FloorClad PFC - 11324

Poly Urethane Floor Toppings

TECHNICAL DATA SHEET

FloorClad PFC is a combination of polyol resin, isocynate hardeners filled with specially graded, chemically inert aggregates,

with a high mechanical strength. The cured film is very resilient and able to withstand severe chemical resistance where a

smooth, even and easy to clean surface is required. The product has excellent UV light stable properties with good flexibility

and hardwearing.

PRODUCT APPLICATION

Workshops

Garages

Traffic aisles in factories or

warehouses

Production floors

Processing Areas

Kitchens

Ware Houses

Corridors

Showrooms

Plant rooms

Laboratories

Cafeterias

Battery rooms

Storage & Logistics Areas

Store Rooms

Multi-level car parks

Commercial/Residential Areas

Shopping Malls

Convention Centers

Industrial Wet/Dry Areas

Dairies

Soft Drinks & Bottling Plants

Breweries

Beverages

Chemical Industries

Food processing industries

Electronic, electrical and electroplating

industries

Cold storage facilities

Hospitals

Schools

Colleges

Pharmaceutical plants

Sugar Factories

Steel Plants

Oil Refineries

Packaging industry

Printing Plants

Textile production – bleaching and dying

areas.

Metal Processing and Engineering Plants

Water and Sewage treatment plants

PRODUCT FEATURES

2 Packs, Pre-measured ratio

for ease of on-site mixing and

use

Excellent adhesion to

substrate

Good chemical and

mechanical resistance

Easily laid - Designed for

easy lying to a fair finish

Better Pot life

Economical

Impervious

High Glossy aesthetic finish- brightens up

dull

factories and warehouses

Slip resistant surface possible (broadcast &

textured)

Seamless / Joint free applications -

Eliminates potential sources of failure

Easily cleaned and maintained

Hygienic and does not support growth of

bacteria and fungus

Available in a wide range of colors, to any

standard RAL card, to improve the working

environment

Hard Wearing – durable with low

maintenance costs

Resistance to wide range of chemicals and

liquids

Excellent mold Resistance

De-contaminable - Bacteria able to be

removed

Color Range: Available in different color

combinations as per standard RAL Shade

Card

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Properties Standard Unit Values

Color ~ ~ Custom Color

Appearance ASTM D 1544 ~ Viscous Liquid

Specific Gravity ASTM D 1475-98 ~ 1.42

Mix Ratio by weight Manual ~ 5(R):1(H):3(A)

Mixed Viscosity ASTMD 1200 min 10 mins(R) ;55 secs (H)

pH VALUE ASTM D 1293 ~ 6-8

Pot Life @25 ° C IS 101 min 45

Functional Cure Time ASTM D 1640 Hrs. 24

Cured Shrinkage ASTM D2566 cm/ cm 0.01

Compressive Strength@ 7

days

ASTMD 695 N/mm2 78

Tensile Strength@ 7 days ASTMD 638 N/mm2 11

Flexural Strength @ @28 days ASTMD 790 N/mm2 22

Abrasion Resistance ASTM D1044 mg /No Cycles 1.8

Cured Hardness ASTM D 2240 Shore D 80

Bond Strength ASTM D 4541 N/mm2 1.5 @7 days

Chemical Resistance ASTM 1038 ~ Excellent

Water Absorption ASTM D 570 % 2.5

Coverage ~ Sq.m/Kg 14 Sq.m / 5 kg / 250 mic / coat

APPLICATION PROCEDURE

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Any residual trowel marks may be removed when the screed is dry by rubbing the surface with a carborundum stone

Note: The long term durability of any resin floor system is determined by the adhesive bond achieved between the

flooring material and the substrate. It is most important therefore that substrates are correctly prepared prior to

application. The substrate should have a moisture content of less than 5% and must be at least 3°C above dew point

to reduce the risk of condensation or blooming on the floor finish. The ambient relative humidity should

notexceed95%. The Minimum substrate temperature +15°C.and Maximum substrate temperature +35°C.

The clean, textured surface can be achieved by shot-blasting, Blastrac , scarifying or grit-blasting followed by

vacuum cleaning.

New concrete floors:

These should normally have been placed for at least 28 days Floors should be sound and free from contamination

such as oil and grease, mortar and paint splashes or curing compound residues. Excessive laitance can be removed

by the use of Mechanical methods. Dust and other debris should then be removed by vacuum cleaning.

Old concrete floors

Surfaces should be structurally sound direct tensile strength of more than 1.5MPa via a pull off tester with a load

rate of 100N/s. The clean substrate is essential to achieve maximum adhesion. As for new concrete floors dry removal

of laitance by use of Mechanical methods is preferable. Oil and grease penetration should be removed by the use of

a proprietary chemical degreaser or by hot compressed air treatment. Any damaged areas or surface irregularities

should be repaired using FloorClad PFC, epoxy mortar patching compound.

Mechanical cleaning methods (For example, mechanical scarifying, grit-blasting, and sand-blasting or wire brushing)

are strongly recommended on old concrete floors particularly where heavy contamination by oil and grease have

occurred or existing coatings are present. This may well have been absorbed several mm. into the concrete. To

ensure adhesion, all contamination should be removed.

Steel surfaces

Steel surfaces should be degreased and grit blasted to SA 2 ½ immediately prior to application. The prepared surface

should than be treated with one coat of FloorClad PFC, solvent free epoxy primer

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Priming is not normally required provided the substrate is sound, untreated and good quality nonporous concrete.

If any doubts exist of the quality of the concrete, or if it is porous it should be primed with MonoBond PP, sol vented

epoxy primer. High porosity substrates may be revealed after preparation and will be evident by their rapid suction

and absorption.

MonoBond PP, sol vented epoxy primer should be mixed in the proportions supplied. Add the entire contents of the

hardener can to the resin can. When thoroughly mixed, preferably using a slow speed drill and paddle, the primer

should be applied in a thin continuous film, using rollers or stiff brushes. Work the primer well into the surface of

the concrete taking care to avoid ponding or over application.

The primer should be left to achieve a tack-free condition before applying the top coat. A second coat of primer may

be required if the substrate is excessively porous.

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The resin and hardener components of FloorClad PFC should be thoroughly stirred before the two are mixed

together. The entire contents of the hardener container should be poured into the resin container and the two

materials mixed thoroughly, then add the color pot and mix for at least 3 minutes. The use of a heavy-duty slow

speed, flameproof or air driven drill fitted with a Mixing Paddle is desirable. Mix these components in the quantities

supplied taking care to ensure all containers are scraped clean. Do not add solvent thinners at any time.

Note:

If required transfer the mixed material into the larger mixing vessel and re-mix for 30 seconds. Mixing in this way will

ensure product uniform color consistency. Once mixed, the FloorClad PFC will generate heat and lose working time

if it is left in the mixing container or otherwise kept in bulk. Once the mixed material has exceeded its pot life, the

viscosity and the characteristics of the product will change and any unused product should be discarded at this time.

Do not steam clean or use hot water above 50ºC to wash the surface.

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The first coat of FloorClad PFC should be applied using a good quality medium haired pile roller, suitable for epoxy

application, or squeegee to achieve a continuous coating. Ensure that loose hairs on the roller are removed before

use. A minimum film thickness of 200 microns should be applied. This can be increased where specifications

demand. When the base coat has reached initial cure (12 hours @ 20°C or 5 hours at 35°C). The top coat can be

applied by medium haired roller, at minimum film thickness of 200 microns. Care should be taken to ensure that a

continuous film is achieved.

Coverage and yield:

Coverage of FloorClad PFC is wholly dependent upon surface conditions, site trials are therefore recommended to

ascertain actual usage on uneven substrates. However, as a guideline, we can 14 Sq.m / 5 kg / 250 mic / coat.

Note: Protect walls and columns against resin splashes using masking tape and polythene sheeting.

The consumption of FloorClad PFC depends on the number of coats, surface profile, porosity, loss and wastage.

Expansion Joints

Expansion joints in the existing substrate must be retained and continued through the FloorClad PFC topping.

Slip resistant

A slip resistant texture provides a hard wearing, chemical and abrasion resistant floor finish.

This can be achieved by the use of one of a range of FloorClad PFC, ant slip grains which have been carefully graded

to ensure an even texture.

If a slip resistant texture is required, the base coat shall be applied as per the standard application, but at a minimum

film thickness of 250 microns. The base coat should then be dressed with the chosen FloorClad PFC, ant slip grains.

This should be done as soon as possible after laying. The recommended procedure is to completely blind the base

coat i.e. apply excess dressing aggregate to completely obliterate the base coating. Alternatively, the FloorClad PFC,

ant slip grains can be broadcast in a light random dressing to provide a less dense finish. When the base coat has

reached initial cure (12 hours @ 20°C or 5 hours at 35°C), the excess aggregate should be vacuum cleaned from the

surface. The top coat can now be applied by medium haired roller, at a rate of 3 Sq.mtr/Kg. Care should be taken to

ensure that a continuous film is achieved and the rough surface, caused by the aggregate, is completely sealed. This

top coat must be applied within 36 hours @ 20°C (15 hours @ 35°C) of the application of the first coat.

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Application Tips

Very low or very hot temperatures will make application more difficult and careful consideration should be given to

storage of materials.

High Temperature Workings

It is suggested that, for temperatures above 35°C, the following guidelines are adopted as good working practice:

Store unmixed materials in a cool preferably air-conditioned environment, avoiding exposure to direct

sunlight. Preconditioned materials at 20-25oC will reduce the possibilities of flash setting and other defects.

Keep equipment cool, arranging shade protection if necessary. It is especially important to keep cool those

surfaces of the equipment which will come into direct contact with the material itself.

Try to avoid application during the hottest times of the day. If necessary provide a shade over the area

where application will take place.

Make sufficient material, plant and labor available to ensure that application is a continuous process.

Low Temperature Workings

It is suggested that, for temperatures above 15°C, the following guidelines are adopted as good working practice:

(i) Store unmixed materials in a heated room in hot weather conditions. Preconditioned materials at 20-

25oC will reduce the possibilities of slow setting and other defects.

(ii) Make sufficient material, plant and labor available to ensure that application is a continuous process.

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10°C 20°C 30°C

Light traffic 48 hrs. 16 hrs. 12 hrs. Full traffic 72 hrs. 48 hrs. 40 hrs. Full chemical cure 12 days 7 days 6 days

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The service life of a floor can be considerably extended by good housekeeping practices

Good housekeeping and regular cleaning is essential in order to maintain the performance of FloorClad PFC. It is

particularly important in areas that are subject to regular spillage.

Spillages should not be allowed to dry which results in higher concentrations of the materials, which may lead to

early failure. Regular cleaning of the surface with a rotary scrubbing machine in conjunction with a water miscible

cleaning agent or hot water washing at temperatures up to 50°C is recommended.

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This self-smoothing action is much localized and does not eradicate irregularities of level present in the

original substrate. Thin coatings will reflect the surface texture of the substrate and as such high spots may

lead to premature wear of coating

The products should not be applied on to surfaces known to, or likely to suffer from, rising dampness,

potential osmosis problems or have a relative humidity greater than 75% as measured in Protimeter thermo

hygrometer.

Monarch does not recommend acid etching as a method of floor preparation

In common with all epoxy/polyurethane materials, some slight shade changes may be experienced over the

long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being

detrimental to performance.

Avoid puddles on surface with the primer.

Always ensure adequate fresh air ventilation when using in confined spaces to avoid curing problems

The “gloss” of the finish can vary with temperature and the absorbency of the substrate.

The incorrect assessment and treatment of cracks may lead to a reduced service life and reflective cracking.

Under certain conditions, under floor heating or high ambient temperatures combined with high point

loading, may lead to imprints in the resin.

If heating is required do not use gas, oil, paraffin or other fossil fuel heaters, these produce large quantities

of both CO2 and H2O water vapor, which may adversely affect the finish. For heating use only electric

powered warm air blower systems.

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All products have a shelf life of 12 months if kept in a dry store in the original, unopened packs. In tropical climates

it is essential to store in air-conditioned warehouse.

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unopened packs. If stored at high temperatures the shelf life may be reduced.

Monarch warrants this product to be free from manufacturing defects and to meet the technical properties on the current

Technical Data Sheet, if used as directed within shelf life. Satisfactory results depend not only on quality products but also

upon many factors beyond our control. MONARCH MAKES NO OTHER WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ITS PRODUCTS.

The sole and exclusive remedy of purchaser for any claim concerning this product, including but not limited to, claims alleging

breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price,

at the sole option of Monarch. Any claims concerning this product must be received in writing within one (1) year from the

date of shipment and any claims not presented within that period are waived by Purchaser. MONARCH WILL NOT BE

RESPONSIBLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFITS) OR PUNITIVE DAMAGES OF ANY

KIND. Purchaser must determine the suitability of the products for the intended use and assumes all risks and liabilities in

connection therewith. This information and all further technical advice are based on Monarch's Present knowledge and

experience. However, Monarch assumes no liability for providing such information and advice including the extent to which

such information and advice may relate to existing third party intellectual property rights, especially patent rights, nor shall

any legal relationship be created by or arise from the provision of such information and advice. Monarch reserves the right

to make any changes according to technological progress or further developments. The purchaser of the product(s) must

test the product(s) for suitability for the intended application and purpose before proceeding with a full application of the

product(s). Performance of the product described herein should be verified by testing and carried out by qualified experts.

LIMITATION WARRANTY

Product Name Product Code Pack Size

FloorClad PFC

11324 5 Kg

Monarch Industrial Products (I) Pvt Ltd, No 25 SIDCO Industrial Estate, Theni. Tel : 04546 251020 /250076 /250086

Fax No: 04546 253060 Toll-Free:1800:-425-1070 Website : www.monarchindia.net

PRODUCT OEDER INFORMATION