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Technical Specifications For (3) Empty Container Handlers

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Alexandria Container & Cargo Handling Co.

TECHNICAL

SPECIFICATIONS

FOR (3) EMPTY

CONTAINER HANDLERS

Capacity under spreader

Not less than 9 TON

‎


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COMMITMENT

We hereby commit if our offer is accepted, to undertake the following: -

1- To provide all the basic specifications needed to Alexandria Container &

Cargo Handling Co. (ACCHCO.) to purchase the spare parts from its

original manufacturers as follows:-

A- All equipment installed in the empty container handler (E.C.H.) should

be provided with its original manufacturer name plate (in English

language) .

B- Submit the required copies of complete spare parts manual and

catalogues (in English language) for each equipment from its original

manufacturer, including the requisition form of spare parts, quantity of

parts and codes in equipment ( see the form of attached spare parts list

) as well as flash memory registering these information .

C- Submit the basic specification for all standard parts installed in the

E.C.H. or in its components so as to be purchased by (ACCHCO. ) from any

local or foreign supplier.

2- To ensure and guarantee that no constraints for (ACCHCO.) to get the spare

parts from any of the sub - suppliers (Even during the warranty period) and

that would not make any deals with the sub - suppliers to refuse supplying

any required parts for (ACCHCO.),or to raise its prices higher than the

usual market prices.

3- The supplier under takes that the prices of the attached & recommended lists

spare parts will be fixed during guarantee period (two years).

4 - Tenderer must assure and provide a guarantee for the continuous

production of the E.C.H. main components ( engine, transmission ,

axles;….etc)‎and their spare parts at least for the coming ten years and that

their local agents can supply at any time the required spare parts and

programs to repair and maintain the equipment in good working conditions

from the date of final acceptance .

Name of the company :

Name of representative :

Signature :

Date :


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Chapter -1-

* General

1 – 1 – Object of the tender :

Tenderers are invited by Alexandria Container and Cargo Handling Company

(A.C.C.H .Co) for delivery and commissioning of the following:-

- Three (3) in number brand-new Empty Container Handlers (E.C.H.) (two for

Alexandria terminal + one for Dekhila terminal) with top lift side spreader.

- The required E.C.H. will be used for loading and unloading one 20`/ 40` ISO

container on yard / trailer and stacking the container by the a side lift

spreader to height of five ( 5 ) high cube containers of 9` 6``and six ( 6 ) ISO

containers of 8` 6`` in stacking areas.

- Lifting height under twist lock not less than 16 meter.

- The E.C.H. must be made in USA, Japan, Great Britain or European Union

not under license (under license will be rejected).

- The E.C.H. painting color will be determined during commissioning stage.

1 – 2 – Lift capacity :

Lift capacity under twist locks not less than 9000 KG.

1 – 3 – Climatic conditions :

The equipment shall be designed and guaranteed by the manufacturer to operate

under the following climatic conditions:

i. Sea water spray and in general a marine atmosphere.

ii. Temperature up to 50º C.

iii. Relative humidity of 100 %.

iv. Presence of fine sands, and coal dust.

1 – 4 – Standards and experience:

The empty handlers shall be designed for the heavy – duty operation conditions.

New and of the latest model, robust construction and high reliability to meet the

international design standard for this particular duty.

The original manufacturer must prove in his experience list that his company has

already manufactured in a wide range of the same type of ECH working in good

working operation at multi international terminals and of standard series and not of

special design to meet the required specifications, the experience list must be


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registered and stamped from the chamber of commerce at the manufacturer

country.

1 – 5 – Technical service:

Tenderers must assure and provide guarantees for the continues production of

spare parts for the equipment at least for the next ten years and that their local

agents can at anytime supply the spare parts required to maintain the equipment in

a good working condition. Further assurance is required that the local agents can

provide technical staff to give technical assistance as may be requested by

A.C.C.H.CO for maintaining and repairing this equipment.

1 – 6 – Spare parts:

a- Tenderers must submit the attached spare parts list (Prices will be

evaluated with the E.C.H. prices) .

The supplier under takes that the prices of the attached spare parts lists

will be fixed during guarantee period(two years).

Tenderers shall state the basic specifications, manufacturers, and codes

for main components installed in the E.C.H. in order to be purchased by

ACCHCO. from any local or foreign suppliers;

All mechanical and electrical components to be installed in the E.C.H.

shall be of the standard production models / types of their original

manufacturer (unique, modified and special products shall be avoided).

Tenderers must provide all components with their original

manufacturer name plates, especially for the following:

- Engine,

- Transmission,

- Drive axle.

- Spreader.

- Hydraulic pumps

1 – 7 – Documents :

The manufacturer should furnish each ECH with 2 copies of the following

documents (must be in English language):-

a- Full specification, manual including the name plate data for the E.C.H. and

its different components.

b- Operating& maintenance manual.

c- Original workshop descriptive manual (assembly& disassembly) for engine,

transmission, drive axle and spreader from their original manufacturers .


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d- Spare parts manual and catalogues for each main component ( engine,

transmission, drive axle, spreader ) from their original manufacturers

including quantities of parts installed and also a complete spare parts

manual‎from‎the‎E.C.H.’s‎manufacturer with part no. and remarks.

e- Lubrication and greasing charts for all moving and rotating parts including

the recommended and alternative types of oils and grease covered by our

local market ( Shell, Esso, and Mobil products )

1 – 8 – Training and inspection:

The manufacturer have to submit training program for each of:

a- Maintenance engineers, technicians and drivers, on site during receiving

interval.

b- The manufacturer shall set up an intensive training course at the manufacturer

firm, training will be for maintenance, repair, analyzing, faults diagnostic,

loading software program for the E.C.H. software and electronic control system.

c- The training course shall be in English language. Subject of training program

must be revised and accepted by ACCHCO.

d- Four engineers and four technicians at manufacturer firm for training ,

e- ACCHCO has the right to send (4) engineers to the manufacturer firm for

equipment inspection.

1 – 9 Factory and site tests:

- Test load in factory at full lift, full side shift and full forward tilt simultaneously

under twist locks not less than 9000 KG.

- Tenderers have to submit the factory test certificates for all main components

installed in the E.C.H. (Engine,‎axles,‎transmission,‎spreader,‎…etc) .

- Inspection‎and‎tests‎in‎tenderer’s‎firm‎should‎be‎carried‎out‎under‎the‎

supervision of one of the international societies (LR,GL,ABS,BV) and in the

presence of ACCHCO inspectors with relevant acceptance certificates and will

be defined during the contract stage.


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Chapter - 2 -

**E.C.H. requirements and performance

2 – 1- Chassis:

- Main frame should be heavy duty steel construction and of torsion resistant

in accordance to the acceptable international design standards to give

maximum durability, rigidity and long service life.

- The manufacturer must state the material and the chassis construction type.

- Design standards and classes should be mentioned.

2 – 2 – Engine:

1. The diesel engine must be Volvo or Cummins; new and latest model

;environment adapted of industrial type (Tier III emission compliant)

without UREA.

2. The diesel engine must be heavy duty, four stroke in line cylinders

arrangement with direct injection, water cooled and equipped with direct

mounted cooling fan and tropical heavy duty radiator, the engine maximum

power without fan should be not less than 240 Hp at rated rpm.

3. Fresh air intake to engine shall be through a suitable air cleaner with

renewable air filter element.

4. Fuel filters shall be provided with water-trap separator cartridge.

5. The exhaust system shall be of heavy duty type mounted in an up-swept

position, completely shielded with suitable expanded metal grill and shall

incorporate a rain cap or trap,

6. The engine must be made by the original manufacturer (under license will be

rejected) and production year must be recent year of the offer.

7. Engine hood preferable to be easy movable, sliding or tiltable for ease access

and maintenance.

2 – 3 – Transmission:

- The transmission must be (DANA Clark or ZF), robust, and rated to

transmit the maximum engine torque The transmission shall be heavy-duty

power shift with torque converter suitable for the engine power.

- The transmission must equipped with protection device against sudden

direction change.


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2 – 4 – Front drive axle:

Front drive axle should be wider type ( not less than 3.2 mt ) must be Kessler, heavy-

duty, rigid with dual reductions through drive head and planetary gears in wheel

hubs .

All front wheel should be mounted on the drive axle .

2 – 5 – Steer axle:

Steering axle with extra-wide operational range. Full hydro static power

steering single cylinder double acting type , Bidders are requested to specify

and submit full information about the system and manufacturer of its

components.

2 – 6 – Mast:

- Should be heavy-duty steel construction in accordance to meet the

international design standards; duplex ;equipped with lift chains chosen from

the standard , Tilt cylinders fixation must be under the cabin.

-

2 – 7 – Tilt angle:

Must be not less than 2º forward & 4º back ward.

2 – 8 – Side shift:

Side shift of spreader must be not less than (± 300 mm) at both direction.

2 – 9 – Hydraulic system:

- Hydraulic system should consist of a heavy-duty pump (well known type) for

lifting, tilting, side shift, attachment and steering functions

- Hydraulic oil cooler, control valves, filters, safety valves and relief valves

shall be provided and fitted to the hydraulic system.

- System should be provided with suitable return filters located in the return

line and inside the hydraulic tank .

2 – 10 – Brake system:

The brake system should be suitable and durable to perform its function. Bidder has

to indicate the manufacturer and specify the system.


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- Main brake and parking brake should be separate:

A- Main brake must be wet disc brake on drive axle fully enclosed and

maintenance free.

B- Parking brake consist of disc brake on the drive shaft. Preferable to be

between cardan shaft and differential, actuated by a powerful spring and

released hydraulically.

2 – 11 – Tyres and wheels:

Heavy-duty type interchangeable front and rear wheels pneumatic tyres:

(Continental – Bridgestone––Goodyear–Yokohama) is preferable; Bidder should

Indicate the manufacturer and specifications of tyres, tyre size and rims

- Drive wheels should be four ( 4 )

- Steer wheels should be two ( 2 )

2 – 12 – Top lift side spreader:

Should be telescopic ( not chain type ) side lift spreader with vertical twist locks for

the handling of single empty 20 / 40 ft ISO container (ELME is preferable)

- Spreader should be equipped with relevant indicators for twist locks;

- Spreader signal lights indicating spreader function status, shall be provided

on the spreader/mast and‎ in‎ driver’s‎ cab‎ and‎ should‎ be‎ easily‎ visible‎ by‎

driver for all spreader positions.

The spreader should be provided with the following safeties:

a- Safety device preventing container locking, when all twist locks are not

correctly seated. (no seat – no lock);

b- Safety device preventing container lifting when all twist locks are not

correctly locked. ( No lock - no lift );

c- Safety device preventing container unlocking, when all twist locks are not

correctly seated. (no seat – no unlock);

d- Safety device preventing spreader down when twist locks are seated;

e- Safety device preventing spreader extension when spreader is locked ;

f- Safety device preventing spreader extension when spreader is seated .


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2 – 13 – Cabin:

1) Cabin must be REAR mounted otherwise will be rejected.

2) Shall be safe, comfort, mounted on anti-vibration mounts.

3) Provide wide visibility range for the driver to do his job easily; and has

interior mirror.

4) The shield glass shall be of safe type and equipped with wipers.

5) Two sides’‎movable‎safety‎glass windows.

6) Noise proof, heat insulated and has efficient ventilation.

7) Provided with suitable fire fighting extinguishers (2 x 6 kg powder) From

Egyptian local market to meet the traffic regulations.

# The cabin must be equipped with:-

A multi-function electrical joystick control (lifting/lowering/tilting f/b &

all spreader functions).

All electronic and other delicate components shall be kept in sealed case

for protection.

An indication for the following functions:-

a. Spreader correctly seated on the container.

b. Spreader twist locks closed.

c. Spreader twist locks opened.

A multifunctional display shall indicates:

a- Written and readable faults(engine, transmission, hydraulic system).

b- Transmission‎ calibration needed must be done from the display.

c- Maintenance intervals must be shown in this display .

d- Engine Cooling temperature

e- Engine RPM.

f- Engine Oil Pressure gauge indicating the variation of pressure value

during operating.

g- Fuel level.

h- Transmission oil temperature and pressure.

i- Hour meter.

j- Counter for total number of the handled containers.


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Warning indicators (it is preferable to be shown in the display) for:-

a- Battery Charging.

b. Low oil pressures for engine.

c. Low level of cooling water.

d. Parking brake.

e. Low oil pressures for brake system.

f. Direction indicator.

1 – 14 – Stability:

E.C.H. shall be stable and protected against tipping with lift capacity

under twist lock not less than 9 tons.

2 – 15 - The E.C.H. should be equipped with:

1. Acoustic back up warning and back up light, direction and stops (all

indicators are LED type is preferable) in the rear.

2. Extra spot lights (LED type is preferable) on cabin roof (not less than four).

3. Extra spot lights (LED type is preferable) in mast (not less than four).

4. Automatic thermal fuses is preferable.

5- Maintenance free batteries(dry) in a separate place.

2-17 - Greasing System:

- The E.C.H. should be equipped with electrical central automatic operation

greasing system that can grease all movable and rotating parts (steering axle,

mast ,spreader ..etc).

- The greasing system must have the ability to set the pause time and to set the

operating time.

2-18- Guarantee:

24 months (unlimited operating hours) from the primary test acceptance and start up

operation.

2-19 Technical Evaluation

1- In case of large technical discrepancy between offers, the technical committee will

notify the tenderers to re-adjust their technical specifications by fax to define the


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appropriate technical level with respect to the engine, transmission,….etc

2- The tenderer who will not agree upon the required technical adjustment, his offer will

be excluded from the tender.

3- ACCHCO. will notify the Tenderer having accepted technical offers by the date of

unsealing envelope (B ) financial envelope.


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TECHNICAL

DATA LIST FOR 3

E.C.H

Not less than

9 TON (S.W.L.)

UNDER SPREADER


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Empty Container Handler truck basic specifications

- Manufacturer

- Model

- Lifting capacity at full lift with full side shift and full forward

tilt simultaneously Under twist lock :

ton

1- Overall dimensions:

Total Length Mt

Width Mt

Closed mast height Mt

Extended mast height Mt

Height under twist lock at full lift Mt

Wheel base Mt

Ground clearance at lowest point Mt

Turning radius Mt

90° stacking aisle Mt

2– Chassis:

Description of chassis design, type, manufacture technique, standards , classes ,

steel code & properties

3 – Engine :

Manufacturer /origin

Type

No of cylinders

Max power without fan/rpm Bhp / rpm

Max torque / rpm N.m. / rpm

Mal function shut off device Yes / no

4 –Transmission:

Manufacturer/origin

Type / model

Max power Bhp/rpm , Max torque N.m/rpm


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Gear ratios at different shifts:

Type of gear shift

Means of transmission mounting

Number of gears fwds / rev

Protection device for sudden direction change Yes / No

5 – Performance:

Driving speed with load ( F / R )

without load ( F / R )

mt/s

Lifting speed with / without load mt/s

Lowering speed with / without load mt/s

Drawbar pull ( carriage loaded ) Kp

Climbing performance ( with / without load ) %

Stability factor at full lift, full side shift and max forward

tilt ( with container 40 ft.)

6- Spreader:

Manufacturer / model /origin

Weight Ton

Container size 20` / 40` yes / no

Telescopic time Sec

-Safety device preventing container locking when all

twist-locks are not correctly seated.

-Safety device preventing container lifting, when all

twist-locks are not correctly locked. ( No lock No lift )

-Safety device preventing container unlocking when all

twist locks are not correctly seated.

-Safety device preventing spreader down when twist-

locks are seated.

-Safety device preventing extension when spreader is

locked

yes / no

yes / no

yes / no

yes / no

yes / no

- Safety device preventing extension when spreader is

seated

yes / no


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7- Weight / Axle Load

E.C.H. weight ( spreader included ) Ton

Drive axle type

Drive axle manufacturer

Drive axle load with / without load Ton

Drive axle static capacity Ton

Drive axle dynamic capacity Ton

Steer axle load with /without load

Ton

8 – Mast:

Specify mast construction type, kind of steel.

Manufacturer of chains and origin

Side shift distance right / left

Tilt angle fwd. / bwd.

± mm

/ ˚

Number of hydraulic cylinders for mast & carriage

9 – Brakes:

a- Main brake :

Manufacturer , type, braking force , cooling fluid, braking fluid

and location

b- Parking brake :

Manufacturer, type, braking force, and location

10 – Steering system & axle:

Steering axle manufacturer

Steering axle type

Single cylinder Yes / no

Steering pump manufacturer / type

11 – Hydraulic system:

1 – Specify the numbers , functions, manufacturer and type of the following main

items as a minimum :-


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a – Pumps

b – Control valves

c – Accumulators

d – Cylinders

12 – Rims &Tyres ( No / Size ):

Manufacturer of rims/origin

Manufacturer of tires/origin

Drive wheels No / size

Steer wheels No / size

No of ply rating

Tread depth

13 - Safety devices:

To be stated with manufacturer and type

14- Guarantee


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Attached Spare Parts List

Descriptions Qty

Unit

Price

Total

Price

Tender

Part No

Sub-

supplier

Part No

1- Filters :

All filters needed will be calculated by the

manufacturer to maintain each E.C.H

(for 8000 operating hours) :

1- Engine oil filter (should be calculated by the

manufacturer considering that sulfur content in our

local fuel up to 1% by weight )

2- Fuel filter

3- Engine air filter

4- Hydraulic filter

5- Breathing filters

6- Transmission filter

7- Water separator

8- Return hyd. Filter

And any other filters exist in E.C.H

2- For wheels :

1- Complete spare wheels with rims

2- Spare wheels without rims

6

12


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مقترح أسلوب التقييم الفنى

بالنقاط

E.C.H ونش 3 للممارسة العامة لتوريد

طن تحت اطار المناولة9 ال تقل عن حمولة

No ITEM %

1 Main frame (chassis, mast,chains and overall dim. ) 15

2 Engine and Transmission and compatibility 20

3 Hydraulic, Steering and Brake system 10

4 Performance and Stability 10

5 Spreader 10

6 Drive and Steering axles 10

7 Cabin , Safeties& engine hood 15

8 Experience,spare parts 10

Total 100

نكم % 80 ال جقم عهن يحصم عهى وسبةأ انمقبول فىيا يجب طاءن انعأاجفقث انهجىة

. انفىيدرجات انحقييم أجماني مه % 85 ال جقم عه وسبة وبىد عهى حدي