technical information guided level-radar levelflex m fmp 40 · 2004-09-02 · guided level-radar...

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Technical Information TI 358F/00/en Guided Level-Radar levelflex M FMP 40 Smart Transmitter for continuous level measurement in liquids and bulk solids Cost-effective 4…20 mA 2-wire technology Suitable for hazardous locations Application The Levelflex M performs continuous level measurement of powdery to granular bulk solids and fluids. Fluctuations in the density, the temperature or build-up of dust in the gas compartment do not have any influence on the measurement. Probes are available with threaded process connections from ¾" and flanges from DN40 / 1½": Rope probes, above all for measurement in bulk solids, measuring range up to 35 m/114.83 ft Rod probes, above all for fluids Coax probes, for fluids The following interfaces are available for system integration: HART (standard), 4...20mA PROFIBUS-PA Foundation Fieldbus Features and benefits Simple, menu-guided on-site operation with four-line plain text display Envelope curves on the on-site display for simple diagnosis Easy operation, diagnosis and measuring point documentation with the supplied ToF Tool operating program. Optional remote display and operation With coax probes the measurement is completely independent of internals in the tank and of the installation in the nozzle. rope probe rod probe coax probe

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Page 1: Technical Information Guided Level-Radar levelflex M FMP 40 · 2004-09-02 · Guided Level-Radar levelflex M FMP 40 Smart Transmitter for continuous level measurement in liquids and

Technical InformationTI 358F/00/en Guided Level-Radar

levelflex M FMP 40

Smart Transmitter for continuouslevel measurement in liquids and bulk solidsCost-effective 4…20 mA 2-wire technologySuitable for hazardous locations

ApplicationThe Levelflex M performs continuous level measurement of powdery to granular bulk solids and fluids. Fluctuations in the density, the temperature or build-up of dust in the gas compartment do not have any influence on the measurement.Probes are available with threaded process connections from ¾" and flanges from DN40 / 1½":• Rope probes, above all for

measurement in bulk solids, measuring range up to 35 m/114.83 ft

• Rod probes, above all for fluids• Coax probes, for fluids

The following interfaces are available for system integration:• HART (standard), 4...20mA• PROFIBUS-PA• Foundation Fieldbus

Features and benefits• Simple, menu-guided on-site operation

with four-line plain text display• Envelope curves on the on-site display

for simple diagnosis• Easy operation, diagnosis and

measuring point documentation with the supplied ToF Tool operating program.

• Optional remote display and operation• With coax probes the measurement

is completely independent of internals in the tank and of the installation in the nozzle.rope probe

rod probe

coax probe

Page 2: Technical Information Guided Level-Radar levelflex M FMP 40 · 2004-09-02 · Guided Level-Radar levelflex M FMP 40 Smart Transmitter for continuous level measurement in liquids and

Levelflex M

2 Endress+Hauser

Table of contentsFunction and system design . . . . . . . . . . . . . . . . . . . 3

Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . 3Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . 4

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Measuring range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Used frequency spectrum . . . . . . . . . . . . . . . . . . . . . 8

Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Linearisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Auxiliary energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . 9Terminal assigment. . . . . . . . . . . . . . . . . . . . . . . . . . 10Load HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . 11Current consumption . . . . . . . . . . . . . . . . . . . . . . . . 11

Performance characteristics . . . . . . . . . . . . . . . . . . 12Reference operating conditions . . . . . . . . . . . . . . . . 12Maximum measured error. . . . . . . . . . . . . . . . . . . . . 12Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Reaction time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Influence of ambient temperature. . . . . . . . . . . . . . . 12

Operating conditions / Installation . . . . . . . . . . . . 13Installation instructions for level measurementin bulk solids silos. . . . . . . . . . . . . . . . . . . . . . . . . . . 13Installation in bulk solids silos. . . . . . . . . . . . . . . . . . 16Installation instructions for level measurementin liquid tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Installation in fluid tanks . . . . . . . . . . . . . . . . . . . . . . 20Installation for difficult to accessprocess connections . . . . . . . . . . . . . . . . . . . . . . . . 21

Operating conditions / Environment . . . . . . . . . . . 23Ambient temperature range . . . . . . . . . . . . . . . . . . . 23Ambient temperature limits . . . . . . . . . . . . . . . . . . . . 23Storage temperature. . . . . . . . . . . . . . . . . . . . . . . . . 23Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Degree of protection. . . . . . . . . . . . . . . . . . . . . . . . . 23Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . 23Cleaning of the probe . . . . . . . . . . . . . . . . . . . . . . . . 23Electromagnetic compatibility . . . . . . . . . . . . . . . . . 23

Operating conditions / Process . . . . . . . . . . . . . . . . 24Process temperature range . . . . . . . . . . . . . . . . . . . 24Process pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Materials used in the process. . . . . . . . . . . . . . . . . . 24Plastics used in the process . . . . . . . . . . . . . . . . . . . 24Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . 24Extension of the rope probes through tensionand temperaturer . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mechanical construction . . . . . . . . . . . . . . . . . . . . . 25Design, dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . 25Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Process connection. . . . . . . . . . . . . . . . . . . . . . . . . . 26Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Operation concept . . . . . . . . . . . . . . . . . . . . . . . . . . 26Display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Operating elements. . . . . . . . . . . . . . . . . . . . . . . . . . 27On-site operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Certificates and approvals . . . . . . . . . . . . . . . . . . . . 31CE approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31External standards and guidelines . . . . . . . . . . . . . . 31

Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 32Levelflex M FMP 40. . . . . . . . . . . . . . . . . . . . . . . . . . 32

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Adapter flange FAU 70 E/FAU 70 A . . . . . . . . . . . . . 34Adapter flange FAU 20 . . . . . . . . . . . . . . . . . . . . . . . 35Centering disk FAU 30 . . . . . . . . . . . . . . . . . . . . . . . 35Insulating sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Commubox FXA 191 . . . . . . . . . . . . . . . . . . . . . . . . . 36Service adapter FXA 193 . . . . . . . . . . . . . . . . . . . . . 36Remote display with FHX 40 control . . . . . . . . . . . . . 36

Associated documentation. . . . . . . . . . . . . . . . . . . . 37System Information . . . . . . . . . . . . . . . . . . . . . . . . . . 37Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . 37Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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Function and system design

Measuring principle The Levelflex is a "downward-looking" measuring system that functions according to the ToF method (ToF = Time of Flight). The distance from the reference point (process connection of the measuring device) to the product surface is measured. High-frequency pulses are injected to a probe and led along the probe. The pulses are reflected by the product surface, received by the electronic evaluation unit and converted into level information.

InputThe reflected pulses are transmitted from the probe to the electronics. There, a microprocessor analyses the signals and identifies the level echo, which was generated by the reflection of the high-frequency pulses at the product surface. This clear signal finding benefits from the many years experience with pulse time-of-flight procedures that have been integrated into the development of the PulseMaster® Software.The distance D to the product surface is proportional to the time of flight t of the impulse:

D = c · t/2,with c being the speed of light.

Based on the known empty distance E, the level L is calculated:

L = E – D

Reference point for "E" see above diagram.The Levelflex possesses functions for the interference echo suppression that can be activated by the user. They guarantee that interference echoes from e.g. internals and struts are not interpreted as level echoes.

OutputThe Levelflex is initially adjusted at the factory to the probe length ordered, so that in most cases only the application parameters, that automatically adapt the device to the measuring conditions, need to be entered. For models with current output, the factory adjustment for zero point and span is 4 mA and 20 mA, for digital outputs and the display module 0 % and 100 %.A linearisation function with max. 32 points, that is based on a manually or semi-automatically input table, can be activated on-site or via remote operation. This function enables, for example, measurement in technical units and provides a linear output signal for spherical and horizontal cylindrical containers as well as those with conical outlets.

20mA100%

4mA0%

D

L

F

E

flange:referencepointofmeasurement

flange:referencepointofmeasurement

min.level

threadedconnection1 ½” (R 1

:reference point ofmeasurement

BSPT ½”)or 1½ NPT

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Equipment architecture Probe selectionThe various types of probe in combination with the process connections are suitable for the following applications:

1) For versions with separate electronics with 3m cable the maximum measuring range is reduced to 30m/98.43ft. If the distance sleeve is used, the maximum measuring range is reduced to 34m/111.55ft.

2) This is the maximum load on the roof. In case of an overload, the process sealing remains tight.

Probes with 1½" threaded connection or flange

Version: FMP 40- *B*... FMP 40- *A*... FMP 40- *K*... FMP 40- *L*...

Type of probe: 6 mm/0.2ftrope probe

4 mm/0.13ftrope probe

16 mm/0.52ftrode probe

coax probe

Tensile strength:Collapse load:

30 kN35 kN

12 kN16 kN

not relevant not relevant

Sideways capacity: not relevant not relevant 30 Nm 300 Nm

For application:

bulk solids

predominantlybulk solids

fluids measuring range >4 m

predominantlyfluids

bulk solids on short measuring ranges

and sideway mounting

fluids

max. measuring range: 35 m/114.83ft1) 35 m/114.83ft1) 4 m/13.12ft 4 m/13.12ft

Probes with ¾" threaded connection

Version: FMP 40- *A*... FMP 40- *P*... FMP 40- *L*...

Type of probe: 4 mm/0.13ft rope probe 6 mm/0.2ft rode probe coax probe

Tensile strength (min):Collapse load (max)2):

5 kN8 kN

not relevant not relevant

Sideways capacity: not relevant 4 Nm 60 Nm

For application: fluids fluids fluids

max. probe length: 35 m/114.83ft1) 2 m/6.56ft 4 m/13.12ft

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System integration via 4…20 mA output with HART protocoll

If the HART communication resistor is not installed in the supply device and HART protocol communication is to be carried out, it is necessary to insert a > 250 Ω communication resistor into the 2-wire line.

System integration via PROFIBUS-PAMaximum 32 transmitters (depending on the segment coupler, 10 in the EEx ia IIC hazardous area according to the FISCO Model) can be connected to the bus. Bus voltage is supplied by the segment coupler. Both on-site as well as remote operation are possible.The complete measuring system consists of:

ENDRESS + HAUSER

E+–

ENDRESS + HAUSERRMA 422

HART handheldDXR 275FXA 191

orDXR 275

transmitter powersupply unitRMA 422or RN 221 N(communication resistorincluded)

PLC

CommuboxFXA 191

- COMMUWIN II- ToF Tool

- ToF Tool

operating anddisplay moduleVU 331

service adapterFXA 193

ENDRESS + HAUSER

FXA 193

Micropilot

ProsonicLevelflex

ENDRESS + HAUSER

E+–

%

personal computere.g. withCommuwin II orToF Tool andProfibard resp. Proficard

segment coupler

PROFIBUS-DP

PROFIBUS-PA

PLC

operating anddisplay moduleVU 331

ToF Tool

MoreFunctions(valves etc)

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Levelflex M

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System integration via Foundation FieldbusMax. 32 transmitters (standard, EEx em or EEx d) can be connected to the bus. Both on-site as well as remote operation are possible. The complete measuring system consists of:

System integration via RackbusMultiple transmitters Levelflex M (or other instruments) can be connected to a higher-level bus system via a Gateway ZA:• Every HART transmitter via one interface module FXN 672 each.• Gateways are available for MODBUS, FIP, PROFIBUS, INTERBUS etc.• Both on-site as well as remote operation are possible.• Ideal for Levelflex M integration into existing systems (Retrofitting).

T TFF link

FXA 193Levelflex

ENDRESS + HAUSER

E+–

%

Prosonic

ToF Tool

power supply

power conditioner

Micropilot

personal computere.g. withNI-FBUS configurator

operating anddisplay moduleVU 331

power supply

power conditioner

ToF Tool

FXN 671

mA1+

FXN 671

mA1+

FXN 671

mA1+

ZA 672 ZA 672

FXA 193

MicropilotProsonic

Levelflex

ENDRESS + HAUSER

E+–

%

ToF Tool

personal computere.g. withCommuwin II orToF Tool

PLC

operating anddisplay moduleVU 331

BusRS 232C

Gateway toMODBUS, FIP,PROFIBUS,INTERBUS etc.

FXN 672

4…20 mA with HART

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Levelflex M

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Input

Measured variable The measured variable is the distance between a reference point (see Fig. on page 3) and a reflective surface (e.g. medium surface).Subject to the input zero point (E, see Fig. on page 3) the level is calculated.Alternatively, the level can be converted by means of linearisation into other variables (volume, mass).

Measuring range The following table describes the media groups and the possible measuring range as a function of the media group.

The respective lower group applies for very loose or loosened bulk solids.Reduction of the max. possible measuring range through:• Extremely loose surfaces of bulk solids, e.g. bulk solids with low bulk weight for pneumatic

filling.• Build-up, above all of moist products.

Blocking distance The upper blocking distance (= UB) is the minimum distance from the reference point of the measurement (mounting flange) to the maximum level.The lower blocking distance (= LB) is the range of the probe from the lower edge calculated upwards, in which exact measurement is not possible.

Media group

DK (εr) Typical bulk solids Typical fluids Max. measuring range

1 1,4 … 1,6 – Condensed gases, e.g. N2, CO2 4 m/13.12ft, only coax probe

2 1,6 … 1,9 – Plastic granulate– White lime, special cement– Dry sawdust– Sugar

– Liquefied gas, e.g. Propane– Solvent– Freon 12 / Freon– Palm oil

25 m/82.02ft

3 1,9 … 2,5 – Portland cement, plaster – Mineral oils, fuels 30 m/98.43ft

4 2,5 … 4 – Grain, seeds– Ground stones– Sand

– Benzene, styrene, toluene– Furan– Naphthalene

35 m/114.83ft

5 4 … 7 – Naturally moist (ground) stones, ores– Salt

– Chlorobenzene, chloroform– Cellulose spray– Isocyanate, aniline

35 m/114.83ft

6 > 7 – Metallic powder – Aqueous fluids– Alcohols– Ammonia

35 m/114.83ft

1,91,41,6 2,5 6

1 2 3 4 5 6

4321 875

10

20

30

25

15

54

35

40

dielectric constant (DK)

media group

max

.mea

surin

g ra

nge

[m]

rope probe

rod probe

coax probe

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Levelflex M

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Note!Within the upper and lower blocking distance, a reliable measurement can not be guaranteed.

The start of the measuring range is situated above the lower blocking distance LB (see Fig.).The largest possible measuring range F (see Fig.) depends on the probe length.

Blocking distance and measuring range for Dk ≥ 1.6 (1.4 for coax probes):

Blocking distance and measuring range for Dk ≥ 7:

Minimum distance B of the probe to the container wall:

Used frequency spectrum 100 MHz...1,5 GHz• Measuring rate with 2-wire electronics: 1 s-1

• Measuring rate with 4-wire electronics: 2 s-1

FMP 40LN [m]/ft UB [m]/ft LB [m]/ft

min max min min

Rope probe 1/3.28 35/114.83 0,2/0.66 0,25/0.82

6 mm rod probe 0,3/0.98 2/6.56 0,2/0.66 0,05/0.16

16 mm rod probe 0,3/0.98 4/13.12 0,2/0.66 0,05/0.16

Coax probe 0,3/0.98 4/13.12 0/0.00 0,05/0.16

FMP 40LN [m]/ft UB [m]/ft LB [m]/ft

min max min min

Rope probe 1/3.28 35/114.83 0,1/0.33 0,25/0.82

6 mm rod probe 0,3/0.98 2/6.56 0,1/0.33 0,05/0.16

16 mm rod probe 0,3/0.98 4/13.12 0,1/0.33 0,05/0.16

Coax probe 0,3/0.98 4/13.12 0/0.00 0,05/0.16

Wall min. distance B

MetalProbe must not touch wall in the measuring range. For corrugated plates 2 x the size of the wave.

Plastic any

Concrete 0.5 m, otherwise the max. possible measuring range is reduced

100%

0%

F

E

UB

LB

B

LN

referencepointofmeasurement

max. 20 m /67 ft

remote displayFHX 40

F = full distance (=span)

E = emptydistance (=zero)

UB = upperblockingdistance

LB = lowerblockingdistance

LN = probe length

B = minimumdistanceof theprobe

to thecontainerwall

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Levelflex M

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Output

Output signal • 4…20 mA with HART protocol• PROFIBUS-PA• Foundation Fieldbus (FF)

Signal on alarm Error information can be accessed via the following interfaces:• Local display:

– Error symbol (see page 27)– Plain text display

• Current output• Digital interface

Linearisation The Levleflex M linearisation function enables conversion of the measured value into any desired length or volume unit, mass or %. Linearisation tables for volume calculation in cylindrical tanks are pre-programmed. Any other table from up to 32 value pairs can be input manually or semi-automatically.The creation of a linearisation table with the ToF Tool is particularly convenient.

Auxiliary energy

Electrical connection Terminal compartmentTwo housings are available:• Housing F 12 with sealed terminal compartment for standard or EEx ia• Housing T 12 with separate terminal compartment for standard, EEx e or EEx d.

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Terminal assigment

Connect the connecting line to the screw terminals (line cross-sections of 0.5 ... 2.5mm) in the ter-minal compartment. Use 2-wire twisted pair cable with screen for the connection. Protective cir-cuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see also Tech-nical Information TI 241F/00/en "EMC Test Procedures").

#Caution!When 4-wire systems are used for dust ignition-proof applications, the current output is intrinsically safe!

Load HART Minimum load for HART communication: 250 Ω

Cable entry Cable gland: M20x1.5Cable entry: G ½ or ½ NPTPROFIBUS-PA M12 plugFieldbus Foundation 7/8" plug

4…20 mA with HART, 2-wire 4…20 mA with HART, 4-wire active

3 4I+ I-

1 2L- L+

plantground

CommuboxFXA 191DXR 275

communicationresistor(> 250 )

alternatively

test sockets(output current)

power

5 6I+ I-

1 2N/L-L1/L+

AC / DC

0...20mA

CommuboxFXA 191DXR 275

communicationresistor(> 250 )Ω

alternatively

plantground

Auxiliary energy

PROFIBUS-PAThe digital communication signal is transmitted to the bus via a 2-wire connection. The bus also provides the auxiliary energy.Please use 2-wire twisted pair cable with screen.Notes on assembling and grounding the network can be found in the BA 198F »PROFIBUS-PA project planning advisory messages« and the PROFIBUS-PA specifications that can be read and copied on the Internet under "http:www.profibus.com".

Foundation FieldbusThe digital communication signal is transmitted to the bus via a 2-wire connection. The bus also provides the auxiliary energy.Please use 2-wire twisted pair cable with screen. Further cable specifications can be found in the FF specification or the IEC 61158-2.Further hints regarding architecture and grounding of the network can be found at the Internet address »http://www.fieldbus.org«.

3 41 2PA+ PA-

T-Box

PAL

3 41 2FF+ FF-

PAL

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Levelflex M

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Supply voltage HART, 2-wireThe following values are the voltages across the terminals directly at the instrument:

HART, 4-wire active

Power consumption min. 60 mW, max. 900 mW

Current consumption

CommunicationCurrent

consumption

Terminal voltage

minimal maximal

HARTstandard

4 mA 16 V 36 V

20 mA 7,5 V 36 V

EEx ia4 mA 16 V 30 V

20 mA 7,5 V 30 V

EEx emEEx d

4 mA 16 V 30 V

20 mA 11 V 30 V

Fixed current(measured value transferred at HART)

standard 11 mA 10 V 36 V

EEx ia 11 mA 10 V 30 V

Version Spannung

DC 10,5...32 V

AC 90...250 V

Communication Output currentCurrent consumptionPower consumption

HART, 2-wire 3,6…22 mA —

HART, 4-wire (90...250 VAC) 2,4...22 mA ~ 3...6 mA / ~ 1 VA

HART, 4-wire (10,5...32 VDC) 2,4...22 mA ~ 100 mA / ~ 1 W

PROFIBUS-PA max. 11 mA —

Foundation Fieldbus (FF) max. 15 mA —

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Performance characteristics

Reference operating conditions

• temperature = +20 °C (68 °F) ±5 °C (9 °F)• pressure = 1013 mbar abs. (14.7 psia) ±20 mbar (0.3 psi)• relative humidity (air) = 65 % ±20%• Reflection factor 0.8 (surface of water for coax probe, metal plate for rod and rope probe with

min. 1 m ∅)• Flange for rod or rope probe ≥ 30 cm ∅• Distance to obstructions ≥ 1 m

Maximum measured error Max. measured error:• Linearity:

– up to 10 m measuring range: ±3 mm– 10 m to 35 m measuring range: ±10 mm

• Offset: ±2 mm

Resolution • digital: 1 mm• analog: 5 µA

Reaction time The reaction time depends on the configuration (min. 1 s).Shortest time:• 2-wire electronics: 1 s• 4-wire electronics: 0.5 s

Influence of ambient temperature

• analogue: 0.006% / 10 K in reference to the maximum measuring range (60 ppm ?)• digital: typically -0.6 mm / 10 K, i.e. ±3.5 mm over the entire temperature range -40° C...+80° C.

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Endress+Hauser 13

Operating conditions / Installation

Installation instructionsfor level measurementin bulk solids silos

Mounting location• Recommended distance B (see page 8)

wall-mounted rope probe: ~1/6...1/4 of the container diameter (min. 100 mm, concrete silos: min. 500 mm).

• Not central (2) in metallic silos.• Not in the filling curtain (3).• There are no minimum requirements for the

distance between the end of the probe and floor of the silo. However, when mounted in a cone, it should be either fixed (see page 15) or should be so short, that a contact to the cone is not possible.

• Position the probe such that it is exposed to the minimum side forces.

• Rope and silo roof must be able to withstand the tensile forces of the product.

• Temperature conditions must be met (see page 23).

• It is recommended that a protective cover (1) is used, in order to protect the transmitter against direct sunlight or rain (see »Accessories« on page 34.).

Other installations• Ensure that internals (1) such as limit

switches, temperature sensors etc. are not closer than 300 mm to the probe.

• Probe must within the measuring span not touch any internals during operation.The probe end (2) may be fixed to ensure that.

Optimization options• If the product becomes extremely

electrostatically charged during processing, an earthing chain (3) should be mounted in the filling curtain.

• If the probe moves closer than 100 mm for metal silos or 500 mm for concrete silos to internals/ wall during operation, the end of the rope should be secured (2).

• Select length of the probe corresponding to the desired measuring range. It can be simply shortened on site.

Please contact Endress+Hauser for further information.

B

1 2 3

1

2

3

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14 Endress+Hauser

Installation variantsOptimum installation ensures the reliable and precise function of the guided level-radar (TDR=Time Domain Reflectrometry) over a long service life.

Installation can be carried out with a welding boss and the device’s threaded connection. Installation does not have to be flush. Both a protrusion of the socket in the inside of the container and a socket that is up to approx. 100 mm long are acceptable.However, installation in the nozzle is also possible. DN100 / 4" nozzles with height of up to 150 mm / 6" are ideal. Larger nozzle heights are acceptable, when fixing the probe end or using a centering disk in the nozzle (see page 15) prevents the probe touching the lower edge of the nozzle.Note!Please contact Endress+Hauser regarding applications with larger nozzle diameters>DN250/10".

Adapter flange FAU 20When installing the Levelflex in nozzles of > 100 mm / 4", signals are generated by reflections on the nozzle wall, which can sometimes lead to faulty measurements in the case of products with small dielectric constants With nozzle diameters of 150 mm / 6", 200 mm / 8" or 250 mm / 10", therefore, a special flange with a “horn adaptor” must be fitted. Nozzles with nominal diameters greater than DN 250 / 10" should be avoided. Note!Please contact E+H if you wish to install the Levelflex in nozzles of > DN 250.

diameter nozzle:≤ ≤DN100 ( 4")

≤ 150 mm( 4")≤

installation with welding boss1½" or ¾"

installation in nozzle

DN150 (6")DN200 (8")DN250 (10")

H max.

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Securing to the weightIf a Levelflex rope probe needs to be mounted closer than 300 mm to installations/struts, or if the probe is to be mounted not vertically, the end of the probe must be fixed. The weights have internal threads for this purpose:• For a 4mm rope: M14• For a 6mm rope: M20

The Levelflex must be mounted with lateral sag of the rope:The rope must be able to make a deflection of >= 1cm / m or 1"/100" of the rope length in the cen-tre, otherwise there may occur excessive pulling forces on the rope (see fig. on page 16).

The Levelflex must be mounted in such a way that the rope probe is loose The rope must make a deflection of >= 1cm / m or 1"/100" of the rope length possible in the centre, without power output. The probe weight can be mounted using appropriate bolts (M14 for a 4mm rope, M20 for a 6mm rope). This is simplest and a safe electrical connection should be made with a metal holder in this case. If it is not possible to mount the probe weight with a safe earthed connection, it can be secured using an isolated eyelet, which is available as an accessory (see page 35).

Centering disc FAU 30When installing rope probes in nozzles with heights of > 150 mm / 6", there is a risk, depending on the movement of the material in the silo, that the rope probe may touch the lower edge of the nozzle. This could impair correct measurement and damage the rope. In order to install the Levelflex in nozzles of up to 600 mm in height, we recommend using a centering disk. Order codes for specific nozzle nominal diameters and heights can be found on page 35.Together with the centering disc a steel rod is delivered to be screwed between rope and process connection. Please order a probe with a length by the length of the rod, otherwise the rope has to be shorted on site.

DN40 (1½")DN50 (2")DN80 (3")DN100 (4")DN150 (6")DN200 (8")DN250 (10")

Mounting andcontact with abolt

Isolatedring

Reliable, earthed mounting Reliable, isolated mounting

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16 Endress+Hauser

Installation inbulk solids silos

Orientation• Use rope probes:

– for bulk solids with bulk weight not exceed-ing 0.6 t/m³ and length up to 20 m, prefer-ably 4 mm rope probe

– for bulk solids with bulk weight of >0.6 t/m³ or length > 20 m, preferably 6 mm rope probe

• As far away as possible from filling and emptying openings, in order to keep wear low

• Very small wall distances are also acceptable in metal and plastic silos, if you have ensured that the probe is not touching the wall. Not exactly central for metal silos and ideal for concrete silos 1 m, min. 0.5 m.

• The end of the probe needs to be secured if the probe would otherwise touch the silo wall, the cone or another part. This is what the internal thread in the probe weight is intended for.

• Follow installation instructions on page 13.• After mounting, the housing can be turned

350°, in order make access to the display and the connection compartment easier.

Important!• Preferably use the 6 mm rope probe due to

the higher tensile strength when fixing a rope probe

• The fixing must be either reliably grounded or reliably insulated (see accessories).

• In order to prevent an extremely high tensile load and the risk of the rope breaking, the rope has to be slack. Make the rope longer than the required measuring range such that there is a sag in the middle of the rope that is ≥ 1cm/m of the rope length.

Rope probe Rod probe

1/6...1/4 D

D

sag of the rope:1cm/m of the rope

length≥

support ofrope end:isolationmetal sleeve/pipe

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Installation in plastic silosNote!Please note that for rod and rope probes only with a metallic surface at the process connection an optimal performance can be guaranteed.When installing the probe in plastic silos, whose silo cover is also made of plastic, the probes must either be mounted in a ≥ DN50 / 2" metallic flange, or a metal sheet with diameter of ≥ 200 mm must be mounted under the screw-in piece.

Installation in concrete ceilingInstallation, for example, into a thick concrete ceiling should be made flush with the lower edge. Alternatively, the probe can also be installed into a pipe that must not protrude over the lower edge of the silo ceiling. Installation suggestions see diagram.

Shortening rope probeThe rope can be easily shortened on site. After shortening the probe rope, the new length must be input in the Levelflex.

metal sheet or metal flange

silo roof of plastic

≥ 100 mm ≥ 100 mm

Ø 80...100 mm

metal

centering disk(see accessories)

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Rope loadThe tensile forces on a fixed rope are much larger than on a rope with weight. In the following diagrams, the tensile forces on the probe rope are shown for different bulk solids, silo diameters, and rope diameter as a function of level.The forces increase with the height of the product the silo diameter, and the density of the solid.Always use an additional safety factor that is sufficient for your application.

Rope loadDie Silodecke bzw. das Sondenseil muß die Zugkraft des Produkts aushalten.Die Zugkraft ist von der Schüttdichte und dem Reibungskoeffizienten des Materials, der Höhe und des Durchmessers des Silos, sowie der ausgewählten Sonde abhängig.

Forces for suspended (not secured) probe:

The specified tensile forces are typical values for the bulk solid's mass flow.No values can be specified for funnel flow.

0 5 10 15 20 25 30 350

5

10

15

20

25

30

pulli

ng forc

e, 6 m

m r

ope [kN

]

level [m]

silica sand

smooth metallic walls silo diameter 12 m silo diameter 9 m silo diameter 6 m silo diameter 3 m

0

2

4

6

8

10

12

14

16

18

20

pulli

ng forc

e, 4 m

m r

ope [kN

]

0 5 10 15 20 25 30 350

1

2

3

4

5

6

7

8

9

pulli

ng forc

e, 6 m

m r

ope [kN

]

level [m]

polyethylene pellets

smooth metallic walls silo diameter 12 m silo diameter 9 m silo diameter 6 m silo diameter 3 m

0

1

2

3

4

5

6

pulli

ng forc

e, 4 m

m r

ope [kN

]

0 5 10 15 20 25 30 350

2

4

6

8

10

12

14

16

18

pulli

ng forc

e, 6 m

m r

ope [kN

]

level [m]

wheat

smooth metallic walls silo diameter 12 m silo diameter 9 m silo diameter 6 m silo diameter 3 m

0

2

4

6

8

10

12

pulli

ng forc

e, 4 m

m r

ope [kN

]

0 5 10 15 20 25 30 350

5

10

15

20

25

30

pulli

ng forc

e, 6 m

m r

ope [kN

]

level [m]

cement

smooth metallic walls silo diameter 12 m silo diameter 9 m silo diameter 6 m silo diameter 3 m

0

2

4

6

8

10

12

14

16

18

20

pulli

ng forc

e, 4 m

m r

ope [kN

]

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Endress+Hauser 19

Installation instructionsfor level measurementin liquid tanks

Orientation• Recommended distance B wall-mounted

rope probe: ~1/6...1/4 of the container diameter (min. 100 mm, concrete silos: min. 500 mm).

• Not central (2) in metallic silos.• Not in the filling curtain (3).• There are no minimum requirements for the

distance between the end of the probe and floor of the tank.

• Temperature conditions must be met.• It is recommended that a protective cover (1)

be used, in order to protect the transmitter against direct sunlight or rain. Mounting and demounting are carried out simply with a clamp (see »Accessories« on page 34.).

Tank installations• Ensure that internals (1) such as limit

switches, temperature sensors etc. are not closer than 300 mm to the probe.

• Probe must not touch any internals during operation - secure end of the probe(2), whilst not causing it to slacken through over-tightening

Optimization options• If the probe moves closer than 100 mm to

internals/ wall during operation, the end of the rope should be secured (2).

• Interference echo suppression: Measurement can be optimised by electronically tuning out interference echoes.

• Bypass and stilling well (only for fluids): A bypass or stilling well or a coax probe can always be used to prevent the influence of interferences

Please contact Endress+Hauser for further information.

B

1 2 3

1

2

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20 Endress+Hauser

Installation influid tanks

Standard installationUsing a coax probe offers great advantages when the viscosity of the product is low and it is certain that the product does not accumulate build-up:• Greater reliability:

As of dielectric constant=1.4, measurement functions independently of all electrical properties in all fluids.

• Internals in the tank do not have any influence on measurement.• Higher lateral load-bearing capacity than rod probes.• If it is not possible to mount the Levelflex directly onto the container, a mounting nozzle must be

used. The dimensions of the nozzle do not have any influence on the device with a coax probe.• For higher viscosity a rod probe is recommended.

Installation in horizontal cylindrical and standing tanks• Use a coax or rod probe for measuring

ranges up to 4 m. For anything over this or if there is too free cover space use a 4 mm rope probe.

• Installation and possible fixing as with bulk solids.

• Any distance from wall, as long as occasional contact is prevented.

• Do not mount a rod or rope probe (1) exactly central when using metallic containers. Central mounting doesn‘t impair coax probe (2) performance.

• When installing in tanks with a lot of internals or internals situated close to the probe: Use a coax probe.

Installation in underground tanks• Use coax probe for long nozzles with large

diameters.

1

2

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Installation for difficult to access process connections

For tight spaces or temperatures above that in the graphic (see page 12), the electronics housing can be ordered with distance pipe or connecting cable (seperate housing).

Installation in stilling well or bypass• A rod probe can be used for pipe diameters

up to 100 mm, for diameters above that the adapter flange FAU 20 is recommended for low dielectric constant material.

• Installation is possible in both metallic and plastic pipes. It is also possible to close the pipe to prevent corrosion of the probe by the liquid. In this case the pipe diameter should not exceed 50 mm.

• When installing a rod probe into a metallic pipe with internal diameter of up to 100 mm, you have all the advantages of a coax probe.

• Welded joints that protrude up to approx. 5 mm inwards do not influence measurement.

Installation with distance pipe• Follow installation instructions on page 13.• After mounting, the housing can be turned

350°, in order make access to the display and the connection compartment easier.

• The max. measuring range is reduced to34 m.

400

Ø 60,3

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Installation with separate housing• Follow installation instructions on page 13.• Mount housing on a wall or pipe as shown in the diagram.

The separate housing is designed for use at high environmental temperatures at the mounting location of the sensor. The max. measuring range is reduced to 30 m.The version with separate housing consists of the probe, a connecting cable and the housing. If they are ordered as a set, they are assembled on delivery.

150

ENDRESS+HAUSERMicropilot II

65 78

Ø 1

29

85

150

ENDRESS+HAUSERMicropilot II

65 78

Ø 1

29

85

52

52

150

max

.80

96

94

94

88

88

123

2765

112

Ø 76

4 x Ø 8,5

pipe

wall

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Operating conditions / Environment

Ambient temperature range

Ambient temperature for the transmitter: -40 °C … +80 °C (-40 °F … +176 °F)The functionality of the LCD display may be limited for temperatures Ta<-20 °C and Ta>+60 °C.A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight.

Ambient temperature limits

For process connection temperatures above 80 °C, the allowed ambient temperature at the housing is reduced according to the following diagram:

Storage temperature -40 °C … +80 °C (-40 °F … +176°F)

Climate class DIN EN 60068-2-38 (test Z/AD)

Degree of protection • housing: IP 68, NEMA 4X (open housing: IP20, NEMA 1)• probe: IP 68 (NEMA 6P)

Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20…2000 Hz, 1 (m/s²)²/Hz

Cleaning of the probe Depending on the application, soilings or sediments can accumulate on the probe. A thin, even layer only influences measurement slightly. Thick layers can dampen the signal and then reduce the measuring range. Heavy, uneven build-up, above all adhesion e.g. through crystallisation, can lead to incorrect measurement. In this case, it is recommended that you use a non-contact measuring principle, or check the probe regularly for soiling.

Electromagnetic compatibility

Beim Einbau der Sonden in Metall- und in Betonbehälter sowie bei Verwendung einer Koax-sonde:• Interference Emission to EN 61326, Electrical Equipment Class B• Interference Immunity to EN 61326, Annex A (Industrial)

Beim Einbau von Stab- und Seilsonden in Kunststoff- und in Holzsilos kann der Messwert durch die Einwirkung von starken elektromagnetischen Feldern beeinflusst werden.

T [°C]

T [°C]

-40 0 50-40

0

40

60

80 100 150

80

max. process connection temperature

max. ambient temperature80 °C with separate

housing

75 °C with distancesleeve

75 °C standardcompact

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Operating conditions / Process

Process temperature range The temperature at the process connection applies, measuring point see diagram below. The temperature in the product can be considerably higher. The permitted temperature at the process connection is dependent on the O-ring ordered and can have the following values:

Process pressure All models: Vacuum up to max. 41 Bar abs/585,9psi.Note!All Levelflex probes have two levels of sealing. There is an O-ring seal and a seal behind that with a moulded seal.

Materialsused in the process

• Metal: see »Ordering information« on page 32.• O-ring seal: see »Ordering information« on page 32.

Plasticsused in the process

• All probes with 1½" and flange connection:– on the lower edge of the process connections: Teflon– Centering stars in the coax probes: Teflon

• Probes with ¾" connection:– Rod and rope probes, lower edge of the process connections: PPS– Coax probes, all parts: Teflon

Dielectric constant • with coax probe: εr ≥ 1,4• Rod and rope probe: εr ≥ 1,6

Extension of the rope probes through tension and temperaturer

6 mm rope:• Elongation through tension: at max. permitted tensile load (30 KN) 13 mm / m rope length• Elongation through temperature: at temperature increase from 30° C to 150° C it is 2 mm / m

rope length

4 mm rope:• Elongation through tension: at max. permitted tensile load (12 KN) 11 mm / m rope length• Elongation through temperature: at temperature increase from 30° C to 150° C it is 2 mm / m

rope length

O-Ring-Werkstoff Min. Temperatur Max. Temperatur

FKM (Viton) -30° C/-22 °F +150° C/302 °F

EPDM -40° C/-40 °F +120° C/248 °F

FFKM (Kalrez) -5° C/23 °F +150° C/302 °F

measuredhere

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Mechanical construction

Design, dimensions Levelflex M FMP 40

ENDRESS+HAUSERLevelflex-M

65 78

Ø 1

29

ca. 86

ENDRESS+HAUSERLevelflex-M

78

8585

88

88

400

123

2765

112

65

Ø 1

29

162

150

68 94

Ø 76Ø 76

4 x Ø 8,5

Ø D

b

116,

6

108,

7

Ø 60

Ø 67,8

150

Ø 60,3

F12 housing T12 housing

Threaded connectionG ¾ (¾ BSP)

or ¾ NPT

Threaded connectionG 1 ½ (1 ½BSP)

or 1 ½ NPT

Flange DN 40…100or equivalent

reference point of

measurement

option:distance sleeve

option:separate housing

83 (

61 o

n ¾

” coa

x pr

obe)

rope:Ø 4 mm/or

0.16”

Ø 6 mm/0.24”

rope probe rod probe coax probe

Ø 6/0.24” (on ¾” thread)Ø 16/0.63” (on 1½” thread)

Ø 21,3/0.84” (on ¾” thread)Ø 42,4/1.67” (on 1½” thread)Ø 22/0.87” (on 4 mm/ rope)0.16”

Ø 30/1.18” (on 6 mm/0.24” rope)

internal thread:M14 on 4 mm/0.16” ropeM20 on 6 mm/0.24” rope

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Weight

Housing • Types of housings:– housing F12: with sealed terminal compartment for standard or EEx ia– housing T12: separate terminal compartment for increased safety respectively explosion

proof• Material: aluminium, seawater repellent, chromated, powder-coated• Sight window: safety glass• Cable entry: M20x1.5; ½ NPT; G ½ internal thread; PROFIBUS-PA M12-plug; Fieldbus

Foundation 7/8"-plug

Process connection See »Ordering information« on page 32. - 33.

Seal See »Ordering information« on page 32. - 33.

Probe See »Ordering information« on page 32. - 33.

Human interface

Operation concept The display of the process value and the configuration of the Levelflex occur locally by means of a large 4-line alphanumeric display with plain text information. The guided menu system with integrated help texts ensures a quick and safe commissioning.Remote commissioning, including documentation of the measuring point and in-depth analysis functions, is supported via the ToF Tool, the graphical operating software for E+H time-of-flight systems.

Display elements Liquid crystal display (LCD):Four lines with 20 characters each. Display contrast adjustable through key combination.

Levelflex M FMP 40+ rope probe 4 mm

FMP 40+ rod or

rope probe 6 mm

FMP 40+ rod probe 16 mm

FMP 40coax probe

Weight Approx. 6 kg+

approx. 0,2 kg/m probe length

+weight of flange

Approx. 6 kg+

approx. 0,3 kg/m probe length

+weight of flange

Approx. 6 kg+

approx. 0,3 kg/m probe length

+weight of flange

Approx. 6 kg+

approx. 1,2 kg/m probe length

+weight of flange

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Operating elements The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing.

Function of the keys.

Symbols Meaning

ALARM_SYMBOLThis alarm symbol appears when the instrument is in an alarm state. A flashing symbol indicates a warning.

LOCK_SYMBOLThis lock symbol appears when the instrument is locked,i.e. if no input is possible.

COM_SYMBOLThis communication symbol appears when a data transmission via e.g. HART, PFOFIBUS-PA or Foundation Fieldbus is in progress.

*

SIMULATION_SWITCH_ENABLEThis communication symbol appears when simulation in FF is enabled via the DIP switch.

Key(s) Meaning

O or V Navigate upwards in the selection listEdit numeric value within a function

S or W Navigate downwards in the selection listEdit numeric value within a function

X or Z Navigate to the left within a function group

F or M Navigate to the right within a function group

O and For

S and FContrast settings of the LCD

O and S and F

Hardware lock / unlockAfter a hardware lock, an operation of the instrument via display or communication is not possible!The hardware can only be unlocked via the display. An unlock parameter must be entered to do so.

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On-site operation Operation with VU 331The LC-Display VU 331 allows configuration via 3 keys directly at the instrument. All device functions can be set through a menu system. The menu consists of function groups and functions. Within a function, application parameters can be read or adjusted. The user is guided through a complete configuration procedure.

Operation with handheld unit DXR 275All device functions can be adjusted via a menu operation with the handheld unit DXR 275.

XX

X

XS

S

OO FF

F

F

HOME

FG00 F000 F001 F002 F003 F004 ...

FG01FG02FG03FG04FG05FG06FG07

...

ENDRESS + HAUSER

E+–

Headline Position indicator

Main value UnitSymbol

Selection list

Function groups -> Functions

Help text

Envelopecurve

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Remote operation The Micropilot M can be remotely operated via HART, PROFIBUS-PA and Foundation Fieldbus. On-site adjustments are also possible.

Operation with ToF ToolThe ToF Tool is a graphical operation software for instruments from Endress+Hauser that operate based on the time-of-flight principle. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: Win95, Win98, WinNT4.0 and Win2000.The ToF Tool supports the following functions:• Online configuration of transmitters• Signal analysis via envelope curve• Loading and saving of instrument data (Upload/Download)• Documentation of measuring point

Menu-guided commissioning:

Signal analysis via envelope curve:

Connection options:• HART with Commubox FXA 191• PROFIBUS-PA• Service-interface with adapter FXA 193

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Operation with Commuwin IICommuwin II is an operating software with graphical support for intelligent transmitters with the communication protocols Rackbus, Rackbus RS 485, INTENSOR, HART or PROFIBUS-PA. It is compatible with the operating systems Win 3.1/3.11, Win95, Win98 and WinNT4.0.Commuwin II supports the following functions:• Online configuration of transmitters• Loading and saving of instrument data (Upload/Download)• Orderly visualisation of measured values and limit values• Display and recording of measured values with a line recorder• The envelope curve is displayed via ToF Tool

Connections:• HART with Commubox FXA 191• PROFIBUS-PA

Operation with NI-FBUS configurator (only Foundation Fieldbus)The NI-FBUS Configurator is an easy-to-use graphical environment for creating linkages, loops, and a schedule based on the fieldbus concepts.You can use the NI-FBUS Configurator to configure a fieldbus network as follows:• Set block and device tags• Set device addresses• Create and edit function block control strategies (function block applications)• Configure vendor-defined function and transducer blocks• Create and edit schedules• Read and write to function block control strategies (function block applications)• Invoke Device Description (DD) methods• Display DD menus• Download a configuration• Verify a configuration and compare it to a saved configuration• Monitor a downloaded configuration• Replace devices• Log project download changes• Save and print a configuration

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Certificates and approvals

CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark.

Ex approval See »Ordering information« on page 32. - 33

External standards and guidelines

EN 60529Protection class of housing (IP-code)

EN 61010Safety regulations for electrical devices for measurement, control, regulation and laboratory use.

EN 61326Emissions (equipment class B), compatibility (appendix A – industrial area)

NAMURStandards committee for measurement and control in the chemical industry

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Levelflex M

32 Endress+Hauser

Ordering information

Levelflex M FMP 40 10 CertificatesA For non-hazardous areasK TIIS EEx ia IIC T4L TIIS EEx d [ia] IIC T5M FM DIP, Class II, Division 1, Group E-G N.I.N CSA General PurposeP CSA DIP, Class II, Division 1, Group G+coal dust, N.I.S FM IS - Class I/II/III, Division 1, Group A-G N.I.T FM XP - Class I/II/III, Division 1, Group A-GU CSA IS - Class I/II/III, Division 1, Group A-D, G+coal dust, N.I.V CSA XP - Class I/II/III, Division 1, Group A-D, G+coal dust, N.I.1 ATEX II 1/2 G EEx ia IIC T62 ATEX II 1/2 D Alu cover, dust Ex3 ATEX II 1/2 G EEx em [ia] IIC T64 ATEX II 1/3 D transp. cover, dust Ex5 ATEX II 1/2 G, II 1/3 D EEx ia IIC T6Y Special version

20 Probe version, materialType / application Material

A 4 mm rope probe, predominantly bulk solids 304B 6 mm rope probe, solids 304K One rod probe 16 mm, predominantly liquids 316LL Coax probe, liquids 316LN Rod probe 6 mm, liquids 316LY Special version

30 Probe lengthRope probes: 1000 mm...35000 mm / 40 in...1378 in

A mm, 4 mm rope, 304B mm, 6 mm rope, 304C in, 1/6" rope, 304D in, 1/4" rope, 304

Rod probes: min. 300 mm...4000 mm / 12 in...157 inK mm, rod 16 mm, 316LL mm, coax probe, 316LM in (0,1 in), rod 16 mm, 316LN in (0,1 in), coax probe, 316LP mm, rod 6 mm, 316L

Rod probes: min. 300 mm...2000 mm / 12 in...80 inP mm, rod 6 mm, 316LR in (0,1 in), rod 6 mm, 316LY Special version

40 Sealing2 Viton O-ring temperature -30° C...+150° C3 EPMD O-ring temperature -40° C...+120° C4 Kalrez O-ring temperature -5° C...+150° C9 Special version

50 Process connection, materialThreaded connection Material

CNJ ¾" NPT 316LCRJ G ¾", ISO 228 316LGNJ 1½" NPT 316LGRJ G 1½", ISO 228 316L

Flange Dia/Pressure Standard MaterialCFJ DN40 PN40 DIN 2526 Form C 316LCGJ DN50 PN40 DIN 2526 Form C 316LCMJ DN80 PN16 DIN 2526 Form C 316LCQJ DN100 PN16 DIN 2526 Form C 316LCTJ DN100 PN40 DIN 2526 Form C 316LCWJ DN150 PN16 DIN 2526 Form C 316LCXJ DN200 PN16 DIN 2526 Form C 316L

FMP 40- Product designation (part 1)

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50 Process connection, materialFlange Dia/Pressure Standard Material

ACJ 1½"/150 lbs ANSI B16.5 316LADJ 1½"/300 lbs ANSI B16.5 316LAEJ 2"/150 lbs ANSI B16.5 316LAFJ 2"/300 lbs ANSI B16.5 316LALJ 3"/150 lbs ANSI B16.5 316LAMJ 3"/300 lbs ANSI B16.5 316LAPH 4"/150 lbs ANSI B16.5 316LAQJ 4"/300 lbs ANSI B16.5 316LAWJ 6"/150 lbs ANSI B16.5 316LA3J 8"/150 lbs ANSI B16.5 316LKDJ 10 K 40A JIS B2210 316LKEJ 10 K 50A JIS B2210 316LKLJ 10 K 80A JIS B2210 316LKPJ 10 K 100A JIS B2210 316LYY9 Special version

60 Electronic insert / CommunicationB 2-wire, 4…20 mA HARTD 2-wire, PROFIBUS-PAF 2-wire, Foundation FieldbusG 4-wire, 90...250 VAC, 4...20 mA HARTH 4-wire, 10,5...32 VDC, 4...20 mA HARTY Special version

70 Display1 without display2 with display VU 331 incl. on-side operation9 Special version

80 Remote electronic1 Standard compact device2 distance sleeve 400 mm for electronic3 remote electronic, 3 m cable9 Special version

90 Housing and cable gland / entryhousing cable gland/-entry

A aluminium F12-housing, coated, IP68

cable gland M20x1,5

B aluminium F12-housing, coated, IP68

cable entry G ½

C aluminium F12-housing, coated, IP68

cable entry ½ NPT

D aluminium F12-housing, coated, IP68

M12 PROFIBUS-PA plug

E aluminium F12-housing, coated, IP68

7/8" FF-plug

G aluminium T12-housing, coated, IP68

cable gland M20x1,5

H aluminium T12-housing, coated, IP68

cable entry G ½

J aluminium T12-housing, coated, IP68

cable entry ½ NPT

K aluminium T12-housing, coated, IP68

M12 PROFIBUS-PA plug

L aluminium T12-housing, coated, IP68

7/8" FF-plug

9 Special version

100 Additional optionsA Additional options not selectedB 3.1.B material, wetted parts SS316Ti,

Inspection Certificate EN 10204, acc. specification 52005759Y Special version

FMP 40- Complete product designation

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Accessories

Protective cover A protective cover made of stainless steel is available for outdoor mounting (order code: 543199-0001). The shipment includes the protective cover and tension clamp.

Adapter flangeFAU 70 E/FAU 70 A

ENDRESS+HAUSER

MICROPILOT II

ENDRESS+HAUSER

MICROPILOT II

IP 65IP 65

Order Code:Ser.-No.:

Order Code:Ser.-No.:

MessbereichMeasuring range

MessbereichMeasuring rangeU 16...36 V DC

4...20 mA

U 16...36 V DC4...20 mA

max. 20 m

max. 20 m

Ma

de

in G

erm

any

Ma

ulb

urg

T>70°C :

A

t >85°C

T>70°C :

A

t >85°C

F12 / T12 housing

Version Version12 DN 50 PN 16 12 ANSI 2“ 150 psi14 DN 80 PN 16 14 ANSI 3“ 150 psi15 DN 100 PN 16 15 ANSI 4“ 150 psi

Thread thread3 G 1½, ISO 228 3 NPT 1½ - 11,5

Material Material2 1.4435 2 1.4435

FAU 70 E - Complete product designation FAU 70 A - Complete product designation

adapter flange

sealing ringEPDM(supplied)

probe nozzle

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Adapter flange FAU 20

Centering disk FAU 30

Insulating sleeve Insulating sleeve for probe fixation. In preparation

In preparation

DN150 (6")DN200 (8")DN250 (10")

H max.

In preparation

DN40 (1½")DN50 (2")DN80 (3")DN100 (4")DN150 (6")DN200 (8")DN250 (10")

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Levelflex M

36 Endress+Hauser

Commubox FXA 191 For intrinsically safe communication with ToF Tool or Commuwin II via the RS 232C-interface.

Service adapter FXA 193 For communication with ToF Tool via the display connector.

Remote displaywith FHX 40 control

Dimensions

Technical data:

Also suitable for use in zone 1, in combination with a Micropilot M with ATEX II 1/2 G EEx ia IIC T6 approval.

Max. cable length: 20 m (65 ft)

Temperature range: -30 °C...+70 °C (-22 °F...158 °F)

Separate housing

Degree of protection: IP65 acc. to EN 60529 (NEMA 4)

Material for housing: Aluminium alloy AL Si 12

Dimensions [mm] / [inch]: 122x150x80 (HxBxT) / 4.8x5.9x3.2

EMC version with conductive sealing

ENDRESS+HAUSER

ENDRESS+HAUSER

IP 65

Order Code:Ser.-No.:

Order Code:Ser.-No.:

MessbereichMeasuring range

MessbereichMeasuring rangeU 16...36 V DC

4...20 mA

U 16...36 V DC4...20 mA

max. 20 m

max. 20 m

Made in

Germ

any

Maulb

urg

Made in

Germ

any

Maulb

urg

T>70°C :

A

t >85°C

T>70°C :

A

t >85°C

H

B

T

Separate housingFHX 40

F12 housing

Cable

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Associated documentation

System Information System Information for Levelflex M, SI 030F/00/en.

Operating Instructions Correlation of operating instructions to the instrument:

Certificates Correlation of safety instructions (XA) and certificates (ZE) to the instrument:

Correlation of Control Drawings and Installation Drawings (ZD) to the instrument:

Instrument Output Communication OperatingInstructions

Description of InstrumentFunctions

Brief Operating Instructions(in the Instrument)

FMP 40 B, G, H HART BA 242F/00/en BA 245F/00/en KA 189F/00/a2

D PROFIBUS-PA BA 243F/00/en BA 245F/00/en KA 189F/00/a2

F Foundation Fieldbus BA 244F/00/en BA 245F/00/en KA 189F/00/a2

Instrument Certificate Explosion protection Output Communication KEMA 02 ATEX XA WHG

FMP 40 A Ex-frei B, G, H HART, 4...20 mA — — —

D PROFIBUS-PA — — —

F Foundation Fieldbus — — —

FMP 40 1 ATEX II 1/2 G EEx ia IIC T6 B HART, 4...20 mA ???? XA 164F-A —

D PROFIBUS-PA ???? XA 165F-A —

F Foundation Fieldbus ???? XA 165F-A —

FMP 40 2 ATEX II 1/2 D B, G, H HART, 4...20 mA ???? XA 168F-A —

FMP 40 3 ATEX II 1/2 G EEx em [ia] IIC T6 B HART, 4...20 mA ???? XA 167F-A —

D PROFIBUS-PA ???? XA 167F-A

F Foundation Fieldbus ???? XA 167F-A

FMP 40 4 ATEX II 1/3 D transp. cover B, G, H HART, 4...20 mA ???? XA 168F-A —

FMP 40 5 ATEX II 1/2 G EEx ia IIC T6ATEX II 1/3 D transp. cover

B HART, 4...20 mA ???? XA 172F-A —

D PROFIBUS-PA ???? XA 172F-A —

F Foundation Fieldbus ???? XA 172F-A —

Instrument Certificate Explosion protection Output Communication ZD

FMP 40 M FM DIP B, G, H HART, 4...20 mA ZD 078F/00

S FM IS B HART, 4...20 mA ZD 075F/00

D PROFIBUS-PA ZD 076F/00

F Foundation Fieldbus ZD 076F/00

T FM XP B, G, H HART ZD 077F/00

FMP 40 P CSA DIP B, G, H HART, 4...20 mA ZD 083F/00

U CSA IS B HART, 4...20 mA ZD 080F/00

D PROFIBUS-PA ZD 081F/00

F Foundation Fieldbus ZD 081F/00

V CSA XP B HART ZD 082F/00

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Levelflex M

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Page 40: Technical Information Guided Level-Radar levelflex M FMP 40 · 2004-09-02 · Guided Level-Radar levelflex M FMP 40 Smart Transmitter for continuous level measurement in liquids and

Endress+Hauser GmbH+Co.Instruments InternationalP.O. Box 2222D-79574 Weil am RheinGermany

Tel. (07621) 975-02Tx 773926Fax (07621) 975 345e-mail: [email protected]

Internet:http://www.endress.com

11.01

TI 358F/00/en/02.02FM+SGML 6.0

Levelflex M

This product may be protected by at least one of the following listed patents.Further patents are pending.

• US 5,345,471 i EP 0 694 235 (under license)• US 5,517,198 (under license)• US 5,661,251 i EP 0 780 664• US 5,827,985 i EP 0 780 664• US 5,884,231 i EP 0 780 665• US 5,973,637 i EP 0 928 974