technical manual 2013 dc inverter series - maxa

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    TECHNICAL MANUAL 2013

    DC INVERTER SERIES

    INDOOR UNITS

    CASSETTES DUCTED FLOOR-CEILNG

    CSD140A2 CAD140A2 SD140A2

    CSD176A1 CAD176A2 SD176A2

    OUTDOOR UNITS

    OUD140A1

    OUD176A1

    This manual has been created for informative purpose. The company declines every responsibility for the results of projecting or installation based on the explanations and the technical

    specifications given in this manual. Is besides forbidden the reproduction under any form of the texts and of the figures contained in this manual.

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    Serie / Series / Serie / Serie / Srie

    TECHNICAL MANUALDC INVERTER UNITS

    Emissione / IssueAusgabe / mission

    Sostituise / SupersedeErsetzt / Remplace

    03 2013 05 - 2012

    Catalogo/Catalogue/Catlogo/Katalog

    MTE01029D0520-01

    Possible wasted electrical or electronic devices/products should not be located together with normal domestic waste, but disposed according to the current WEEE law in compliancewith the European Directive 2002/96/EC and following modifications 2003/108/EC. Please inform yourself at your local Administration or at your reseller in case the product will be replaced with a similar one.

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    Contents

    Part 1: Indoor Units

    Super slim cassette type ............................................................................................................4

    Duct type ....................................................................................................................................9

    Floor-Ceiling .............................................................................................................................15

    Part 2: Outdoor Units................................................................................................................20

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    Cassette type

    Contents

    1. Specifications ...................................................................................................................... 5

    2. Dimensions.......................................................................................................................... 6

    3. Sound levels........................................................................................................................ 6

    4. Wiring diagrams .................................................................................................................. 7

    5. Air Velocity and Temperature Distributions .......................................................................... 7

    6. Electric characteristics......................................................................................................... 8

    7. The specification of power................................................................................................... 8

    8. Field wiring .......................................................................................................................... 8

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    1. Specifications

    Indoor models CSD140A2 CSD176A1

    Power supply V-ph-Hz 220~240-1-50 220~240-1-50

    Outdoor models OUD140A1 OUD176A1

    Power supply V-ph-Hz 380~415-3-50 380~415-3-50

    kW 14,0(4,3 ~ 15,5) 16,1(4,8 ~ 17,7)

    Capacity kBtu/h 48,0(14,8 ~ 53,0) 55,0(16,5 ~ 60,5)

    Input W 1200(4380 ~ 6010) 1350(5020 ~ 6820)

    Current A 2,2(8,0 ~ 10,9) 2,5(9,1 ~ 12,4)

    Cooling

    E.E.R. W/W 3,21-A 3,21-A

    kW 16,4(4,9 ~ 15,3) 19,0(5,7 ~ 20,9)Capacity

    kBtu/h 16,8(56,0 ~ 62,5) 65,0(19,5 ~ 71,5)

    Input W 4420(1170 ~5910) 5280(1390 ~ 6980)

    Current A 8,0(2,1 ~10,7) 9,6(2,5 ~ 12,7)

    Heating

    C.O.P. W/W 3,71 3,61

    Model YDK125-6E YDK125-6D

    Qty 1 1

    Input w 217/170/146 223/199/175

    Capacitor F 6,5UF/450V 6,5UF/450V

    Indoor fan motor

    Speed (hi/mi/lo) r/min 850/680/580 840/770/670

    a. Number of rows 3 3

    b. Tube pitch(a) x row pitch(b) mm 21x13,37 21x13,37

    c. Fin spacing mm 1,4 1,4

    d. Fin type (code) Hydrophilic aluminium

    e. Tube outside diameter and type mm 7, inner grooved tube

    f. Coil length x height x width mm 2080x252x40,11 2080x252x40,11

    Indoor coil

    g. Number of circuits 10 12

    Indoor air flow (Hi/Med/Lo) m3/h 2100/1750/1500 2200/1900/1650

    Sound level (sound pressure) dB(A) 53/50/46 56/51/46

    Dimension (W x Dx H) (body) mm 840x840x245 840x840x300

    Packing (W x D x H) (body) mm 900x900x265 900x900x320

    Dimension (W x D x H) (panel) mm 950x950x55 950x950x55

    Packing (W x D x H) (panel) mm 1035x1035x90 1035x1035x90

    Net/Gross weight (body) kg 27/30,5 31/34

    Indoor unit

    Net/Gross weight kg 5/8 5/8

    Design pressure MPa 4,2/1,5 4,2/1,5

    Drainage water pipe diameter mm OD32 OD32

    Refrigerant piping Liquid side/Gas side mm 9,52/15,9(3/8"/5/8") 9,52/15,9(3/8"/5/8")

    Controller C RG51C/E RG51Q1/BGE

    Cooling C 17 17Operation

    temperature Heating C 30 30

    Notes:

    1. Nominal cooling capacities are based on the following conditions:Indoor temp: 27CDB, 19CWB; Outdoor temp: 35CDB;2. Nominal heating capacities are based on the following conditions:

    Indoor temp: 20CDB; Outdoor temp: 7CDB, 6CWB;3. Actual noise level may differ, depending on the room structure, etc, since these noise values are from an anechoic room.

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    2. Dimensions

    Models A HCSD140A2 245 >275

    CSD176A1 245 >275

    3. Sound levels

    1. 0m

    Microphone

    Noise level dB(A)Models

    H M L

    CSD140A2 45 42 40

    CSD176A1 45 42 40

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    4. Wiring diagrams

    CSD140A2, CSD176A1

    5. Air Velocity and Temperature Distributions(Reference Data)

    Airflow velocity

    Temperature

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    6. Electric characteristics

    Indoor unit Power supplyModels

    Hz Voltage Min Max MFA

    CSD140A2 50 220-240 198 254 15

    CSD176A1 50 220-240 198 254 15

    Notes:MFA: Max. Fuse Amps. (A)

    7. The specification of power

    Models CSD140A2, CSD176A1

    Phase 1-phase

    Frequency and Voltage 220-240V, 50Hz

    POWER WIRING (mm2) 31.0

    INDOOR UNIT POWER

    CIRCUIT BREAKER (A) 15

    Phase 3-phase

    Frequency and Voltage 380-420V, 50Hz

    POWER WIRING (mm2) 52,5

    OUTDOOR UNIT POWER

    CIRCUIT BREAKER (A) 40Indoor/Outdoor Connecting Wiring (Weak Electric Signal) (mm

    2) 3-core shielded wire 3x0.5

    Indoor/Outdoor Connecting Wiring (Strong Electric Signal) (mm2) -----

    8. Field wring

    CSD140A2, CSD176A1

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    Duct typeContents

    1. Specifications .................................................................................................................... 10

    2. Dimensions........................................................................................................................ 11

    3. Static pressure................................................................................................................... 12

    4. Sound levels...................................................................................................................... 12

    5. Wiring diagrams ................................................................................................................ 13

    6. Electric characteristics....................................................................................................... 13

    7. The specification of power................................................................................................. 13

    8. Field wiring ........................................................................................................................ 14

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    1. Specifications

    Model name CAD140A2 CAD176A2Indoor

    V-ph-Hz 220~240-1-50 220~240-1-50

    Model name OUD140A1 OUD176A1Model

    OutdoorV-ph-Hz 380~415-3-50 380~415-3-50

    kW 14,0(4,3 ~ 15,5) 16,7(4,8 ~ 18,3)Capacity

    Btu/h 48000(14800 ~ 53500) 57000(17000 ~ 62500)

    Input W 4380(1200 ~ 6000) 5200(1380 ~ 7050)

    Current A 8,0(2,2-10,9) 9,5(2,5 ~ 12,8)

    Cooling

    E.E.R. W/W 3,21-A 3,21-A

    kW 17,0(4,9 ~ 18,6) 19,0(5,8 ~ 21,0)Capacity

    Btu/h 58000(17000 ~ 63500) 65000(19800 ~ 72000)

    Input W 4560(1180 ~ 5920) 5220(1410 ~ 7030)

    Current A 8,3(2,2 ~ 10,7) 9,5(2,6 ~ 12,8)

    Heating

    C.O.P. W/W 3,73-A 3,65

    Model YSK170-4P YSK180-4P

    Qty 1 1

    Input W 356/201/152 355/223/173

    Capacitor F 10F/450V 10F/450V

    Indoor fan motor

    Speed (Hi/Med/Lo) r/min 1070/750/650 1080/830/710

    Number of rows 4 4

    Tube pitch(a)*row pitch(b) mm 21x13,37 21x13,37

    Fin spacing mm 1,5 1,5

    Fin type Hydrophilic aluminium Hydrophilic aluminium

    Tube outside diameter and type mm 7, innergroove tube 7, innergroove tube

    Coil length * height * width mm 1030x378x53.48 1030x378x53.48

    Indoor coil

    Number of circuits 8 8

    Indoor air flow (Hi/Med/Lo) (No duct) m3/h 3010/2410/1940 3100/2500/2000

    Indoor external static pressure (Hi) Pa 100 100

    Indoor noise level (Hi/Med/Lo)70Pa dB(A) 46/41/37 46/41/37

    Dimension (WxDxH) mm 1200x865x300 1200x865x300

    Packing(WxDxH) mm 1385x920x373 1385x920x373Indoor unit

    Net/Gross weight kg 45/54,5 50/59

    Design pressure MPa 4,2/1,5 4,2/1,5Drainage water pipe diameter mm OD25 OD25

    Refrigerant piping Liquid side/ Gas side mm 9.52/15.9(3/8"/5/8") 9.52/15.9(3/8"/5/8")

    Controller KJR-10B/DP(T)-E KJR-10B/DP(T)-E

    Cooling C 17 17Operation

    temperature Heating C 30 30

    Notes: 1. Nominal cooling capacities are based on the following conditions:Indoor temp: 27CDB, 19CWB; Outdoor temp: 35CDB; Equivalent ref. piping: 7,5m (horizontal)

    2. Nominal heating capacities are based on the following conditions:Indoor temp: 20CDB; Outdoor temp: 7CDB, 6CWB; Equivalent ref. piping: 7,5m (horizontal)

    3. Actual noise level may differ, depending on the room structure, etc, since these noise values are from ananechoic room.

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    3. Static pressureCAD140A2 CAD176A2

    120

    110

    Super high speed

    100

    Pa

    250022001300

    Mid speed

    High speed

    xternas

    tatcpressure

    a

    3Air volume(m /h)

    1000

    90

    80

    70

    60

    50

    40

    30

    20

    10

    Low speed

    1600 1900 2800 3100

    120

    110

    Super high speed

    3400

    100

    3100280019001600

    Low speed

    10

    20

    30

    40

    50

    60

    70

    80

    90

    Pa

    1000

    Air volume(m /h)3

    Extern

    alstaticpressure(Pa)

    High speed

    Mid speed

    1300 2200 2500

    4. Sound levels

    SuctionDischarge

    Microphone

    1.4m

    Concealed Duct Type

    DuctDuct

    Noise level dB(A)Models

    H M L

    CAD140A2 46 41 37

    CAD176A2 46 41 37

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    5. Wiring diagramsCAD140A2, CAD176A2

    6. Electric characteristics

    Indoor unit Power supplyModels

    Hz Voltage Min. Max. MFACAD140A2 50 220-240 198 254 15

    CAD176A2 50 220-240 198 254 15

    Note:MFA: Max. Fuse Amps. (A)

    7. The specification of power

    Models CAD140A2, CAD176A2

    Phase 1-phase

    Frequency and Voltage 220-240V, 50Hz

    POWER WIRING (mm2) 31.0

    INDOOR UNIT POWER

    CIRCUIT BREAKER (A) 15

    Phase 3-phase

    Frequency and Voltage 380-420V, 50Hz

    POWER WIRING (mm2) 52,5

    OUTDOOR UNIT POWER

    CIRCUIT BREAKER (A) 40

    Indoor/Outdoor Connecting Wiring (Weak Electric Signal) (mm2) 3-core shielded wire 3x0.5

    Indoor/Outdoor Connecting Wiring (Strong Electric Signal) (mm2) -----

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    8. Field wiring

    Air-conditioner link-circuit.

    For models: CAD140A2, CAD176A2

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    Index

    Ceiling & Floor Type

    1. Specifications .................................................................................................................. 16

    2. Dimensions...................................................................................................................... 17

    3. Wiring Diagrams.............................................................................................................. 184. Electric Characteristics................................................................................................... 18

    5. Sound Levels ................................................................................................................... 19

    6. The Specification of Power............................................................................................. 19

    7. Field Wiring...................................................................................................................... 19

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    1. Specifications

    Model name SD140A2 SD176A2Indoor

    V-ph-Hz 220~240-1-50 220~240-1-50

    Model name OUD140A1 OUD176A1Model

    OutdoorV-ph-Hz 380~415-3-50 380~415-3-50

    kW 14,0(4,3 ~ 15,5) 16,4(4,9 ~ 18,4)

    Capacity Btu/h 48000(14800 ~ 53200) 56000(16800 ~ 61500)

    Input W 4380(1200 ~ 6000) 5110(1370 ~ 6930)

    Current A 8,0(2,2 ~ 10,9) 9,3(2,5 ~ 12,6)

    Cooling

    EER W/W 3.21-A 3,21-A

    kW 16,4(4,9 ~ 15,3) 19,0(5,7 ~ 20,9)Capacity

    Btu/h 56000(16800 ~ 62800) 65000(19500 ~ 71500)

    Input W 4420(1170 ~ 5910) 5280(1390 ~ 6980)

    Current A 8,0(2,1 ~ 10,7) 9,6(2,5 ~ 12,7)

    Heating

    COP W/W 3,72 3,61

    Model YSK85-4C YSK85-4C

    Qty 2 2

    Input W 121/104/95 121/104/95

    Capacitor uF 2,5uF/450V 2,5uF/450V

    Indoor fan motor

    Speed (Hi/Med/Lo) r/min 1310/1190/1080 1310/1190/1080

    Number of rows 3 3

    Tube pitch(a)x row pitch(b) mm 21x13,37 21x13,37

    Fin spacing mm 1,3 1,3

    Fin type Hydrophilic aluminium Hydrophilic aluminium

    Tube outside dia.and type mm 7, Inner groove tube 7, Inner groove tube

    Coil length x height x width mm 1300x294x40.11 1300x294x40.11

    Indoor coil

    Number of circuits 8 8

    Indoor air flow(Hi/Med/Lo) m3/h 2300/1900/1700 2300/1900/1700

    Indoor noise level (sound pressure)(Hi/Med/Lo) dB(A) 54/51/47 51/48/45

    Dimension (WxDxH) mm 1650x675x235 1650x675x235

    Packing (WxDxH) mm 1725x755x313 1725x755x313Indoor unit

    Net/Gross weight kg 38/44 38/44

    Design pressure MPa 4,2/1,5 4,2/1,5

    Drainage water pipe diameter mm OD25 OD25Refrigerant piping Liquid side/Gas side mm 9.5215.9(3/8"/5/8") 9.5215.9(3/8"/5/8")

    Controller RG51Q1/BGE RG51Q1/BGE

    Cooling C 17 17Operation

    temperature Heating C 30 30

    Notes: 1. Nominal cooling capacities are based on the following conditions:Indoor temp: 27CDB, 19CWB; Outdoor temp: 35CDB; Equivalent ref. piping: 7,5m (horizontal)

    2. Nominal heating capacities are based on the following conditions:Indoor temp: 20CDB; Outdoor temp: 7CDB, 6CWB; Equivalent ref. piping: 7,5m (horizontal)3. Actual noise level may differ, depending on the room structure, etc, since these noise values are from ananechoic room.

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    2. Dimensionsa. Wall mounting installation

    B

    A C

    D

    E

    b. Ceiling installation

    F

    >20

    mm

    G

    Models A B C D E F GSD140A2SD176A2

    1670 680 240 1070 450 1542 200

    Notes:The dimensions of SD140A2 and SD176A2

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    3. Wiring DiagramsSD140A2, SD176A2

    4. Electric CharacteristicsIndoor Units Power Supply

    ModelsHz Voltage Min. Max. MFA

    SD140A2 50 220-240 198 254 15

    SD176A2 50 220-240 198 254 15Note: MFA: Max. Fuse Amps. (A)

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    5. Sound Levels

    Ceiling Floor

    6. The Specification of PowerModels SD140A2, SD176A2

    Phase 1-phase

    Frequency and Voltage 220-240V, 50Hz

    POWER WIRING (mm2) 31.0

    INDOOR UNIT POWER

    CIRCUIT BREAKER (A) 15

    Phase 3-phase

    Frequency and Voltage 380-420V, 50Hz

    POWER WIRING (mm2) 52,5

    OUTDOOR UNIT POWER

    CIRCUIT BREAKER (A) 40

    Indoor/Outdoor Connecting Wiring (Weak Electric Signal) (mm2) 30,5

    Indoor/Outdoor Connecting Wiring (Strong Electric Signal) (mm2) -----

    7. Field Wiring

    Noise level dB(A)Models

    H M L

    SD140A2 47 43 40

    SD176A2 47 43 40

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    Part 2Outdoor units

    Contents

    1. Specifications .......................................................................................................................21

    2. Dimensions...........................................................................................................................22

    3. Piping diagrams....................................................................................................................22

    4. Wiring diagrams ...................................................................................................................23

    5. Electric characteristics..........................................................................................................23

    6. Operation limits.....................................................................................................................23

    7. Sound levels.........................................................................................................................24

    8. Point check function .............................................................................................................25

    9. Troubleshooting....................................................................................................................27

    9.1 Display board .....................................................................................................................27

    9.2 Indoor unit malfunction .......................................................................................................28

    9.3 Outdoor unit malfunction ....................................................................................................28

    9.4 Solving steps for typical malfunction...................................................................................29

    9.4.1 For the indoor unit ...........................................................................................................29

    9.4.1.1. Open or short circuit of temperature sensor ................................................................ 29

    9.4.1.2. Outdoor unit malfunction .............................................................................................29

    9.4.1.3. Indoor EEPROM malfunction.......................................................................................30

    9.4.1.4. Full-water malfunction .................................................................................................30

    9.4.2 For the outdoor unit .........................................................................................................30

    9.4.2.1 E0 malfunction..............................................................................................................309.4.2.2. E2 malfunction.............................................................................................................31

    9.4.2.3. E3 malfunction.............................................................................................................32

    9.4.2.4. E4 malfunction.............................................................................................................33

    9.4.2.5. E5 malfunction.............................................................................................................34

    9.4.2.6. P0 malfunction.............................................................................................................35

    9.4.2.7. P1 malfunction.............................................................................................................36

    9.4.2.8. P2 malfunction.............................................................................................................37

    9.4.2.9. P3 malfunction.............................................................................................................38

    9.4.2.10. P4 malfunction...........................................................................................................399.4.2.11. P5 malfunction ...........................................................................................................40

    9.4.2.11. P6 malfunction ...........................................................................................................41

    9.4.2.11. P7 malfunction ...........................................................................................................42

    Appendix 1 Temperature Sensor Resistance Value Table (C - k) .........................................43

    Appendix 2 Discharge Temperature Sensor Table (C - k).....................................................43

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    2. Dimensions

    UnitmmModels

    A B C D E F H

    OUD140A1

    OUD176A1940 600 376 400 340 360 1245

    3. Piping diagrams

    OUD140A1, OUD176A1

    LIQUID SIDE

    GAS SIDE

    HEAT

    EXCHANGE

    (EVAPORATOR) HEATEXCHANGE

    (CONDENSER)

    Compressor

    2-WAY VALVE

    3-WAY VALVE

    4-WAY VALVE

    COOLING

    HEATING

    T2 Evaporator

    temp. sensor

    T1 Room temp.

    sensor

    T3 Condenser

    temp. sensor

    AccumulatorT5 Discharge temp. sensor

    High pressure switch

    T4 Ambient

    temp. sensor

    Low pressure

    switch

    INDOOR OUTDOOR

    Electronic

    expansion valveCAPILIARY TUBE

    Oil return Capillary

    Oil separator

    For the models OUD140A1 andOUD176A1, the accumulator is not included.

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    4. Wiring diagrams

    OUD140A1, OUD176A1

    5. Electric characteristics

    Outdoor UnitModels

    Hz Voltage Min. Max.

    OUD140A1 50 380-415 342 440

    OUD176A1 50 380-415 342 440

    6. Operation limits

    TemperatureMode

    Cooling operation Heating operation

    Room temperature 17 30

    Outdoor temperature (-15C50C) -1524

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    17 30

    -15

    50

    Indoor temperature(WB)

    Outdoortemperature(D

    B)

    Cooling

    Standard

    operation

    17 30

    -15

    24

    Indoor temperature(DB)

    Outdoortemperature(W

    B)

    Heating

    Standard

    operation

    7. Sound levels

    Noise level dB(A)Models

    H

    OUD140A1 58

    OUD176A1 58

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    8 Point Check Function

    There is a check switch in outdoor PCB.

    Press the switch SW1 to check the states of unit when the unit is running.

    Press the switch N times it will display the content corresponding to No. N. After getting into the check function, it will

    display No. N with 1.5s, meanwhile the low bit decimal of digit display flashing, indicated to get into the check

    function display. After 1.5s, it will display the content corresponding to No. N.the digital display tube will display the follow procedure when push SW1 each time.

    N Display Remark

    00 Normal display Display running frequency, running state or malfunction code

    01 Indoor unit capacity demand code

    Actual data*HP*10

    If capacity demand code is higher than 99, the digital display tube will show

    single digit and tens digit. (For example, the digital display tube show

    5.0,it means the capacity demand is 15. the digital display tube show

    60,it means the capacity demand is 6.0)

    02 Amendatory capacity demand code

    03The frequency after the capacity

    requirement transfer

    04 The frequency after the frequency limit

    05 The frequency of sending to 341

    06 Indoor unit evaporator outlet temp.(T2)If the temp. is lower than 0 degree, the digital display tube will show 0.If

    the temp. is higher than 70 degree, the digital display tube will show 70.

    07 Condenser pipe temp.(T3)

    08 Outdoor ambient temp.(T4)

    If the temp. is lower than -9 degree, the digital display tube will show -9.If

    the temp. is higher than 70 degree, the digital display tube will show 70. If

    the indoor unit is not connected, the digital display tube will show:

    09 Compressor discharge temp.(Tp)

    The display value is between 30~120 degree. If the temp. is lower than 30

    degree, the digital display tube will show 30. If the temp. is higher than 99

    degree, the digital display tube will show single digit and tens digit. (For

    example, the digital display tube show 0.5, it means the compressor

    discharge temp. is 105 degree. the digital display tube show 1.6, it means

    the compressor discharge temp. is 116 degree)

    10 AD value of current

    11 AD value of voltageThe display value is hex number.

    12 Indoor unit running mode code

    13 Outdoor unit running mode codeOff:0, Fan only 1, Cooling: 2, Heating: 3, Forced cooling: 4

    14 EXV open angle

    Actual data/4.If the value is higher than 99, the digital display tube will show single digit

    and tens digit.

    For example, the digital display tube show 2.0, it means the EXV open

    angle is 1204 = 480p.)

    Bit7Frequency limit caused by IGBT

    radiator

    Bit6 Frequency limit caused by PFC

    Bit5 Frequency limit caused by T4.

    Bit4 Frequency limit caused by T2.

    Bit3 Frequency limit caused by T3.

    Bit2 Frequency limit caused by Tp.Bit1 Frequency limit caused by current

    15 Frequency limit symbol

    Bit0Frequency limit caused by

    voltage

    The display value is hex

    number. For example, the

    digital display tube show

    2A,then Bit5=1, Bit3=1,

    Bit1=1.

    It means frequency limit

    caused by T4, T3 and

    current.

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    16 DC fan motor speed

    17 IGBT radiator temp.(Reserved)

    The display value is between 13~120 degree. If the temp. is lower than 13

    degree, the digital display tube will show 13.If the temp. is higher than 99

    degree, the digital display tube will show single digit and tens digit. (For

    example, the digital display tube show 0.5,it means the IGBT radiator

    temp. is 105 degree. the digital display tube show 1.6, it means the IGBT

    radiator temp. is 116 degree)

    18 Indoor unit number The indoor unit can communicate with outdoor unit well.

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    9.2 Indoor unit malfunction

    For Normal 4-way cassette(CSD140A2, CSD176A1), ceiling & floor(SD140A2, SD176A2), Duct type

    (CAD140A1, CAD176A1)

    NO. MalfunctionRunning

    lampTimerlamp

    Defrostinglamp

    Alarmlamp

    Display

    1 Communication malfunction between indoor and outdoor units. X X X E1

    2 Open or short circuit of T1 room temp. sensor X X X E2

    3 Open or short circuit of T2 middle pipe evap. Temp. sensor X X X E3

    4 Open or short circuit of T2B outer pipe evap. Temp. sensor X X X E4

    5 Full-water malfunction X X X EE

    6 Indoor EEPROM malfunction X X X E7

    7 Outdoor unit malfunction X X X Ed

    X(off) (flash at 5Hz) (flash at 0.5Hz)

    Note: Digital display is only available for normal 4-way cassette & duct type.

    9.3 Outdoor unit malfunction

    For OUD140A1, OUD176A1

    Display Malfunction or Protection

    E0 Outdoor EEPROM malfunction

    E2 Indoor/outdoor units communication error

    E3 Communication malfunction between IPM board and outdoor main board

    E4 Open or short circuit of condenser temp. sensor T3 or outdoor ambient temp. sensor T4

    E5 Voltage protection of compressor

    P0 Top temperature protection of compressor

    P1 High pressure protection

    P2 Low pressure protection

    P3 Current protection of compressor

    P4 Discharge temperature protection of compressor

    P5 High temperature protection of condenser

    P6 IPM module protection

    P7 High temperature protection of evaporator

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    9.4 Solving steps for typical malfunction

    9.4.1 For the indoor unit

    9.4.1.1 Open or short circuit of temperature sensor

    Check the connections

    between temperature

    sensor and PCB. Are

    the connections good?

    Correct the connections.No

    Yes

    Yes Replace indoor or outdoor PCB.

    Replace the sensor

    Check the resistance value

    of the sensor via Appendix 1

    Is it normal?

    No

    9.4.1.2. Outdoor unit malfunction

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    9.4.1.3. Indoor EEPROM malfunction

    If the EEPROM chip

    is welded on PCB,

    replace the PCB

    directly. Otherwise,

    check whether the

    EEPROM chip

    plugged in PCB well?

    Yes

    No

    Yes

    Insert the EEPROM well

    Replace the indoor PCB.

    Shut off the power supply and

    turn it on 5 seconds later. Is it

    still displaying the error code?

    9.4.1.4. Full-water malfunction

    If the water-level switch

    is inserted well?No Insert the water-level switch well

    If the water-level switch

    is broken?Yes Replace the water-level switch

    If the water pump is

    normal?No Replace the water pump

    Yes

    No

    Yes

    Check PCB board or replace the indoor main PCB

    9.4.2 For the outdoor unit

    9.4.2.1. E0 malfunction

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    9.4.2.2.E2 malfunction

    Indoor / outdoor units communication error

    E2 display

    No

    Power off, then turn on the unit 5

    seconds later(reconnect the power

    wire).Is the error still displaying

    after several minutes?

    Adopt shield cable/Shield

    cable earthing.No

    Yes

    Correct the connection.No

    Yes

    Remove interference.

    Increase the capacity of anti-interference

    Yes

    Yes

    Replace the signal wire.Yes

    Pull out and insert back.No

    No

    Replace indoor PCB, is the error

    distinguished?

    Yes

    Replace the outdoor PCB.

    No

    Check whether theres any

    interference.

    Such as too many lamps, powertransformers? Or the signal wire

    is too long?

    Check whether the signal wire

    is shield cable or whether the

    shield cable is earthing?

    Check whether the wire is

    correct polarity? P to P, Q to Q,

    E to E?

    Check whether the signal wire

    is broken?

    Check whether the signal wires

    insert on PCB well?

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    9.4.2.3. E3 malfunction

    Communication malfunction between

    IPM board and outdoor main board

    Is there at least one LED in

    the IPM board light?

    Check the signal wire between

    the IPM module and the main

    board, is it connected good?

    Reconnect and retry. Is

    error still display?

    Replace IPM board, and

    then check whether the

    system can run normally

    Replace the electric control

    box

    No

    No

    No

    No

    Yes

    Trouble is solved

    No

    Yes

    Replace outdoor main

    board, and then check

    whether the system can run

    normally

    No

    Yes

    Yes

    E3 display

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    9.4.2.4. E4 malfunction

    Judge 1: Outdoor condenser temp. sensor (T3) is malfunction

    E4 display

    No

    No

    Replace condenser temp. sensor(T3)

    Check whether the wiring of the

    condenser temp. sensor(T3) is

    broken off

    Check whether the resistance of

    condenser temp. sensorT3) is

    wrong refer to the Appendix 1

    Yes

    Connect the wiring wellYes

    Judge 2: Outdoor ambient temp. sensor (T4) is malfunction

    No

    Replace outdoor ambient

    temperature sensor (T4)

    Check whether the wiring of the

    outdoor ambient temperature

    sensor (T4) is broken off

    Check whether the resistance of

    outdoor ambient temperature

    sensor (T4) is wrong refer to the

    Appendix 1

    Yes

    Connect the wiring wellYes

    No

    Replace outdoor main PCB

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    9.4.2.5. E5 malfunction

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    9.4.2.6. P0 malfunction

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    9.4.2.7. P1 malfunction

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    9.4.2.8. P2 malfunction

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    9.4.2.9. P3 malfunction

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    9.4.2.10. P4 malfunction

    When compressor discharge temperature is higher than 115C, the unit will stop, and unit runs again when

    compressor discharge temperature is lower than 90C.

    P4 display

    Temperature protection of

    compressor discharge

    Check whether the

    compressor discharge temp.

    is more than 115C ?

    Check whether the wiring

    connection is right between

    compressor discharge temp.

    sensor and PCB according

    to wiring diagrams?

    Method: Check whether the

    resistance of compressor

    discharge temp. sensor is

    right refer to the Appendix2

    No

    Yes

    Yes

    Trouble is solved

    No

    Judge: The

    discharge temp.

    sensor is broken

    Check whether the

    refrigerant is leak

    Correct the wiring connection

    Stop leaking and add refrigerant

    Replace the compressor discharge temp. sensorNo

    Yes

    Replace outdoor main board

    Yes

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    9.4.2.11. P5 malfunction

    When condenser high temp. is more than 65C, the unit will stop, and unit runs again when outdoor pipe

    temp. less than 52C.

    P5 display

    High temperature protection of

    condenser

    Check whether the

    condenser temperature is

    more than 65C

    Yes

    Judge 1: Check whether the

    outdoor ambient

    temperature is higher than

    50

    No

    Judge 3: The refrigerant

    pipe is blocked

    Let the refrigerant out, then use the high

    pressure nitrogen or refrigerant to blow pipe,

    vacuumize and charge the refrigerant again

    Yes

    Judge 2: Check whether theheat exchanger is dirty

    No

    Clean the heat exchangerYes

    Replace outdoor main boardYes

    Check whether the

    resistance of condenser

    temp. sensor is correct

    refer to the Appendix1

    Replace the temperature sensor

    Stop the unitYes

    No

    No

    No

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    9.4.2.13. P7 malfunction

    P7 display

    High temperature protection of

    evaporator

    Whether compressor

    operates?

    Yes

    Check whether the heat

    exchanger is dirty, the air-

    outlet is blocked and the

    indoor fan is running

    normal?

    No

    Check refrigerant system

    (such as clogging of

    capillary etc.)

    No

    Clean the heat exchanger and

    the air-outlet

    Reconnect and retestNo

    Whether the

    connection is

    good?

    No

    Check the

    resistance value of

    the sensor via

    Appendix 1,Is it

    normal?

    Check whether the

    indoor fan is running

    normal

    Replace the temperature sensorNo

    Yes

    Whether the indoor

    PCB is normal?Replace the indoor PCBNo

    Yes

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    Appendix1 Temperature Sensor Resistance Value Table (C--k)

    C k C k C k C k-20 115.266 20 12.6431 60 2.35774 100 0.62973

    -19 108.146 21 12.0561 61 2.27249 101 0.61148

    -18 101.517 22 11.5000 62 2.19073 102 0.59386

    -17 96.3423 23 10.9731 63 2.11241 103 0.57683

    -16 89.5865 24 10.4736 64 2.03732 104 0.56038-15 84.2190 25 10.000 65 1.96532 105 0.54448

    -14 79.3110 26 9.55074 66 1.89627 106 0.52912

    -13 74.5360 27 9.12445 67 1.83003 107 0.51426

    -12 70.1698 28 8.71983 68 1.76647 108 0.49989

    -11 66.0898 29 8.33566 69 1.70547 109 0.48600

    -10 62.2756 30 7.97078 70 1.64691 110 0.47256

    -9 58.7079 31 7.62411 71 1.59068 111 0.45957

    -8 56.3694 32 7.29464 72 1.53668 112 0.44699

    -7 52.2438 33 6.98142 73 1.48481 113 0.43482

    -6 49.3161 34 6.68355 74 1.43498 114 0.42304

    -5 46.5725 35 6.40021 75 1.38703 115 0.41164

    -4 44.0000 36 6.13059 76 1.34105 116 0.40060

    -3 41.5878 37 5.87359 77 1.29078 117 0.38991

    -2 39.8239 38 5.62961 78 1.25423 118 0.37956

    -1 37.1988 39 5.39689 79 1.21330 119 0.36954

    0 35.2024 40 5.17519 80 1.17393 120 0.35982

    1 33.3269 41 4.96392 81 1.13604 121 0.35042

    2 31.5635 42 4.76253 82 1.09958 122 0.3413

    3 29.9058 43 4.57050 83 1.06448 123 0.33246

    4 28.3459 44 4.38736 84 1.03069 124 0.32390

    5 26.8778 45 4.21263 85 0.99815 125 0.315596 25.4954 46 4.04589 86 0.96681 126 0.30754

    7 24.1932 47 3.88673 87 0.93662 127 0.29974

    8 22.5662 48 3.73476 88 0.90753 128 0.29216

    9 21.8094 49 3.58962 89 0.87950 129 0.28482

    10 20.7184 50 3.45097 90 0.85248 130 0.27770

    11 19.6891 51 3.31847 91 0.82643 131 0.27078

    12 18.7177 52 3.19183 92 0.80132 132 0.26408

    13 17.8005 53 3.07075 93 0.77709 133 0.25757

    14 16.9341 54 2.95896 94 0.75373 134 0.25125

    15 16.1156 55 2.84421 95 0.73119 135 0.24512

    16 15.3418 56 2.73823 96 0.70944 136 0.23916

    17 14.6181 57 2.63682 97 0.68844 137 0.23338

    18 13.9180 58 2.53973 98 0.66818 138 0.22776

    19 13.2631 59 2.44677 99 0.64862 139 0.22231

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    Appendix 2Discharge temp. sensor table (C-- k)

    C k C k C k C k

    -20 542.7 20 68.66 60 13.59 100 3.702

    -19 511.9 21 65.62 61 13.11 101 3.595

    -18 483 22 62.73 62 12.65 102 3.492

    -17 455.9 23 59.98 63 12.21 103 3.392

    -16 430.5 24 57.37 64 11.79 104 3.296

    -15 406.7 25 54.89 65 11.38 105 3.203

    -14 384.3 26 52.53 66 10.99 106 3.113

    -13 363.3 27 50.28 67 10.61 107 3.025

    -12 343.6 28 48.14 68 10.25 108 2.941

    -11 325.1 29 46.11 69 9.902 109 2.86

    -10 307.7 30 44.17 70 9.569 110 2.781

    -9 291.3 31 42.33 71 9.248 111 2.704

    -8 275.9 32 40.57 72 8.94 112 2.63

    -7 261.4 33 38.89 73 8.643 113 2.559

    -6 247.8 34 37.3 74 8.358 114 2.489-5 234.9 35 35.78 75 8.084 115 2.422

    -4 222.8 36 34.32 76 7.82 116 2.357

    -3 211.4 37 32.94 77 7.566 117 2.294

    -2 200.7 38 31.62 78 7.321 118 2.233

    -1 190.5 39 30.36 79 7.086 119 2.174

    0 180.9 40 29.15 80 6.859 120 2.117

    1 171.9 41 28 81 6.641 121 2.061

    2 163.3 42 26.9 82 6.43 122 2.007

    3 155.2 43 25.86 83 6.228 123 1.955

    4 147.6 44 24.85 84 6.033 124 1.9055 140.4 45 23.89 85 5.844 125 1.856

    6 133.5 46 22.89 86 5.663 126 1.808

    7 127.1 47 22.1 87 5.488 127 1.762

    8 121 48 21.26 88 5.32 128 1.717

    9 115.2 49 20.46 89 5.157 129 1.674

    10 109.8 50 19.69 90 5 130 1.632

    11 104.6 51 18.96 91 4.849

    12 99.69 52 18.26 92 4.703

    13 95.05 53 17.58 93 4.562

    14 90.66 54 16.94 94 4.42615 86.49 55 16.32 95 4.294 B(25/50)=3950K

    16 82.54 56 15.73 96 4.167

    17 78.79 57 15.16 97 4.045 R(90)=5K3%

    18 75.24 58 14.62 98 3.927

    19 71.86 59 14.09 99 3.812

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    Via Gettuglio Mansoldo(Loc. La Macia) 37040 Arcole

    Verona, Italy