tech. spec. for flanges and spectacle blinds

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION

IOCL/R/ML/FLANGES/2006 - REV 0

TECHNICAL SPECIFICATION FOR FLANGES & SPECTACLE BLINDS

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IndianOil

TECHNICAL SPECIFICATIONS

FOR

FLANGES

AND

SPECTACLE BLINDS




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Cor

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The

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IndianOil

1. General 1.1 All items, their Dimensions, tolerance, chemical composition, Physical Properties,

Heat Treatment and Testing etc. shall conform to the codes and standards specified in the requisition.

1.2 Test reports shall be supplied for all mandatory tests as per the relevant material specifications. Test reports shall also be furnished for any supplementary tests as specified in the requisition & CL. 1.11, CL 1.12 & CL. 1.14. Material test certificates (Physical property, chemical composition & heat treatment report) shall also be furnished for the flanges supplied.

1.3 Ends of weld neck flanges shall be bevelled to suit the schedule/thickness of

matching pipe, as specified in the requisition. 1.4 Bevel end details for welding neck flanges shall be as per ANSI B16.25. Contour

of bevel end shall be as follows:

Material Wall thickness Weld contour Carbon Steel (Except Low Tem. Carbon Steel)

Upto 22 MM > 22 MM

Figure 2 Type A Figure 3 Type A

Alloy Steel Stainless & Low Temp. Carbon Steel

Upto 10 MM > 10 MM & upto 25 Mm. > 25 mm

Figure 4 Figure 6 Type A Figure 5 Type A

1.5 Bore of socket weld flanges & reducing blind flanges shall suit the outside

diameter and schedule / thickness of matching pipe.

1.6 Bore of slip on flanges shall suit the outside diameter of matching pipe. 1.7 Flange face finish shall be normally specified in the requisition as serrated finish,

125 AARH etc. the interpretation for range of face finish shall be as follows:

Serrated finish : Serrations with 250 to 500 AARH 125 AARH : Serrations with 125 to 200 AARH 63 AARH : 32 to 63 AARH

1.8 Galvanized flanges shall be coated with zinc by hot dip process conforming to IS:

4736/ASTM A 153 or by electro galvanizing.

1.9 Ends of screwed flanges unless otherwise specified shall have taper threads as per ANSI B 2.1 (upto 1:5 in NB) & IS: 554 (For 2 in to 6 in NB).

1.10 For ring joint flanges, blinds and spacers the hardness shall be as follows:




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Oil

Cor

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ited.

The

se a

re m

erel

y lo

aned

on

the

borr

ower

's a

gree

men

t th

at t

hese

will

not

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ed,

copi

ed,

loan

ed,

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bite

d no

r us

ed e

xcep

t in

the

lim

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and

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IndianOil

------------------------------------------------------------------------------------------ Flange Material Min. Hardness of Groove (BHN) ------------------------------------------------------------------------------------------ Carbon Steel 140 1% Cr. To 5% Cr. 150 Type 304, 316, 347 160 Type 304L, 316L 140 ------------------------------------------------------------------------------------------

1.11 For ring joint flanges, blinds and spacers the hardness shall be recorded on the test report.

1.12 Flanges, Blinds, Drip Rings under “NACE” Category shall meet the requirements NACE MR-01-75 (1997).

1.12A : All NACE material shall have carbon equivalent less than 0.4

1.12B : Carbon Equivalent : CE = C+ Mn +Cr+Mo + V + Ni + Cu 6 5 15 1.13 All austenitic stainless steel flanges shall be supplied in solution annealed

condition.

1.13.1 All austenitic stainless steel flanges, blind, drip rings & fig. 8 flanges, Inter Granular Corrosion test shall have to be conducted as per following:

- ASTM A 262 practice B with acceptance criteria of “60 mills/ year (max)”

1.13.2 When specifically asked for in MR for high temp. application of some grade of

austenitic stainless steel (like ss309,310,316,316H etc.) ASTM A262 Practice C with acceptance criteria of “50 mills/year” shall have to be conducted.

1.13.3 For the IGC Test as described in 1.14.1 & 1.14.2 two sets of samples shall be drawn from each solution treatment lot, one set corresponding to highest carbon content and other set corresponding to the highest rating / thickness.

1.13.4 For SS material, where Molybdenum is required, the minimum Molybdenum

percentage shall be 2.3 %. 2. IBR Requirements:

2.1 Flange coming under the purview of IBR (Indian Boiler Regulations) shall be

accompanied with IBR certificate in form IIIC duly approved and countersigned by IBR authority/ local authority empowered by Central Boiler Board of India. (Original Test certificate shall be submitted along with the material).

2.2 For carbon steel flanges described as “IBR”, chemical composition shall conform to the following:




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pora

tion

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ited.

The

se a

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y lo

aned

on

the

borr

ower

's a

gree

men

t th

at t

hese

will

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ed,

copi

ed,

loan

ed,

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bite

d no

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ed e

xcep

t in

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and

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IndianOil

Carbon (Max) : 0.25 % Others (S, P, Mn) : As prescribed in IBR regulation The chemical composition as indicated in this clause is not applicable for flanges other than IBR.

3. Marking and Dispatch:

All items shall be legibly and conspicuously stamped in accordance with the requirements of applicable ANSI, API and MSS Standards. In addition, for special conditions like “IBR”, “CRYO”, “NACE” etc. shall also be stamped. All items coming under the purview of “IBR”, “CRYO” & “NACE” shall be painted in red strips, light purple strips & canary yellow strips (25 mm width) respectively for easy identification.

Paint or Ink for marking shall not contain any harmful metal or metal salts such as zinc, lead or copper which cause corrosive attack on heating.

All items shall be dry, clean and free from moisture, dirt and lose foreign materials of any kind.

All items shall be protected from rust, corrosion and mechanical damage during transportation, shipment and storage.

Rust preventive on machined surface to be welded shall be easily removable with a petroleum solvent, and the same shall not be harmful to welding. Each end of flange shall be protected with the following materials: Flange face : Wood, Metal or Plastic cover Beveled end : Wood, Metal or Plastic cover Threaded end : Plastic plug Socket welding end : Plastic cover or plug Each size of flanges, blinds etc shall be supplied in separate packaging marked with the purchase order no., item code no., material specification, size and rating.

4. Test and Inspection requirement for flanges 4.1 All raw materials shall be verified with certificate for chemical and physical

properties issued by the manufacturer’s quality control section and will be endorsed by Owner’s Representative/ Third Party Inspection (TPI) agency as identification of material.

4.2 All fittings shall be supplied in heat-treated condition as per ASTM standard

mentioned in technical specifications for flanges, which shall be the part of Purchase Order.




of 6

§ T

his

docu

men

t is

pro

pert

y of

Ind

ian

Oil

Cor

pora

tion

Lim

ited.

The

se a

re m

erel

y lo

aned

on

the

borr

ower

's a

gree

men

t th

at t

hese

will

not

be

repr

oduc

ed,

copi

ed,

loan

ed,

exhi

bite

d no

r us

ed e

xcep

t in

the

lim

ited

way

and

priv

ate

use

perm

itted

by

any

writ

ten

cons

ent

give

n by

the

lend

er t

o th

e bo

rrow

er.

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IndianOil

4.3 Visual inspection and dimensional checking of 100% flanges as per relevant ANSI, ASTM standards shall be carried out by Owner’s Representative/ Third Party Inspection (TPI) agency.

4.4 The manufacturer shall provide the following reports as per ASTM specification

mentioned in Enquiry/Purchase Order. All reports to be endorsed by Owner’s Representative/ Third Party Inspection (TPI) agency.

a) Chemical analysis reports.

b) Tensile test results. c) Heat treatment. d) Hardness test results.

c) Impact Test reports, IGC Test report (if required as per purchase spec)

4.5 All flanges shall be stamped as per relevant ASTM/ANSI/API Standards.

4.6 Owner’s Representative/ Third Party Inspection (TPI) agency shall issue a release note on their letterhead giving co-relation marking details. The original certificate shall be furnished with supplies.

4.7 In case flanges coming under IBR, the following shall be applicable:

a) Flanges shall be certified in Form III-C by IBR Authority/IBR Approved Authority (NO OTHER THIRD PARTY INSPECTOR)

b) Flanges shall be painted red.

4.8 Marking other than IBR shall be as per technical specifications of flanges which Shall be the part of PO.

5. Scope of Inspection by Owner’s Representative/ Third Party Inspection (TPI) agency.

5.1 The scope of inspection shall be read with purchase requisition, technical

specification and test and inspection requirement for flanges.

5.2 Witness of:

i) Tests for physical properties of materials ii) Visual inspection: 100% iii) Dimensional check: 100% iv) In case of AS/ SS flanges 100% PMI shall be carried out and witnessed.

5.3 Review of:

i) Mill certificates for identification of raw materials ii) Heat Treatment Charts iii) Manufacturers Test Certificates (to be endorsed)




of 6

§ T

his

docu

men

t is

pro

pert

y of

Ind

ian

Oil

Cor

pora

tion

Lim

ited.

The

se a

re m

erel

y lo

aned

on

the

borr

ower

's a

gree

men

t th

at t

hese

will

not

be

repr

oduc

ed,

copi

ed,

loan

ed,

exhi

bite

d no

r us

ed e

xcep

t in

the

lim

ited

way

and

priv

ate

use

perm

itted

by

any

writ

ten

cons

ent

give

n by

the

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IndianOil

5.4 Inspection Release Note shall contain the information on all the tests witnessed, review of certificates, identification of materials, order status, observation/ remarks and date(s) of inspection.

tech. spec. for flanges and spectacle blinds

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