taminco stle 2011 presentation - the synergex alkanolamines
DESCRIPTION
2011 STLE Annual Meeting66th Annual ExhibitionAtlanta, GAThe Synergex® AlkanolaminesTRANSCRIPT
2011 STLE Annual Meeting66th Annual Exhibition
Atlanta, GA
The Synergex ® Alkanolamines
Presentation Outline
1) Brief description of Taminco
2) Brief description of the Synergex® AAA’s
3) Material related to Volatility/VOC
4) Material related to Colloid stability
5) Material related to Biostability
6) AAA Derivatives of Interest
Taminco: The AMINe COmpany
leading supplier of aminesand
derived molecules1000 people
Round the Globe
N
Taminco at a glance - THE AMINE COMPANY
• Activity leading supplier of alkylamines and derivatives• Turnover € 715 million (2010)• Personnel ±800 people in 16 countries• Production 8 sites
• Europe: Gent – Belgium, Leuna – Germany• Asia: Shanghai, Yixing & Nanjing – China• Americas: Pace & St Gabriel-USA, Camaçari – Brazil
• Installed productioncapacity 1 million tonnes per annum
• Sales Offices USA, Mexico, Brazil, Argentina, England, Belgium, France, Germany, Italy, Hungary, India, Japan, China, Malaysia, Philippines, Australia
Amines& Solvents
SpecialtyDerivativesPerformanceChemicals
CropProtection
HerbicideSystemsFeedAdditives
Fields of activity – it’s all about amines!
The Synergex ® Product Line
• Synergex®: excellent supplementary biostability, low volatility & odor, good corrosion inhibition, colloid stabilization
• Synergex®-T: good supplementary biostability, tertiary amine, very low volatility & odor, colloid stabilization
• Synergex®-T-Plus: next-generation supplementary biostability at low concentration, tertiary amine, very low volatility & odor, myco-control stability, emulsifier
Synergex & the Metalworking Market
� Low/Zero VOC
� Longer Life Fluids
� Enhanced Colloid Stability
� High Performance
Fluid Longevity
1) Lower Vapor Pressure = Less Evaporation
2) Lower Vapor Pressure = Less VOC
3) Better Colloid Stability = Longer Life
4) Better Biostability = Longer Life
Vapor Pressure, VOC &Fluid Longevity
Lower Vapor Pressure = Less Evaporation
Evaporation Rates of someN-Alkylalkanolamines (RT)
Alkanolamine Hours % Remaining
AAA I (high MW, 1 -OH) 75 100%
AAA I (high MW, 2 -OH) 75 100%
AAA I (mid MW, 2 -OH) 75 100%
AAA I (mid MW, 1 -OH) 75 95%
AAA I (low MW, 1 -OH) 75 65%
AAA II (low MW, 1 -OH) 75 65%
AAA I (high MW, 1 -OH) 170 100%
AAA I (high MW, 2 -OH) 170 100%
AAA I (mid MW, 2 -OH) 170 100%
AAA I (mid MW, 1 -OH) 170 80%
AAA I (low MW, 1 -OH) 170 20%
AAA II (low MW, 1 -OH) 170 20%
Vapor Pressure, VOC &Fluid Longevity
Lower Vapor Pressure = Less VOC
VOC & the Definition of Volatility
• Volatility is a generic term referring to some type of tendency for a condensed phase material (usually a liquid) to transfer to the gas phase.
• Volatility can be assessed by odor, flammability, etc.
• For scientific & regulatory purposes, volatility must be quantified in a precise and accurate manor. The only reasonable scientific measurement of volatility is derived by equating it with vapor pressure.
• The vapor pressure of a liquid (material) depends on the composition of the liquid phase, the composition of gas phase and on the temperature.
Two Parameters: Log(P) = A/T + BDBAE (GMW = 173.30, CAS RN 102-81-8): Below is a table of the literature data that we could find for the boiling point of DBAE versus pressure. BP (oC) BP (oK) P (torr) P (KPa) Reference
230 503.15 760 101.3232 Bouilloux; Bull.Soc.Chim.Fr.; 1958; 1446. 227 500.15 738 98.3902 Burnett et al.; J.Amer.Chem.Soc.; 59; 1937; 2249. 118 391.15 17 2.2664 Leonard; Simet; J.Amer.Chem.Soc.; 77; 1955; 2855, 2857. 100 373.15 0.8 0.1067 Perrine; J.Org.Chem.; 18; 1953; 1356,1361. 85 358.15 3.5 0.46662 Hannig; Haendler; Arch.Pharm.(Weinheim Ger.); 290; 1957; 131,133.
^^ r2 = 0.999942 Apparent ∆Hvaporization = 55.86 KJ/mole & ∆Svaporization (1 Torr) = 166.39 J/(mole-K)
Real Relative Volatility
Measure as close to the use temperature as is possible
T Ramp TGA of Vantex-T (first derivative)
Relative Volatility requires the use of thermal methods
CompounddW/dt
@ 50 oCdW/dt
@ 80 oCdW/dt
@ 110 oCdW/dt
@ 140 oCdW/dt
@ 180 oCdW/dt
@ 210 oCBP
Methyl Palmitate ND0.005
>180 min0.11
(12 min)0.6
2.2 min3.1
0.4 min- 330 oC
TEA0.005
180 min0.005
150 min0.01
60 min0.129 min
1.01 min
3.20.5 min
335 oC
Glycerol0.005
180 min0.02
37 min0.146 min
0.622 min
3.30.4 min
8.30.1 min
290 oC
BDEA0.005
180 min0.08
14 min0.462 min
2.30.5 min
7.60.1 min
- 285 oC
2-methylhexadecane0.007
130 minutes0.10
11.5 min0.642 min
2.40.5 min
7.30.2 min
- 294 oC
Hexadecane0.01
120 min0.10
14 min0.622 min
2.60.5 min
8.50.1 min
- 285 oC
TXIB0.01
80 min0.166 min
0.801 min
4.20.4 min
- - 280 oC
AEPD0.03
40 min0.186 min
0.731.7 min
2.00.6 min
7.30.2 min
- 260 oC
DBAE0.158 min
0.941.3 min
3.70.33 min
9.50.1 min
- - 230 oC
TBA0.3
3 min2.1
0.6 min6.8
0.2 min13.1
0.1 min- - 215 oC
MEA0.403 min
2.40.5 min
7.40.2 min
140.1 min
- - 170 oC
AMP0.76
1.6 min3.2
0.4 min9.5
0.1 min- - - 165 oC
The derivative weight loss (% weight loss per minute) of 12 compounds of interest in industry at different temperatures after 1.25% (≈ 40 mg total weight, 0.5 mg weight loss) of material evaporated with nitrogen purge. The time in minutes where the derivative weight loss was taken is given below the weight loss value. A dash indicates that data was irrelevant owing to evaporation occurring too quickly, ND = “not detectable”. The BP (normal boiling point) is rounded to the nearest 5 oC.
Exemplary Derivative Weight Loss Ratios
What is the best way to measure volatility?
Thermal methods operated under conditions as close as possible to the use conditions work the best
Metalworking industryis on the right track.
ASTM E1868Weight Loss at 81 oC for 110 minutes
Still an issue when applied to purematerials versus formulated fluids.
Interfacial Tension &Colloid Stability
1) Emulsion Stability: low l/l interfacial tension
2) Wetting: low s/l interfacial tension
3) Foam (form & break): low g/l interfacial tension
Semi-Synthetic Concentrate (Reference)
• 100 SUS Naphthenic Oil 72 g/Kg
• 60% Sulfonated Naphthenic Oil 72 g/Kg• DEA Fatty Acid Amide 72 g/Kg• Tall Oil Fatty Acid (5% Rosin) 72 g/Kg• BASF 17R4 Nonionic Surfactant 24 g/Kg
• Triethanolamine (85%) 100 g/Kg• Alkanolamine 40 g/Kg• Water Balance
Why is Liquid/Liquid Interfacial Tension Important
Oil in water emulsions are destabilized by large increase in oil/water surface area.
E = Gwater+ Goil + γwater/glassAwater/glass+ γwater/airAwater/air+ γwater/oilAwater/oil
The Lower the Oil/Water Interfacial Tension, the More Stable the Oil/Water Emulsion
∆E = (γwater/oil)∆Awater/oil - T∆Smixing
Why is Liquid/Liquid Interfacial Tension Important
Contact angle versus drop weight
Tate’s LawDrop Shape Analysis
Capillary Contact Angle(new method)
2πrγ = drop volume x ∆ρ = drop weight
0
10
20
30
40
50
60
Synergex Synergex T MAE DGA MEA TEA Water
Inte
rfac
ial T
ensi
on (d
ynes
/cm
)
5% wt/wt Alkanolamine(aq)
Versus Soybean Oil
Liquid/Liquid Interfacial Tension in dynes/cm
Correlation of Interfacial Tension Measurements
0
10
20
30
40
50
60
70
80
90
0 10 20 30 40 50 60 70 80 90
Tension (drop weight)
Ten
sion
(ne
wer
met
hod)
Drop weight versus bubble pressureDrop Weight versus Contact AngleBest Fit Line - Bubble PressureBest Fit Line - Contact Angle
600 grams of DI water300 grams of Synergex-T-Plus60 grams of Synergex-Tadd sebacic acid to suit
Overall Fluid Performance
1) low volatility = less evaporation
2) colloid stability = stable emulsions
3) low VOC = regulatory stability
4) AAA = biostability too
Full Synthetic Concentrate Starting Formula: Synergex®-T-Plus 3%
or
Synergex®-T 5% _____________________________________________________________________________
MDEA 10% - adjust Isononanoic acid 8% Polartech SGL 20% Phenoxyethanol up to 10% Water ≈ 50% • Addition of preferred corrosion inhibitors recommended
Note that diethanolamines like Synergex ®-T and Synergex ®-T-Plus are known to provide exceptional biostabilizing synergy in fully synth etic metalworking fluids (see; Golec, K.; Hill, E.C.; Kazemi, P.; Skold, R. O.; Tribology International 1989, 22(6), 375 – 382.)
or 50 ppm BIT in operating fluid
Emulsifiers and Dispersants
New Materials based on Synergex ® AAA’s
Model Formulation for Soluble Concentrate Using TecGARD 235 (PIBSA) Step 1 1. To a 250 ml beaker add
a. 40.0 g of 100 SUS naphthenic mineral oil b. 9.2 g of TG 235 c. 2.3 g of 45% KOH in water
2. Stir and heat up to 160 F for 15 minutes 3. Allow blend to cool Step 2 1. To the blend prepared in step 1, add:
a. 1.0 g Hexylene glycol b. 2.8 g Oleic acid c. 1.1 g Triethanol amine d. 2.5 g Tomadol 1-3
2. Stir for one to two minutes after each additive has been added. 3. Add 41.1 g 100 SUS naphthenic oil to the blend 4. Stir for 15 minutes Mixture should be bright and clear.
R
O
O
O
R
Neutral Dispersant Fuel/Lube Additive
RNH2
N
O
O
R
− H2O
R
O
O
O
1 BAE + 1 BDEA
R
O
O N OH
OHN
OH
Water Soluble O/W Emulsifier
OH
R
O
O
O
R
Anionic Surfactant Type
H2O
O
OH
Amine
R
O
OO
O
RR'R"NH
RR'R"NH
HO
O
The ReactionSequenceMake a difference.
PIBSA Type Emulsifiers/Dispersants
R
alpha-olefin
catalyst R
internal olefin
OOO
R
O
O
O∆
1 BAE + 1 BDEA
R
O
O N OH
OHN
OH
Water Soluble O/W Emulsifier
OH
ASA Derivativeswith better biostability
Synergex – ASA is as good an emulsifier as SulfonatedPetroleum Oil, PIBSA Derivatives and/or Rapeseed Acid Isopropanolamides.
From truckloads of amines to metalworking additives to a technology development partner
Taminco is a full service specialty amines provider
www.Taminco.comwww.SpecialtyAmines.com
THANK YOU !
Visit us at Booth 3
More information:
www.taminco.comwww.specialtyamines.comwww.SynergexAmine.com
Synergex
• Boiling Point = 200 oC
• Freezing Point = - 20 oC
• Amine mequiv per gram = 8.53
• mg KOH equiv. per gram = 478
• pKa = 10.03
Synergex-T• Boiling Point = 285 oC
• Melting Point = - 70 oC
• Amine mequiv per gram = 6.20
• mg KOH equiv. per gram = 347
• pKa = 8.91
Synergex-T-Plus
• Boiling Point = 140 oC @ 1 Torr
• Melting Point < - 25 oC
• Amine mequiv per gram = 4.61
• mg KOH equiv. per gram = 258
• pKa = 8.74