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TAP MANAGER® TM100Supplement 2407408 to operating instructions 189TM100 update with new EPROMS

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Table of Contents

1 General .......................................................................................... 5

1.1 Abbreviations used ...................................................................................5

2 Update the TAP MANAGER® TM 100........................................... 7

2.1 Download .BIN file with TM100WIN.EXE..................................................7

2.2 Replace EPROMS and erase Memory-Card ..........................................11

2.3 Use TM100update.exe to transmit data from .BIN file to the TM100......12

2.4 Download BIN-File again with TM100WIN.EXE .....................................15

© Maschinenfabrik Reinhausen 2010 2407408/00 EN TAP MANAGER® TM 100 3

1 General

This supplement describes the procedure to update the monitoring system TAP MANAGER® TM 100 with new EPROMS.

Refer to the documentation of TAP MANAGER® TM 100 available at Maschi-nenfabrik Reinhausen for additional information on the TAP MANAGER® TM 100 monitoring system.

1.1 Abbreviations used

Table 1 Abbreviations used

Abbreviation Definition

COM Communication port

MCard Memory-Card

MR Maschinenfabrik Reinhausen

OLTC On-load Tap Changer

USB Universal Serial Bus


2 Update the TAP MANAGER® TM 100

The following steps are required to update the TAP MANAGER® TM 100 with new EPROMS:

1. Download .BIN file with TM100WIN.EXE.

2. Replace EPROMS and erase the TM100 Memory-Card.

3. Use TM100update.exe to transmit data from the .BIN file to the TM100. Following data will be transmitted:

• Current value of the contact wear

• Operation number

• MR s/n-specific parameters

4. Download .BIN file again with TM100WIN.EXE for documentation of the performed update.

These steps are described detailed below.

2.1 Download .BIN file with TM100WIN.EXE

1. Connect the PC to the TM100 via RS232 cable (not crossed COM cable).

2. Check the configured COM port number.

3. Start the program TM100WIN.EXE.

4. Set the configured COM port number by clicking: Options -> COM Settings.

Figure 1 Setting the COM port


5. Choose the configured COM port number and click OK.

6. Confirm the configuration message by clicking OK.

Figure 2 COM port selection and settings

Figure 3 Configuration meassage

Should the COM port not be known to you (i.e in case of COM1-USB-Converter) then get the information about the COM 1 port using the Control panel of your PC first.

TAP MANAGER® TM 100 2407408/00 EN © Maschinenfabrik Reinhausen 20108

7. Download BIN-File by clicking: File -> Download the MCard database.

8. Start downloading the .BIN-File by clicking Start. Depending on the number of data the download can take up to 1 hour.

Figure 4 Download the MCard database

If you don’t see the status bar progressing after 1 minute, please check your COM connection

Figure 5 Download MCard database


9. After the status bar reached 100% click Exit and leave the program.

10.You will find the downloaded .BIN file in the same folder as the TM100WIN.EXE.

11.Note the exact name of this .BIN file. The size of the .BIN file should be 2MB. If it is less than, the download was not successful and has to be repeated.

Close TM100WIN.EXE otherwise it will occupy the COM port.


2.2 Replace EPROMS and erase Memory-Card

1. Disconnect the TAP MANAGER® TM 100 from voltage supply.

2. Take out the CPU-Card and replace the EPROMS.

3. Connect the TAP MANAGER® TM 100 again to the supply voltage while pressing the buttons SCROLL up, SCROLL down and INPUT on the TAP MANAGER® TM 100 simultaneously to erase the Memory-Card.

4. When the display shows “Flash 2048 / EB-C166” press INPUT.

Now the TM100 is erasing the Memory-Card showing “Flash 2048 / Sector xx” on the display and initializing the Data.

NOTE

Loss of highly important data.

Replacing the EPROMS and erasing the Memory-Card will delete all saved data stored in the TAP MANAGER® TM 100. If the data got lost the diverter switch insert needs to be maintained to assure proper condition of the OLTC.

Ensure that the download of the .BIN-file has been completed successfully (see Section 2.1) before you start to replace the EPROMS and erase the Memory-Card.

Figure 6 Required buttons at the front panel of the TAP MANAGER® TM 100 to erase the Memory-Card


2.3 Use TM100update.exe to transmit data from .BIN file to the TM100

1. After the TM100 finished initializing Connect the PC to the TM100 via RS232 cable.

2. Check the configured COM port number.

3. Start the program TM100update.exe on the PC.

4. Choose your COM port number and confirm with OK.

The program is now testing the connection. This can take 10 seconds at the maximum.

If the connection is working the message “Connection OK” shows up.

If you get an ERROR-message, please check the connection and retry. Ensure that TM100WIN.EXE is closed.

Figure 7 COM port selection


5. By clicking OK you open the explorer to choose a .BIN file.

6. Choose the .BIN file which has been downloaded previously (see Section 2.1). If the chosen .BIN file was correct (same serial-number), the data

transmission starts.

Figure 8 Connection test and confirmation message

The upload takes about 8 seconds.

If you get an ERROR-message, please choose another (the correct) .BIN file.

Figure 9 Selection of the previously downloaded .BIN file


7. After the transmission finished, click OK to close the program.

Figure 10 Data transmission and confirmation message


2.4 Download BIN-File again with TM100WIN.EXE

1. Repeat the download procedure (see Section 2.1). The download takes about 2 minutes since the data amount is low.

The TAP MANAGER® TM 100 is now updated.

2. Please send both .BIN-files to MR to double check and store the data at MR.


240740

©Maschinenfabrik Reinhausen GmbH Telefon: +49 (0)941 4090 0Falkensteinstraße 8 Telefax: +49 (0)941 4090 7001D - 93059 Regensburg E-Mail: [email protected]

www.reinhausen.com

8/00 EN • 1010

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