©task force tips, inc 2004 task force tips handline upgrade program upgrade brings any old style...

©Task Force Tips, Inc 2004

Task Force Tips Handline Upgrade Program

•Upgrade Brings Any Old Style Nozzle Up to Current NFPA Compliance

•Upgrade Adds a New Five YearWarranty to the Nozzle

•Upgrade Provides New Color CodedNylon Shut-Off handle


Handline Upgrade Package

Handline Upgrade Package ReplacesOld StyleHandlew/New Style

Handline Upgrade Package ReplacesOld Style

Front Endw/New

Style

Manufactured1987

•NFPA #1964 2003 ed.

Flow Compliant•Extended Warranty

• Color Coded Shut-off Handle• Engineered Polymer Components

Updated


What Can’t Be Upgraded?

20-Year Old Nozzle Upgrades No Longer Available or Economically Feasible

Run Code Nozzle Produced In 198319841985

TFTH - 0 9 8 4 0 5


Handline Upgrade Choices

HX-100-KITHandline100 psi7 bar

HX-75-KITHandline

75 psi5 bar

HXD-100-KITDual-Pressure

100/55 psi7/4 bar

HXD-75-KITDual-Pressure

75/45 psi5/3 bar


NFPA #1964 2003 ed.Flow Compliance

HX-75-KIT

HX-100-KIT HXD-100-KIT

HXD-75-KIT

0

20

40

60

80

100

120

0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320

200 400 600 800 1000 1200

FLOW (GPM)

FLOW (LPM)

2

4

6

8

NOZZ

LE P

RES

SURE

(BAR

)

0

20

40

60

80

100

120

0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320

200 400 600 800 1000 1200

FLOW (GPM)

FLOW (LPM)

2

4

6

8NOZZ

LE P

RES

SURE

(BAR

)

0

20

40

60

80

100

120

0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320

200 400 600 800 1000 1200

FLOW (GPM)

FLOW (LPM)

2

4

6

8

NOZZ

LE P

RES

SURE

(BAR

)

0

20

40

60

80

100

120

0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320

200 400 600 800 1000 1200

FLOW (GPM)

FLOW (LPM)

2

4

6

8

NOZZ

LE P

RES

SURE

(BAR

)


Items Included In The Kit

1-Complete Front End1-HX620, Bail Handle. 4-VB243TO Torlon Balls 4-HM770 Springs.2-VT10Y32SS250 Set Screw1-H750 Valve Label1-H630 Cam Screw1-H635 Safety Screw

Colored bailhandle coversare available.

This parts setdoes include ALL Hardware


Tools Required

Dow #112 lubricantOxyacetylene torch3/32 Allen Wrench7/32 Allen Wrench


Valve Handle Disassembly Sequence

Heat and remove all screws on the handle assembly using 7/32Allen wrench. The handle can now be removed.

Remove HandleButton Head Screw Cam Screw


Handle Installation

Insert detent springs and detent balls into the handle lugs. While holding the balls in place, snap the handle into place with the offset holes forward.

Spring

Detent Ball


Carefully align the groove on the slider with the offset hole in the valve disc and with the offset hole in the valve handle. Install safety or cam screw into offset hole using Loc-tite® on screw threads. Install safety and cam screws untill they touch the bottom of groove in slider, then back out ¾ of a turn. Install button head screw into center hole, using Loc-tite® on screw threads.

Handle Installation

Repeat this process on opposite side of valve. Cycle handle to ensure correct operation.


Colored Shut Off Handle Cover Kits

•Black (BLK)•Red (RED)

•Orange (ORG)•Yellow (YEL)

•Blue (BLU)•White (WHT)•Green (GRN)

HM625 _ _ _ -Kit

Laser Engraving Available at Additional Cost


Front End RemovalHeat and remove the set screw found in the middle knurled ring forward of the bail handle using a 3/32 Allen wrench. Un-thread the front end till it separates from the valve.


Note: Move bail handle to the shut off position. This will expose the front section of the slider. Apply a small amount of grease to the outside of the slider. This will aid in lubricating the slide valve.

Fill Out and Return Enclosed Upgrade Kit Information Card

Record OLD and NEW serial numbers, Contact Information, and Return Card to TFT


Replacement Front End Installation

Shut off is adjusted by the threads between the valve and the front end of the nozzle.

Apply a small amount of grease to the area behind the threads on the barrel.



While holding the Valve Handle against the stops in the off position, screw the front end into the valve body until contact is made with the valve plug.

Valve Handle Closed



Open handle to on position, screw the front end 1/12 of a turn further to give the valve shut off compression.

Place a small mark on the body of the nozzle

The width of one stripe is 1/12 of a turn.


Install set screws included in kit. Thread in both set screws until, they bottom out, without applying pressure. In an alternating fashion continue turning in set screws until tight.

Install Set Screws


Wet Test Procedure

Place valve handle in shut off position. Pour one cup of water in through the coupling. If water drips out of the front of the nozzle, an adjustment needs to be made to the thread connection of the front end and valve.


Considering New Color Coded Pistol Grips?

TFT’s Color Coded Pistol Grips

Will NOT Fit These Older Version Handline Bodies.


Colored Pistol Grip Kits

•Black (BLK)•Red (RED)

•Orange (ORG)Yellow (YEL)

•White (WHT)•Blue (BLU)

•Green (GRN)

HM692 _ _ _ -Kit


For Additional Information

Contact Task Force Tips Customer Service at

1-800-348-2686

or visit

www.tft.com

©task force tips, inc 2004 task force tips handline upgrade program upgrade brings any old style...

Documents

bail handle

valve handle closedreplacement

handle assembly

handle installationrepeat

cycle handle

handle lugs

valve disc

valve body