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KEMET Confidential TPM – Ta Technical Product Marketing TBG Military Campaign Kemet Propriety & Confidential Information Content not to be shared with 3 rd part without express written consent of KEMET Electronics Corporation.

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Page 1: TBG Military Campaign - REOTEC€¦ · TPM – Ta Technical Product Marketing KEMET Confidential TBG Military Campaign Kemet Propriety & ConfidentialInformation Content not to be

KEMET ConfidentialTPM – TaTechnical Product Marketing

TBG Military Campaign

Kemet Propriety & Confidential InformationContent not to be shared with 3rd part without expresswritten consent of KEMET Electronics Corporation.

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military& AerospaceTa Product Landscape

T491 T495

Polymer SMD COTS

T540/T541

New offerings Existing OfferingsSpace Grade MnO2

Series

Mil-PRF Series

MnO2 COTS

Legacy Series

T510

T591

T598

Polymer Hermetic Seal

T543

ESA Space Grade

PolymerT581 (EPPL)

MODULAR SOLUTIONS

Polymer COTS with 85ºC/85%HR Capability

PHS New Case Size (T1)

PHS SMD

NEW

NEW

NEW

NEW

NEW

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KEMET ConfidentialTPM – TaTechnical Product Marketing

MnO2 SMD Innovative KO (Polymer) SMD

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & AerospacePortfolio Recommended

T493T497

T513

T496

T540T541

T543

CWR09T409

CWR19T419

CWR29T429

CWR11T492

T493

T496

T497

T510

Weibull(0.01%/1,000 hours)

A = Option AB = Option BC = Option C

WeibullA = non-ERB = (0.1%/1,000 hours)C = (0.01%/1,000 hours)D = (0.001%/1,000 hours)T = (0.01%/1,000 hours)

ExponentialM = (1.0%/1,000 hours)P = (0.1%/1,000 hours)R = (0.01%/1,000 hours)S =(0.001%/1,000 hours)

Weibull

B = 0.1%/1,000 hours

C = 0.01%/1,000 hours

DSCC

Dra

win

gs A

vaila

ble

DSCC Drawings• T493 - DSCC 07016

• T495 - DLA 95158• T496 - DSCC 04053• T540 - DSCC 04051• T541 - DSCC 04052• T550 – DLA 13030

(*)

(*)(*)

(*)

(*)

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KEMET ConfidentialTPM – TaTechnical Product Marketing

KEMET TantalumProduct Landscape

Existing Offerings

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & AerospaceMilitary and Avionics Imaging

Warfighters and missions increasingly rely on a robust, reliable, and secure image and video intelligence infrastructure on the digital battlefield. Myriad sensors pervade today’s digital battlefield—on land, air, and sea, gathering visual intelligence that could prove critical to soldier safety or mission success. Military decision-makers, warfighters, and missions increasingly rely on videos and imagery, as well as the electronics infrastructure responsible for acquiring, processing, storing, securing, and transmitting data in the field.

Inverting Regulator: • Cap Minimum: 12uF

• ESR Range: 10 mOhms

Low-Dropout Linear Regulator

• Cap recommend: 10uF

• ESR Range: 200 mOhms

STEP-DOWN (BUCK) CONVERTER

• Cap recommend: 22uF

• ESR

• Ultra Low - X7R Ceramic

• Low – Polymer Ta

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KEMET ConfidentialTPM – TaTechnical Product Marketing

KEMET SeriesApproved to MIL–PRF 55365

CWR09 Style(MIL-PRF-55365/04)

CWR11 Style(MIL-PRF-55365/08)

CWR19 Style(MIL-PRF-55365/11)

CWR29 Style(MIL-PRF-55365/11)

T409

T492

T419

T429

KEMET Designation

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KEMET ConfidentialTPM – TaTechnical Product Marketing

KEMET SeriesCommercial Off-The-Shelf (COTS)

T493 (CWR11 Style)(Meet requirements of MIL-PRF-55365)

T493 (CWR11 Style)(Meet requirements of MIL-PRF-55365)

T513 Multiple Anode Low ESR

T496Series Fused MnO2

High Reliability

(DLA07016)

Space Grade(Test Methods A, B, C)

Offers various options including Weibull Grading

Built-in fuse protects against short circuit mode

KEMET Designation

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & AerospacePortfolio Recommended

T493T497

T513

T496

T540T541

T543

CWR09T409

CWR19T419

CWR29T429

CWR11T492

T493

T496

T497

T510

Weibull(0.01%/1,000 hours)

A = Option AB = Option BC = Option C

WeibullA = non-ERB = (0.1%/1,000 hours)C = (0.01%/1,000 hours)D = (0.001%/1,000 hours)T = (0.01%/1,000 hours)

ExponentialM = (1.0%/1,000 hours)P = (0.1%/1,000 hours)R = (0.01%/1,000 hours)S =(0.001%/1,000 hours)

Weibull

B = 0.1%/1,000 hours

C = 0.01%/1,000 hours

DSCC

Dra

win

gs A

vaila

ble

DSCC/DLA Drawings• T493 - DSCC 07016• T495 - DLA 95158• T496 - DSCC 04053• T540 - DSCC 04051• T541 - DSCC 04052• T550 – DLA 13030

(*)

(*)(*)

(*)

(*)

(**)

KO Reliability Assessment Method (**)B,CandDLevelavailableupto16V

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KEMET ConfidentialTPM – TaTechnical Product Marketing

MnO2 Vs PolymerTechnology advantages

Cap. DCL ESR Derating I Ripple Failure mode

Cap. Stability

MnO2Excellent

Volumentric efficiency

Low and stable DCL

Medium/High

(0.1 up to Ohms level)

*50%

* FTECH/SBDS- -

Over temperature

and frequency

PolymerExcellent

Volumentric efficiency

Stable DCL (higher than

MnO2)

Ultra Low (Down to

single digit)

10% up to 10V20% higher

than 10V Good

capabilityBenigne Failure mode

Over temperature

and frequency

MnO2 Polymer

Successful where:• Consumer• Cloud infrastructure• Screens that Connect• Transportation• Military & Aerospace

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

• Approved for DLA Drawing 04051• B, C and D failure rates available• High frequency capacitance retention• Surge current testing options• Volumetrically efficient• Low ESR• EIA standard case sizes• 100% accelerated steady state aging• KEMET's KO-CAP Reliability Assessment

method

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KEMET ConfidentialTPM – TaTechnical Product Marketing

• Approved for DLA Drawing 04051• B, C and D failure rates available• High frequency capacitance retention• Surge current testing options• Volumetrically efficient• Low ESR• EIA standard case sizes• 100% accelerated steady state aging• KEMET's KO-CAP Reliability Assessment method

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KEMET ConfidentialTPM – TaTechnical Product Marketing

T540

http://www.kemet.com/KO-CAP

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KEMET ConfidentialTPM – TaTechnical Product Marketing

DLA: Defense Logistics Agencyhttp://www.dla.mil/LandandMaritime.aspx

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KEMET ConfidentialTPM – TaTechnical Product Marketing

http://www.landandmaritime.dla.mil/Downloads/MilSpec/DsccDwg/04051.pdf

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

VBAT

ICPowerManagement

POL – Point-of-Load

DSP’s, FPGA’s

RF Components ex: (VCO’s, etc)

Solid-State Disk Drives, etc

ASICS

……..

Application requirements

Power rail up to 48V

Polymer SMD COTS -T540/T541• Operating Temperature: -55º C to +125ºC• Voltage Range: 4V to 63V• Capacitance Range: 47 µF to 470µF• DSCC 04051 & 04052

Recommendation (Input / Output)

ESR: 5 mΩ to 150 mΩ

• T541X226M050AH ESR 75 mΩ

• T541X336M050AH ESR 75 mΩ

• T541X106M063AH ESR 75 mΩ

• T541X156M063AH ESR 50 mΩ

Higher Voltage availability

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Polymer SMD COTS -T540/T541AESA - Active Electronically Scanned Array

Use ScenarioUtilizing a 330uF/25 Volt MnO2 Conformal Coat Tantalum

Capacitor Component failures resulted in flash/smoke.

• Reduced Performance

• Hazard Warning to pilot (smoke)

KEMET Solution:

Hi-Rel KO COTS - T541X337M016AH

Results• Reduced Failure Rate

• Benign Failure Mode (No flash/smoke)

• Enhanced Performance

• Reduced pick place drops

• Customer Presented Paper at CARTS on success.

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KEMET ConfidentialTPM – TaTechnical Product Marketing

KEMET recommendationPoint-of-Load

28V BUS

COREFPGA

I/OFPGA

DC/DC2.5V/5A

I/ODSP

DC/DC3.3V/1A

COREDSP

DC/DC1.9V/5A

1

Requirements High RippleHigh Voltage Ultra Low ESR / High Capacitance / High Ripple

RecommendedCapacitor Solutions

T541 (DLA04052)

T541 (DLA04052)

1 2 3 4

2

3

4

• DESIGNED FOR HIGH RELIABILITY APPLICATIONS (Military, Space and Aerospace)

• ULTRA LOW ESR (3 to 10 times lower than an

equivalent MnO2)

• HIGH CAPACITANCE (Up to 3X more capacitance than equivalent MnO2 at operating conditions)

• BETTER FREQUENCY STABILITY THAN an equivalent MnO2 HIGHER APPLICATION

• VOLTAGE (UP TO 48V) versus equivalent MnO2

• HIGHER RIPPLE CURRENT CAPABILITY versus equivalent MnO2

• DEFENSE LOGISTICS AGENCY APPROVED (Nº 04052 )

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KEMET ConfidentialTPM – TaTechnical Product Marketing

High-Rel ApplicationsRecommended Capacitors

1Vupto3.3VOutput

28V/Higher

Series Part Number DLA Cap(uF)

Voltage(V)

ESR(mΩ)

Ripple(A) Size

T541 T541D157M010AH 04052-035 150 10 6 6.5 7343-31

T541 T541D227M010AH 04052-036 220 10 6 6,5 7343-31

T541 T541X337M010AH 04052-040 330 10 6 6,7 7343-43

T541 T541X157M016AH 04052-052 150 16 25 3,3 7343-43

T541 T541X227M016AH 04052-054 220 16 25 3,3 7343-43

T541 T541X337M016AH 04052-056 220 16 25 3,3 7343-43

Series Part Number DLA Cap(uF)

Voltage(V)

ESR(mΩ)

Ripple(A) Size

T541 T541X226M050AH 04052-063 22 50 75 1.9 7343-43

T541 T541X336M050AH 04052-064 33 50 75 1.9 7343-43

T541 T541X106M063AH 04052-065 10 63 75 1.9 7343-43

T541 T541X156M063AH 04052-068 15 63 50 2.3 7343-43

1

2

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

VBAT

ICPowerManagement

POL – Point-of-Load

DSP’s, FPGA’s

RF Components ex: (VCO’s, etc)

Solid-State Disk Drives, etc

ASICS

……..

Application Requirements• Very low ESR• Benign failure mode (Eliminates the case

breach that can occur in wet tantalum)• Weight concerns• Shock and Vibration Robust

Polymer Herm Seal – T550• Qualification for 125ºC (DONE)• Operating Temperature: -55ºC to +105ºC• 6V to 75V• DCL current: 0.0075CV (µA)• B case available• Lower overall weight of device by 25%

Recommendation

Wet Alternative

DLA Drawing Nº 13030 Released!!!

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KEMET ConfidentialTPM – TaTechnical Product Marketing

High Reliability Design Details

F-Tech Anode • Chemically pure and mechanically robust anode

Nine (9) patents and applications • Low ESR• Low and Stable DCL• High Reliability

Simulated Breakdown Screening (SBDS)

• To detect hidden defects in the dielectric.

Internal Environment Control • To insure consistent performance over time.

Testing Protocol Details

In line testing protocols • Life Test (Steady State Aging)• Surge Current• SBDS• X Ray• Acceptance Quality Limit (AQL)

Benefits & FeaturesAdvantage of the PHS Solution vs Wet Tantalum

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

Improved capacitance retention at high frequency and low temperature• Wet 82 µF -75 V

Poly 82 µF -75 V

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

10kHz25ºC->85uF125ºC->100uF-55ºC->75uF

100kHz25ºC->30uF125ºC->36uF-55ºC->26uF

230kHz25ºC->27uF125ºC->33uF-55ºC->23uF

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Military & Aerospace

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KEMET ConfidentialTPM – TaTechnical Product Marketing

DLA Drawing Nº 13030

To be eligible for listing as an approved source of supply, a manufacturer shall:

b. Demonstrate the capability to meet at least the M failure rate level as specified in

MIL-PRF-39006

c. Demonstrate the capability to successfully pass the 10,000 hours life test as

specified in MIL-PRF-39006 via test data.

Highlights• Constant voltage conditioning (in accordance with MIL-PRF-39006) for a period of 240

hours (minimum) with no series resistance.

• Surge Current (when specified) in accordance with MIL-PRF-39003 on a 100 percent basis after constant voltage conditioning, 10 cycles +25°C ±5°C.

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KEMET ConfidentialTPM – TaTechnical Product Marketing

DLA Drawing Nº 13030

To be eligible for listing as an approved source of supply, a manufacturer shall: a. Successfully complete the tests specified in table herein:

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KEMET ConfidentialTPM – TaTechnical Product Marketing

DLA Drawing Nº 13030Approval inspection of product for delivery

Inspection of product for delivery shall consist of:

• B level: Group A inspection specified herein:

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KEMET ConfidentialTPM – TaTechnical Product Marketing

Product OfferingExisting & Short Term Roadmap: T550/T551 Series (DLA Drawing)

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KEMET ConfidentialTPM – TaTechnical Product Marketing

ReleasedT551 Series rated @ +125ºC