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TABLE OF CONTENTSINTR 0DUCTI0N 1

A. System Descri pti 0n 1B. Preparing to Install the Monitoring System 3

C. Installing the DjCMS200 Monitoring System 3

A. Monitoring System Display and Switch Descriptions 6

B.lnitial Power Up of Monitoring System 6Operate Mode 6Setup Mode 7

Consta nts List 8

OPERATIO N 17Displ ay Functi 0ns 17

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DICJ5~~<Y-dohriSPRAYER MONITOR

TABLE OF CONTENTSINTR 0DUCTI0N 1

A. 5 ystem Descri pti 0n 1B. Preparing to Install the Monitoring System 3

C. Installing the DjCMS200 Monitoring System 3

A. Monitoring System Display and Switch Descriptions 6

B.lnitial Power Up of Monitoring System 6Operate Mode 65 etu p Mod e 7

Consta nts List 8

OPERAnoN 17Display Functi 0ns , 17

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DICK~.Y~ohriSPRAYER MONITOR

TABLE OF CONTENTSINTR0DUCTI0N 1

A. System Descri pti 0n 1B. Preparing to Install the Monitoring System 3C. Installing the DjCMS200 Monitoring System 3

A. Monitoring System Display and Switch Descriptions 6B.lnitial Power Up of Monitoring System 6

Operate Mod e 6Setup Mod e ..............................................................................................•..•............ 7Co nsta nts List ......•..............................•................................•................................... 8

OPERATION ....................................................................................•................... , 17Displ ay Functi 0ns ,........................................•.....••............................ 17

---191QjCMS200 SPRAYER MONITORD1CK,J;.Y;iohri

INTRODUCTION

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f8DICMS200

The DjCMS200 Sprayer Monitor is a monitoring instrument that can be used with theDjCeS1 00 Custom Control System (Pressure or Flowbased) or as a stand alone sprayermonitor to provide speed, area, product and time information for the operator. Thismonitoring instrument can utilize the DjCCS100 sensorsortosimply monitora sprayeroperation, sensors may be installed as required.

The DjCMS200 Sprayer Monitor will provide readouts of Ground Speed, Shaft RPM,Total Area, Partial Area, Total Time, Partial Time, Distance [foot (meter) counter], psi(bars), gal/acre (liter/hectare), gal/min (Iiter/min), Product Tank Level, Partial Productand Total Product.

---I9DQjCMS200 SPRAYER MONITORD1C!tl;;.Y;iohri

INTRODUCTION

The DjCMS200 Sprayer Monitor is a monitoring instrumentthat can be used with theDjCCS 100 Custom Control System (Pressure or Flowbased) or as a stand alone sprayermonitor to provide speed, area, product and time information for the operator. Thismonitoring instrument can utilize the DjCeS 100 sensors orto simply monitor a sprayeroperation, sensors may be installed as required.

The DjCMS200 Sprayer Monitor will provide readouts of Ground Speed, Shaft RPM,Total Area, Partial Area, Total Time, Partial Time, Distance [foot (meter) counter], psi(bars), gal/acre (liter/hectare), gallmin (Iiter/min), Product Tank Level, Partial Productand Total Product.

QjCMS200 SPRAYER

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MONITOR

Refer to the following harnessing diagrams showing the connection relationship ofthe DjCMS200 Monitoring System to the DjCCS100 Control System and when theDjCMS200 is used as a monitor only system. NOTE: The connectors on the consolesand uy" cable are selected so that each connectorwill only mate with the correctcab/econnector.

15-PINCONNECTOR(BOTTOM)

OJCMS200CONTROLCONSOLE

fE]:\~

OJCCS 100CONTROLCONSOLE

.~

OJCMS 200CONTROLCONSOLE

fE]:\~

16-PINCONNECTOR(BOTTOM)

SWITCH ~MOOULEL::l~",-GROUND SPEEO

SENSOR

~

SWITCH

MOLOULE MAIN_HARNESS

-GROUND SPEEOSENSOR

~

CONTROLVALVE IMPLEMENT

~" ..,,- CONTROLVALVE IMPLEMENT

~" ..,,-FlOWMETERNOZZlE MONITORIOPTIONI

~

DjCMS200MONITORDjCCS100 CONTROLSYSTEM, HARNESSINGDIAGRAM (BASED ONPRESSURE).

SPRAYERWITH THE

DjCMS200MONITORDjCCS100 CONTROL.SYSTEM, HARNESSINGDIAGRAM (BASED ONFLOW).

SPRAYER.WITH THE

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MONITOR

DICMS200CONTROL CONSOL£

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1401'INCONNECTOR(TOp)

OPnONALLIFTSWITCH

NOT USED

c=JPRESSURECJ----IO TRANSDUCER

~

.GROUND SPEEDI SENSOR

RADAR •

~FLOWMETER

OPTIONALLIFTSWITCH ~

.GROUNO SPEEDSENSORRADAR II

o-cEl::::Eb RPM SENSOR

DjCMS200 SPRAYERMONITOR HARNESSINGDIAGRAM (BASED ONPRESSURE).

DjCMS200 SPRAYERMONITOR HARNESSINGDIAGRAM (BASED ONFLOW).

Step 1. Unpack and visually inspectthe monitoring system components fordamagethat may have occurred during shipping. If damage is found, file a claim withthe carrier and notify your DICKEY-john Dealer.

Check against your purchase invoice to make certain you have received allthe monitoring system components you purchased.

Refer to the Installation Instructions supplied with the Dj CMS200 Monitoring Consoleand Sensors for detailed installation procedures.

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MONITOR

OlCMS200CONTROL CONSOLE

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1~INCONNECTOR(TOp)

OPTIONALUFTSWITCH

NOT USED

c=JPRESSURED----:fO TRANSDUCER

• GROUND SPEED~ SENSOR~ RAOARU

~FLOWMETER

OPTIONALLIFTSWITCH ~

.GROUNO SPEEDSENSORRAOAR II

o-cf3::fu RPM SENSOR

DjCMS200 SPRAYERMONITOR HARNESSINGDIAGRAM (BASED ONPRESSURE).

DjCMS200 SPRAYERMONITOR HARNESSINGDIAGRAM (BASED ONFLOW).

Step 1. Unpack and visually inspectthe monitoring system components fordamagethat may have occurred during shipping. If damage is found, file a claim withthe carrier and notify your DICKEY-john Dealer.

Check against your purchase invoice to make certain you have received allthe monitoring system components you purchased.

Referto the Installation Instructions supplied with the Dj CMS200 Monitoring Consoleand Sensors for detailed installation procedures.

---19fIJDJ·CMS200 DICKEYiiohri_ SPRAYER MONITOR _~..'''H

NOTES

QjCMS200 SPRAYER

---191DICK~.Y~ohri

MONITOR

LEARNING TO USE THE CONTROLCONSOLE

After the Monitoring System is installed either in conjunction with the DjCCS100Control System or the sensors installed in a monitor only configuration, the consolecan be powered up_

OPERATE MODE OPERATE MODE• MOVES POINTER CW • RESETSAREA. TIME.

AROUND DISPLAY DISTANCl: ANDPRODUCT FUNCTIONS

• STARTS AND STOPSDISTANCl: COUNT

SETUP MODE SETUP MODE

• MOVES POINTER CCWAROUND DISPLAY'

• HOLD DEPRESSED TOENTER SETUP MODE

• ~~~~~O~ONSTANT

• HOLD DEPRESSED TOENTER OPERATE MODE

• SELECT DIGIT • SET DIGIT VALUE• POSITION DECIMAL POINT • PRESSURE SENSOR OFFSET• START AND STOP GROUND

SPEED CALIBRATION

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The DjCMS200 Monitoring System has two active modes. One is the uOPERATE"mode which is used during normal field operation and the second is the uSETUP"mode which is used to enter constants which describe the system to be monitored.NOTE: When power is turned on, the monitoring system will always come up in theuOPERATE" mode. The following procedures in the Operate Mode and Setup Modeare intended to familiarize you with the uses of the console switches and setup modeconstant locations.

Step 2. When power is turned on, the console will sound the alarm and show alldisplay segments for approximately one second, then enter the OperateMode.

Step 3. In the Operate Mode the triangle shaped pointer points to the monitoredfunction. The functions current value is shown in the 6-digit display.

Step 4. Press the centertouch switch and notethatthe pointer moves in a clockwisedirection. The current value of this monitored function is now shown on the6-digit display.

Note that every time the center switch is pressed the pointer moves in acounterclockwise direction around the display.

Pressthe left touch switch and note that the pointer moves in a counterclockwisedirection around the display.

Step 5. The right (RESET)touch switch is usedto resetthe followingfunctionsto zero.Field Area, Total Area, Field Time, Total Time, Distance, Field Product andTotal Product.ltalso serves to initialize orset Product Level to the programmedTank Level-Full value. Resetting is accomplished by pressing and holding thetouch switch for approximately 3 seconds.

When the DISTANCE function is displayed, momentarily pressing the righttouch switch will start the Distance Counter and pressing it again will STOPthe counter. Pressing and holding (approximately 3 seconds) the touchswitch will reset the counter to zero.

QjCMS200---191

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Enter the SETUP Mode by pressing and holding the SETUP (left) touch switch forapproximately 3 seconds. The SETUP Mode is identified by the two left digits of thedisplay showing CO and the colon flashing. NOTE: If CO is not displayed, refer to theConstants list for the SETUP POS. of the first constant.

To familiarize yourself with the operation of the DjCMS200 SETUP Mode and touchswitches proceed as follows:

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Step 1. Refer to the above illustration and with COshown in the left two digits of thedisplay, an F, P or FF will be shown on the right. Press and release the righttouch switch and note thatthe display increments through F, P, and FF. Usingthe right touch switch set the display to up" as shown above.

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MONITOR

J OJ CMS zoo CONSTANTS II I OJ CMS ZOOCONSTANTSpas (SPRAYER BASED ON PRESSURE) pas. ISPRAYER BASED ON FlOWICO I P I CO FOR FFC1 CONVERSION FACTOR C1 DENSITYC2 SUM OF NOZZLE CAPACITIES C2 FLOW SENSOR CONSTANTC4 NOZZLE CAPACITY PRESSURE I C9 FLOW DISPLAY CONSTANTC5 PRESSURE SE.1\ISOROFFSET I

CONSTANTS COMMON TO P, F, & FF

CS TANK LEVEL-FUll. 1.1 oT E1 BOOM SECTION 1C7 TANK ALARM LEVEL (.10 \ E2 BOOM SECTION 2ca RPM DISPLAY CONSTANT E3 BOOM SECTION 3U6 GROUND SPE:D CAUBRATION E4 BOOM SECTION 4EO BOOM SWITCH SENSE E5 BOOM SECTION 5

E6 BOOM SECTION 6E7 BOOM SECTION 7E8 BOOM SECTION 8E9 BOOM SECTION 9

II

Step 2. Refer to the above CONSTANTS LIST and note that POS. Number CO in theCONSTANTS (SPRAYER BASED ON PRESSURE) column shows up" and theCONSTANTS (SPRAYER BASED ON FLOW) column shows "F" or "FF".

Note thatthis list is divided into two sections and the lower section has CONSTANTSthat are COMMON to all selections of CO and the upper section CONSTANTS aredetermined by the selection made under CO.The constants will be displayed in alpha-numeric order.

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J OJ CMS zoo CONSTANTS II I OJ CMS ZOOCONSTANTSPOS (SPRAYER BASED ON PRESSURE) POS. 'SPRAYER BASED ON FlOWlCO I P I CO FOR FFC1 CONVERSION FACTOR II C1 DENSITYC2 SUM OF NOZZLE CAPACITIES lfC2 FLOW SENSOR CONSTANTC4 NOZZLE CAPACITY PRESSURE I C9 FLOW DISPLAY CONSTANTC5 PRESSURE SE.1\JSOROFFSET I

CONSTANTS COMMON TO P, F, & FF

C6 TANK LEVEL-FUll. (.10) E1 I BOOM SECTION 1C7 TANK ALARM LEVELT.10T E2 I BOOM SECTION 2ca RPM DISPLAY CONSTANT E3 BOOM SECTION 3U6 GROUND SPE=D CAUBRATJON E4 BOOM SECTION 4EO BOOM SWITCH SENSE E5 BOOM SECTION 5

E6 BOOM SECTION 6E7 BOOM SECTION 7EB BOOM SECTION BE9 BOOM SECTION 9

Step 2. Refer to the above CONSTANTS LIST and note that POS. Number CO in theCONSTANTS (SPRAYER BASED ON PRESSURE) column shows up" and theCONSTANTS (SPRAYER BASED ON FLOW) column shows "F" or "FF".

Note thatthis list is divided into two sections and the lower section has CONSTANTSthat are COMMON to all selections of CO and the upper section CONSTANTS aredetermined by the selection made under CO.The constants will be displayed in alpha-numeric order.

\ \ \ \ \ \ \ \ ,111 1 111 1 1.~~•• u•••••••"•• ,. •

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Step 3. Press the SETUP touch switch and note that the left two digits increment toC1. The right four digits contain the current value of the constant with themost significant digit flashing.

Press the center touch switch and note that the digit to the right of the mostsignificant digit begins to flash. Repeatedly press and release the centertouch switch and note that the flashing digit moves from left to right acrossthe4-digit display. The digit that is flashing indicates which digit may bechanged by pressing the righttouch switch. Press the right touch switch andnote that the flashing digit increases value by one count. Repeatedly pressand release the right touch switch and note that the flashing digit sequencesthrough digits 0 (zero) through 9 (nine).

Press and hold the centertouch switch and notethatthe decimal point beginsto sequence from right to left. When the decimal point is not shown on thedisplay the 4 digits comprise a whole number. The value of the constantdepends on the placement of the decimal point.

The above procedure explains how to set the individual digits and the decimal pointso that a desired value of the 4 digit constant is shown in the display.

Step 4. To familiarize yourself with the locations of the constants, repeatedly pressthe SETUP (left) touch switch and while referring to the Constants List notethat the left 2 digits of the display shows the POS. number.

Note that when you first enter US - GROUND SPEED CAL.locatioh (as shownon the display) the right 4 digits show the constants current value with themost significant digitflashing. This location is used to enter a known constantor an average of several calibration procedures. Press the SETUP touchswitch, the right 4 digits will all begin to flash. This location is used whenperforming the Ground Speed Calibration procedure.

When reaching the last constant location as shown on the Constant List,pressing the SETUP touch switch will result in the first constant locationbeing displayed. Each constant location can be displayed in sequence againand again by pressing the SETUP touch switch. This cycle will continue untilthe SETUP Mode is exited by pressing and holding the SETUP touch switchfor approximately 3 seconds.

---191DJ-CMS200 DICKEY'i.iohri_ SPRAYER MONITOR· __ "~N

NOTES

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CONSTANTSThe constants to be entered into the Setup Mode Memory locations describe theLiquid Sprayer System to the DjCMS200. The console uses these entered values tomake computations regarding area and product accumulations. NOTE: Some of theConstant values are the same as used in the DjCCS100 Console.

Referring to the Constant List note that it contains two lists of constants. The list underthe SPRAYER (BASED ON PRESSURE) heading is used when the DjCMS200 isinstalled on a pressure based Liquid Sprayer System. The list under the SPRAYER(BASED ON FLOW) heading is used when the DjCMS200 is installed on a flowbasedliquid sprayer system. The List under the CONSTANTS common to P, F, and FF areused when installed on either type of system.

IMPORTANT: If the DjCMS200 Monitor is installed in conjunction with a DjCCS100Control System (using a "Y" cable), the constants which are common to both themonitor and control system should have the same value.

C1. CONVERSION FACTOR - The Conversion Factor is the comparison of theweight of 1 gallon (liter) of product to the weight of 1 gallon (liter) of water.

weight of 1 gallon (liter productweight of 1 gallon (liter) water

NOTE: If the CMS200 is used with the CCS100, refer to the Control System Constantsand enter the same CONVERSION FACTOR value.

C2. SUM OF NOZZLE CAPACITIES - The Sum of Nozzle Capacities Constant is thetotal flow in gallons per minute (liters per minute) of all nozzles atthe NozzleCapacity Pressure. This value is the Nozzle Flow Capacity multiplied by thenumber of nozzles. If a catch test is performed it is the sum of all the nozzleflow capacities at the nozzle capacity pressure.

C4. NOZZLE CAPACITY PRESSURE - The Nozzle Capacity Pressure constant isobtained from your Nozzle Manufacturer's Specification sheet. This pressureis the pressure at which the nozzle flow capacity is determined.

QjCMS200---191

DieJ5~~.Y~ohriSPRAYER MONITOR

C5. PRESSURE SENSOR OFFSET- The Pressure Sensor Offset is a number thatmatches the Pressure Transducer to the Control Console. This number isobtained by performing the following procedure. NOTE: This constantshould be the same as the ZERO PRESSURE CALIBRATION constant in theDjCCS100 Console. Manually enter the constant value using the DIGITSELECT and DIGIT SET touch switches.

IMPORTANT: There must be zero pressure on the spray bar at the location of thePressure Transducer when performing this calibration.

Step 1. Press and hold the RESETtouch switch for approximately 5 seconds or untilthe full display stops flashing and the continuous alarm stops sounding.

NOTE: When the touch switch is first pressed the single flashing digit will incrementone value and the alarm will chirp. Continue to hold the touch switch and afterapproximately 2 seconds all four digits will flash and the alarm will sound.

When the alarm or the flashing stops the Calibration is complete and the numbershown on the display is the Pressure Sensor Offset value.

C6. TANK LEVEL-FULL (+10 ) - The Tank Level-Full Constant is the total numberof gallons (liters) contained in the producttank divided by 10 (ten). EXAMPLE:If your tank contained 2000 gallons (liters) of product, your Tank Level-Fullconstant would be 200.

C7. TANK ALARM LEVEL (+10) - The Tank Alarm Level Constant isthetank levelat which the alarm sounds divided by 10 (ten). EXAMPLE: If you desire analarm with 100 gallons (liters) left inthetank, yourTankAlarm Level constantwould be 10. NOTE: To disable the alarm set this constant to 0000.

ca. RPMDlSPLAY CONSTANT - The RPM Display Constant is a numberthattellsthe console the number of sensor cycles per revolution ofthe sensed shaft.

60RPM DISPLAY CONSTANT = Number of sensed points

Number of sensed points = The number of Magnet pole pairs, Gearteeth,or Bolt heads per Shaft revolution.

QjCMS200---191

Die J5:~~,Y-tl0 hIiSPRAYER MONITOR

EXAMPLE: If you installed two magnets on a rotating shaft or there were two boltheads that could be sensed, the RPM Display Constant would be found as follows:

U6. GROUND SPEED CALIBRATION - The Ground Speed Calibration constantis a number that matches the Ground Speed Sensor to the ControlConsole. This constant value is the same as the DjCCS100 GROUNDSPEED CAL Constant. See Appendix 8 for calibration procedure or enterthe value from the DjCCS100.

EO. BOOM SWITCH SENSE - The Boom Switch Sense Constant sets thevoltage sense of the 800m Section Lines. Set to 0000, the console willaccumulate area when the 800m Section Lines are grounded. Setto 0001,the console will accumulate area when the Boom Section Lines are at +12volts. See Appendix C for more detailed explanation.

E1 BOOM SECTION 1 thru 9 - The 800m Section Constants give the monitoringthru system the capabilities of accumulating area depending on the number ofE9 active booms. The DjCMS200 Console has provisions for9 boom sections

(E1 thru E9).

If yourS prayer is not divided in sections, enterthe Implement Spray Widthin feet (meters) in E1.lfyour Sprayer has more than one section, enter each800m Section Spray Width in feet (meters) beginning with E1. NOTE: Allunused 800m Section Constants must be set to 0000. See following tablefor section number, pos. number and wire color correlation.

POS. 800M POSITION WIRE COLOR

E1 Section 1 WhiteE2 Section 2 GreenE3 Section 3 BrownE4 Section 4 BlueE5 Section 5 OrangeE6 Section 6 YellowE7 Section 7 VioletE8 Section 8 GrayE9 Section 9 Pink

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co. F, P, or FF - Select FF for SPRAYER BASED ON FLOW. NOTE: The "F" Modehas a frequency limit on the flowmeter input. If the flowmeter output fre-quency exceeds this limit the Product Accumulators are inhibited.

C1. DENSITY - The Density Constant is the weight (in IbsJ of one cubic foot ofproduct (kilograms per liter). This constantvalue is the same asthe DjCCS 100Density Constant.

C2. FLOW SENSOR CONSTANT - The Flow Sensor Constant is a calibration·number. This number is stamped on the side of the flow meter and is thesame as the DjCCS100 Flow Sensor Constant.

C6. TANK LEVEL-FULL (+10 ) - The Tank Level-Full Constant is the total numberof gallons (liters) contained in the producttank divided by 10 (ten). EXAMPLE:If your tank contained 2000 gallons (liters) of product, your Tank Level-Fullconstant would be 200.

C7. TANK ALARM LEVEL (+10) - The Tank Alarm Level Constant is the tank levelat which the alarm sounds divided by 10 (ten). EXAMPLE: If you desire analarm with 100 gallons (liters) left inthetank, yourTankAlarm Level constantwould be 10. NOTE: To disable the alarm set this constant to 0000.

ca. RPM DISPLAY CONSTANT - The RPM Display Constant is a numberthattellsthe console the number of sensor cycles per revolution of the sensed shaft.

RPM DISPLAY CONSTANT = 60.••N..•.u-m--b-e-r-o~f-se-n-s-e-d.....p-o~l-n.,...ts-

Number of sensed points = The number of Magnet pole pairs, Gearteeth, or Bolt heads per Shaft revolution.

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EXAMPLE: If you installed two magnets on a rotating shaft orthere were two bolt headsthat could be sensed, the RPM Display Constant would be found as follows:

602

Enter 30 as RPM Display Constant. (See Appendix D for more detail.)

C9. FLOW DISPLAY CONSTANT - Thisconstantdeterminesthe units thatthe flowdisplay location will readout.

This constant must be calculated using your FLOW SENSOR CONSTANT (C2). Thegeneral formula for the FLOW DISPLAY CONSTANT is as follows.

KaFLOW DISPLAY CONSTANT = FLOW SENSOR CONSTANT

Where:

Ka = Conversion Constant necessary to convertfrom cubic inches per secondto the desired Product Flow Units.

FLOW SENSOR CONSTANT = This number is stamped on the side of yourflowmeter. (Same number used in POS. C2.)

UNITS DESIREDLiters per minuteLiters per hourGallons per minuteGallons per hour

Ka0.9832

58.99180.2597

15.5844

EXAMPLE: If you desire the Display readout to be in liters per hour and the numberstamped on the side of your flowmeter is 10.28 (same number as entered in POS. C2),you would calculate C9 as follows:

C9 _ Ka =- FLOW SENSOR CONSTANT

58.991810.28 = 5.73850

QjCMS200-··-101

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U6. GROUND SPEEDCALIBRATION - The Ground Speed Calibration constant isa number that matches the Ground Speed Sensor to the Console. Thisconstant value is the same as the DjCCS100 GROUND SPEED CAL Constant.See Appendix B for calibration procedure or enter the value from theDjCCS100.

EO. APPLICATOR SWITCH SENSE - The Applicator Switch Sense Constant setsthe voltage sense of the Applicator Section Lines. Setto 0000, the console willaccumulate area when the Applicator Section Lines are grounded. Set to0001, the console will accumulate area when the Applicator Section Lines areat +12 volts. See Appendix C for more detailed explanation.

E1 APPLICATOR SECTION 1 thru 9 - The Boom Section Constants give thethru monitoring system the capabilities of accumulating area depending on theE9 number of active booms. The DjCMS200 has provisions for 9 boom sections

. (E1 thru E9).

If your Sprayer is not divided in sections, enter the Spray Width in feet(meters) in E1.lfyour Sprayer has more than one section, enter each SectionWidth in feet (meters) beginning with E1.NOTE:AII unused Section Constantsmust be setto 0000. See following table for section number, pOSenumber andwire color correlation.

POSe BOOM POSITION WIRE COLOR

E1 Section 1 WhiteE2 Section 2 GreenE3 Section 3 BrownE4 Section 4 BlueE5 Section 5 OranqeE6 Section 6 YellowE7 ,.. 7 \,. I

VllIlt:lL

E8 Section 8 GravE9 Section 9 Pink

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OPERATION

The DjCMS200 Sprayer Monitor System Console contains three touch switches anda six digit display. The left and center touch switches are used, in the operate mode,to selectthe function to be displayed. These touch switches cause the triangle shapedpointer to move around the display in the direction indicated by the arrows on theswitch. The right touch switch is used to reset the area and product accumulators tozero, start/stop the distance counter, and reset the tank level to the value ofthe TankLevel-Full constant.

DISPLAY FUNCTIONS

00GROUND SPEED: Display shows the vehicle ground speed in MPH (kph).

1..e,1 SHAFT RPM: Display shows the RPM of a monitored shaft (RPM Sensor installed).

~ TOTAL AREA: The display will indicate the total accumulated area in acres(hectares) the vehicle has covered since the counter was last reset. Thisfunction may be used to keep a yearly record of the area covered. Up to999999 acres (hectares) can be accumulated before the counter will roll overto zero. If the optional implement lift switch is installed, accumulation occursonly when the implement is down.

The displayed value is resetto zero by pressing and holding the RESETtouchswitch for approximately 3 seconds

FIELD AREA: The display will indicatethe accumulated area in acres (hectares) thevehicle has covered since the counter was last reset. This function may beused to keep a daily record of the area covered. Up to 999999 acres (hectares)can be accumulated before the counter will roll over to zero. If the optionalimplement lift switch is installed, accumulation occurs only when theimplement is down.

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MONITOR

The displayed value is reset to zero by pressing and holding the RESETtouch switchfor approximately 3 seconds.

00 TOTAL TIME: The display will indicate the accumulated time with a readoutformatof XX.XX:XX (Hrs.Min:Sec) for total time less that 100 hours and XXXX:XX(Hrs:Min) for total time greater than 100 hours.

The displayed value is resetto zero by pressing and holding the RESETtouchswitch for approximately 3 seconds.

[i] FIELDTIME: The display will indicate the accumulated time with a readout format9f XX.XX:XX (Hrs.Min:Sec) for accumulated time of less than 100 hours andXXXX:XX (Hrs:Min) for times greater than 100 hours.

The displayed value is reset to zero by pressing and holding the RESETtouchswitch for approximately 3 seconds .

.., DISTANCE: the display will indicate the distance in feet (meters) the vehicle hastraveled between the counter start and stop. Up to 999999 feet (meters) canbe accumulated before the counterwill roll overto zero. The counteris startedand stopped by momentarily pressing the START/STOP touch switch.Holding the RESETtouch switch depressed for approximately 3 seconds willreset the counter to zero.

e TOTAL PRODUCT: Total product used in gallons (liters) since the counterwas lastreset. This function may be used to keep a yearly record of product applied.Up to 999999 gallons (liters) can be accumulated before the counter will rollover to zero.

The displayed value is resetto zero by pressing and holding the RESETtouchswitch for approximately 3 seconds.

~ FIELD PRODUCT: Product used in gallons (liters) since the counter was last rest.This function may be used to keep a daily or field record of product applied.Up to 999999 gallons (liters) can be accumulated before the counter will rolloverto zero.

The displayed value is reset to zero by pressing and holding the RESETtouchswitch for approximately 3 seconds.

~OPRODUCT TANK LEVEL: Displays the number of gallons (liters) of productremaining in the product tank.

Each time the product tank is filled, the product tank level must be reset to the valueof the programmed FULL TANK VOLUME constant. NOTE: The FULL TANK VOLUMEconstant is the number of gallons (liters) of product contained in the tank when full.

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MONITOR

To reset Product Tank Level, press and hold the RESETtouch switch for approximately3 seconds with the display showing Product Tank Level.

SPRAYER BASED ON PRESSURE - Display will show zero (no flowmeterinput).

SPRAYER BASED ON FLOW - Display shows the current gallons per minute(liters per minute) product being applied.

gal/acre - GALLONS PER ACRE: - If the Monitor is installed in parallel with theDjCCS100 Control System, the display will showCCS. This directs theoperator to the CCS100 Console to read Application Rate.

If the CMS200 is installed as a stand alone monitor, the display will showtheApplication Rate in gallons per acre (liters per hectare).

SPRAYER BASED ON PRESSURE - The display will show the spray barpressure in psi (bars).

SPRAYER BASED ON FLOW - Display will show zero (no pressure sensor. input).

· -----Ar~~DJ-CMS200 DICKEY'iiohri_ SPRAYER MONITOR ....~...~.

NOTES

QjCMS200 ---I'"DieJ5..,\;.Y&iohriSPRAYER MONITOR

APPENDIX A

The optional Implement Lift Switch can be connected to the DjCCS100 Main HarnessCable (DjCMS200 Harness) that has two single conductor Weather-Pac connectors.Area accumulation will occur when the Lift Switch is open, accumulation will beinhibited when the switch is closed. The check mark (v) will be shown when areaaccumulation is inhibited.

---IIIDJ-CMS200 DICKEY-;johri_ SPRAYER MONITOR _"'''''ON

NOTES

QjCMS200 SPRAYER

----IIIole Ji~,Y'i.iohri

MONITOR

APPENDIX B

The Ground Speed Calibration Constant (UG) is a number that matches the GroundSpeed Sensor to the console. This number is obtained by driving the vehicle over ameasured course while performing the calibration procedure.

The DjCMS200 Ground Speed Calibration Constant has two entry methods: (1)Manually entering a known value and (2) performing the calibration procedure. Themanual entry location is the first entered when UG is displayed and is identified by asingle digit flashing. This entry method is used to enter a known value from theDjCCS100 Console or an average that is obtained by performing the calibrationprocedure several times. Averaging of the calibration procedure numbers will en-hance the accuracy of the vehicle ground speed. Touching the SETUPswitch advancesto the second method and is identified by all four digits flashing on the display. TheGround Speed Calibration can be determined as follows:

1. Measure a 400 ft. (122 meter) in-field course (preferably on level ground). Markthe start and finish so it will be plainly visible from the cab as you drive past.

2. System must be in SETUP mode with UG displayed and in the second GroundSpeed Calibration position (all digits flashing).

3. Drive up to the start of marked course at a slow (minimum of 2 mph (km/h)operating speed.

4. When even with the start marker, touch the center touch switch. The displayreadout should go to 0 (zero) then start counting up as you are moving.

5. Continue to drive the measured course at a constant speed. When even with thefinish marker, touch the center touch switch.

G. The Ground Speed Calibration number will be displayed on the console'sreadout. Record this number for future reference.

IMPORTANT: It is recommended thatthe above Ground Speed Calibration procedurebe repeated 3 or 4 times and the displayed numbers averaged. Enter the resultingaverage in console memory using the manual entry method.

---191DJ-CMS200 DICKEYi.iohri_ SPRAYER MONITOR .-..,"..~"

NOTES

QjCMS200 SPRAYER

----191DieK;,Y-dohri

MONITOR

APPENDIX C

The DjCMS200 Console must see a voltage change (positive voltage to ground orground to a positive voltage) when the boom or applicator section is turned from offto on.

VEHICLE CAB I IMPLEMENTI

SECTION ISWITCH I

~I +12V

I

DiC:S'OO WIREJ

II SOLENOIDI VALVEI

I0·142900008 I

1. If your solenoid valves are connected as shown in Figure 10., EOconstant mustbe programmed to 0000.

VEHICLE CAB

SECTIONSWITCH

~

DiCMS'OO WIREJSOLENOID

VALVE

2. If your solenoid valves are connected as shown in Figure 11., EOconstant mustbe programmed to 0001.

IMPORTANT: All solenoid valves and section switches must be wired the sameor the DjCMS200 will not operate correctly.

QjCMS200 SPRAYER

----leIDieK~.Y-;john

MONITOR

APPENDIX C

The DjCMS200 Console must see a voltage change (positive voltage to ground orground to a positive voltage) when the boom or applicator section is turned from offto on.

SECTIONSWITCH

~

DiC:Sl00 WIREJSOLENOID

VALVE

1. If your solenoid valves are connected as shown in Figure 10., EOconstant mustbe programmed to 0000.

VEHICLE CAB

SECTIONSWITCH

~

DiCMS100WIREJSOLENOID

VALVE

2. If your solenoid valves are connected as shown in Figure 11., EOconstant mustbe programmed to 0001.

IMPORTANT: All solenoid valves and section switches must be wired the sameor the DjCMS200 will not operate correctly.

---101DJ·CMS200 DICKEY'iiohri_ SPRAYER MONITOR _~...~.

NOTES

QjCMS200---IBD

DICJSE;,Y-;iohriSPRAYER MONITOR

APPENDIX D

The RPM Sensor can be installed to sense the RPM of a rotating shaft. To do this, thesensor end (opposite the cabling) must be installed adjacent to a cam type (gear)rotating shaft collar or magnets equally positioned around the shaft.

The maximum readable RPM of a shaft is dependent on two factors: (1) number ofsensed points and (2) the ratio between the tooth area and space area between teeth.The following formula and illustrations show the relationship of the ratio and numberof sensed points to maximum readable RPM.

M RPM = dz ( 14400 )ax. c:r; Number of sensed points

EXAMPLE:Single Sensed Pointdz = d1

Maximum Readable RPM = 14,400 RPM

EXAMPLE:Three Sensed Pointsdz = d,Maximum Readable RPM = 4,800 RPM

QjCMS200 ---,e"DieK~.Y&.i ohriSPRAYER MONITOR

The following Table showing maximum readable shaft RPM is usable only when d2equals d,. In other cases the above formula must be used for proper application.

SENSED MAXIMUM RPM DISPLAYPOINTS RPM CONSTANT

1 14,400 602 7,200 303 4,800 204 3,600 155 2,880 126 2,400 107 2,050 8.5718 1,800 7.59 1,600 6.66610 1,440 615 960 420 720 325 576 2.430 480 260 240 1

The higher number of sensed points will provide a higher resolution of the RPMreadout and alarm point. The number of sensed points should be selected dependingon the desired maximum RPM alarm point.

EXAMPLE: If your maximum RPM is 3500 RPM, you would select 4 equally spacedsensed points with a RPM display constant of 15.

~----'fJfJQJ·CMS200 DICJi~.Y-aohri

SPRAYER MONITOR

~APPENDIXE

An optional printer is available for use with the DjCMS200 sprayer monitor that willprovide the operator a printout. This printout will contain the accumulated values ofthe Field Product, Field Area, Field Time, Total Product, Total Area and Total Time,Registers.

OPTIONALMESSAGES

APPLICATION DATACURRENT JOB

GALLONSACRESRUN TIME OHRS

GALLONSACRESRUN TIME OHRS

Figure 13_:PrintoutThe DjCMS200 console can be factory programmed to provide printouts as follows.The print heading, identified by NOTE 1, can be replaced with a custom heading. TheOptional Messages can be factory set for a Sprayer Monitor, TPM, or Speed/AreaMonitor. The printout can be in English, French, German, Italian, Portuguese, orSpanish.

QjCMS200---101

DICK,~.Y'iiohriSPRAYER MONITOR

Ashortcable with a9-pin connector isattached tothe DjCMS200 harness atthe moldedjunction. This 9-pin connectorwith adummy jumper plug installed isthe outputfortheprinter. NOTE: When the DjCMS200 is installed with a DjCCS100 control systemutilizing a "Y" cable, the Printer output cable is attached to the DjCMS200 connectorof the "Y" cable.

Step 2. Remove the dummy plug from the printer connector on the DjCMS200Harness.

Step 3. Connectthe 9-pin printer cable connectorto the DjCMS200 Harness connector(Where dummy plug was remove in step 2).

Step 4. Turn DjCMS200 Console Power switch to ON. The display shows Print withthe Distance Pointer flashing ( shown below).

DiSTANCEPOINTERFLASHING

I

/ 1\\\\\1\\\ \ ,I I I I XXXXX/.~.ogal/mln ga"ao,. IMI

0_ t, 1 , " L./(((~I T

~@~~IIJ ~ -i

~.~

ST""YsTOP

RESEr

-8 t:3DICKEY,john~ D'CMS200

.\ \ I, / / I I J

Step 5. Press the START touchswitch directly below the flashing distance Pointer.The printer will begin printing. Shown below is a typical printout.

QjCMS200'----fllil

ole J5~{;,Y'ii0 hIiSPRAYER MONITOR

APPLICATION DATACURRENT JOB

GALLONSACRESRUN TIME OHRS

GALLONSACRESRUNTIME

.0.00

OHRS OOMIN

Step 6. Disconnect the printer cable and reinstall the dummy plug in the DjCMS200harness connector. IMPORTANT: The Dummy plug must be installed in theharness connector or the Monitor system will not operate.

The Product, Area and Time accumulators can be reset to zero in the Operate Modeas follows:

Step1. Enterthe OPERATE Mode and display the function to be reset. Press and holdthe RESET touchswitch for approximately 3 seconds. The display will showzero.

DICKEY-john WARRANTYDICKEY-johnwarrants to the original purchaser for use that, if anypart of the product proves to be defective in material or workmanshipwithin one year from date of original installation, and is returnedto DICKEY-john within 30 days after such defect is discovered,DICKEY-john will (at our option) either replace or repair said part.This warranty does not apply to damage resulting from misuse,neglect, accident or improper installation or maintenance. Saidpart will not be considered defective if it substantially fulfills theperformance specifications. THE FOREGOING WARRANTY ISEXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OFMERCHANTABILITY,FITNESSFORPURPOSEAND OF ANY OTHERTYPE, WHETHER EXPRESS OR IMPLIED. DICKEY-john neitherassumes nor authorizes anyone to assume for it any other obligationor liability in connection with said part and will not be liable forconsequential damages. Purchaser accepts these terms andwarranty limitations unless the product is returned within fifteendays for full refund of purchase price.

For information call DICKEY-john: U.S.A. call 1-800-637-3302JlJinoiscall 1-800-252-3363

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