taperless one-step core pins (no draft angle core pins) › pdf › mold › 15e_mo0497.pdf · 497...

1
497 498 Taperless Core Pins Standard TAPERLESS ONE-STEP CORE PINS (NO DRAFT ANGLE CORE PINS) SHAFT DIAMETER(D)SELECTION TYPEPart Number L F A CR Tip size (KSGQ) CPPSBS4 45.55 F40.00 A3.50 CPHSCC6 52.30 F42.50 A4.60 G1.0 CPWSDG5 48.62 F37.55 A4.00 C0.2 K30 CPKSER6.5 55.65 F42.35 A4.50 R0.5 Q0.5 R Q Part Number Type Step Shape SKD61 equivalent 4852HRC CPPSB C D E S C G T R B SKH51 equivalent 5860HRC CPHSNAK80 3743HRC CPKSSUS440C 5660HRC CPWSH Part Number 0.01mm increments 0.1mm increments max. L F A C R Type Step Shape D min. max. min. max. min. max. 3 CPPSCPHSCPKS(D16) CPWS(D16) B C D E S C G T R B 1 12.00 100.00 10.00 Lmin. V ℓ min. Refer to Step drawing 0.50 DA Only Step D is designated. CDA 2 and 0.1C4.0 Only Step E is designated. RDA 2 and R0.2 10×A and 35 1.5 4 2 5 2.5 6 3 0.70 7 3.5 120.00 1.00 4 8 4.5 5 120.00 CPHS only 150.00 9 5.5 1.50 6 2.00 10 6.5 7 11 8 15 10 18 13 21 16 25 20 30.00 28.00 5.00 D 0 0.005 Standard Part Number L F A(AAC) C(CVC)R(RE) KSGQ (KCWKCetc.) CPPSDC6 65.00 F55.00 A3.50 C0.5 G0.5 KC3.0TC3.0 CPHSDS5 50.00 F38.00 A2.00 C0.3 TRN Alterations Code Spec. 1Code KC 0.01 0 KC Single flat cutting D/2KCH/2 WKC 0 0.01 WKC Two flats cutting D/2WKCH/2 KAC 0.01 KBC 0 KAC KBC Varied width parallel flats cutting D/2KACH/2 KBC0.1mm increments only KACKBCH/2 RKC RKC 0.01 0 RKC Two flats (right angled) cutting D/2RKCH/2 DKC DKC DKC 0 0.01 DKC Three flats cutting D/2DKCH/2 SKC 0.01 SKC 0 SKC Four flats cutting D/2SKCH/2 ±0.5 0° KGC AG° 0 0.01 KGC KGC Two flats (angled) cutting D/2KGCH/2 0AG360 AG1°increments 120° 120° 0.01 120° KTC 0 KTC Three flats cutting at 120° D/2KTCH/2 H HC 0.3 0 HC Head diameter change HC0.1mm increments DHCH V In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. H 0.02 HCC 0 HCC Head diameter change (precision) HCC0.1mm increments D0.5HCCH0.3 Alterations Code Spec. 1Code 0 TC 4 0.02 TC Head thickness change TC0.1mm increments 1.5TC4 (Dimensions L and F remain unchanged) 4TCLmax.L TRN Relief under the head (Makes plate chamfering unnecessary) A15 8 NHC Numbering on the head How to order X P.496 V Available when H2 U Combination with SKC not available. RE RE R shape alteration (enlargement) RE0.5mm increments V 0.5RE2.0 V F tolerance is 0.05 0 V Available for Step E 45° CVC±0. CVC C dimension can be designated at 0.01mm increments. 0.10CVC1.00 CVC0.01mm increments V Available for Step D AAC AAC Extends the working limit of A min. V AAC0.01mm increments V 10×AAC V CPKS is available when D3.5 D A min. AAC min. 11.5 0.50 0.40 3.54 1.00 0.70 5.5 1.50 1.00 616 2.00 1.50 20 5.00 4.00 U In case of D No.234.55, A min. is the machining limit, and AAC cannot be used. AC° AC Changes the standard angle (Ks45° ). AC1°increments V Available for Step CD V 30AC60 V When Step D, C1.0, A2 (C×tanAC° )D GS F GB t GVC Gas vent machining GSGB1mm increments V Available when D2 V 2GS10 GS2GB30 F min.FGB How to order X P.496 V For details of a Gas Release Core Pin with Gas Vent, which is a product similar to altera tion GVC X P.511 About Designation Unit for Key Flat Cutting (1)To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible (2)To designate arbitrary key flat dimensions Unit of designation 0.1mm Alteration details X P.495 Step (Step type) Select from BE in the drawing below. Shape (Tip shape) B F L T=4 R0.3 0.3 H 0 0.02 0.02 0 0 R0.1 A 0 0.005 0 0.01 D Shape Select a tip shape from the drawings on the right. V0.4+α S (Not processed) L A 0.02 0 α=0 C (C chamfering) 30L 45° ± A ±0.02 G 0.02 0 0.1GA/2 0.1mm increments α=G C 0.01 0 0.02 0 Shape F H T=4 R0.3 L A D 0 0.005 ±30Ks=45° 0.3 0 0.02 0 R0.1 (When ACcode is used, R0.2) V DA 2 0.3+α When AC code is used DA 2tanAC° 0.3+α G (Cone) 0.05 L 0 ±30K° A 20K60 1°increments α= A 2tanK D Shape F L A R0.3 ±30Ks45° C±0.05 D 0.005 0 0.01 0 0.3 H 0 0 T=4 0.02 0.02 0 C R0.1 R0.1 When AC code is used, R0.2 When AC code is used, R0.2 V CDA 2 Step C V C0.3+α T (Tapered) ±30L K° A ±0.02 S 0.02 0 0.1SA 2tanK 0.1mm increments 0K45 1°increments α=S R (R chamfering) A Q L ±0.1 0.02 0 0.2QA/2 0.1mm increments α=Q E 0.02 0 Shape D F R0.3 L A R±0.1 0 0.005 0 0.01 H 0 0.3 0.02 T=4 0 V R0.3+α B (Spherical processed) 0 0.05 L A SRA/2 α=A/2 V Refer to the Shape drawing for L tolerance Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

Upload: others

Post on 03-Jul-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: TAPERLESS ONE-STEP CORE PINS (NO DRAFT ANGLE CORE PINS) › pdf › mold › 15e_mo0497.pdf · 497 498 Taperless Core Pins Standard TAPERLESS ONE-STEP CORE PINS (NO DRAFT ANGLE CORE

497 498

Taperless Core Pins

Standard

TAPERLESS ONE-STEP CORE PINS (NO DRAFT ANGLE CORE PINS)-SHAFT DIAMETER(D)SELECTION TYPE-

Part Number - L - F - A - C・R - Tip size (K・S・G・Q)CPPS- BS4 - 45.55 - F40.00 - A3.50CPHS- CC6 - 52.30 - F42.50 - A4.60 - G1.0CPWS- DG5 - 48.62 - F37.55 - A4.00 - C0.2 - K30CPKS- ER6.5 - 55.65 - F42.35 - A4.50 - R0.5 - Q0.5

RQ

Part Number

Type Step Shape

SKD61 equivalent48~52HRC CPPS-

B

C

D

E

S

C

G

T

R

B

SKH51 equivalent58~60HRC CPHS-

NAK8037~43HRC CPKS-

SUS440C56~60HRC CPWS-

HPart Number

0.01mm increments 0.1mm incrementsℓ

max.L F AC RType Step Shape D min. max. min. max. min. max.

3

CPPS-

CPHS-

CPKS-(D≦16)

CPWS-(D≦16)

B

C

D

E

S

C

G

T

R

B

1

12.00

100.00

10.00

L-ℓ

min.

V ℓ min. Refer to

Stepdrawing

0.50

D>A

Only Step D is designated.

C<D-A2

and

0.1≦C≦4.0

Only Step E is designated.

R≦D-A2

and

R≧0.2

ℓ≦10×A

and

ℓ≦35

1.5 4 2 5 2.5 6 3 0.70

73.5

120.001.00

4

84.55

120.00

CPHS

only

150.00

95.5 1.506

2.00

106.57

11 815 1018 1321 1625 20 30.00 28.00 5.00

D0 -0

.005

Standard

Part Number - L - F - A(AAC) - C(CVC)・R(RE) - K・S・G・Q - (KC・WKC…etc.)CPPS-DC6 - 65.00 - F55.00 - A3.50 - C0.5 - G0.5 - KC3.0-TC3.0CPHS-DS5 - 50.00 - F38.00 - A2.00 - C0.3 - TRN

Alterations Code Spec. 1Code

KC -0.010 KC Single flat cutting

D/2≦KC<H/2

WKC0-0.01

WKC Two flats cuttingD/2≦WKC<H/2

KAC -0.01KBC0

KACKBC

Varied width parallel flats cuttingD/2≦KAC<H/2KBC=0.1mm increments onlyKAC<KBC<H/2

RKC

RKC -0.010 RKC

Two flats (right angled) cuttingD/2≦RKC<H/2

DKC

DKC

DKC0-0.01

DKC Three flats cuttingD/2≦DKC<H/2

SKC

-0.01SKC0 SKC Four flats cutting

D/2≦SKC<H/2

±0.5

0°KGC

AG°0-0.01

KGC KGCTwo flats (angled) cuttingD/2≦KGC<H/20<AG<360AG=1°increments

120°

120°-0.01

120°

KTC0

KTCThree flats cutting at 120°D/2≦KTC<H/2

H

HC-

0.3

0

HC

Head diameter changeHC=0.1mm increments D≦HC<HV In relation to the diameter tolerance,

alteration may create a straight piece with little diameter difference between the head and shaft.

H -0.

02HC

C0

HCCHead diameter change (precision)HCC=0.1mm incrementsD+0.5≦HCC<H-0.3

Alterations Code Spec. 1Code

0TC

4

-0.02 TCHead thickness changeTC=0.1mm increments 1.5≦TC<4(Dimensions L and F remain unchanged)4-TC≦Lmax.-L

TRN Relief under the head(Makes plate chamfering unnecessary)

A15

8NHC

Numbering on the headHow to order X P.496V Available when H≧2U Combination with SKC not available.

RE

RE

R shape alteration (enlargement) RE=0.5mm incrementsV 0.5≦RE≦2.0V F tolerance is +0.05

0V Available for Step E

45°CVC±0.02

CVC

C dimension can be designated at 0.01mm increments.0.10≦CVC≦1.00CVC=0.01mm incrementsV Available for Step D

AAC

AAC

Extends the working limit of A min.V AAC=

0.01mm incrementsV ℓ≦10×AACV CPKS is available when D≧3.5

D A min. AAC min.1~1.5 0.50 0.403.5~4 1.00 0.70

5.5 1.50 1.006~16 2.00 1.50

20 5.00 4.00

U In case of D No.=2~3・4.5・5, A min. is the machining limit, and AAC cannot be used.

AC°AC

Changes the standard angle (Ks=45°).AC=1°increments V Available for Step C・DV 30≦AC≦60V When Step D, C≦1.0, A+2 (C×tanAC°)<D

GS

F GB

t

GVC

Gas vent machiningGS・GB=1mm increments V Available when D≧2V 2≦GS≦10 GS+2≦GB≦30

F min.≦F-GB How to order X P.496

V For details of a Gas Release Core Pin with Gas Vent, which is a product similar to altera tion GVC X P.511

About Designation Unit for Key Flat Cutting

(1) To align the key flat with the shaft diameter

Unit of designation0.05mm increments possible

(2) To designate arbitrary key flat dimensions

Unit of designation 0.1mm

Alteration details X P.495

Step (Step type) Select from B~E in the drawing below. Shape (Tip shape)

B

F

L

T=4

R≦0.3

-0.

3H

0

-0.02

+0.02 0

0

R≦0.1

A

0-

0.00

5

0-

0.01

D

Shape Select a tip shape from the drawings on the right.

Vℓ≧0.4+α

S (Not processed)

L

A

+0.02 0

α=0

C (C chamfering)

30′

L

45°±

A

±0.02G

+0.02 0

0.1≦G<A/20.1mm incrementsα=G

C

-0.

010

+0.02 0

Shape

F

H

T=4

R≦0.3

L

A

D0

-0.

005

±30′Ks=45°

-0.

30

-0.020

R≦0.1 (When ACcode is used, R≦0.2)

V ℓ≧D-A2 +0.3+α

When AC code is used

ℓ≧D-A

2tanAC°+0.3+α

G (Cone)

-0.05L0

±30′K°

A 20<K≦60

1°increments

α=A

2tanK

DShape

F

L

A

R≦0.3

±30′Ks=45°

C±0.05

D-

0.00

50

-0.

010

-0.

3H

0

0T=4 -0.02

+0.02 0

CR≦0.1

R≦0.1

When AC code is used, R≦0.2

When AC code is used, R≦0.2

V C=D-A

2 Step C

V ℓ≧C+0.3+α

T (Tapered)

±30′

L

A

±0.02S

+0.02 0

0.1≦S<A

2tanK0.1mm increments0<K≦451°incrementsα=S

R (R chamfering)

A

Q

L

±0.1

+0.02 0

0.2≦Q<A/20.1mm incrementsα=Q

E

+0.02 0

Shape

D

F

R≦0.3

L

A

R±0.1

0-

0.00

5

0-

0.01

H0

-0.

3

-0.02T=40

V ℓ ≧R+0.3+α

B (Spherical processed)

0-0.05L

A

SR=A/2

α=A/2

V Refer to the Shape drawing for L tolerance

QuotationQuotation QuotationQuotation

Quo

tati

on

Quo

tati

on

Quo

tati

on

Quo

tati

on

V Non JIS material definition is listed on P.1351 - 1352