential Emissions

(cu ft/hr) (hr/yr) (lbs/cu ft) (ton/yr) (lb/hr)

PM 7035 8760 0.0000076 0.2342 0.0535 PM10 7035 8760 0.0000076 0.2342 0.0535 NOx 7035 8760 0.0001 3.081 0.7035 SOx 7035 8760 0.0000006 0.01849 0.0042 CO 7035 8760 0.000084 2.588 0.5910 VOC 7035 8760 0.0000055 0.1695 0.0387 Lead 7035 8760 0.0000000005 0.0000154 0.0000035 POM 7035 8760 8.63E-11 0.0000027 0.0000006 HAP-Metals 7035 8760 1.89E-06 0.0581370 0.0132733 Mercury 7035 8760 2.60E-10 0.0000080 0.0000018

3682 841


Global Warming Potential3 Emission Factor Conversion FactorPotential Emissions (as

CO2e)Potential Emissions (as

CO2e)


CO2 1 53 2.205 3677 839.57 CH4 25 1.10E-03 2.205 2 0.44 N2O 298 1.10E-04 2.205 2 0.52 GHG Total (CO2e) Green House Gas Total (CO2e) 3682 841



Pollu

tant

AP-42 Section 1.4

HAP Name CAS number Emission Factor (lb/scf) EF (lb/mmscf) PTE (Tons/year) PTE (lb/hr)Benzene 71-43-2 2.10E-03 2.10E-09 6.47E-05 1.48E-05Dichlorobenzene 25321-22- 6 1.20E-03 1.20E-09 3.70E-05 8.44E-06Formaldehyde 50-00-0 7.50E-02 7.50E-08 2.31E-03 5.28E-04Hexane 110-54-3 1.80E+00 1.80E-06 5.55E-02 1.27E-02Naphthalene 91-20-3 6.10E-04 6.10E-10 1.88E-05 4.29E-06Toluene 108-88-3 3.40E-03 3.40E-09 1.05E-04 2.39E-05Total POMs NA 8.63E-05 8.63E-11 2.66E-06 6.07E-07Arsenic 7440-38-2 2.00E-04 2.00E-10 6.16E-06 1.41E-06Beryllium 7440-41-7 1.20E-05 1.20E-11 3.70E-07 8.44E-08Cadmium 7440-43-9 1.10E-03 1.10E-09 3.39E-05 7.74E-06Chromium 7440-47-3 1.40E-03 1.40E-09 4.31E-05 9.85E-06Cobalt 7440-48-4 8.40E-05 8.40E-11 2.59E-06 5.91E-07Manganese 7439-96-5 3.80E-04 3.80E-10 1.17E-05 2.67E-06Mercury 7439-97-6 2.60E-04 2.60E-10 8.01E-06 1.83E-06Nickel 7440-02-0 2.10E-03 2.10E-09 6.47E-05 1.48E-05Selenium 7782-49-2 2.40E-05 2.40E-11 7.40E-07 1.69E-07Total HAPs 5.82E-02 1.33E-02



Company: Tuohy Furniture Inc.AQ Facility: 04500034

Air Emissions from NG IA Combustion Pollutant

Thresholds for IA under 7007.1300

subp. 3(F)This heater PTE

(lb/yr)

NOx 2,000 lbs/yr 858.8Emision Unit Description Max. Btu/Hour Input SO2 2,000 lbs/yr 5.2

Largest Insignificant Natural Gas heater 1,000,000 PM 2,000 lbs/yr 65.3PM10 2,000 lbs/yr 65.3VOC 2,000 lbs/yr 47.2

1.00 MM BTU/Hr Heating Value 1020 BTU/cf CO 4,000 lbs/yr 721.4 Enter maximum heat input (BTU rating) 1,000,000 BTU/hour CO2e 1,000 tons/yr 513


Emissions Indirect Heating Equipment Threshold under Minn. R. 7011.0515

b c d f h 0.4 lb/MMBtu

Pollutant Boiler hourly natural gas usage1 Hours in a Year Emission Factor Potential Emissions Potential EmissionsThis unit:

(cu ft/hr) (hr/yr) (lbs/cu ft) (ton/yr) (lb/hr) 0.0075 lb/MMBtu

PM 980 8760 0.0000076 0.0326 0.0075 PM10 980 8760 0.0000076 0.0326 0.0075 NOx 980 8760 0.0001 0.429 0.0980 SOx 980 8760 0.0000006 0.00258 0.0006 CO 980 8760 0.000084 0.361 0.0824 VOC 980 8760 0.0000055 0.0236 0.0054 Lead 980 8760 0.0000000005 0.0000021 0.0000005 POM 980 8760 8.63E-11 0.0000004 0.0000001 HAP-Metals 980 8760 1.89E-06 0.0081016 0.0018497 Mercury 980 8760 2.60E-10 0.0000011 0.0000003 GHG Total (CO2e) 513 117


Global Warming Potential3 Emission Factor Conversion FactorPotential Emissions (as

CO2e)Potential Emissions (as

CO2e)


CO2 1 53 2.205 512 117.00 CH4 25 1.10E-03 2.205 0 0.06 N2O 298 1.10E-04 2.205 0 0.07

Green House Gas Total (CO2e) 513 117

AP-42 Section 1.4



Pollu

tant

HAP Name CAS number Emission Factor (lb/scf) EF (lb/mmscf) PTE (Tons/year)Benzene 71-43-2 2.10E-03 2.10E-09 9.02E-06Dichlorobenzene 25321-22- 6 1.20E-03 1.20E-09 5.15E-06Formaldehyde 50-00-0 7.50E-02 7.50E-08 3.22E-04Hexane 110-54-3 1.80E+00 1.80E-06 7.73E-03Naphthalene 91-20-3 6.10E-04 6.10E-10 2.62E-06Toluene 108-88-3 3.40E-03 3.40E-09 1.46E-05POM* NA 8.63E-05 8.63E-11 3.71E-07Arsenic 7440-38-2 2.00E-04 2.00E-10 8.59E-07Beryllium 7440-41-7 1.20E-05 1.20E-11 5.15E-08Cadmium 7440-43-9 1.10E-03 1.10E-09 4.72E-06Chromium 7440-47-3 1.40E-03 1.40E-09 6.01E-06Cobalt 7440-48-4 8.40E-05 8.40E-11 3.61E-07Manganese 7439-96-5 3.80E-04 3.80E-10 1.63E-06Mercury 7439-97-6 2.60E-04 2.60E-10 1.12E-06Nickel 7440-02-0 2.10E-03 2.10E-09 9.02E-06Selenium 7782-49-2 2.40E-05 2.40E-11 1.03E-07Total 8.11E-03



Company: Tuohy Furniture Inc.AQ Facility: 4500034Air Emissions from NG IA Combustion

Indirect Heating Equipment Threshold under Minn. R. 7011.0515Emision Unit Description Max. Btu/Hour Input 0.4 lb/MMBtu

Plant 2 Wood Burning Furnace 330,000 This unit:Total 330,000 0.4 lb/MMBtu

0.33 MMBtu/Hr Enter maximum heat input (BTU rating) 330,000 BTU/hour

Emissions

c d f h

Pollutant Hours in a Year Emission Factor Potential Emissions Potential Emissions

(hr/yr) (lbs/MMBtu) (ton/yr) (lb/hr)

PM 8760 0.40 0.5782 0.1320 PM10 8760 0.36 0.5203 0.1188 NOx 8760 0.49 0.7082 0.1617 SOx 8760 0.025 0.0361 0.0083 CO 8760 0.60 0.8672 0.1980 VOC 8760 1.70E-02 0.0246 0.0056 Lead 8760 4.80E-05 0.0001 0.0000 Mercury 8760 3.50E-06 0.0000 0.0000 GHG Total (CO2e) 1.74E-01 3.96E-02

Green House Gas (GHG) Emissions (CO2e) a d f h

Global Warming Potential3 Emission Factor Potential Emissions Potential Emissions

(lbs/MMBtu) (ton/yr) (lb/hr)

CO2 1 1.20E-01 1.73E-01 3.96E-02CH4 25 2.31E-06 8.35E-05 1.91E-05N2O 298 2.31E-07 9.95E-05 2.27E-05

Green House Gas Total (CO2e) 1.74E-01 3.96E-02

EPA AP-42 Chapter 1.6

Sources: EPA AP-42 Chapter 1.6

Pollu

tant

Compliance Determination Calculations

Company: Tuohy Furniture Inc. 1) ACFM for EU002, Paint Booth 1 accounts for both stacks.AQ Facility: 04500034 2) ACF and DSCF difference is assumed to be negligable due to operating conditionsPaint Booth IPER Limits IPER = Industrial Process Equipment Rule (Minn. R. 7011.0715 & 7011.0735)

EQUI ACFM1,2 PM lb/hr grain/lb grains/hr grains/DSCF IPER Limit (GR/DSCF) IPER Limit (lb/hr) Compliant?EQUI22 7,000 0.58 7,000 4,038 0.010 0.100 6.00 YESEQUI23 7,000 0.58 7,000 4,038 0.010 0.100 6.00 YESEQUI15 8,000 0.58 7,000 4,038 0.008 0.096 6.58 YESEQUI16 10,000 1.23 7,000 8,615 0.014 0.089 7.63 YESEQUI1 550 5.88E-02 7,000 412 0.012 0.100 0.47 YESEQUI3 10560 2.07E+00 7,000 14,484 0.023 0.071 6.43 YESEQUI4 10000 9.42E-02 7,000 659 0.001 0.089 7.63 YESEQUI7 350 3.74E-02 7,000 262 0.012 0.100 0.30 YES

EQUI13 390 4.17E-02 7,000 292 0.012 0.100 0.33 YESEQUI14 14685 1.38E-01 7,000 968 0.001 0.071 8.94 YESEQUI41 440 4.71E-02 7,000 329 0.012 0.100 0.38 YESEQUI42 5000 4.71E-02 7,000 330 0.001 0.100 4.29 YESEQUI43 350 3.74E-02 7,000 262 0.012 0.100 0.30 YESEQUI44 390 4.17E-02 7,000 292 0.012 0.100 0.33 YESEQUI45 390 4.17E-02 7,000 292 0.012 0.100 0.33 YESEQUI46 785 1.54E-01 7,000 1,077 0.023 0.100 0.67 YESEQUI67 800 8.56E-02 7,000 599 0.012 0.100 0.69 YESEQUI68 800 8.56E-02 7,000 599 0.012 0.100 0.69 YESEQUI69 800 8.56E-02 7,000 599 0.012 0.100 0.69 YESEQUI51 900 1.76E-01 7,000 1,234 0.023 0.100 0.77 YESEQUI53 440 4.71E-02 7,000 329 0.012 0.100 0.38 YESEQUI54 440 4.71E-02 7,000 329 0.012 0.100 0.38 YESEQUI55 440 4.71E-02 7,000 329 0.012 0.100 0.38 YESEQUI56 350 3.74E-02 7,000 262 0.012 0.100 0.30 YESEQUI57 440 4.71E-02 7,000 329 0.012 0.100 0.38 YESEQUI58 450 8.82E-02 7,000 617 0.023 0.100 0.39 YESEQUI59 350 3.74E-02 7,000 262 0.012 0.100 0.30 YESEQUI70 800 8.56E-02 7,000 599 0.012 0.100 0.69 YESEQUI72 2182 2.33E-01 7,001 1,634 0.012 1.100 20.57 YES

Attachment 2 – Subject item inventory and facility requirements

Agency Interest Name Subject Item ID Subject Item Designation Subject Item Description

Tuohy / Haworth ACTV4 Null All IAs

AISI2561 Null Null

COMG2 GP002 Panel Filters Requirements

COMG3 GP001Paint Booths EmissionLimits

COMG10 NullFabric Filters forwoodworking

EQUI1 EU045 Band Saw

EQUI3 EU047 Sanding Booth

EQUI4 EU048 Wide Belt Sander

EQUI7 EU051 Shaper

EQUI13 EU026 Shaper

EQUI14 EU027 Wide belt sander

EQUI15 EU030 Paint Booth #3




EQUI41 Null Shaper

EQUI42 Null Wide Belt Sander/Planer

List of SIs

Agency Interest: Tuohy / HaworthAgency Interest ID: 2561Activity: IND20150002 (Major Amendment)

Details for:SI Category: NoneSI Type: All

Agency Interest Name Subject Item ID Subject Item Designation Subject Item DescriptionTuohy / Haworth

EQUI41 Null Shaper

EQUI42 Null Wide Belt Sander/Planer

EQUI43 Null Straight Line 202 Rip Saw

EQUI44 Null Upcut Saw

EQUI45 Null Cut Off Saw

EQUI46 Null Planer

EQUI51 Null Stroke Sander #1

EQUI53 Null Tilting Arbor Saw

EQUI54 Null Edge Bander

EQUI55 Null Edge Bander

EQUI56 Null Evolution

EQUI57 Null Table Saw

EQUI58 Null Edge Sander

EQUI59 Null Router

EQUI66 Null Edge Sander (Jet)

EQUI67 Null Point to Point saw #1



List of SIs






EQUI70 Null Point to Point saw

EQUI71 Null Make Up Air Unit

EQUI72 EU049Point to point saw -Busellato

STRU1 SV008 Paint Booth #2


STRU5 SV003 Not currently in use




STRU11 SV013 Pnuemafil Dust Collector



TFAC2 04500034Tuohy Furniture Corp -Chatfield

TREA2 CE009Fabric Filter - LowTemperature, i.e., T<180 ..

TREA3 CE007 Mat or Panel Filter


List of SIs








TREA8 CE005Fabric Filter - LowTemperature, i.e., T<180 ..

TREA9 Null018-Fabric Filter - LowTemp, T<180 Degrees F

TREA10 Null018-Fabric Filter - LowTemp, T<180 Degrees F

List of SIs



Agency Interest Na.. Activity ID Subject Ite..Subject Item Type Description Subject Item ID Subject Ite..Subject Ite..Status Desc..Sub Attribute Description

Tuohy / Haworth IND20150002 Activity Insignificant Air Emissions Activity ACTV4 Null All IAsActive /Existing

Minn. R. 7007.1300, subp. 3(F)

Insignificant air emissions activity


Details for:SI Category: ActivitySI Type: Insignificant Air Emissions Activity

Agency Interest Name Subject Item ID Subject Item DesignationSubject Item Description Group Member ID (padded)

Tuohy / Haworth COMG2 GP002 Panel FiltersRequirements

EQUI15

EQUI22

EQUI23

TREA4

TREA6

TREA7

COMG3 GP001 Paint Booths EmissionLimits

EQUI15

EQUI16

EQUI22

EQUI23

COMG10 Null Fabric Filters forwoodworking

TREA2

TREA8

TREA9

TREA10

Component Group (Members)

Agency Interest: Tuohy / HaworthAgency Interest ID: 2561Activity: None (Major Amendment)

Details for:SI Category: Component GroupSI Type: Air Component Group

Subject ItemCategory Description

Subject Item TypeDescription Subject Item ID

Subject ItemDesignation Subject Item Description Pollutant

Potential (lbs/hr)

Unrestricted Potential

(tons/yr)

Potential Limited

(tons/yr)

Actual Emissions

(tons/yr)

Component Group Air Component Group COMG3 GP001 Paint Booths EmissionLimits

Ethylbenzene

Glycol ethers

HAPs - Single

HAPs - Total

Methyl isobutyl ketone (4..

Particulate Matter

PM < 2.5 micron

PM < 10 micron

Toluene-2,4-diisocyanate

Volatile Organic Compoun..

Xylenes, Total

Equipment Cutting Equipment EQUI7 EU051 Shaper Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI13 EU026 Shaper Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI41 Null Shaper Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI56 Null Evolution Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI59 Null Router Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI72 EU049 Point to point saw -Busellato

Particulate Matter

PM < 2.5 micron

PM < 10 micron

Other Emission Unit EQUI71 Null Make Up Air Unit 1,4-Dichlorobenzene (par..

2-Methylnaphthalene

3-Methylcholanthrene

7,12-Dimethylbenz[a]ant..

Acenaphthene

Acenaphthylene

Anthracene

Arsenic compounds

Benzene

Benzo(a)anthracene

Benzo(b)fluoranthene

Benzo(ghi)perylene

Benzo(k)fluoranthene

Benzo[a]pyrene

Beryllium

Cadmium compounds

Carbon Dioxide

Carbon Dioxide Equivalent

Carbon Monoxide

Chromium compounds

Chrysene

Cobalt compounds

Dibenz[a,h]anthracene

Fluoranthene

Fluorene

Formaldehyde

HAPs - Total

Hexane

Indeno(1,2,3-cd)pyrene

Lead

Manganese compounds

Mercury

Methane

Naphthalene

Nickel compounds

Nitrogen Oxides

9901.916.0214.6966.021

922.59

8.496.57

0.20180.20180.16396

0.788270.788270.78827

0.046070.046070.03743

0.224860.224860.1827

0.873860.878360.87836

0.051340.051340.04171

0.25370.25370.2061

0.990.990.99

0.05790.05790.0471

0.20180.20180.164

0.78830.78830.7883

0.04610.04610.0374

0.20180.20180.164

0.78830.78830.7883

0.04610.04610.0374

1.25811.25811.0222

4.914.914.914

0.28720.28720.2334

0.05333.29e-050.005812.32e-074.84e-088.84e-070.07361.65e-070.07360.6670.968

2.03e-055.91e-060.559

2.52e-063.68e-064.84e-061.74e-080.01740.0183

0.0007262.71e-082.9e-081.16e-088.13e-071.74e-081.36e-050.8131,1571,156

1.07e-051.16e-071.16e-081.74e-081.16e-081.74e-081.74e-082.03e-051.94e-062.32e-081.74e-081.74e-081.55e-071.74e-082.32e-071.16e-05

0.05333.29e-050.005812.32e-074.84e-088.84e-070.07361.65e-070.07360.6670.968

2.03e-055.91e-060.559

2.52e-063.68e-064.84e-061.74e-080.01740.0183

0.0007262.71e-082.9e-081.16e-088.13e-071.74e-081.36e-050.8131,1571,156


0.01227.52e-060.001335.31e-081.11e-082.02e-070.01683.76e-080.01680.1520.22114.64e-061.35e-060.128

5.75e-078.4e-071.11e-063.98e-090.003980.004170.0001666.19e-096.63e-092.65e-091.86e-073.98e-093.1e-060.186264263.8


PTE by subject item

Agency Interest: NoneAgency Interest ID: 2561Activity: None (Major Amendment)

Details for:SI Category: AllSI Type: All




Potential (lbs/hr)


(tons/yr)

Potential Limited

(tons/yr)

Actual Emissions

(tons/yr)

Equipment Other Emission Unit EQUI71 Null Make Up Air UnitNickel compounds

Nitrogen Oxides

Nitrous Oxide

Particulate Matter

Phenanthrene

PM < 10 micron

Polycyclic organic matter

Pyrene

Selenium compounds

Sulfur Dioxide

Toluene


Sanding Equipment EQUI3 EU047 Sanding Booth Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI4 EU048 Wide Belt Sander Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI14 EU027 Wide belt sander Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI42 Null Wide Belt Sander/Planer Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI46 Null Planer Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI51 Null Stroke Sander #1 Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI58 Null Edge Sander Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI66 Null Edge Sander (Jet) Particulate Matter

PM < 2.5 micron

PM < 10 micron

Sawing Equipment EQUI1 EU045 Band Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI43 Null Straight Line 202 Rip Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI44 Null Upcut Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI45 Null Cut Off Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI53 Null Tilting Arbor Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI54 Null Edge Bander Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI55 Null Edge Bander Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI57 Null Table Saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

EQUI67 Null Point to Point saw #1 Particulate Matter

PM < 2.5 micron

PM < 10 micron


PM < 2.5 micron

PM < 10 micron

0.05333.29e-050.005812.32e-074.84e-088.84e-070.07361.65e-070.07360.6670.968

0.05333.29e-050.005812.32e-074.84e-088.84e-070.07361.65e-070.07360.6670.968

0.01227.52e-060.001335.31e-081.11e-082.02e-070.01683.76e-080.01680.1520.2211

11.15411.153969.06259

43.570143.570143.5701

2.546572.546572.06908

2.888172.888170.4126

41.259641.259641.2596

0.65940.65940.0942

4.2412814.2412810.6059

60.589760.589760.5897

0.968330.968330.13833

1.441.440.21

20.6320.6320.63

0.330.330.05

0.829150.829150.6737

3.23893.23893.2389

0.18930.18930.1583

0.950620.950260.7724

3.71343.71343.7134

0.2170.2170.1763

0.47530.47530.3862

1.85671.85671.8567

0.10850.10850.0882

1.85671.85671.8567

1.85671.85671.8567

0.42390.42390.4239

0.317110.3171090.25765

1.238711.238711.23871

0.07240.07240.05882

0.20180.20180.164

0.78830.78830.7883

0.04610.04610.0374

0.22490.22490.1827

0.87840.87840.8784

0.05130.05130.0417

0.22860.224860.1827

0.87840.87840.8784

0.05130.05130.0417

0.25730.25370.21

0.9910.9910.99

0.05790.05790.23

0.25370.25370.2061

0.9910.9910.991

0.05790.05790.0471

0.25370.25370.2061

0.9910.9910.991

0.05790.05790.0471

0.25370.25370.2061

0.9910.9910.991

0.05790.05790.0471

0.46120.46120.3748

1.80181.80181.8018

0.10530.10530.0856

0.46130.46130.3784

1.80181.80181.8018

0.10530.10530.0856

PTE by subject item






Potential (lbs/hr)


(tons/yr)

Potential Limited

(tons/yr)

Actual Emissions

(tons/yr)

Equipment Sawing Equipment EQUI68 Null Point to Point saw #2PM < 2.5 micron

PM < 10 micron


PM < 2.5 micron

PM < 10 micron

EQUI70 Null Point to Point saw Particulate Matter

PM < 2.5 micron

PM < 10 micron

Spray Booth/CoatingLine

EQUI15 EU030 Paint Booth #3 Ethylbenzene

Glycol ethers

HAPs - Single

HAPs - Total


Particulate Matter

PM < 2.5 micron

PM < 10 micron



Xylenes, Total


Glycol ethers

HAPs - Single

HAPs - Total


Particulate Matter

PM < 2.5 micron

PM < 10 micron



Xylenes, Total


Glycol ethers

HAPs - Single

HAPs - Total


Particulate Matter

PM < 2.5 micron

PM < 10 micron



Xylenes, Total


Glycol ethers

HAPs - Single

HAPs - Total


Particulate Matter

PM < 2.5 micron

PM < 10 micron



Xylenes, Total

0.46130.46130.3784

1.80181.80181.8018

0.10530.10530.0856

0.46120.46120.3748

1.80181.80181.8018

0.10530.10530.0856

0.46120.46120.3748

1.80181.80181.8018

0.10530.10530.0856

0

000

20.7109.91.4467.3852.55567.37811.745.1920.756.374.93

4.7425.090.3280.5770.450.5772.6710.324.741.451.13

0

000

20.7109.91.44

67.37852.55567.37811.745.1920.756.374.93

4.7425.090.3281.2310.961.2312.6710.324.471.451.13

0

000

20.7109.91.44

67.37852.55567.37811.745.1920.756.374.93

4.7425.090.3280.5770.450.5772.6710.324.741.451.13

00000000000

20.748109.9011.43867.37852.55567.3811.70945.19320.7486.36814.93013

4.736925.0920.32830.5770.450.5772.673310.3184.73691.45391.1256

PTE by subject item



Subject ItemCategoryDescription


Subject ItemDesignation

Subject ItemDescription Relationship

Related SubjectItem ID % Flow

Related Subject ItemType Description

Start Date (RelatedSubject Item)

End Date (RelatedSubject Item)

Equipment Cutting EquipmentEQUI7 EU051 Shaperis controlledby

TREA8 100018-Fabric Filter - LowTemp, T<180 Degrees F

9/5/2007 Null

EQUI13 EU026 Shaperis controlledby


9/5/2007 Null

sends to STRU11 100 Stack/Vent 9/5/2007 Null

EQUI41 Null Shaperis controlledby


1/1/2000 Null

EQUI56 Null Evolutionis controlledby


1/1/2016 Null

EQUI59 Null Routeris controlledby


8/10/1999 Null

EQUI72 EU049Point to pointsaw - Busellato

is controlledby


5/1/2005 Null

SandingEquipment

EQUI3 EU047 Sanding Boothis controlledby


9/5/2007 Null

EQUI4 EU048Wide BeltSander

is controlledby


9/5/2007 Null

EQUI14 EU027 Wide beltsander

is controlledby


8/31/2006 Null


EQUI42 NullWide BeltSander/Planer

is controlledby


1/1/2008 Null

EQUI46 Null Planeris controlledby


5/1/1996 Null

EQUI51 Null Stroke Sander#1

is controlledby


1/1/2000 Null


EQUI58 Null Edge Sanderis controlledby


12/20/1981 Null

Sawing EquipmentEQUI1 EU045 Band Sawis controlledby


4/18/2018 Null

EQUI43 NullStraight Line202 Rip Saw

is controlledby


6/9/2011 Null

EQUI44 Null Upcut Sawis controlledby


3/24/2000 Null

EQUI45 Null Cut Off Sawis controlledby


2/10/1979 Null

EQUI53 Null Tilting ArborSaw

is controlledby


3/10/1992 Null


EQUI54 Null Edge Banderis controlledby


1/1/2015 Null

EQUI55 Null Edge Banderis controlledby


1/1/2017 Null

EQUI57 Null Table Sawis controlledby


6/10/1996 Null

EQUI67 Null Point to Pointsaw #1

is controlledby


1/1/2011 Null



is controlledby

TREA8 100 018-Fabric Filter - LowTemp, T<180 Degrees F

1/1/2012 Null

SI - SI relationships


Details for:SI Category: EquipmentSI Type: All

Subject ItemCategoryDescription



Subject ItemDescription Relationship

Related SubjectItem ID % Flow

Related Subject ItemType Description

Start Date (RelatedSubject Item)

End Date (RelatedSubject Item)

Equipment Sawing EquipmentEQUI67 Null

Point to Pointsaw #1 sends to STRU11 100 Stack/Vent 1/1/2011 Null


is controlledby


1/1/2012 Null



is controlledby


1/1/2005 Null


EQUI70 Null Point to Pointsaw

is controlledby


1/1/2017 Null


SprayBooth/CoatingLine

EQUI15 EU030 Paint Booth #3is controlledby

TREA4 100 058-Mat or Panel Filter 1/1/2000 Null






TREA6 Null 058-Mat or Panel Filter 1/8/1998 Null


STRU17 100 Stack/Vent 1/8/1998 Null




SI - SI relationships


Details for:SI Category: EquipmentSI Type: All

Subject ItemTypeDescription Subject Item ID


Subject ItemDescription Manufacturer Model

Max DesignCapacity

Max DesignCapacity Units(numerator)

Max DesignCapacity Units(denominator) Material

ConstructionStart Date

OperationStart Date

ModificationDate

CuttingEquipment

EQUI7 EU051 Shaper Rockwell 43-340 350standard cubicfeet

minutes Airflow 1/1/1983 1/1/1983 Null

EQUI13 EU026 ShaperNorthfield Foundry& Machine

SP 390standard cubicfeet


EQUI41 Null ShaperNorthfield Foundry& Machine

RBLT90 440standard cubicfeet

minutes Wood 1/1/2000 1/1/2000 Null

EQUI56 Null Evolution Holzher 7405 350standard cubicfeet


EQUI59 Null Routercustom Tuohydesign

NA 350standard cubicfeet


EQUI72 EU049Point topoint saw -Busellato

Busellato Jet S20 2182standard cubicfeet


OtherEmissionUnit

EQUI71 NullMake Up AirUnit

TitanTA-25N6URHAR/80

2.26million Britishthermal units

hours Heat 1/4/2001 1/4/2001 Null

SandingEquipment

EQUI3 EU047SandingBooth

Custom N/A 10560standard cubicfeet


EQUI4 EU048Wide BeltSander

Costa 80 10000standard cubicfeet


EQUI14 EU027Wide beltsander

Costa & GrissomMachinery

SP 14685standard cubicfeet


EQUI42 NullWide BeltSander/Planer

Timesavers 2300 5000standard cubicfeet


EQUI46 Null PlanerNorthfield Foundry& Machine

960298-D 785standard cubicfeet


EQUI51 NullStrokeSander #1

Mattison MachineWork

138-D 900standard cubicfeet


EQUI58 Null Edge SanderWhirlwind Null 450standard cubicfeet


EQUI66 NullEdge Sander(Jet)

Jet NA 450standard cubicfeet


SawingEquipment

EQUI1 EU045 Band Saw Nothfield 36" 550standard cubicfeet


EQUI43 NullStraight Line202 Rip Saw

Mattison MachineWork

CTA 350standard cubicfeet


EQUI44 Null Upcut SawNorthfield Foundry& Machine

410 390standard cubicfeet


EQUI45 Null Cut Off Sawcustom Tuohydesign

NA 390standard cubicfeet


EQUI53 NullTilting ArborSaw

Rockwell 34-350 440standard cubicfeet


EQUI54 Null Edge BanderHolzher 1336 440standard cubicfeet


EQUI55 Null Edge BanderHolzher 1327 440standard cubicfeet


EQUI57 Null Table Saw Rockwell 10" 440standard cubicfeet


EQUI67 NullPoint toPoint saw #1

Busellato C21 800standard cubicfeet



Busellato C21 800standard cubicfeet


EQUI69 Null Point toPoint saw #3

Busellato RT200 800 standard cubicfeet


Emission Units 1


Details for:SI Category: NoneSI Type: Cutting Equipment, Other Emission Unit, Sanding Equipment and 2 more




Max DesignCapacity

Max DesignCapacity Units(numerator)

Max DesignCapacity Units(denominator) Material

ConstructionStart Date

OperationStart Date

ModificationDate

SawingEquipment

EQUI68 NullPoint toPoint saw #2Busellato C21 800

standard cubicfeet minutes Wood 1/1/2012 1/1/2012 Null


Busellato RT200 800standard cubicfeet


EQUI70 NullPoint toPoint saw

Biesse Rover B 1950 800standard cubicfeet


Spray Booth/Coating Line

EQUI15 EU030Paint Booth#3

Kappers FabricatingCustom 4.69 gallons hours Coating 1/1/2000 1/1/2000 Null


T&G IndustrialEquipment

Custom 4.69 gallons hours Coating 10/1/2006 12/1/2006 Null


Custom N/A 4.69 gallons hours Coating 1/1/1954 1/1/1954 Null


Americraft AI-1068 4.69 gallons hours Coating 1/1/1983 1/1/1983 Null

Emission Units 1


Details for:SI Category: NoneSI Type: Cutting Equipment, Other Emission Unit, Sanding Equipment and 2 more



Subject ItemDescription

Stack Height(feet)

StackDiameter(feet)

Stack Length(feet)

Stack Width(feet)

Stack Flow Rate(cubic ft/min)

DischargeTemperature(°F)

Flow Rate/TempInformationSource Discharge Direction

Stack/Vent STRU1 SV008 Paint Booth #2 5 2 Null Null 7000 68 ManufacturerUpwards with no cap onstack/vent

STRU3 SV010 Paint Booth #3 20 1.67 Null Null Null 70 EstimateUpwards with no cap onstack/vent

STRU5 SV003Not currently inuse

13 Null 0.8 0.8 1000 68 ManufacturerUpwards with a cap onstack/vent

STRU6 SV019 Paint Booth #1 18 Null 3 3 3500 68 EstimateUpwards with no cap onstack/vent

STRU9 SV011 Paint Booth #4 30 2.5 Null Null Null 70 EstimateUpwards with no cap onstack/vent


6 1.67 Null Null Null 70 EstimateUpwards with a cap onstack/vent

STRU11 SV013Pnuemafil DustCollector

12 Null 3.25 2.5 Null 70 Manufacturer Horizontally

STRU17 SV002 Paint Booth #1 18 Null 3 3 3500 68 EstimateUpwards with no cap onstack/vent


40 1.3 Null Null 200 350 ManufacturerUpwards with no cap onstack/vent

Stack/Vent, General


Details for:SI Category: StructureSI Type: Stack/Vent




InstallationStart Date

PollutantControlled

CaptureEfficiency(%)

Destruction CollectEfficiency (%)

Subject toCAM?

Large orOther PSEU?

EfficiencyBasis

Otheroperatingparameters?

Other operatingparametersdescription

058-Mat orPanel Filter

TREA3 CE007 Mat or PanelFilter

ResearchProducts Corp.

3652 12/4/2006ParticulateMatter

80 85 No Null Other No Null

PM < 2.5micron


PM < 10micron



ResearchProducts Corp.

3652 7/1/2002ParticulateMatter


PM < 2.5micron


PM < 10micron



ColumbusIndustries, Inc.

Supra 2 1/1/1957ParticulateMatter


PM < 2.5micron


PM < 10micron



ColumbusIndustries, Inc.

Supra 2 9/1/1984ParticulateMatter


PM < 2.5micron


PM < 10micron


Other Control Equipment


Details for:SI Category: TreatmentSI Type: 058-Mat or Panel Filter




InstallationStart Date

PollutantControlled

CaptureEfficiency(%)

DestructionCollectEfficiency(%)

Subject toCAM?

Large orOther PSEU?

EfficiencyBasis

Fabric FilterMinimumPressureDrop (in. of ..

Fabric FilterMaximumPressureDrop (in. of ..

Bag leakdetector inuse?

018-FabricFilter - LowTemp, T<180Degrees F

TREA2 CE009 Fabric Filter -LowTemperature,i.e., T<180Degrees F

American AirFilter

10-288 10/20/1994ParticulateMatter

80 99 No Null Other 0.5 5 Yes

PM < 2.5micron


PM < 10micron


TREA8 CE005 Fabric Filter -LowTemperature,i.e., T<180Degrees F

Pnuemafil 115-320..12/22/2005ParticulateMatter


PM < 2.5micron


PM < 10micron


TREA9 Null 018-Fabric Filter- Low Temp,T<180 Degrees F

Murphy-Rodgers, Inc

MRT-12AS

1/1/2001ParticulateMatter

80 99 No Null Other 0.5 5 No

PM < 2.5micron


PM < 10micron


TREA10 Null 018-Fabric Filter- Low Temp,T<180 Degrees F

Carter Day 72RJ72 1/1/1989ParticulateMatter


PM < 2.5micron


PM < 10micron


Fabric Filters, General


Details for:SI Category: TreatmentSI Type: 018-Fabric Filter - Low Temp, T<180 Degrees F

SI ID Sequence Requirement

TFAC 2 1240

Permit Appendices: This permit contains appendices as listed in the permit Table of Contents. The Permittee shall comply with all requirements contained in Appendix A - Insignificant Activities, Appendix B - Maximum Contents of Materials, and Appendix C - Modeling Parameters used in 2009 Demonstration. [Minn. R. 7007.0800, subp. 2]

TFAC 2 1245

The Permittee must comply with Minn. Stat. 116.385. The Permittee may not use trichloroethylene at its permitted facility after June 1, 2022, including in any manufacturing, processing, or cleaning processes, except as described in Minn. Stat. 116.385, subd. 2(b) and 4. [Minn. Stat. 116.385]

TFAC 2 1260

PERMIT SHIELD: Subject to the limitations in Minn. R. 7007.1800, compliance with the conditions of this permit shall be deemed compliance with the specific provision of the applicable requirement identified in the permit as the basis of each condition. Subject to the limitations of Minn. R. 7007.1800 and 7017.0100, subp. 2, notwithstanding the conditions of this permit specifying compliance practices for applicable requirements, any person (including the Permittee) may also use other credible evidence to establish compliance or noncompliance with applicable requirements. This permit shall not alter or affect the liability of the Permittee for any violation of applicable requirements prior to or at the time of permit issuance. [Minn. R. 7007.1800(A)(2)]

TFAC 2 1280

PM < 10 micron: The Permittee shall submit a computer dispersion modeling protocol due 180 calendar days after Permit Issuance Date. This protocol will describe the proposed modeling methodology and input data, in accordance with MPCA modeling guidance for Title V air dispersion modeling analyses. The protocol will be based on projected operating conditions under the next permit term. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a)]

TFAC 2 1281

PM < 10 micron: The Permittee shall submit computer dispersion modeling results due 365 calendar days after Permit Issuance Date. If changes to the permit are needed to demonstrate compliance with the National Ambient Air Quality Standards (NAAQS), the Permittee shall submit the appropriate amendment application at the same time as the computer dispersion modeling results. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.09, subd. 4a(a)]

TFAC 2 1282

PM < 2.5 micron: The Permittee shall submit a computer dispersion modeling protocol due 180 calendar days after Permit Issuance Date. This protocol will describe the proposed modeling methodology and input data, in accordance with MPCA modeling guidance for Title V air dispersion modeling analyses. The protocol will be based on projected operating conditions under the next permit term. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.09, subd. 4a(a)]

TFAC 2 1283

PM < 2.5 micron: The Permittee shall submit computer dispersion modeling results due 365 calendar days after Permit Issuance Date. If changes to the permit are needed to demonstrate compliance with the National Ambient Air Quality Standards (NAAQS), the Permittee shall submit the appropriate amendment application at the same time as the computer dispersion modeling results. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.09, subd. 4a(a)]


TFAC 2 1310

This permit requires modeling to demonstrate compliance with the National Ambient Air Quality Standards (NAAQS). The Permittee may not make any change at the source that would result in an increase in PM2.5 or PM10 emissions until it can be demonstrated that emissions from the facility as permitted do not cause an exceedance of the NAAQS. This includes changes that might otherwise qualify as insignificant modifications and minor or moderate amendments. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a)]

TFAC 2 1380

Circumvention: Do not install or use a device or means that conceals or dilutes emissions, which would otherwise violate a federal or state air pollution control rule, without reducing the total amount of pollutant emitted. [Minn. R. 7011.0020]

TFAC 2 1390

Air Pollution Control Equipment: Operate all pollution control equipment whenever the corresponding process equipment and emission units are operated. [Minn. R. 7007.0800, subp. 16(J), Minn. R. 7007.0800, subp. 2]

TFAC 2 1400

Operation and Maintenance Plan: Retain at the stationary source an operation and maintenance plan for all air pollution control equipment. At a minimum, the O & M plan shall identify all air pollution control equipment and control practices and shall include a preventative maintenance program for the equipment and practices, a description of (the minimum but not necessarily the only) corrective actions to be taken to restore the equipment and practices to proper operation to meet applicable permit conditions, a description of the employee training program for proper operation and maintenance of the control equipment and practices, and the records kept to demonstrate plan implementation. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 16(J)]

TFAC 2 1410

Operation Changes: In any shutdown, breakdown, or deviation the Permittee shall immediately take all practical steps to modify operations to reduce the emission of any regulated air pollutant. The Commissioner may require feasible and practical modifications in the operation to reduce emissions of air pollutants. No emissions units that have an unreasonable shutdown or breakdown frequency of process or control equipment shall be permitted to operate. [Minn. R. 7019.1000, subp. 4]

TFAC 2 1420

Fugitive Emissions: Do not cause or permit the handling, use, transporting, or storage of any material in a manner which may allow avoidable amounts of particulate matter to become airborne. Comply with all other requirements listed in Minn. R. 7011.0150. [Minn. R. 7011.0150]

TFAC 2 1430

Noise: The Permittee shall comply with the noise standards set forth in Minn. R. 7030.0010 to 7030.0080 at all times during the operation of any emission units. This is a state only requirement and is not enforceable by the EPA Administrator or citizens under the Clean Air Act. [Minn. R. 7030.0010-7030.0080]

TFAC 2 1440 Inspections: The Permittee shall comply with the inspection procedures and requirements as found in Minn. R. 7007.0800, subp. 9(A). [Minn. R. 7007.0800, subp. 9(A)]

TFAC 2 1450 The Permittee shall comply with the General Conditions listed in Minn. R. 7007.0800, subp. 16. [Minn. R. 7007.0800, subp. 16]

TFAC 2 1460 Performance Testing: Conduct all performance tests in accordance with Minn. R. ch. 7017 unless otherwise noted in this permit. [Minn. R. ch. 7017]


TFAC 2 1470

Performance Test Notifications and Submittals: Performance Test Notification and Plan: due 30 days before each Performance Test Performance Test Pre-test Meeting: due 7 days before each Performance Test Performance Test Report: due 45 days after each Performance Test The Notification, Test Plan, and Test Report must be submitted in a format specified by the commissioner. [Minn. R. 7017.2017, Minn. R. 7017.2030, subps. 1-4, Minn. R. 7017.2035, subps. 1-2]

TFAC 2 1480

Limits set as a result of a performance test (conducted before or after permit issuance) apply until superseded as stated in the MPCA's Notice of Compliance letter granting preliminary approval. Preliminary approval is based on formal review of a subsequent performance test on the same unit as specified by Minn. R. 7017.2025, subp. 3. The limit is final upon issuance of a permit amendment incorporating the change. [Minn. R. 7017.2025, subp. 3]

TFAC 2 1490

Monitoring Equipment Calibration - The Permittee shall either: 1. Calibrate or replace required monitoring equipment every 12 months; or 2. Calibrate at the frequency stated in the manufacturer's specifications. For each monitor, the Permittee shall maintain a record of all calibrations, including the date conducted, and any corrective action that resulted. The Permittee shall include the calibration frequencies, procedures, and manufacturer's specifications (if applicable) in the Operations and Maintenance Plan. Any requirements applying to continuous emission monitors are listed separately in this permit. [Minn. R. 7007.0800, subp. 4(D)]

TFAC 2 1500

Operation of Monitoring Equipment: Unless noted elsewhere in this permit, monitoring a process or control equipment connected to that process is not necessary during periods when the process is shutdown, or during checks of the monitoring systems, such as calibration checks and zero and span adjustments. If monitoring records are required, they should reflect any such periods of process shutdown or checks of the monitoring system. [Minn. R. 7007.0800, subp. 4(D)]

TFAC 2 1510

Recordkeeping: Retain all records at the stationary source, unless otherwise specified within this permit, for five (5) years from the date of monitoring, sample, measurement, or report. Records which must be retained at this location include all calibration and maintenance records, all original recordings for continuous monitoring instrumentation, and copies of all reports required by the permit. Records must conform to the requirements listed in Minn. R. 7007.0800, subp. 5(A). [Minn. R. 7007.0800, subp. 5(C)]

TFAC 2 1520

Recordkeeping: Maintain records describing any insignificant modifications (as required by Minn. R. 7007.1250, subp. 3) or changes contravening permit terms (as required by Minn. R. 7007.1350, subp. 2), including records of the emissions resulting from those changes. [Minn. R. 7007.0800, subp. 5(B)]

TFAC 2 1530

If the Permittee determines that no permit amendment or notification is required prior to making a change, the Permittee must retain records of all calculations required under Minn. R. 7007.1200. For non-expiring permits, these records shall be kept for a period of five years from the date that the change was made. The records shall be kept at the stationary source for the current calendar year of operation and may be kept at the stationary source or office of the stationary source for all other years. The records may be maintained in either electronic or paper format. [Minn. R. 7007.1200, subp. 4]


TFAC 2 1610

Shutdown Notifications: Notify the Commissioner at least 24 hours in advance of a planned shutdown of any control equipment or process equipment if the shutdown would cause any increase in the emissions of any regulated air pollutant. If the owner or operator does not have advance knowledge of the shutdown, notification shall be made to the Commissioner as soon as possible after the shutdown. However, notification is not required in the circumstances outlined in items A, B, and C of Minn. R. 7019.1000, subp. 3. At the time of notification, the owner or operator shall inform the Commissioner of the cause of the shutdown and the estimated duration. The owner or operator shall notify the Commissioner when the shutdown is over. [Minn. R. 7019.1000, subp. 3]

TFAC 2 1620

Breakdown Notifications: Notify the Commissioner within 24 hours of a breakdown of more than one hour duration of any control equipment or process equipment if the breakdown causes any increase in the emissions of any regulated air pollutant. The 24-hour time period starts when the breakdown was discovered or reasonably should have been discovered by the owner or operator. However, notification is not required in the circumstances outlined in items A, B, and C of Minn. R. 7019.1000, subp. 2. At the time of notification or as soon as possible thereafter, the owner or operator shall inform the Commissioner of the cause of the breakdown and the estimated duration. The owner or operator shall notify the Commissioner when the breakdown is over. [Minn. R. 7019.1000, subp. 2]

TFAC 2 1630

Notification of Deviations Endangering Human Health or the Environment: As soon as possible after discovery, notify the Commissioner or the state duty officer, either orally or by facsimile, of any deviation from permit conditions which could endanger human health or the environment. [Minn. R. 7019.1000, subp. 1]

TFAC 2 1640

Notification of Deviations Endangering Human Health or the Environment Report: Within 2 working days of discovery, notify the Commissioner in writing of any deviation from permit conditions which could endanger human health or the environment. Include the following information in this written description: 1. the cause of the deviation; 2. the exact dates of the period of the deviation, if the deviation has been corrected; 3. whether or not the deviation has been corrected; 4. the anticipated time by which the deviation is expected to be corrected, if not yet corrected; and 5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of the deviation. [Minn. R. 7019.1000, subp. 1]

TFAC 2 1650

The Permittee must submit a semiannual deviations report : Due semiannually, by the 30th of January and July. The first semiannual report submitted by the Permittee must cover the calendar half-year in which the permit is issued. The first report of each calendar year covers January 1 - June 30. The second report of each calendar year covers July 1 - December 31. Submit this on form DRF-2 (Deviation Reporting Form). If no deviations have occurred, submit the signed report certifying that there were no deviations. [Minn. R. 7007.0800, subp. 6(B)(2)]

TFAC 2 1670

Application for Permit Amendment: If a permit amendment is needed, submit an application in accordance with the requirements of Minn. R. 7007.1150 through Minn. R. 7007.1500. Submittal dates vary, depending on the type of amendment needed. Upon adoption of a new or amended federal applicable requirement, and if there are 3 or more years remaining in the permit term, the Permittee shall file an application for an amendment within nine months of promulgation of the applicable requirement, pursuant to Minn. R. 7007.0400, subp. 3. [Minn. R. 7007.0400, subp. 3, Minn. R. 7007.1150 - 7007.1500]


TFAC 2 1680

Extension Requests: The Permittee may apply for an Administrative Amendment to extend a deadline in a permit by no more than 120 days, provided the proposed deadline extension meets the requirements of Minn. R. 7007.1400, subp. 1(H). Performance testing deadlines from the General Provisions of 40 CFR pt. 60 and pt. 63 are examples of deadlines for which the MPCA does not have authority to grant extensions and therefore do not meet the requirements of Minn. R. 7007.1400, subp. 1(H). [Minn. R. 7007.1400, subp. 1(H)]

TFAC 2 1700

The Permittee must submit a compliance certification : Due annually, by the 31st of January (for the previous calendar year). Submit this on form CR-04 (Annual Compliance Certification Report). This report covers all deviations experienced during the calendar year. If no deviations have occurred, submit the signed report certifying that there were no deviations. [Minn. R. 7007.0800, subp. 6(D)]

TFAC 2 1703

Within 15 days of a request from the Commissioner, the Permittee must provide a complete summary of all performance tests required at the facility including the subject item, pollutant, most recent test date (if applicable), and the date of the next test in an approved format. [Minn. R. 7007.0800, subp. 16(L)]

TFAC 2 1730 Emission Inventory Report: due on or before April 1 of each calendar year following permit issuance. Submit in a format specified by the Commissioner. [Minn. R. 7019.3000-7019.3100]

TFAC 2 1740 Emission Fees: due 30 days after receipt of an MPCA bill. [Minn. R. 7002.0005-7002.0085]

TFAC 2 1741

The Permittee shall submit a report: Due 90 calendar days after Permit Issuance Date. The Permittee shall submit a report, titled and clearly labeled "Subject Item Update Report", containing a completed MI-01 (Building and Structure Information) form. The Permittee shall certify the report by using MPCA form SCP-01 and shall submit it using the electronic submittal instructions in Section 2 of this permit (submitted to [email protected]). [Minn. R. 7007.0500, subp. 2, Minn. R. 7007.0800, subp. 2(A)]

COMG 2 17610

The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for Particulate Matter >= 85 percent control efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000]

COMG 2 17615

The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for PM < 10 micron >= 85 percent control efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 2 18640

The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for PM < 2.5 micron >= 85 percent control efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 2 18650

The Permittee shall vent emissions from EQUI 15, EQUI 22, and EQUI 23 to control equipment meeting the requirements whenever EQUI 15, EQUI 22, or EQUI 23 operates, and operate and maintain COMG 2 control equipment at all times that any emissions are vented to COMG 2 control equipment. The Permittee shall document periods of non-operation of the control equipment in COMG 2 whenever EQUI 15, EQUI 22, or EQUI 23 is operating. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


COMG 2 18660

If the Permittee replaces a member of COMG 2, the replacement control must meet or exceed the control efficiency requirements of COMG 2 as well as comply with all other requirements of COMG 2. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. If no amendment is needed for the replacement, the Permittee shall submit an electronic notice to the Agency using Form CR-05. The notice must be received by the Agency seven working days prior to the commencement/start of replacement. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 2 18670

The Permittee shall operate and maintain each panel filter in accordance with the Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of the O & M Plan available onsite for use by staff and MPCA staff. [Minn. R. 7007.0800, subp. 14]

COMG 2 18680

Daily Inspections: Once each operating day, the Permittee shall visually inspect the condition of each panel filter with respect to alignment, saturation, tears, holes and any other condition that may affect the filter's performance. The Permittee shall maintain a daily written record of filter inspections. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 2 18690

Periodic Inspections: At least once per calendar quarter, or more frequently as required by the manufacturer's specifications, the Permittee shall inspect the control equipment components. The Permittee shall maintain a written record of these inspections. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

COMG 2 18700

Corrective Actions: If the filters or any of their components are found during the inspections to need repair, the Permittee shall take corrective action as soon as possible. Corrective actions shall include completion of necessary repairs identified during the inspection, as applicable. Corrective actions include, but are not limited to, those outlined in the O & M Plan for the filter. The Permittee shall keep a record of the type and date of any corrective action taken for each filter. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 2(A), Minn. R. 7007.0800, subp. 5]

COMG 3 5

The Permittee shall limit emissions of HAPs - Total <= 22.5 tons per year 12-month rolling sum to be calculated by the 15th day of each month for the previous 12-month period. HAP contents for each HAP-containing material (i.e. coatings, gun cleaner,) shall be determined as described under the Material Content requirement in COMG 3. The calculation of HAPs used may take into account recovered/recycled HAPs as described under the Waste Credit requirement in COMG 3. [Title I Condition: Avoid major source under 40 CFR 63.2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 3 6

The Permittee shall limit emissions of HAPs - Single <= 9.0 tons per year 12-month rolling sum to be calculated by the 15th day of each month for the previous 12-month period. HAP contents for each HAP-containing material (i.e. coatings, gun cleaner,) shall be determined as described under the Material Content requirement in COMG 3. The calculation of HAPs used may take into account recovered/recycled HAPs as described under the Waste Credit requirement in COMG 3. [Title I Condition: Avoid major source under 40 CFR 63.2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


COMG 3 3855

The Permittee shall limit emissions of Volatile Organic Compounds <= 90 tons per year 12-month rolling sum to be calculated by the 15th day of each month for the previous 12-month period as described later in this permit. VOC contents for each VOC-containing material shall be determined as described under the Material Content requirement in COMG 3. The calculation of VOCs used may take into account recovered/recycled VOCs as described under the Waste Credit requirement in COMG 3. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 3 3860

The Permittee shall limit Material Usage <= 150 gallons per day of coatings containing solids. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a]

COMG 3 3900 Solids Content <= 6.86 pounds per gallon, as applied. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a)]

COMG 3 3910

The Permittee shall submit an annual report by the 31st of January. The report shall document the VOC 12-month rolling sum calculations, the HAP- total 12-month rolling sum calculations, and the HAP- single 12-month rolling sum calculations for the previous calendar year. The report shall be submitted with the annual Compliance Certification required by this permit. As part of the Annual Report, the Permittee shall verify and certify that the Facility has maintained minor source status for New Source Review, area under 40 CFR pt. 63.2, and nonmajor under 40 CFR pt. 70.2. [Minn. R. 7007.0800, subp. 2]

COMG 3 3920

Maximum Contents of Materials and Process Rate: The Permittee assumed certain worst-case contents of materials and process rates when determining the short term potential to emit of units in COMG 3. These assumptions are listed in Appendix B of this permit. Increasing the process rate or changing to a material that has a higher content of any of the given pollutants is considered a change in method of operation that must be evaluated under Minn. R. 7007.1200, subp. 3 to determine if a permit amendment or notification is required under Minn. R. 7007.1150. [Minn. R. 7005.0100, subp. 35a]

COMG 3 3930

Daily Recordkeeping. On each day of operation, the Permittee shall calculate, record, and maintain a record of the total quantity of each coating and other VOC, solids, and HAP-containing material used at the facility. This shall be based on electronic and written usage logs. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7007.0800, subps. 4-5, Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, 4a(a), Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, Title I Condition: Avoid major source under 40 CFR 63.2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 3 4040

HAPs: Monthly Recordkeeping. By the 15th of the month, the Permittee shall calculate and record the following using the formulas specified in this permit: 1) The total of each HAP-containing material used in the previous calendar month using the daily usage records. This record shall also include the individual and total HAP contents of each HAP-containing material used in the previous month, as determined by the Material Content requirement of this permit; 2) The total and individual HAP emissions for the previous month using the formulas specified in this permit; and 3) The 12-month rolling sum total and individual HAP emissions for the previous 12-month period by summing the monthly emissions data for the previous 12 months. [Minn. R. 7007.0800, subps. 4-5]


COMG 3 4050

HAPs: Monthly Calculation -- HAP Emissions. The Permittee shall calculate each individual HAP and total HAP emissions using the following equations: HAP Emissions (tons/month) = H - W H = (A1 x B1) + (A2 x B2) + (A3 x B3) + .... W = (C1 x D1) + (C2 x D2) + (C3 x D3) + .... Where: H = the amount of each pollutant (either total HAP or each individual HAP), used, in tons/month. A# = Amount of each HAP-containing material used in the previous month, in tons/month. B# = weight percent of each individual or total HAP in A#, as a fraction (e.g., 50% is 0.50). W = the amount of each pollutant (either total HAP or each individual HAP) shipped in waste, in tons/month. C# = amount, in tons/month, of each HAP-containing waste material shipped. If the Permittee chooses to not take credit for waste shipments, this parameter would be zero. D# = weight percent of each individual or total HAP in C#, as a fraction. [Minn. R. 7007.0800, subps. 4-5]

COMG 3 4060

Volatile Organic Compounds: Monthly Recordkeeping. By the 15th of the month, the Permittee shall calculate and record the following: 1) The total usage of each VOC-containing material for the previous calendar month using the daily usage records. This record shall also include the VOC and solids contents of each material as determined by the Material Content requirement of this permit; 2) The VOC emissions for the previous month using the formulas specified in this permit; and 3) The 12-month rolling sum VOC emissions for the previous 12-month period by summing the monthly VOC emissions data for the previous 12 months. [Minn. R. 7007.0800, subps. 4-5]

COMG 3 6980

Volatile Organic Compounds: Monthly Calculations. The Permittee shall calculate VOC emissions using the following equations: VOC (tons/month) = V - W V = (A1 x B1) + (A2 x B2) + (A3 x B3) + ..... W = (C1 x D1) + (C2 x D2) + (C3 x D3) + ..... where: V = total VOC used in tons/month; A# = amount of each VOC-containing material used, in tons/month; B# = weight percent VOC in A#, as a fraction; W = the amount of VOC shipped in waste, in tons/month; C# = amount, in tons/month, of each VOC-containing waste material shipped. If the Permittee chooses to not take credit for waste shipments, this parameter would be zero; and D# = weight percent of VOC in C#, as a fraction. [Minn. R. 7007.0800, subps. 4-5]


COMG 3 6990

Material Content. VOC, HAPs, and Solids (PM, PM<10 microns, and PM<2.5 microns) contents in coating materials shall be determined by the Safety Data Sheet (SDS), Material Safety Data Sheet (MSDS), or Certified Product Data Sheet (CPDS) provided by the supplier for each material used. If a material content range is given on the SDS, MSDS, or the CPDS, the highest number in the range shall be used in all compliance calculations. If information is provided in the Regulatory Section of the SDS, the highest number in the range of that section may be used. Other alternative methods approved by the MPCA may be used to determine the VOC, HAPs, and solids contents. The Commissioner reserves the right to require the Permittee to determine the VOC, HAP, and solids contents of any material, according to EPA or ASTM reference methods. If an EPA or ASTM reference method is used for material content determination, the data obtained shall supersede the SDS, MSDS, or CPDS. [Minn. R. 7007.0800, subps. 4-5]

COMG 3 7000

Waste Credit: If the Permittee elects to obtain credit for HAPs, solids, and/or VOC shipped in waste materials, the Permittee shall either use item 1 or 2 to determine the VOC, solids, and/or total and individual HAP content for each credited shipment. 1) The Permittee shall analyze a composite sample of each waste shipment to determine the weight content of VOC, solids, total HAP, and each individual HAP, excluding water. 2) The Permittee may use supplier data for raw materials to determine the VOC, solids, and total and individual HAP contents of each waste shipment, using the same content data used to determine the content of raw materials. If the waste contains several materials, the content of mixed waste shall be assumed to be the lowest VOC, solids, and total and individual HAP content of any of the materials. [Minn. R. 7007.0800, subps. 4-5]

COMG 10 1

The requirements of COMG 10 apply separately to each fabric filter. [Minn. R. 7007.0800, subp. 2(A)]

COMG 10 17615

If the Permittee replaces a member of COMG 10, the replacement control must meet or exceed the control efficiency requirements of COMG 10 as well as comply with all other requirements of COMG 10. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. If no amendment is needed for the replacement, the Permittee shall submit an electronic notice to the Agency using Form CR-05. The notice must be received by the Agency seven working days prior to the commencement/start of replacement. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 10 18480


COMG 10 18490


COMG 10 18500



COMG 10 18510

Pressure Drop >= 0.5 and <= 5.0 inches of water, unless a new range is set pursuant to Minn. R. 7017.2025, subp. 3 based on the values recorded during the most recent MPCA-approved performance test where compliance was demonstrated. The new range shall be implemented upon receipt of the Notice of Compliance letter granting preliminary approval. The range is final upon issuance of a permit amendment incorporating the change. If the recorded pressure drop is outside the required range, the emissions during that time shall be considered uncontrolled until the pressure drop is once again within the required range. The period of time for which the pressure drop is considered out of range shall be reported as a deviation. The Permittee shall record the pressure drop at least once every 24 hours when in operation. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 10 18530

Pressure Drop: Recordkeeping. The Permittee shall record the time and date of each pressure drop reading and whether or not the recorded pressure drop was within the range specified in this permit. [Minn. R. 7007.0800, subps. 4-5, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

COMG 10 18550

The Permittee shall operate and maintain the fabric filter in accordance with the Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of the O & M Plan available onsite for use by staff and MPCA staff. [Minn. R. 7007.0800, subp. 14]

COMG 10 18560

Corrective Actions: The Permittee shall take corrective action as soon as possible if any of the following occur: - the recorded pressure drop is outside the required operating range; or - the fabric filter or any of its components are found during the inspections to need repair. Corrective actions shall return the pressure drop to within the permitted range and/or include completion of necessary repairs identified during the inspection, as applicable. Corrective actions include, but are not limited to, those outlined in the O & M Plan for the fabric filter. The Permittee shall keep a record of the type and date of any corrective action taken for each filter. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 2(A), Minn. R. 7007.0800, subp. 5]

COMG 10 18565

Monitoring Equipment: The Permittee shall install and maintain the necessary monitoring equipment for measuring and recording pressure drop as required by this permit. The monitoring equipment must be installed, in use, and properly maintained when the monitored fabric filter is in operation. [Minn. R. 7007.0800, subp. 4]

COMG 10 18570

The Permittee shall calibrate or replace the pressure drop monitor at least once every 12 months and shall maintain a written record of any action resulting from the calibration. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

COMG 10 19640

Periodic Inspections: At least once per calendar quarter, or more frequently as required by the manufacturing specifications, the Permittee shall inspect the control equipment components. The Permittee shall maintain a written record of these inspections. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

EQUI 1 3680 Opacity <= 20 percent opacity. [Minn. R. 7011.0715, subp. 1(B)]

EQUI 1 3690

Particulate Matter <= 0.30 grains per dry standard cubic foot of exhaust gas unless required to further reduce emissions to comply with the less stringent limit of either Minn. R. 7011.0730 or Minn. R. 7011.0735. [Minn. R. 7011.0715, subp. 1(A)]


EQUI 1 19647

The Permittee shall operate and maintain the hood for EQUI 1 such that it achieves a capture efficiency for Particulate Matter >= 80 percent capture efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 1 19648

The Permittee shall operate and maintain the hood for EQUI 1 such that it achieves a capture efficiency for PM < 2.5 micron >= 80 percent capture efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 1 19649

The Permittee shall operate and maintain the hood for EQUI 1 such that it achieves a capture efficiency for PM < 10 micron >= 80 percent capture efficiency. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 1 19651

The Permittee shall vent emissions from EQUI 1 to control equipment meeting the requirements of COMG 10 whenever EQUI 1 operates. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 1 19652

Hood Certification and Evaluation: The Permittee shall maintain the most current record of the hood evaluation and certification on site. The control device hood must be evaluated by a testing company as specified in Minn. R. 7011.0072, subp. 2(A) and must conform to the design and operating requirements listed in Minn. R. 7011.0072, subps. 2(B) and 3. The hood certification must address how cross-drafts are accommodated in the design (e.g., higher face velocity, oversized hood, etc.) and the Permittee shall certify this as specified in Minn. R. 7011.0072, subps. 2 and 3. [Minn. R. 7007.0800, subp. 2, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 1 19653

Annual Hood Evaluation: The Permittee shall measure and record at least once every 12 months the fan rotation speed, fan power draw, or face velocity of each hood, or other comparable air flow parameter that was measured during the most recent hood certification to verify the hood design and operation parameters meet or exceed the parameters measured during the most recent hood evaluation conducted according to Minn. R. 7011.0072, subps. 2 & 3 as required by Minn. R. 7011.0072, subp. 4. The Permittee shall maintain a copy of the annual evaluations on site for 5 years. [Minn. R. 7007.0800, subp. 2, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 3 3690


EQUI 3 19647


EQUI 3 19648



EQUI 3 19649


EQUI 3 19650


EQUI 3 19652


EQUI 3 19653



EQUI 4 3690


EQUI 4 19650


EQUI 4 19651

The Permittee shall conduct all sanding operations associated with EQUI 4 in a total enclosure. [Minn. R. 7009.0020-7009.0090, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 7 3690


EQUI 7 19647



EQUI 7 19648


EQUI 7 19649


EQUI 7 19651


EQUI 7 19652



EQUI 13 3690


EQUI 13 19647


EQUI 13 19648


EQUI 13 19649


EQUI 13 19650



EQUI 13 19651


EQUI 13 19652



EQUI 14 3690


EQUI 14 19650



EQUI 15 4


EQUI 15 3680

Total Enclosure Requirements: The Permittee shall conduct all painting and coating operations in a total enclosure (building or portion of a building) meeting the following requirements: 1. All air vented from the total enclosure shall be sent through air pollution control equipment meeting the requirements of COMG 2. 2. All windows and uncontrolled air vents leading to/from the total enclosure shall remain closed during operation of the paint booth. 3. All other openings or doors leading to/from the total enclosure shall remain closed. [Minn. R. 7007.0800, subp. 2(A), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 15 3690

Signage and Inspection of Buildings: The Permittee shall post signs on all doors and windows leading to the outside of EQUI 15, stating that the doors and windows must remain closed while the paint booth is in operation. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a), Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 15 3691

On each day of operation, the Permittee shall conduct inspections to determine whether all windows and doors of EQUI 15 are closed. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a), Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 15 3692

The Permittee shall maintain written or electronic records of each inspection, including the date and time of inspection, and any corrective actions taken. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a(a), Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 16 3690


EQUI 16 19650

The Permittee shall vent emissions from EQUI 16 to control equipment meeting the requirements of TREA 3 whenever EQUI 16 operates. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 22 4


EQUI 22 3680


EQUI 22 3690

Signage and Inspection of Buildings: The Permittee shall post signs on all doors and windows leading to the outside of EQUI 22, stating that the doors and windows must remain closed while the paint booth is in operation. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 22 3691



EQUI 22 3692



EQUI 23 4


EQUI 23 3680


EQUI 23 3690

Signage and Inspection of Buildings: The Permittee shall post signs on all doors and windows leading to the outside of EQUI 23, stating that the doors and windows must remain closed while the paint booth is in operation. [Minn. R. 7007.0800, subp. 2(A) & (B), Minn. R. 7009.0020-7009.0090, Minn. Stat. 116.07, subd. 4a, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

EQUI 23 3691


EQUI 23 3692



EQUI 41 3690


EQUI 41 19647



EQUI 41 19648


EQUI 41 19649


EQUI 41 19650


EQUI 41 19651



EQUI 42 3690


EQUI 42 19650


EQUI 42 19651

The Permittee shall conduct all sanding operations associated with EQUI 42 in a total enclosure. [Minn. R. 7009.0020-7009.0090, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]


EQUI 43 3690


EQUI 43 19647


EQUI 43 19648



EQUI 43 19649


EQUI 43 19650


EQUI 43 19651


EQUI 43 19652



EQUI 44 3690


EQUI 44 19647


EQUI 44 19648


EQUI 44 19649


EQUI 44 19650



EQUI 44 19651


EQUI 44 19652



EQUI 45 3690


EQUI 45 19647


EQUI 45 19648


EQUI 45 19649


EQUI 45 19650


EQUI 45 19651



EQUI 45 19652



EQUI 46 3690


EQUI 46 19647


EQUI 46 19648


EQUI 46 19649


EQUI 46 19650


EQUI 46 19651


EQUI 46 19652




EQUI 51 3690


EQUI 51 19647


EQUI 51 19648


EQUI 51 19649


EQUI 51 19650


EQUI 51 19651


EQUI 51 19652



EQUI 53 3690


EQUI 53 19647



EQUI 53 19648


EQUI 53 19649


EQUI 53 19650


EQUI 53 19651


EQUI 53 19652



EQUI 54 3690


EQUI 54 19647


EQUI 54 19648


EQUI 54 19649



EQUI 54 19650


EQUI 54 19651


EQUI 54 19652



EQUI 55 3690


EQUI 55 19647


EQUI 55 19648


EQUI 55 19649


EQUI 55 19650



EQUI 55 19651


EQUI 55 19652



EQUI 56 3690


EQUI 56 19647


EQUI 56 19648


EQUI 56 19649


EQUI 56 19650


EQUI 56 19651



EQUI 56 19652



EQUI 57 3690


EQUI 57 19647


EQUI 57 19648


EQUI 57 19649


EQUI 57 19650


EQUI 57 19651


EQUI 57 19652




EQUI 58 3690


EQUI 58 19647


EQUI 58 19648


EQUI 58 19649


EQUI 58 19650


EQUI 58 19651


EQUI 58 19652



EQUI 59 3690


EQUI 59 19647



EQUI 59 19648


EQUI 59 19649


EQUI 59 19650


EQUI 59 19651


EQUI 59 19652



EQUI 66 3690



EQUI 67 3690


EQUI 67 19647


EQUI 67 19648



EQUI 67 19649


EQUI 67 19650


EQUI 67 19651


EQUI 67 19652



EQUI 68 3690


EQUI 68 19647


EQUI 68 19648


EQUI 68 19649


EQUI 68 19650



EQUI 68 19651


EQUI 68 19652



EQUI 69 3690


EQUI 69 19647


EQUI 69 19648


EQUI 69 19649


EQUI 69 19650


EQUI 69 19651



EQUI 69 19652



EQUI 70 3690


EQUI 70 19647


EQUI 70 19648


EQUI 70 19649


EQUI 70 19650


EQUI 70 19651


EQUI 70 19652



EQUI 71 3570

Filterable Particulate Matter <= 0.40 pounds per million Btu heat input The potential to emit from the unit is 0.0075 lb/MMBtu due to equipment design and allowable fuels. [Minn. R. 7011.0515, subp. 1]

EQUI 71 3580 Opacity <= 20 percent opacity except for one six-minute period per hour of not more than 60 percent opacity. [Minn. R. 7011.0515, subp. 2]

EQUI 71 3632 Fuel type: Natural gas only, by design. [Minn. R. 7005.0100, subp. 35a]

EQUI 71 3637 The Permittee shall keep records of fuel purchases showing fuel types. [Minn. R. 7007.0800, subp. 5]


EQUI 72 3690


EQUI 72 19647


EQUI 72 19648


EQUI 72 19649


EQUI 72 19650


EQUI 72 19651


EQUI 72 19652



TREA 3 17610

The Permittee shall vent emissions from EQUI 16 to TREA 3 whenever EQUI 16 operates, and operate and maintain TREA 3 at all times that any emissions are vented to TREA 3. The Permittee shall document periods of non-operation of the control equipment TREA 3 whenever EQUI 16 is operating. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

TREA 3 17615

If the Permittee replaces TREA 3, the replacement control must meet or exceed the control efficiency requirements of TREA 3 as well as comply with all other requirements of TREA 3. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. If no amendment is needed for the replacement, the Permittee shall submit an electronic notice to the Agency using Form CR-05. The notice must be received by the Agency seven working days prior to the commencement/start of replacement. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

TREA 3 18640


TREA 3 18650


TREA 3 18660


TREA 3 18670

The Permittee shall operate and maintain the panel filter in accordance with the Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of the O & M Plan available onsite for use by staff and MPCA staff. [Minn. R. 7007.0800, subp. 14]

TREA 3 18680

Daily Inspections: Once each operating day, the Permittee shall visually inspect the condition of each panel filter with respect to alignment, saturation, tears, holes and any other condition that may affect the filter's performance. The Permittee shall maintain a daily written record of filter inspections. [Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)(i) and Minn. R. 7007.3000]

TREA 3 18690

Periodic Inspections: At least once per calendar quarter, or more frequently as required by the manufacturer's specifications, the Permittee shall inspect the control equipment components. The Permittee shall maintain a written record of these inspections. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

TREA 3 18700

Corrective Actions: If the filters or any of their components are found during the inspections to need repair, the Permittee shall take corrective action as soon as possible. Corrective actions shall include completion of necessary repairs identified during the inspection, as applicable. Corrective actions include, but are not limited to, those outlined in the O & M Plan for the filter. The Permittee shall keep a record of the type and date of any corrective action taken for each filter. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 2(A), Minn. R. 7007.0800, subp. 5]


TREA 3 18710


TREA 3 18720


technical support document draft air emission permit no. … · 2020-07-10 · technical support...

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