tbea shandong cable
TRANSCRIPT
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TBEA SHANDONG LUNENG TAISHAN
CABLE CO., LTD
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1 Company Profile
2 Equipments & Facilities
3
4
5
Products and Performance
Turnkey Project Contractor
Quality Management System
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1 Company Profile
2 Equipments & Facilities
3
4
5
Products and Performance
Turnkey Project Contractor
Quality Management System
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TBEA Shandong Luneng Taishan Cable Co., Ltd has a long history for cable manufacturing which
started from 1950.
The first 110kV, 220kV, 500kV XLPE cable in China are all produced by TBEA.
TBEA has the ability to produce 750kV and below HV XLPE cable, as well as 66-500kV cable Accessory.
TBEA can provide complete solution for HV cable line on EPC basis.
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ISO CERTIFICATES
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220kV 1 1600mm2 XLPE Power
Cable System
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500kV 1 1000mm2 XLPE Power
Cable System
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1 Company Profile
2 Equipments & Facili ties
3 High-tech application
4
5
Products and Performance
Turnkey Project Contractor
3 High-tech application3 High-tech application
2
3 Advanced Technology Applicat ion
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Advanced manufacturing equipment
• 180 meters VCV tower
• 6 nos. VCV lines in one
tower.
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150,000 m2 production workshop
Advanced manufacturing equipment
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Argon-arc welding of aluminum
sheath production line Aluminum extruder for seamless AL sheath
Lead sheath production line VCV production line, six lines in one tower
Advanced cable manufacturing equipments
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91B Frame st rander Φ150 Double sheath extruder
4000 Reel strander Class 1000 purifying chamber
Advanced cable manufacturing equipment
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CSS Micro porous impurities online detector
Torque rheometer (Germany) HV Schering capacitance bridge
Spectrum analyzer (America) CSS Micro porous impurit ies online detector
Advanced testing equipment
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First 750kV testing hall in China, world advanced level.
Six nos of testing halls with rntire shield, we can accomplish partial discharge, impulse, lightning surge, operation
shock wave, thermal cycle test and so on.The routine, sample, type and PQ test of UHV cable and accessory can be conducted in the lab.
Advanced testing equipment
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CSS Micro porous impurities online detector
Automat ic vacuum moulding machine Sil icon rubber inject ion moulding machine
Insulation extrusion line Semi-conductive extrusion line
Advanced accessory manufacturing equipment
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Advanced accessory testing equipment
500kV testing hall for HV cable accessory
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1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5
Products and Performance
Turnkey Project Contractor
3 High-tech application3 High-tech application
2
3
Equipments & Facilities
Quality Management System
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• Quality Management Department : 58 employees
3 with Master degree
40 with Diploma
15 with professional title above middle-rank
• Competence
Get the operator ’s certificate by the Professional Skill Identification Center of
province rank or above.
• Training
Attend training related to quality management, quality inspection and operationskills, etc. every year.
Quality Management System
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Quality Management System
Raw
Material
Inspection
Process
Inspection
Routine
Inspection
Come-in control
Process quality
control
Finished products
control
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Quality Management System
Raw Material ManagementRaw
Material
Sampling
Inspection
Test report Purchase Department
to replace or change
Qualified Unqualified
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Raw material management
All the rubber silicone and Epoxy resin are imported. To make sure the high performance of the raw
material, they are stored temperature. and we make confirmation and records of the storage
temperature every day.
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Trip-extrusion forming operation are
finished in thousand grade clean room.
And through the dust particle counter
real-time monitoring to ensure the clean
indoor cleanliness and the quality of theproducts.
the dust particle
counter real-time
monitoring
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Self-inspection
When the shift or product
changes are changed, the
operator should have aninspection by himself. If the
test result is in conformity
with the workmanship and
technical requirements, the
production could begin.
Special Inspection (Medium
Control)The medium controller shouldinspect and supervise the self-
inspection and mutual inspectionand should give timely feedback forthe unqualified products duringproduction. At the same time, themedium controller should also havea itinerate inspection and get asample from the semi-finishedproducts.
Issurance of Qualif ied Certificate
audit and check again before issurance
Quality Management System
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Management of Record and File
• Given a number by the Enterprise Management Department.
• Write with pen, ball pen or sign pen not pencil
• Filled completely, really, reliably and can not be altered freely.
• All the records and files will be collected, sorted out, bound up andclassified and kept carefully in special cabinet to prevent its damage orlosing.
• The due records should be sorted out and some documents should bedestroyed according to the storage life under the approval of the directorof the department.
Quality Management System
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We make records of
each engineering
operation, to ensure
that the workers may
operation in
accordance with the
operation standard for
every step.
Make sure of product's production
Numbers, Record the using
material
batch number and half conductive
production Numbers And the
production situation.
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One Card System
• From purchasing of raw material to the inspection of the finished products,
any production process and quality inspection of the products to be
recorded in one card and with one number.
• During production, self-inspection, mutual inspection and special inspection
system to be carried out to ensure the product quality could be traceable.
Quality Management System
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• Purification control: raw material control, manufacturing
process control
• Appearance smooth
• Stress relaxation
• Roundness, diameter stability,
eccentricity
Quality Management System: cable advantage
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• Conductor manufacturing control
• Revolve brush
• Air pressure blowing
• Wrapping dustproof tape
• The drum with conductor enter into laying off area through air shower
Quality Management System: cable advantage
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Insulation core
• Thousand grade purification insulation
material room, hundred grade
purification dropping entrance.
• Thousand grade purification mainframe
room.
• Head machine roon and mainframe
room differed by floor with thousands
grade purification.
• Clean room equipped with dust
detector, to ensure clean effenciency.
• Insulation material scan test system is
equipped.
Quality Management System: cable advantage
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Quality Management System: cable advantage
To guarantee the appearance smooth, fol lwing control methods
are adopted:
• Careful construction design
• Specific material matching• Roundness of conductor
• Mould design
• Strict operation procedure
• High-quality operator team(Operation, training experience more than 10
years, appraised regularly, equipped with senior technician qualification.
• Silicone oil detection
• Advanced electron microscope
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Quality Management System: cable accessary advantage
•Before ex-work, expanding the products in clean room which enhance the clean
degree of silicone rubber body——Spiral expanding tube is the patent technology.
• Dispense with special tools at the construction site, it can be installed only by
pulling the spiral core.
• Simply installation to assure the high reliability.
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1 10 100 1000 10000 100000Time (days)
I n t e r f a c i a l p r e s s u r e ( M P a ) Storage time (Three years) Under operation(30 years)
3 years30 years
最低面压保证值
•Three years expanding custody
•After Thirty years installation
In the above conditions,makehigh temperature aging
accelerated test. It shows that thesilicone rubber material has long-
term reliability, even in 30 years
after use can also ensure minimum
surface pressure, to ensure the
products quality and reliable
operation.
Quality Management System: cable accessary advantage
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1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5 Turnkey Project Contractor
3 High-tech application3 High-tech application
Products and Performance
2
3
Equipments & Facilities
Quality Management System
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CABLES
66kV to 500kV EHV XLPE Power Cable
1kV to 35kV MV and LV Power Cable
Special cable: nuclear,shiping,railway,chemical etc.
CONDUCTORES
AAAC & ACSR
ACCC
Dia. extension bus bar and conductor
CABLE ACCESSORIES
Joint 66-500kV
GIS & Outdoor Termination 66-500kV
Y-Branch Joint 66-132kV
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Welded/extruded Al Sheath Cable
- Light Weight
- High Capacity for Short Current
- Bigger Outer Dia.(12-16%
Extruded Lead Sheath Cable Copper Wire Shield Cable
- Light Weight
- High Capacity for Short Current
- Smaller Out Dia.
Key HV cables (66-500kV)
- Anti-corrosion
- Heavy Weight
- Venomous Metal
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500kV 1×1600mm2Cu/XLPE/CAS/PE-CAS/PE
220kV 1×2500mm2Cu/XLPE/AL/PE
Role:
1. To monitor cable's operation temperature, and assure the line's safe operation;
2. To improve cable's capacity of workload utilization;
3. Fire line detection.
Intelligent HV cable
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PorcelainType
PolymerType
Direct
MoldingType
Pre-moulded Joint
Pre-fabricated Joint
Joint 66-500kV
Outdoor Termination 66-500kV
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Y-Branch Joint 66-132kVGIS/ Transformer
Oil Termination 66-500kV
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Olympic venues
West-east power
transmissionShenzhou V Beijing subway
West-East natural gas
transmission
Beijing-Shanghai
express railwayThree Gorges projectQinghai-Tibet railwayShanghai World Expo
Domestic
supply recordsBeijing Olympic
Shenzhen universiade
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Part of domestic supply records
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Singapore
Japan
Africa
India
United State
Russia
Middle east
Austral ia
Overseas
Supply records
http://baike.baidu.com/image/b110e61935dd7269dbb4bd7e
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1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5
3 High-tech application3 High-tech application
Products and Performance
Turnkey Project Contractor
2
3
Equipments & Facilities
Advanced Technology Applicat ion
1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5
3 High-tech application3 High-tech application
Products and Performance
Turnkey Project Contractor
2
3
Equipments & Facilities
Advanced Technology Applicat ion
1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5
3 High-tech application3 High-tech application
Products and Performance
Turnkey Project Contractor
2
3
Equipments & Facilities
Advanced Technology Applicat ion
1 Company Profile
2 Equipments & Facilities
3 High-tech application
4
5
3 High-tech application3 High-tech application
Products and Performance
Turnkey Project Contractor
2
3
Equipments & Facilities
Quality Management System
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Survey Design
Supply
Construction Commission
Own designing
company;
HV cable & accessory
research and
production ability;
Own cable laying
team;
Own jointing team;
AC testing system
and experts;
Online PD testing;Cable fault
locating
technology.Underground wave
scanner;
GPS positioning system;
Electronic total station.
Complete solution for HV cable line
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220kV-1*1200 project in Hyderabad of India in 2008
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220kV Narina-Vasj Project in 2009, New Delhi
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DTL 220kV Sharlima Project Openning Ceremony in 2010
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DTL Mundka Project Openning ceremony in 2011
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DTL projects s ite
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138kV-1*2000 project in Argentina, 2007
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132kV-1*800 Bangladesh Parliament project in 2008
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Shanghai World Expo project in 2010, 220kV 2500sqmm Intelligent cable
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