technical study draft
TRANSCRIPT
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TECHNICAL STUDY
Technical study is a vital tool in our study for it will provide
comprehensive discussions about the product, manufacturing process, facility
location and lay-out, the structures specification, the raw materials and
resources. This study also considers the labor requirement and waste
disposal. The technical study entails a careful study in order to most
accurately select the most feasible of these factors.
I. INTRODUCTION
y THE PRODUCT
The Jackfruit Tokwa is in blocked form and dirty white in color.Jackfruit
seeds, as the raw material, is edible and inexpensive source of nutrition.
Major users of the product are individual households.
Food is an important necessity of our daily life. It is a basic need. And
when it comes to healthy living it is equivalent to healthy lifestyle and
healthy foods.
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II. THE MANUFACTURING PROCESS
A.
a.) PREPARATION OF RAW MATERIALS
Prepare and wash the selected jackfruit seeds properly for 20 minutes.
b.) PEELING
Heat the seeds in an oven for ten minutes. Remove it from the oven and shelled it
manually for ten minutes in order to remove the seed coat.
c.) SLICING
Before slicing the seed, remove the thin brown spermoderm covering the fleshy white
cotelydons manually.
PREPARING RAW
MATERIALSPEELING SLICING
BOILING GRINDING DRYING
COOLING FORMING
WHEY
PRESSING
CUTTING
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d.) DRYING
Toast the seeds in oven to reduce the moisture in 50-60C.
e.) GRINDING
Blend the langka seed to be turned into tofu into a puree. When grinding the beans, add
just enough water to help the process along.
f.) BOILING
After grinding, put the puree for tofu into a bowl gradually add the 5 L of water while
mixing it with a basting spoon to come up with a creamy consistency. Boil the langka
milk in a pot for 10 minutes in low fire. While boiling, continuously stir the milk to
prevent scorching.
g.) COOLING
When the 10 minutes is over, remove the pot from the stove and let the milk cool down
to about 55° C to 60° C. To hasten the cooling, you may put the pot in a bowl of cold
water. Watch the thermometer so that the milk does not cool down to below 55°C.
h.) FORMING WHEY
Dissolve the CaSO4 in 100 ml of water. Add the dissolved CaSO4 . You shouldnt add the
CaSO4 when the temperature drops to lower than 55° C, otherwise, the langka milk
wouldnt curdle or solidify well. Adding CaSO4 results in the formation of whey, which is
the watery part of the milk that separates from the curd.
i.) PRESSING
Line the wooden press with cheesecloth and put it on a basin or on the sink. To strain
the whey, pour the curdled langka milk onto the wooden press. Cover the curd with
another piece of cheesecloth, and press it for an hour; use a weight for this purpose if
necessary. The thickness and fineness of your tofu will depend on how well you press it.
j.) CUTTING
After an hour, remove the tofu from the press and slice it by 4x4 inch.
B. QUALITY CONTROL
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III. RAW MATERIALS AND SUPPLIES
Raw Materials
IV. PLANT SIZE AND PRODUCTION SCHEDULE
V. MACHINERY, EQUIPMENT AND FACILITIES
Machineries and Equipment
Grinder it is used in grinding and powdering the
Jackfruit seeds.
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Price:
Useful Life:
Oven it used for drying the jackfruit seeds.
Price:
Useful Life:
Production table it used for the
preparation and actual making
of jackfruit tofu.
Price:
Useful Life:
Weighing Scale for measuring
purposes.
Price:
Useful Life:
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Office Equipment
Computer it is used to record transactions
to customers and suppliers. It is also a
medium of book and record keeping for future use.
Price:
Useful Life:
Office table it is used to help the companys
administrative employees in their paper work
Price:
Useful Life:
Office Chair it is used to help the companys
administrative employees in their paper works.
Price:
Useful life:
Bundy Clock this is used to maintain good
track of employee working hours.
Price:
Useful Life:
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Electric fan this is used for office and factory
comfort.
Price:
Useful Life:
Calculator this is used in accounting related
activities of the enterprise.
Price:
Useful Life:
Telephone this is used for business and
negotiation call and errands.
Price:Useful Life:
Cash box this is used for cash keeping
and arrangements.
Price:
Useful Life:
Fire Extinguisher this is used for fire emergencies
and accidents.