table of contents wg-115€¦ · electrical system-rear lighting lamps & harness 4.13 front...

65ETURBO |Motor Grader

Parts CatalogJune, 2005

EFF. S/N 9101Catalog #5683

65E Parts Catalog_5683 5/26/05 2:44 PM

DECALS65E/65ET 1.1

FRONT FRAMEGOOSENECK 2.1FRONT AXLE 2.2HYDRAULIC STEERING PIPING 2.3HYDRAULIC STEERING CYLINDER MOUNTING 2.4HYDRAULIC WHEEL LEAN CYLINDER MOUNTING 2.5HYDRAULIC WHEEL LEAN LINES 2.6HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING-LH 2.7HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING-RH 2.8HYDRAULIC MOLDBOARD LIFT PIPING-LH 2.9HYDRAULIC MOLDBOARD LIFT PIPING-RH 2.10HYDRAULIC CIRCLE SIDE SHIFT PIPING 2.11HYDRAULIC CIRCLE SIDE SHIFT CYLINDER MOUNTING 2.12HYDRAULIC STEERING CYLINDER BREAKDOWN 2.13HYDRAULIC WHEEL LEAN CYLINDER BREAKDOWN 2.14HYDRAULIC MOLDBOARD LIFT CYLINDER BREAKDOWN 2.15HYDRAULIC CIRCLE SIDE SHIFT CYLINDER BREAKDOWN 2.16ELECTRICAL SYSTEM-FRONT LIGHTING LAMPS, HARNESS & HORN 2.17ELECTRICAL SYSTEM-HEADLIGHT & TURN SIGNAL BREAKDOWN 2.18BANK SLOPE 2.19

DRAWBARDRAWBAR & CIRCLE ASM 3.1LINKAGE BETWEEN MAIN FRAME & DRAWBAR 3.2CIRCLE TURN ASM 3.3MOLDBOARD ASM 10Ft 3.4MOLDBOARD ASM 12Ft 3.5MOLDBOARD EXTENSIONS 2Ft 3.6HYDRAULIC MOLDBOARD CIRCLE TURN MOUNTING & PIPING 3.7MOLDBOARD PITCH CYLINDER MOUNTING & HYDRAULIC PIPING 3.8MOLDBOARD SHIFT & PITCH HYDRAULIC PIPING 3.9MOLDBOARD-SHIFT CYLINDER MOUNTING & HYDRAULIC LINES 3.10HYDRAULIC SOLENOID VALVE BREAKDOWN 3.11SWIVEL ASM & MOUNTING 3.12MOLDBOARD SHIFT CYLINDER BREAKDOWN 3.13MOLDBOARD PITCH CYLINDER BREAKDOWN 3.14

REAR FRAMEREAR FRAME & PLATFORM 4.1ARTICULATION POINT 4.2FUEL TANK 4.3GRILLE & SIDE PANEL 4.4HOOD, COWL & PANELS 4.5ENGINE COOLING SYSTEM PIPING 4.6FAN DRIVE MOTOR MOUNTING 4.7AIR CLEANER COMPONENTS 4.8EXHAUST 4.9HYDRAULIC HOSES CLAMP AT THE ARTICULATION 4.10HYDRAULIC ARTICULATION CYLINDERS MOUNTING & PIPING 4.11HYDRAULIC ARTICULATION CYLINDER BREAKDOWN 4.12ELECTRICAL SYSTEM-REAR LIGHTING LAMPS & HARNESS 4.13

FRONT CONSOLEFRONT CONSOLE & CONTROL 5.1SERVICE BRAKE SYSTEM-PEDAL LINKAGE 5.2SERVICE BRAKE SYSTEM - HYDRAULIC PIPING 5.3THROTTLE LINKAGE ASM 5.4INSTRUMENT PANEL GROUP 5.5VANDALISM PROTECTION 5.6PARKING BRAKE CONTROL LINKAGE 5.7TRANSMISSION-RANGE SHIFT SELECTOR CONTROL 5.8

TABLE OF CONTENTS

CAB / CANOPYSEAT 6.1SEAT MOUNTING 6.2ROPS CANOPY ASM BREAKDOWN 6.3ROPS CANOPY & MOUNTING 6.4CAB FRAME & MOUNTING 6.5CAB DOOR FRAMES, FRONT & REAR WINDOWS 6.6CAB DOOR LATCH ASM 6.7CAB ROOF 6.8CAB WINDOWS 6.9CAB HEATER 6.10GRADER A/C 6.11FRONT WINDSHIELD WIPERS 6.12REAR WINDSHIELD WIPERS 6.13WINDSHIELD WASHER, RESERVOIR & HOSES 6.14OUTSIDE REAR VIEW MIRROR 6.15FLOOD LIGHT 6.16SUN SHADE 6.17STROBE LIGHT 6.18

HYDRAULIC HYDRAULIC TANK & MOUNTING 7.1HYDRAULIC PUMP & FAN DRIVE MOTOR PIPING 7.2HYDRAULIC IMPLEMENT CONTROL-VALVE AREA 7.3HYDRAULIC CONTROL VALVE-w/FLOAT 7.4

ENGINE CUMMINS 110HpENGINE ASSEMBLY 8.1FUEL TRANSFER PUMP 8.2CRANKCASE & FILTER 8.3FUEL FILTER 8.4ENGINE CONTROL MODULE 8.5ENGINE MOUNT 110Hp 8.6REAR ENGINE MOUNTS 8.7

TRANSMISSION WG-115CONVERTER 9.1PARKING BRAKE 9.2TRANSMISSION SPEED SENSOR 9.3TEMPERATURE SENDER 9.4FILTER 9.5OIL DIPSTICK 9.6

REAR AXLEREAR AXLE-MOUNTING 10.1REAR AXLE-TANDEM ASM-LH/RH 10.2DRIVE SHAFT-TRANSMISSION TO REAR AXLE 10.3RIMS & TIRES 10.4REAR AXLE-PINION SUPPORT 10.5REAR AXLE-DIFFERENTIAL GEARS 10.6REAR AXLE-BRAKES 10.7REAR AXLE-SIDE REDUCTION GEARS 10.8REAR AXLE-CASTING & COVERS 10.9

OPTIONS FRONT COUNTER & TRACTION WEIGHTS 11.1FRONT END ATTACHMENT HYDRAULIC PIPING w/o RIPPER 11.2DOZER GROUP 11.3SCARIFIER 11.4FRONT END ATTACHMENT PLATES & ARMS 11.5FRONT END ATTACHMENT CYLINDER MOUNTING 11.6RIPPER BRACKETS & ARMS 11.7RIPPER MOUNTING & BREAKDOWN 11.8RIPPER CYLINDER MOUNTING 11.9REAR AUXILIARY PIPING 10.10RIPPER HYDRAULIC PIPING 10.11ENGINE COOLANT HEATER 10.12COLD WEATHER STARTING SYSTEM 10.13

HARDWARE INFORMATIONDEUTSCH CONNECTOR BREAKDOWNS 12.1PUSH BUTTON WIRING 12.2HYDRAULIC FITTING SEALS 12.3HYDRAULIC FITTING TORQUE SPECS 12.4FASTENER TORQUE SPECS 12.5

TABLE OF CONTENTS

DECALS

22 23

1

3

9

11

17 18

11

21

24

2

3

45

6

10

7

8 5

13

12

14

19

85

16 5

6

4

26

27

28

29

30

MARCH 2005 1.1

REF PART NUMBER QTY DESCRIPTION

DECALS

1 73107884 3 Decal - Fluid Pressure

2 73067621 1 Decal - Air Restriction Indicator

3 73119975 12 Decal - Step Tread

9 73163768 1 Decal - Service & Lube Instructions

11 73107881 2 Decal - Warning Blades & Belts

15 73161381 1 Decal - ‘DIESEL FUEL ONLY"

16 4636 1 Decal - Serial Number Plate

17 73109131 1 Decal - Instruction Manual

18 73161868 1 Decal - Throttle

19 4541 1 Decal - ROPS

20 73161869 1 Decal - Operations

21 76036500 1 Decal - California (Applied to Engine Valve Cover)

22 73163767 1 Decal - Pedal Tread

23 73162389 2 Decal - Step Tread

24 73107882 1 Decal - Warning, Flammable Vapors

4 4538 AR Decal - Black 65E Stripe

5 4536 4 Decal - Decal 65E

6 4537 2 Decal - Turbo

7 5158 1 Tag - Fuse Location & size

8 4535 2 Decal - Noram

10 73107891 1 Decal - Master Switch

12 4325 1 Decal - Console Lights

13 4335 1 Decal - Front Console, Two Switch

14 5103 1 Decal - Gear Selector

25 5161 1 Decal Kit - 65ET

26 5098 1 Decal - Cab

26 5099 1 Decal - Canopy

- 4336 1 Decal - Front Console, Four Switch

27 5054 1 Noram Logo Plate

28 73161380 1 Sign Brake System

29 5160 1 Decal - Warning Left Rop

30 73161869 1 Sign Left Rops

1.1

1

18

12

13

15

13

12

16

13

12

17

12

14

1312

12

13

11

4

3

10

1312

13

2

20

21

19

19

5

6

7

8

9

GOOSENECK

2.1MARCH 2005

22

1213


GOOSENECK

1 4048 1 Goose Neck w/a

2 4054 1 Saddle, Standard

3 70922744 8 Bolt 3/4-10 x 2½ Gr8 ZY

4 70928455 8 Lock Washer 3/4 ZY

5 73160164 1 Pin, Detent

6 73063234 1 Chain, Detent Pin

7 70926771 1 Bolt 1/4-20 x 1 ZY

8 70918264 1 Washer 1/4 ZY

9 70916622 1 Nut 1/4-20 ZY

10 73158258 1 Cover

11 73158283 1 Cover

12 70923484 22 Bolt 3/8-16 x 3/4 Gr8 ZY

13 70918266 22 Washer 3/8 ZY

14 73158265 2 Cover

15 73158259 2 Cover - Front

16 4129 1 Bracket - RH

17 4164 1 Bracket - LH

18 4175 1 Bracket - Headlight Support LH

19 73157014 2 Bushing

20 73156999 2 Bushing21 70914465 2 Grease Fitting 1/8-27

Cover1405522

2.1

- 4176 1 Bracket - Headlight Support RH

FRONT AXLE

29

15

17

1312

11

14

1112

1

10

76

53

10

98

54

3

2

2

3

5

8

27

25

19

10

9

8

5

26

3

2021

47

46

48

44

47

45

48

43

1652

51

49

23

24

25

22

39 38

37

36

3534

32

33

21

20

4950

30

28

4041

42

10

10

1010

10

10

MARCH 2005 2.2

31


FRONT AXLE

1 73156840 1 Front Axle

2 73156658 4 Seal

3 73156563 8 Bearing

4 73156648 2 Pin

5 70923895 8 O-Ring

6 73158699 2 Plug Washer

7 70927999 2 Plug 8ORS

8 73156568 6 Plug

9 73156566 4 Fitting 8ORB

10 70914465 4 Grease Zerk

11 73156667 2 Bearing

12 73156669 2 Seal

13 73156975 AR Washer, Flat

14 73156687 1 Axle Oscillation Pin

15 73153515 2 Spacer

16 70900370 1 Nut 5/8-11

17 70923154 2 Bolt ½-13 x 1½ Gr8

18 70915276 1 Nipple, Lube

19 73156558 1 Knuckle LH

- 73156559 1 Knuckle RH

20 70919262 4 Jam Nut ½-20

21 73125712 4 Set Screw ½-20

22 73163820 1 LH Spindle w/a

- 73156662 1 RH Spindle w/a

23 73156564 2 Thrust Washer

24 73156569 2 Washer

25 73156565 4 Seal

26 73156567 2 Pin

27 70927547 2 Plug

28 73157118 2 Seal

29 70634568 2 Bearing Cone

30 70634567 2 Bearing Cup

2.2

FRONT AXLE

29

15

17

1312

11

14

1112

1

10

76

53

10

98

54

3

2

2

3

5

8

27

25

19

10

9

8

5

26

3

2021

47

46

48

44

47

45

48

43

1652

51

49

23

24

25

22

39 38

37

36

3534

32

33

21

20

4950

30

28

4041

42

10

10

1010

10

10

MARCH 2005 2.2

31


FRONT AXLE (continued)

31 73156571 2 Front Axle Hub



34 70601949 2 Washer

35 70911843 2 Nut 1 1/4-12 Slotted

36 70910024 2 Cotter Pin 3/16 x 2½

37 70634593 2 Hub Cap

38 70929156 8 Washer 3/8

39 70922605 8 Bolt 3/8-16 x 1 1/4 Gr8

40 73155129 16 Wheel Bolt 3/4-16 X 2 1/4

41 70929188 16 Washer 3/8”

42 70012767 16 Nut 3/4-16 Extra High

43 73156700 1 Vertical Link

44 73161936 1 Tube, Link

45 73156663 1 Vertical Socket Asm LH

46 73156664 1 Vertical Socket Asm RH

47 70912808 2 Grease Zerk

48 70900808 2 Cotter Pin 1/8 x 1½

49 1 Wheel Lean Cylinder

50 1 Steering Cylinder

51 70921174 1 Bolt 5/8-11 x 2½ Gr8

52 70677010 1 Washer 5/8”

4071

73156516

2.2

HYDRAULIC STEERING PIPING

6

617

18

6

3

1

5

4

6

6

8

6

5

4

6

5

4

6

7

77

7

2

6

8

66

8

6

169

12

15 15

10

11

MARCH 2005 2.3

5

4

6

6

6

24

23

22

25

25

26

27

27

28

29

31

30

32

34

36

35

37

38

32

39

33

40

41


HYDRAULIC STEERING PIPING

1 1 Steering Valve

2 1 Hydraulic Control Valve (see page 7.5)3 1 Steering Cylinder

4 73156780 5 Fitting 6ORS x 6ORB

5 70921885 6 O-Ring

6 70923560 20 O-Ring

7 73157078 4 Hose Asm

8 73156774 4 Bulkhead Fitting 90Deg

9 73157971 1 Tube Asm - Return To Tank Port

10 5157 1 Tube w/a

11 73157544 1 Tube Asm - RH Turn Port

12 73157545 1 Tube Asm - LH Turn Port

13 73161424 1 Hose Asm

14 73163724 1 Adapter 90Deg

15 70925755 4 Hose Clamp

16 73157537 1 Hose ½”ID x 3 ½”

17 73158133 1 Hose Asm

18 73158134 1 Hose Asm

19 70926917 3 P-Clamp 3/8”

20 70918266 3 Washer 3/8”

21 70923490 3 Bolt 3/8-16 x 1” Gr8

5046

461473156516

HYDRAULIC STEERING PIPING 2.3

22 5147 1 Tube

23 73156772 1 Fitting 6ORS BLKHD

24 5171 1 Hose 3/8 x 33” 6ORS 45Deg/90Deg

25 5400 1 Hose 3/8 x 9” 6ORS ST/45Deg

26 73163695 1 Tube w/a

27 70922660 4 Worm Clamp 3/4 - 1 ½

28 73157537 1 Hose - .50 x .94 x 3.50

29 70928509 1 Fitting - 1” Tube x 12ORB

30 73161896 1 Check Valve

31 73161897 1 Connector 12ORB x 12ORB

32 3106 2 Fitting - 4ORB x 4ORS


34 5177 1 Hose - 1/4 x 16” 4ORS ST/90Deg


36 5176 1 Hose - 5/8 x 27” 10ORS ST/90Deg


38 5174 1 Fitting - 6ORS x 4ORB 90Deg

39 5433 2 Bolt 5/16-18 x 3.50

40 73162889 1 Tube w/a40 73162889 1

5047 1 Priority Valve w/Load Sense41

- - Seal Kit - Steering Valve5442

HYDRAULIC STEERING CYLINDER MOUNTING

2

3

4

8

7 6

5

21

20

22

14

13

16

22

14

13

22

22

17

18

15

9

1

3

2

11

10

19

10

12

MARCH 2005 2.4


HYDRAULIC STEERING CYLINDER MOUNTING

1 1 Steering Cylinder

2 73156704 2 Spacer

3 70927696 2 Retainer Ring

4 70654453 1 Ball Bushing 1”

5 73156712 1 Pin

6 73156710 1 Plate - Lock

7 70911421 2 Washer

8 70922126 2 Bolt 5/16-18 x 3/4”

9 73156974 1 Jam Nut 1-1610 73163821 1 Vertical Socket Asm

11 70900808 1 Cotter Pin 1/8” x 1 ½”

12 70914465 1 Zerk 1/8-27

13 70921885 2 O-Ring

14 73156783 2 Fitting 6 ORB x 6 ORS 45 Deg

15 73158132 1 Hose Asm

16 73158131 1 Hose Asm

17 73156773 1 Fitting 6 ORS Bulkhead 90 Deg

18 73156772 1 Fitting 6 ORS Bulkhead

19 1 RH Spindle w/a

20 1 Front Axle

21 1 LH Knuckle

22 70923560 4 O-Ring

73156662

73156840

73156558

73156516

2.4

HYDRAULIC WHEEL LEAN CYLINDER MOUNTING

1514

13

13

1817

13

13

12

12

11

11

10

4

6 4

3

19

19

20

5 4

6

1

7

19

6

22

21

5

19

62

89

16

MARCH 2005 2.5


HYDRAULIC WHEEL LEAN CYLINDER MOUNTING

1 1 Wheel Lean Cylinder

2 73156703 1 Linkage w/a

3 70929873 1 Bolt 1 1/4-7 x 6” Gr8

4 70926208 3 Washer

5 70934501 2 Locknut 1 1/4-7

6 70668028 4 Ball Bushing

7 4070 1 Pin

8 70926149 2 Bolt 5/16-18 x 1”

9 70911421 2 Washer 5/16”

10 70925427 1 Bolt 1 1/4-7 x 4 ½” Gr8

11 70921885 2 O-Ring

12 73156784 2 Fitting 6 ORB x 6 JIC 90 Deg

13 70923560 4 O-Ring

14 73156773 1 Fitting 6 ORB Bulkhead 90 Deg


16 73156710 1 Lock Plate

17 73158136 1 Hose Asm

18 73158135 1 Hose Asm

19 70914465 4 Zerk 1/8-27

20 1 Right Knuckle

21 1 Left Knuckle

22 1 Front Axle

4071

73158136

73158135

70914465

2.5

HYDRAULIC WHEEL LEAN LINES

1

5

6

5

2

2

4

2

2

3

MARCH 2005 2.6


HYDRAULIC WHEEL LEAN LINES

1

2 70923560 4 O-Ring

3 73164171 1 Hose Asm

4 73164163 1 Hose Asm

5 73161901 2 Adapter w/Orifice

6 70921349 2 O-Ring

1 Valve Section Asm (see page 7.5)5051

2.6

HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING - LH

9876

5

3

2

332

34

14

14

14

15

16

15

13

12

11

11 10

1213

14

15

14

15

14

16

2722

24

22

27

34

34

2914

31

26

14

23

25

2814

35

3031

14

32

21

17

17

18

19

20

1

30

30

30

2.7MARCH 2005


HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING - LH

1 1 Blade Lift Cylinder

2 73156921 2 Bearing


4 73156923 1 Washer

5 73156924 AR Shim (.005 Thick)

6 73156925 AR Shim (.020 Thick)

7 73156926 1 Retainer

8 3784 2 Washer ½”Hard

9 70923154 2 Bolt ½-13 x 1 ½”Gr8

10 73156880 1 Yoke

11 73125404 2 Bushing

12 73125400 2 Pin

13 70607617 2 Bar

14 70918266 11 Washer 3/8”

15 70923490 4 Bolt 3/8-16 x 1” Gr8

16 70928957 2 Bolt 3/8-16 x 2 3/4” Gr8

17 70620920 AR Shim

18 70620479 1 Cylinder Mounting Cap

19 70927382 2 Washer 3/4” Hard

20 70923137 2 Bolt 3/4-16 x 3” Gr8

21 70914465 1 Zerk 1/8-27


24 73158263 1 LH Tube w/a

25 73158261 1 Strap w/a

26 70922605 1 Bolt 3/8-16 x 1 1/4” Gr8

27 70921885 2 O-Ring

28 70916950 1 Nut 3/8-16

29 70929458 1 P-Clamp 3/8”

30 70923560 4 O-Ring

31 70922300 1 Bolt 3/8-16 x 3/4” Gr8

32 73158265 1 Cover

33 70901651 1 Plug 1/8” NPT

34 73158252 2 Hose Asm



73156513

2.7

HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING - RH

14

13

9

8

765

3

2

23

4

3114

15

16

15

14

14

13

1012

1415

14

16

15

14

22

27

2328

14

14

26

25

26

29

11

11

12

33

1

27

21

22

20

19

18

17

17

30

33

30

35

30

24

34

14 32

30

MARCH 2005 2.8


HYDRAULIC MOLDBOARD LIFT CYLINDER MOUNTING - RH

1 1

2 73156921 2 Bearing


4 73156923 1 Washer 1/4”

5 73156924 AR Shim (.005 Thick)

6 73156925 AR Shim (.020 Thick)

7 73156926 1 Retainer


9 70923154 2 Bolt ½-13 x 1 ½”Gr8

10 73156880 1 Yoke

11 73125404 2 Bushing

12 73125400 2 Pin

13 70607617 2 Bar

14 70918266 6 Washer 3/8”

15 70923490 4 Bolt 3/8-16 x 1” Gr8

16 70928957 2 Bolt 3/8-16 x 2 3/4” Gr8

17 70620920 AR Shim


19 70928455 2 Lock Washer 3/4”

20 70923137 2 3/4-16 x 3” Gr8

21 70914465 1 Zerk 1/8-27


23 73158264 1 RH Tube w/a

25 4057 1 Clamp

26 70922605 1 Bolt 3/8-16 x 1 1/4” Gr8

27 70921885 2 O-Ring

28 70916950 1 Nut 3/8-16

29 70929458 1 P-Clamp

30 70923560 4 O-Ring

31 70901651 1 Plug 1/8” NPT

32 73158265 1 Cover

33 73158252 2 Hose Asm

34 70923484 2 Bolt 3/8-16 x 3/4” Gr8



73156513 Blade Lift Cylinder

2.8

HYDRAULIC MOLDBOARD LIFT PIPING - LH

3

1

72

5

5

2

16

2

24

2

4

2

2

MARCH 2005 2.9


HYDRAULIC MOLDBOARD LIFT PIPING - LH

1

2 70923560 8 O-Ring

3 73158248 2 Hose Asm

4 73156773 2 Fitting 6 ORS Bulkhead 90Deg

5 73158129 2 Hose Asm


7 73156781 1 Fitting 8 ORS x 6 JIC

70921349 2 O-Ring

2.9

HYDRAULIC MOLDBOARD LIFT PIPING - RH

1

7 2

6

2

5

2

3

2

5

1

24

4 2

2

MARCH 2005 2.10


HYDRAULIC MOLDBOARD LIFT PIPING - RH

1

2 70923560 8 O-Ring

3 73158253 2 Hose Asm

4 73156773 2 Fitting 6 ORS Bulkhead 90Deg

5 73158129 2 Hose Asm


7 73156781 1 Fitting 8 ORB x 6 ORS

70921349 2 O-Ring

2.10

HYDRAULIC CIRCLE SIDE SHIFT PIPING

2

3

2

2

4

1

2

2

762

76

2

55

2.11MARCH 2005

8

PART NUMBER QTY DESCRIPTION

HYDRAULIC CIRCLE SIDE SHIFT PIPING

1

2 70923560 8 O-Ring

3 73158255 2 Hose Asm


5 73158129 2 Hose Asm


7 70921349 2 O-Ring

8 1 Valve Section Asm

73156515 1 Circle Shift Cylinder

5051

2.11

HYDRAULIC CIRCLE SIDE SHIFT CYLINDER MOUNTING

1214

5

4

3

220

1

7

89

810

11

6

34

5

2

1415

16

13

14

14

14

19

18

8

1020

17

MARCH 2005 2.12


HYDRAULIC CIRCLE SIDE SHIFT CYLINDER MOUNTING

1 1 Circle Shift Cylinder

2 70620920 AR Shim


4 70927382 4 Washer 3/4 x 1.25 x .12 Hard

5 70923137 4 Bolt 3/4-16 x 3” Gr8

6 4057 1 Strap w/a

7 70921076 1 Screw, Cap

8 70929156 3 Washer, Flat

9 70916950 1 Nut 3/8-16

10 70921885 2 O-Ring

11 73156784 1 Fitting 6 ORS x 6 ORS 90 Deg

12 73158262 1 Tube Asm

13 73156783 1 Fitting 6 ORB x 6 ORS 45 Deg

14 70923560 5 O-Ring


16 73158254 2 Hose Asm

17 73158258 1 Cover

18 70929458 1 P-Clamp 3/8”

19 70923484 1 Bolt 3/8-16 x 3/4 Gr8

20 70914465 2 Zerk 1/8-27

73156515

2.12

HYDRAULIC STEERING CYLINDER BREAKDOWN

1

2

5

3

4

6

7

811

13

12

9

10

MARCH 2005 2.13


HYDRAULIC STEERING CYLINDER BREAKDOWN

1 73156516 1 Steering Cylinder

2 73161977 1 Body w/a

3 73152581 1 Nut 3/4” NF

4 73152602 1 Piston

5 NSS 1 Ring - See Ref: 14

6 NSS 1 O-Ring - See Ref: 14

7 NSS 1 Seal - See Ref: 14

8 73152599 1 Gland


10 NSS 1 Ring, Back-Up - See Ref: 14

11 NSS 1 Seal Wiper - See Ref: 14

12 NSS 1 Retaining Ring - See Ref: 14

13 73161969 1 Steering Rod w/a

14 73152576 1 Seal Kit Includes - 5,6,7,9,10,11,12

2.13

HYDRAULIC WHEEL LEAN CYLINDER BREAKDOWN

13

12

11

7

8

5

4

9

10

6

3

2

1

MARCH 2005 2.14


HYDRAULIC WHEEL LEAN CYLINDER BREAKDOWN

1 4071 1 Wheel Lean Cylinder

2 4072 1 Wheel Lean Body w/a

3 73161963 1 Nut 1 1/4-12 Toplock


5 73161985 1 Piston 3” Bore

6 NSS 1 Seal, Ring - See Ref: 14

7 73161983 1 Gland 3” Bore, 1 ½”Rod

8 NSS 1 Seal - See Ref: 14

9 NSS 1 Ring, Back-Up - See Ref: 14


11 NSS 1 Seal, Wiper - See Ref: 14

12 73161982 1 Cap

13 73161967 1 Rod - Wheel Lean

14 73161987 1 Seal Kit Includes - 4,6,8,9,10,11

2.14

HYDRAULIC MOLDBOARD LIFT CYLINDER BREAKDOWN

8

10

9

7 5

6

4

3

2

11

12

13

1

2.15MARCH 2005


HYDRAULIC MOLDBOARD LIFT CYLINDER BREAKDOWN

1 73156513 2 Blade Lift Cylinder

2 73161974 1 Body Asm - Blade Lift

3 73161963 1 Nut 1 1/4-12 Toplock

4 73161985 1 Piston 3” Bore

5 NSS 1 O-Ring - See Ref. 14

6 NSS 1 Ring, Wear - See Ref. 14

7 NSS 1 Seal - See Ref. 14

8 73164486 1 Gland 3” Bore 2” Rod


10 NSS 1 Ring, Backup - See Ref. 14

11 NSS 1 Seal, Wiper - See Ref. 14

12 73161982 1 Cap

13 73161966 1 Cylinder Rod - Blade Lift

14 73161988 1 Seal Kit Includes - 5, 6, 7, 9, 10, 11

2.15

HYDRAULIC CIRCLE SIDE SHIFT CYLINDER BREAKDOWN

2

3

4

5

6

7

8

9

10

11

12

13

1

MARCH 2005 2.16


HYDRAULIC CIRCLE SIDE SHIFT CYLINDER BREAKDOWN

1 73156515 1 Circle Shift Cylinder

2 73161976 1 Body w/a

3 73161963 1 Nut 1 1/4-12 Toplock

4 73161985 1 Piston 3” Piston

5 NSS 1 Ring - See Ref:14

6 NSS 1 O-Ring - See Ref:14

7 NSS 1 Ring - See Ref:14

8 73164486 1 Gland 3” Bore, 2” Rod

9 NSS 1 O-Ring - See Ref:14

10 NSS 1 Ring, Back-Up - See Ref:14

11 NSS 1 Seal, Wiper - See Ref:14

12 73161982 1 Cap

13 73161968 1 Cylinder Rod - Circle Shift

14 73161988 1 Seal Kit Includes - 5,6,7,9,10,11

2.16

ELECTRICAL SYSTEM - FRONT LIGHTING LAMPS, HARNESS, & HORN

1

6

12

13

148

14

8

3

10987

10

9

7

8

12

4

105

811

2

MARCH 2005 2.17


ELECTRICAL SYSTEM - FRONT LIGHTING LAMPS, HARNESS, & HORN

1 4177 2 Floodlight 12v

2 4126 1 Front Lights Wire Asm

3 1 LH Head Turn Lights

- 1 RH Head Turn Lgihts

4 4176 1 RH Head Light

- 4175 1 LH Head Light

6 4164 1 RH Light Bracket

- 4129 1 LH Light Bracket

7 70928181 4 Bolt 3/8-16 x 5/8” Gr8

8 70918266 Washer 3/8”

9 4645 4 P-Clamp ½”

10 70916950 5 Nut 3/8-16

11 70923490 1 Bolt 3/8-16 x 1” Gr8

12 11701721 4 Nut M10-1.5

13 73163055 2 Grommet 1/4” ID

14 70923484 10 Bolt 3/8-16 x 3/4” Gr8

4467

4468

15

5 4777 1 Horn

2.17

ELECTRICAL SYSTEM - HEADLIGHT & TURN SIGNAL BREAKDOWN

1

3

4

2

5

MARCH 2005 2.18


ELECTRICAL SYSTEM - HEADLIGHT & TURN SIGNAL BREAKDOWN

1 4467 1 LH Headlight Asm

- 4468 1 RH Headlight Asm

2 14152090 2 Bulb - Headlight, 55W

3 70928298 2 Bulb - Parking Light

4 70928348 2 Bulb - Turn Signal

5 4466 2 Deutsch 4 Pin Connection

2.18

BANK SLOPE - OPTION

19

18

4

9

11

8

7

7

9

11

8

7

911

8

3

2

1

17

27

27

20

28

27

28

20

27

29

26

23

12

27

20

28

13

14

14

8

24

10

5

6

MARCH 2005 2.19

30


BANK SLOPE - OPTION

1 73156847 1 Bank Slope Saddle

2 73156885 2 Bushing

3 73156884 1 Bushing w/hole

4 73124588 1 Bank Slope Pin Cylinder

5 70923154 4 Bolt ½-13 x 1 ½”

6 3784 4 Washer, 1/2"

7 73156886 12 Shim

8 70922744 17 Bolt 3/4-10 x 2 ½”

9 70929188 9 Washer 3/4”

10 73156882 1 Bank Slope Saddle Support

11 73156887 3 Keeper

12 73161419 1 Diverter Valve Asm

13 3952 1 Bank Slope Wire Asm

14 70927382 8 Washer 3/4” x 1.25 x .12

15 73158241 1 Hose Asm

16 73159692 1 Hose Asm

17 73156771 2 Bulkhead Fitting

18 73158250 1 Hose Asm

19 73158249 1 Hose Asm

20 73156787 4 Fitting 90 Deg

21 70932570 2 Bolt 1/4-20 4 ½”

22 70918264 2 Washer 1/4”

23 73161427 1 Cover

24 75215715 1 Ball

25 70916622 2 Nut 1/4-20

26 70918266 2 Washer 3/8”

27 70923559 8 O-Ring, .301" ID x .070"

28 70921349 4 O-Ring, .644" ID x .087"

29 70923484 2 Bolt 3/8-16 x 3/4”

2.19

30 5401 2 Bank Slope Light Bracket

DRAWBAR & CIRCLE ASSEMBLY

10

1614

4 15

137

9

8

3

4

16

2

19

3131

30

25

5

28

29

26

27

244

17

20

18

21

2322

32

33

3.1MARCH 2005

12

11


1 4192 1 Drawbar Weld Assy.

2 73162064 1 Swivel Assenbly, See Fig. 19.335

3 3768 4 Screw, Cap, 3/8"- 16 x 1”

4 70918266 4 Washer 3/8”

5 70914465 2 Zerk, Grease

6 75215715 3 Ball, Drawbar Weld Assy.

7 4585 1 Motor, Hydraulic, Components Not Serviced

8 73156543 1 Coupling

9 70916171 1 Pin, Roll, 1/4" x 1-1/2"10 73164070 1 Circle Turn Assy.11 11118537 5 Bolt M16 - 2 x 40 ZY

12 10520201 5 Washer

13 70674961 1 Gasket, Hydraulic Motor

14 70681423 1 Adapter, Circle Drive Assy.

15 70922605 4 Screw, 3/8" x 1-1/4

1617

70675475 1 O-Ring

1873157041 1 Washer

1970927751 1 Ring, Snap

2073160320 1 Gear, Pinion

2173160323 3 Shim

2273160322 1 Plate, Retaining

2370929070 2 Bolt, 3/8-16 x 1 1/4 w/drilled head

24

25

70023756 1 Lockwire

26

73161139 1 Circle

27

73156534 4 Guide, Machine

28

70929704 8 Washer

29

70906441 8 Nut, 1-1/8"

30

70931720 8 Screw, 7/8" x 3-1/2"

31

70901421 8 Nut, 7/8"

32

73156532 28 Shim, Guide

33

73156531 4 Plate, Wear

3784 2

70927469 2

Washer ½”Bolt, ½-x 2 1/4” Gr8 ZY

DRAWBAR & CIRCLE ASSEMBLY 3.1

LINKAGE BETWEEN MAIN FRAME & DRAWBAR

6

5

4

3

15

13

2

1

9

10 8

11

12

7

12

11

8

10

914

MARCH 2005 3.2


LINKAGE BETWEEN MAIN FRAME & DRAWBAR

1 73157036 1 Rod

2 73157041 1 Washer

3 73156937 2 Bearing

4 73042772 2 Shim, 0.036

5

6

70926212 1 Washer

7

70917778 1 Nut, Lock

8

73157037 1 Pin

9

73157038 2 Retainer

10

70920583 6 Screw, 1/2" x 1-1/2"

11

3784 6 Washer

12

73156936 2 Bearing

1373157039 4 Shim

1473157040 1 Pin Weld Assy.

154191 1 Spacer

70920583 1 Screw, Cap, 1/2"-13 x 1-1/2"

3.2

CIRCLE TURN ASSEMBLY

1

2

3

4

5

6

7 8

9

103

11

12

13

14

15 14

16

17

18

19

20

21

22

23

24

21

26

27

28

25

MARCH 2005 3.3


CIRCLE TURN ASSEMBLY

1 73164070 1 Circle Turn Asm - Includes 2-29

2 11106031 4 Bolt M10-1.5 x 20

3 10516871 12 Lock Washer M10

4 73164080 1 Cover

5 70930750 1 Snap Ring

6 73164081 1 WASHER

7 70078423 1 BUSHING - Included in 73164075

8 73164075 1 Cover Asm - Includes 70078423

9 70916619 1 Breather 1/8” NPT

10 70901838 1 Bushing 3/8” Male NPT x 1/8” Female NPT

11 11106631 8 Bolt M10-1.5 x 35

12 73164077 1 Worm Gear RH

13 73164079 1 Shaft

14 73122486 2 Washer

15 70078426 1 Worm RH

16 70905100 1 Key 1/4” x 1/4” x 2 1/4”

17 70932577 1 Retainer Ring

18 70927601 1 Washer


20 73156536 1 Shaft

21 70078424 21 Bronze Bushing

22 70901653 2 Plug 3/8” NPT

23 70926551 2 Dowel Pin ½” x 1”

24 73164071 1 Housing Asm. - Includes 25 & 27

25 70927751 1 Snap Ring

26 70910014 1 Plug Expansion ½”x 1”

27 73164074 1 Bushing - Included in 73164071

28 73164078 1 Seal

3.3

MOLDBOARD ASSEMBLY, 10 FT.

8

1

4

3

6

8

7

5

2

2

8

6

MARCH 2005 3.4



1 73156745 1 10Ft Moldboard w/a

2 77109478 2 Moldboard End Bit

3 70601531 1 LH Cutting Edge 60”

4 70601530 1 RH Cutting Edge 60”

5 70617127 8 Plow Bolt 5/8-11 x 2 1/4”

6 70617125 14 Plow Bolt 5/8-11 x 2”

7 4783 8 Washer 5/8 Hard

8 70900370 22 Nut 5/8-11

3.4


8

1

4

3

6

8

7

5

2

2

8

6

MARCH 2005 3.5



1 73156748 1 12ft Moldboard w/a

2 77109478 2 Moldboard End Bits

3 70601533 1 LH Cutting Edge 72”

4 70601532 1 RH Cutting Edge 72”

5 70617127 8 Plow Bolt 5/8-11 x 2 1/4”

6 70617125 16 Plow Bolt 5/8-11 x 2”

7 4783 8 Washer 5/8 Hard

8 70900370 24 Nut 5/8-11

3.5

MOLDBOARD EXTENSIONS, 2 FT.

5

23

4

9

7

8

1

2

3

1

6

3

2

MARCH 2005 3.6


MOLDBOARD EXTENSIONS, 2 FT.

1 70931936 20 Plow Bolt 5/8-11 x 2 3/4”

2 70900370 26 Nut 5/8-11

3 70912942 26 Lock Washer 5/8”

4 70602449 8 Spacer

5 70079164 1 RH Top Angle

- 70079163 1 LH Top Angle

6 70617127 6 Plow Bolt 5/8-11 x 2 1/4”

7 70677364 1 2ft Moldboard Extension RH

- 70677363 1 2ft Moldboard Extension LH

8 70099350 2 Edge, Cutting

9 70079166 1 RH Bottom Angle

- 70079165 1 LH Bottom Angle

3.6

HYDRAULIC MOLDBOARD CIRCLE TURN MOUNTING & PIPING

8

128

8

12

5

34

810

8

8 7

86

6

7

8

13

13

11

11

1514

8

1514

8

9

9

12

MARCH 2005 3.7

16


HYDRAULIC MOLDBOARD CIRCLE TURN MOUNTING & PIPING

1 4585 1 Hydraulic Motor

2

3 70927469 2 Bolt ½-x 2 1/4” Gr8

4 3784 2 Washer ½” Hard

5 70916951 2 Nut ½-13

6 73156760 2 Fitting 10ORB x 8ORS 90Deg

7 70921205 2 O-Ring

8 70923560 12 O-Ring

9 73164164 2 Hose Asm

10 73164162 2 Fitting 8ORS Bulkhead

11 73158145 2 Hose Asm

12 73156773 2 Fitting 6ORS Bulkhead 90Deg

13 73158129 2 Hose Asm

14 73156781 2 Fitting 8ORB x 6JIC

15 70921349 2 O-Ring

70196765 2 Cable Tie

3.7

16 5051 1 Valve Asm (see page 7.5)

MOLDBOARD PITCH CYLINDER MOUNTING AND HYDRAULIC PIPING

25

20 23

236

22

11

109

9

8

14

23

24

15

23

22

6

23

23

14

24

7

14

24

4

3

16

23

22

22

13

13

12

21

1

2223

6

25

5

23

19

18

17

26

27

28

2627 28

2

2

MARCH 2005 3.8


MOLDBOARD PITCH CYLINDER MOUNTING AND HYDRAULIC PIPING

1 73156518 1 Blade Pitch Cylinder

2 70914465 2 Zerk 1/8-27

3 2638 1 Rocker Switch 2P

4 4749 1 Front Console Wire Asm

5 73156784 1 Elbow 90Deg

6 73156785 4 Fitting


8 70934156 3 Screw, Cap

9 70911114 6 Washer, .281"x.625"x.065"

10 70910880 3 Nut, 1/4"-20

11 73161426 1 Cover

12 73158128 1 Hose Asm

13 73156788 2 Fitting 90Deg

14 73156777 4 Fitting 90Deg

15 73158140 2 Hose Asm

16 73161424 1 Hose Asm

17 73158143 1 Hose Asm

18 73158798 1 Hose Asm

19 70196765 1 Nytie 8”

20 73156780 1 Adapter, Straight,

21 73162064 1 Swivel Asm

22 70921205 6 O-Ring

23 70923560 10 O-Ring

24 70921349 4 O-Ring

25 70921885 2 O-Ring

26 4201 2 Pin w/a

27 4229 2 Spacer

28 70922605 2 Bolt 3/8-16 x 1 1/4” Gr8

3.8

MOLDBOARD SHIFT AND PITCH HYDRAULIC PIPING

7

1

72

8

82

3

2

7

8

7

28

6

8

84

4

5

9

12

11

10

MARCH 2005 3.9


MOLDBOARD SHIFT AND PITCH HYDRAULIC PIPING

1 1 Valve Asm (see page 7.5)

2 73156781 4 Fitting

3 73158142 2 Hose Asm

4 73156773 2 Fitting Blkhd 90Deg

5 73159685 2 Hose Asm


7 70921349 4 O-ring

8 70923560 6 O-Ring

9 70933615 1 P-Clamp

10 73163243 1 Washer ½”

11 70926154 1 Bolt ½-13 x 1” Gr8

5051

3.9

MOLDBOARD GROUP - SHIFT CYLINDER MOUNTING & HYDRAULIC LINES

11

22

19

21

20

19

1014

28

13

8

9

15

29

30

16

26

3625

6

7 6

24

35

9

8

12

1735

1735

35

32

34

35

31

4

34

35

31

33

5

35

35 5

1

2

3

1

2

3

1

2

37

1

2

37

27

36

MARCH 2005 3.10


MOLDBOARD GROUP - SHIFT CYLINDER MOUNTING & HYDRAULIC LINES

1 4201 2 Pin w/a

2 4229 2 Spacer

3 70922605 2 Bolt 3/8-16 x 1 1/4” Gr8

4 73162064 1 Swivel Asm

5 70921885 2 O-Ring

6 70914465 2 Zerk 1/8-27

7 73161290 1 Rod w/a

8 70923498 8 Screw, Cap

9 70928452 8 Washer 1.06 x 2.0 Hard

10 73157068 2 Guide

11 73157061 1 10Ft Moldboard Asm

- 73157065 1 12Ft Moldboard Asm

12 73162320 2 Bolt 1 1/4-12 x 6.0 Drilled

13 70926208 2 Washer 1.31 x 2.25 x 1/4”

14 70911843 2 Nut 1 1/4-12 Slotted

15 73157062 AR Shim

16 73159676 1 Moldboard Support w/a

17 73156773 2 Fitting Blkhd 90Deg

18 73158231 2 Pin

19 73156784 2 Fitting 90Deg

20 73158243 1 Hose Asm

21 73158242 1 Hose Asm

22 73156517 1 Cylinder - Moldboard

23 70931206 2 Bolt 1/4-20 x 3 ½”

24 70933488 AR Washer 1.25 x 2.0 x 16Ga

25 73161294 1 Tube Asm

26 70602224 1 Pin

27 70617885 1 Clip

28 70911689 2 Cotter Pin 1/4 x 3”

29 73162567 2 Shim

30 73161885 2 Guide Machined

31 73156785 2 Fitting

32 73159921 1 Hose Asm

33 73158244 1 Hose Asm

34 70921205 2 O-Ring

35 70923560 8 O-Ring

36 70654453 2 Ball Bushing

37 4074 2 Pin w/a

3.10

MARCH 2005

9

6

54

8

10

6

54

7

11

12

3

8

1

10

3

HYDRAULIC SOLENOID VALVE BREAKDOWN

3.11


HYDRAULIC SOLENOID VALVE BREAKDOWN

1 73161419 1 Diverter Valve Asm (moldboard pitch, bank slope, rear aux)

2 NSS 1 Housing, Valve

3 73161421 2 Cartridge, Solenoid N.O. - Includes Refs. 4,5,6,7

4 73161423 4 Screen

5 NSS 4 O-Ring - See Refs. 3 & 8

6 NSS 4 O-Ring - See Refs. 3 & 8

7 NSS 2 Stem, Cartridge N.O. - See Ref. 3

8 73161420 2 Cartridge, Solenoid N.C. - Includes Refs. 4,5,6,9

9 NSS 2 Stem, Cartridge N.C. - See Ref. 8

10 73161422 4 Coil 12V

11 70921204 2 Plug w/O-ring

12 70921206 2 O-Ring

3.11

SWIVEL ASSEMBLY AND MOUNTING

10

1

2

3

4

7

6

5

8

8

99

11

11

MARCH 2005 3.12


SWIVEL ASSEMBLY AND MOUNTING

1 73162064 1 Swivel Asm

2 70905362 4 Ball

3 73127351 1 Swivel Shaft

4 70926622 8 Ring Back-up

5 70925257 5 O-Ring

6 70658265 1 Swivel Housing

7 70050292 1 Snap Ring

8 70922763 4 Screw, Cap - Not Part of Swivel Asm

9 70919312 4 Washer, Lock - Not Part of Swivel Asm

10 70920583 3 Screw, Cap - Not Part of Swivel Asm

11 70910325 3 Washer, Flat - Not Part of Swivel Asm

3.12

MOLDBOARD SHIFT CYLINDER BREAKDOWN

12

11

7

8

5

4

9

10

6

3

1

2

13

MARCH 2005 3.13


MOLDBOARD SHIFT CYLINDER BREAKDOWN

1 4228 1 Blade Shift Cylinder

2 4227 1 Blade Shift Body w/a

3 73161963 1 Nut


5 73161985 1 Piston

6 NSS 1 Ring, Seal - See Ref. 14

7 73161983 1 Gland





12 73161982 1 Cap

13 4226 1 Blade Shift Rod w/a

14 73161988 1 Kit, Seal - Includes Refs. 4, 6, 8 - 11.

3.13

MOLDBOARD PITCH CYLINDER BREAKDOWN

2

3

4

5

67

8

9

10

11

13

1

12

MARCH 2005 3.14


3.14

1 73156518 1 Blade Pitch Cylinder

2 73161979 1 Body Asm - Blade Pitch

3 73152583 1 Nut 1”-14 Toplock

4 73161986 1 Piston 3” Bore

5 NSS 1 Ring

6 NSS 1 O-Ring

7 NSS 1 Seal

8 73161984 1 Gland 3” Bore 1 ½”Rod

9 NSS 1 O-Ring

10 NSS 1 Ring, Backup

11 NSS 1 Seal

12 NSS 1 Ring, Retaining

13 73161971 1 Rod - Blade Pitch

14 73161989 1 Seal Kit 3” Bore, 1 ½”Rod Refs. 5 - 7, 9 - 12

MOLDBOARD PITCH CYLINDER BREAKDOWN


REAR FRAME & PLATFORM

1 12575321 4 Locknut M24-2 ZY

2 15997737 4 Bolt M24-2.0 x 110 ZY

3 3784 8 Washer ½” Hard ZY

4 3796 2 Washer 5/8” Hard ZY

5 4043 1 Rear Frame

6 4047 4 Stud

7 4061 4 Washer .81 x 1.75 x .25 ZY

8 5067 1 Platform (WG-115)

9 4519 1 Platform Filler Plate

10 4551 1 Platform Seal

11 4575 1 Cover Plate

12 4627 2 Trim-Loc Bulb Seal

13 70678072 4 Washer 1.06 x 2.25 x 3.75 Hard

14 70916170 2 Nut 3/4-10 Nylock ZY

15 70916950 1 Nut 3/8-16 ZY

16 70916951 4 Nut ½-13 ZY

17 70918266 37 Washer 3/8 ZY

18 4282 2 Bolt 3/4-10 x 3 GR8 ZY

19 70923154 8 Bolt ½-13 x 1½ GR8 ZY

20 70923484 10 Bolt 3/8-16 x 3/4 GR8 ZY

21 70923490 3 Bolt 3/8-16 x 1 GR8 ZY

22 70927390 1 P-Clamp 1 3/4”

23 70930912 4 Nut 3/4-10 ZY

24 73061895 1 Detent Pin

4.1


REAR FRAME & PLATFORM (continued)

25 73158239 1 Plate

26 73158474 1 Formed Plate

27 73158475 1 Plate w/a

28 73161352 8 Block

29 73161353 4 Spacer

30 73161828 1 Formed Plate

31 73161893 24 Spacer

32 73161894 2 Step

33 73161895 2 Step

34 73161910 4 Strap - Step

35 73161911 8 Plate

36 73162538 8 Weight Plate 67lb (optional)

37 73163339 1 Guard w/a

38 79072757 8 Washer .98 x 4.53 x 3/8”

39 70924744 2 Bolt 5/8-11 x 1½ ZC

40 70923470 24 Bolt 3/8-16 x 1½ GR8 ZY

41 73161827 1 Cover

42 73163525 2 Bar w/a

43 73159772 1 Hinge

44 73163526 1 Rubber Cover

45 79106466 1 Vise Action Latch

46 73152540 1 Dust Cap

47 73163461 1 Lock ½”

48 73162563 1 Straight Lock Arm

4.1

ARTICULATION POINT

2

3

1

9

MARCH 2005 4.2

4

3

1

6

7

8

9

5

5

10


ARTICULATION POINT

1 73162206 2 Plate, Lock

2 70923154 4 Screw, Cap, 1/2"-13 x 1-1/2"

3 3784 8 Washer, 1/2"

4 70921525 4 Screw, Cap, 1/2" x 1-3/4"

5 73156920 2 Pin

6 73157044 7/AR Shim, .010 Thick

7 73157051 2/AR Shim, .125 Thick

8 73156919 1 Bushing


4.2

10 73157014 1 Bushing

FUEL TANK

2

3

5

4

6

1

20

16

21

22

11

12

14 13

14

15

7

8

9

9

10

23

24

24 25

MARCH 2005 4.3

18

17

19


FUEL TANK

1 4408 1 Fuel Tank w/a

2 70042641 1 Gasket

3 70683277 1 Cover

4 70923484 4 Bolt 3/8-16 x 3/4” Gr8

5 70933673 4 Washer 3/8”

6 70907859 1 Plug 1/4” NPT

7 4964 1 Fitting 1/4 NPT x 5/16 Hose 90Deg

8 70921898 8 Bolt ½-13 x 2”

9 73163244 16 Washer ½”

10 70916951 8 Nut ½-13

11 73158321 1 Fuel Cap

12 73157763 1 Tube

13 73157762 1 Hose 2 1/4 x 2 3/4 x 4.0 Long

14 70927514 1 Worm Clamp 1 3/4”

15 4965 1 Fitting 1/4 NPT x 3/8 Hose 90Deg

16 70914326 5 Washer #8

17 73163243 1 Hose 3/8 x 38” 30R5

18 73163409 2 Hose 5/16 x 25” 30R5

19 73162655 4 Worm Clamp 1/4 - 5/8

20 13272124 5 Screw M4-7 x 14

21 75239190 1 Fuel Level Sender - Includes #22

22 70241522 1 Gasket

23 70927340 1 Bolt 1/4-20 x 3/4” Gr8

24 70918264 2 Washer 1/4”

25 70916622 1 Nut 1/4-20

4.3

GRILLE AND SIDE PANEL

4

25

1

2

6

7

6

1

2

3

8

8

8

8

MARCH 2005 4.4


GRILLE AND SIDE PANEL

1

270923485 14 Bolt 3/8-16 x 7/8”Gr8

370918266 18 Washer 3/8 ZY

44241 1 Grille Weld Assy

573042646 4 Clip, Grille

670923701 4 Bolt 3/8-16 x 2” Gr8

773157697 3 Louvered Plate4216 1 Shell Weld Assy

8 73162948 1 Adhesive Strip (order by the foot)

4.4

HOOD, COWL, AND PANELS

1

2

3

1211

10

17 14

15

9

16

13

7

8

6

5

18

19

20

2122

25 26

23

24

4

24

2

3

2

3

27

28

28

MARCH 2005 4.5


HOOD, COWL, AND PANELS

1 4973 1 Hood W/A (ser# 9101-up)

2

3

70923485 26 Bolt 3/8-16 x 7/8”

4

70918266 26 Washer 3/8”

5

4497 1 Cowl W/A (ser# 9101-up)

6

73157792 2 Panel, Bottom

7

73157697 1 Louvered Plate - 110Hp

8

73163687 1 LH Side Panel Weld Assy

9

73163688 1 RH Side Panel Weld Assy

10

79106466 2 Vise Action Latch - Includes Refs. 10, 11 & 12

11

NSS 2 Screw - See Ref. 9

12

NSS 1 Lever - See Ref. 9

13

NSS 2 Nut - See Ref. 9

14

73163461 2 Lock ½” - Includes Refs. 14 & 15

15

NSS 1 Nut - See Ref. 13

16

NSS 1 Screw - See Ref. 13

17

73162564 2 Dust Cover

18

73162563 2 Cam, Lock

-

73159956 1 LH Rod w/a

19

73159957 1 RH Rod w/a

20

70929585 2 Cotter Pin 1/16” x 1” Z

-

73157796 2 LH Bracket w/a

21

73157797 2 RH Bracket w/a

22

70923087 4 Clevis Pin 3/8” x 3/4” Z

23

70918448 4 Cotter Pin 3/32” x 1” Z

24

73157852 4 Flange Bushing

25

70918266 AR Washer 3/8” ZY

26

70926771 8 Bolt 1/4-20 x 1” ZY

70918264 8 Washer 1/4” ZY

27

28

4761 AR Plastic Trim 3/8 x 1/16 (order by the foot)

73162946 8 Adhesive Strip (order by the foot)

- 73163755 1 Louvered Plate - 80Hp

4.5

ENGINE COOLING SYSTEM

17

19

2 1

15

11

3

34

18

3

3

3

3

3

3

3

3

5

5

12

11

1515

16

21

21

10

13

14

9

20

MARCH 2005 4.6

22

6

8

7

6

8

7

23

24

8


ENGINE COOLING SYSTEM

1 5039 1 Radiator - Engine/Oil Cooler

2 70087528 1 Cap - Radiator

3 70921913 10 Worm Clamp 1 3/4”

4 5208 1 Hose 1 ½” I.D. X 5”

6 70927390 2 P-Clamp 1 ½”

7 70926154 1 Bolt ½-13 x 1” Gr8

8 3784 1 Washer ½”

5434 1 Shroud (ser# 9125, 9140 & up)

10 4534 1 2 1/4” Radiator Tube w/a

11 5182 1 Hose Asm - 1” x 47”

12 5183 1 Hose Asm - 1” x 34”

13 70928181 6 Bolt 3/8-16 x 5/8” Gr8

-

18 73163736 1 Upper Radiator Tube 1 3/4”

19 70921911 1 Worm Clamp ½ - 1 1/4”

20 4533 1 Upper Radiator Tube

21 73162996 2 Elbow 2 1/4” ID 45Deg

14 70918266 6 Washer 3/8”

15 5187 3 Fitting

16 73162883 1 Fitting

17 4495 1 Hose - Radiator Vent

5 73162995 2 Elbow 1 3/4” ID 90Deg

4.6

5150 1 Shroud (ser# 9101-9124 & 9126-9139)9

22 4495 1 Hose 3/8 x 69”

23 4527 1 Tube Support

24 11106431 2 Bolt M10-1.5 x 30

5105 1 Shroud with A/C (ser# 9101-9124 & 9126-9139)-

5436 1 Shroud with A/C (ser# 9125, 9140 & up)-

FAN DRIVE MOTOR MOUNTING (ser# 9101 & up)

2

1

48 9

12

20

16

18

19

17

MARCH 2005 4.7

7

46

3

5

4

4

44

4

6

10

10

1013

14

10

4 10

7

46

15

21


HYDRAULIC PUMP AND FAN DRIVE MOTOR MOUNTING (ser# 9101 & up)

1 1 Radiator - Side by Side

2 1 Shroud (ser# 9101-9124 & 9126-9139)

3 5162 1 Fan Mount w/a (ser#9101-9124 & 9126-9139)

4 70918266 22 Washer 3/8”

5 70923470 2 Bolt 3/8-16 x 1 ½”Gr8

6 70919439 6 Nut 3/8-16 NYLC

7* 1 Hydraulic Motor - Fan Drive

8 70923484 6 Bolt 3/8-16 x 3/4 Gr8

9 1 Fan Hub

10 70923490 10 Bolt 3/8-16 x 1 Gr8

11 1 Tandem Pump

12 73162979 1 Fan Asm

13 5193 1 Fan Guard - Right (ser#9101-9124 & 9126-9139)

5150

5039

4624

4623

4644

14 5194 1 Fan Guard - Left (ser#9101-9124 & 9126-9139)

15 5411 6 Fan Guard (ser#9125, 9140 & up)

16 4218 1 Rubber - Radiator Strip

17 4626 2 Strip - Radiator Recirculation

18 5190 1 Plate - Oil Cooler

19 5191 1 Plate - Oil Cooler

4.7

Seal Kit*5439

Shaft Seal*5438

- 1 Shroud (ser# 9125, 9140 & up)5434

20 70928181 6 Bolt 3/8-16 x 5/8 Gr8

- 1 Shroud with A/C (ser# 9125, 9140 & up)5436

- 1 Shroud with A/C (ser# 9101-9124 & 9126-9139)5105

21 4642 1 Nut 9/16-18 LH

AIR CLEANER COMPONENTS

3

1

5

2

4

4

MARCH 2005 4.8

6

7

6

8


AIR CLEANER COMPONENTS

1 4169 1 8.3” Air Cleaner Asm

2* 4640 1 Air Filter Element - Primary

3* 4641 1 Air Filter Element - Saftey

4 5004 1 Air Filter - Cover w/Latches

5 5003 1 Air Filter - Vacuator Valve

4.8

6 70922200 2 Worm Clamp - 3.3 4.25

7 4552 1 Air Intake Extension

8 70698760 1 Cap - Air Cleaner

*Filter Care Kit #4696

1

EXHAUST

2b

3

4

56

79

10

8

10

10

10

11

9

9

10

11

10

8

10

2a

MARCH 2005 4.9


EXHAUST

1 4665 1 Muffler Weldment

2

3

5165 Plate - Muffler Bracket

4

4784 Muffler Clamp

5

4947 Exhaust Elbow

6

5052 Plate - Exhaust Support

7

5269 ½ Marmon Exhaust Clamp

8

5069 Exhaust Stack w/a 4”

9

4966 Bolt M10-1.5 x 30

10

70923490 Bolt 3/8-16 x 1 Gr8

11

70918266 Washer 3/8

70916950 Nut 3/8-16

1

1

1

1

1

1

4

6

12

2

- 5120 Plate - Muffler Bracket A/C1

4.9

HYDRAULIC HOSES CLAMP AT THE ARTICULATION

K

A

Q

P

M

G

C

F

I

R

O

L

B

E

H

J

N

D

N - W H EEL LEAN, RT.

O - FO R O PT IO N AL EQ .

P - SCAR IF IER , R A ISE

Q - C IR CLE T UR N, C W

R - O PEN

A - C IRC LE SH IFT, LT.

B - ST EER IN G , R T.

C - L IF T C YL ., R T. - LO W E R

D - BLAD E SH IFT, LT.

E - ST EER IN G , LT.

F - LIFT CY L ., LT - LO W E R

G - C IR CLE SH IF T, R T.

H - W H EEL LEAN, LT.

I - L IF T C Y L ., R T. - R A IS E

J - BLAD E SH IF T, R T.

K - C IRC LE T U RN , - C CW

L - L IF T C YL ., LT. - R A ISE

M - SCAR IF IER , LO W ER

1

4

2

7

6

2

6

5

3

9

8

6

4

W ELDED T O

FR O N T FR A M E

W ELDED T O

R EAR FR AM E

10

MARCH 2005 4.10


HYDRAULIC HOSES CLAMP AT THE ARTICULATION

1 73164167 1 Clamp

2 73157315 2 Clamp Casting

9 73164168 2 Clamp Half

3 70929019 2 Bolt 3/8-16 x 3” Gr8

4 70916950 5 Nut 3/8-16

5 70923470 3 Bolt 3/8-16 x 1 ½” Gr8

6 70918266 16 Washer 3/8”

7 70928957 3 Bolt 3/8-16 x 2 3/4” Gr8

8 70932612 3 Bolt 3/8-16 x 2 ½”Gr8

10 73164166 1 Clamp

4.10

HYDRAULIC ARTICULATION CYLINDERS MOUNTING & PIPING

1

9

7

10

16

11

10

9

11

15

11

14

11

1114

11

18

19

17

1719

18 17

2012

11

201211

1113

11

1113

11

16

15

1

10

9 11

15

1611

10

9

21

8

8

7

2

34

56

22

2

3

4

5

6

22

2

3

4

5

6

22

23

4

5

6

22

6

6

6

6

MARCH 2005 4.11


HYDRAULIC ARTICULATION CYLINDERS MOUNTING & PIPING

1 2 Articulation - Cylinder

2 4

3 4

4 4

5 4

6 4

7 70915276 2 Zerk - 1/8-27 90 Deg

8 70914465 2 Zerk - 1/8-27


10 70921885 4 O-Ring

11 70923560 16 O-Ring



14 73156775 2 Fitting, Tee Bulkhead

15 73158128 2 Hose Asm

16 73158127 2 Hose Asm

17 73157951 2 Hose Asm

18 73158123 1 Hose Asm

19 73158130 1 Hose Asm

20 70921349 2 O-Ring

21 1 Valve - Section Asm

73156562

5051

2222 4 Ball Bushing 1”70654453

70923701

4229

4074

3756

70927696

Bolt 3/8-16 x 2” Gr8

Spacer

Pin w/a

Lock Nut 3/8-16

Retainer Ring

4.11

HYDRAULIC ARTICULATION CYLINDER BREAKDOWN

2

3

7

8

9

11

12

13

1

10

45

6

MARCH 2005 4.12


HYDRAULIC ARTICULATION CYLINDER BREAKDOWN

1 73156562 2 Cylinder, Articulation

2 73161980 1 Body

3 73161963 1 Nut


5 73161985 1 Piston

6 NSS 1 Seal, Ring - See Ref. 14

7 73161983 1 Gland





12 73161982 1 Cap

13 73161972 1 Rod

14 73161987 1 Kit, Seal - Includes - 4,6,8,9,10,11

4.12

ELECTRICAL SYSTEM - REAR LIGHTING LAMPS & HARNESS

4

5

6

5

3

1

2

7

7

8

8

9

910

11

12

13

MARCH 2005 4.13

14

1516


ELECTRICAL SYSTEM - REAR LIGHTING LAMPS & HARNESS

1 4131 1 Rear Lights Wire Asm

2 4241 2 Grill w/a

3 73131968 2 Back Up Alarm

4 70927340 1 Bolt 1/4-20 x 3/4” Gr8

5 70918264 1 Washer 1/4”

6 70916622 4 Nut 1/4-20

7 4559 4 Grommet - Rectangular Light

8 5252 1 Housing - Rectangular Light

9 5251 1 Bulb - Rectangular Light

10 5250 1 Lens - Rectangular Light Red

11 5249 4 Lens - Rectangular Light Amber

12 4561 4 Rectangular Light - Amber Turn

13 4560 1 Rectangular Light - Red S/T/T

4.13

14 73042646 4 Clip

15 70923701 4 Bolt 3/8-16 x 2.0”

16 70918266 4 Washer 3/8”


FRONT CONSOLE & CONTROL

1 1 Knob Scarifier

2 1 Knob Blade Shift

5 1 Knob Articulation

6 1 Knob Wheel Lean

7 4714 1 Knob LH Blade Lift

8 4713 1 Knob RH Blade Lift

9 70928182 18 Bolt 1/4-20 x ½”

10 73159123 1

Cover

11 70918264 1

Bolt 3/8-16 x 1 1/4” 12PT G8

12 73159486 1

13 70922820 4

14 73159450 1 Shaft

15 73159446 2 RH Lock w/a

16 4729 2 Lever w/a

17 4733 1 Lever w/a

18 4736 1 Lever w/a

19 4739 1 Lever w/a

20 70923422 40 Jam Lock Nut 5/16-18

21 70911421 Washer 5/16 Hard

22 73162973 Ball Joint .312 x 5/16-24

23 70920438 Jam Nut 5/16-24

24 4435 8 Rod 5/16-24 x 26.5

25 73121925 6 Thrust Washer 3/4 1.25 .03 Hard

26 70926149 Bolt 5/16-18 x 1

27 73163210 1 Front Tower

28 73113247 1 Knob 1” 1/4-20 Red

29 73157196 2 Shaft

30 70901431 2 Jam Nut 3/4-10

31 70918266

Lock32 73159445 2

Tension Pin 5/16 x 1 3/833 70921839 1

RH Pedal w/a34 73163201 4

Pin w/a 3/4 x 7.7535 73157218

Bracket36 73159532

37 73159534

38 73159535

39

Bolt 3/8-16 x 5/8 Gr840 70928181

41 70918266

4716

4719

4720

4715

RH Lever w/a

LH Lever w/a

Rod 5/16-24 x 12.374286

Washer 3/8

Spring42 73154919

5.1

3 1 Knob Circle Turn4718

Knob Circle Shift47174 1

32

32

24

42

1

2

4

4

8

3

1

1

65

Housing (Machined)

Washer 1/4”

Washer 3/8”


FRONT CONSOLE & CONTROL (continued)

43 1 Bolt 3/8-16 x 1 ½”Gr8

44 5 Nut 3/8-16

47 1 Rack

48 1 Anchor

49 73157194 1 Spring

50 75241792 2 Knob ½-1.34 Teardrop Blk

51 70919262 Jam Nut ½-20

52 73157185 1 Rod

53 70929188 2 Washer 3/4”

54 70049993 2 Pin ½” x 1 1/8”

55 70918452 2 Cotter Pin 1/8” x 1”

56 73163021 1 Steering Wheel cover

57 73157183 1 Yoke

58 73157141 1 Shaft

59 73157539 1 Eye Bolt 3/8-16 x 1 3/8”

60 73131184 1 Steering Column

61 73159487 1 Cover

62* 5046 1 Steering Valve

63 4724 1 Plate

64 4280 8 Control Linkage 28 ½”

65 4731 1 Lever w/a

66 4734 1 Lever w/a

67 73161346 48 Bearing

68 4737 1 Lever w/a

69 70913744 1 Jam Nut ½-13

70 4115 2 Washer 3/8 1.25 .19

71 70252471 1 Jam Nut 13/16-20

72 79065994 1 Steering Wheel

73 70922287 4 Bolt 3/8-16 x 1 3/4” Gr8

74 70923490 14 Bolt 3/8-16 x 1” Gr8

75 73157076 1 Cover

76 73157410 1 Rear Tower w/a

77 70922605 2 Bolt 3/8-16 x 1 1/4” Gr8

78 4237 8 Control Linkage 14.37”

79100924 8 Boot

4621

70923484 6

73163218

70916950

70923470

73157075

79

80 70927340 16 Bolt 1/4-20 x 3/4” Gr8

81 8 Bezel

82 Bolt 3/8-16 x 3/4” Gr8

5.1

45 1 LH Pedal w/a73163202

Guide w/a7319333746 1

2

* #5442 - Seal Kit Steering Valve

SERVICE BRAKE SYSTEM - PEDAL LINKAGE

2

53

3

4

6

6

1

98

7

11

10

9

8

13

8

9

626

24

2524

23

22

15

9

21

36

27

30

31

37

16

35

33

34 3132

2928

20

11

1915

6

14

17

13

12

18

29

MARCH 2005 5.2

40

39

38

38


SERVICE BRAKE SYSTEM - PEDAL LINKAGE

1 73163201 1 RH Pedal w/a

2 73163202 1 LH Pedal w/a

3 73161346 4 Bearing - Part of Front Console Tower

4 73163212 1 Lever w/a

5 70915502 2 Tension Pin

6 73163243 4 Washer ½”Hard

7 73163205 1 Link w/a

8 70049993 3 Pin ½ x 1/8

9 70918452 4 Cotter Pin 1/8 x 1

10 73158849 1 Eye BoltEye Bolt ½-20 x 5”

11 70919262 2 Jam Nut ½-20

12 73157224 1 Lever Asm

13 73161346 2 Bearing

14 73157298 1 Bracket w/a

15 70923473 2 Bolt ½-13 x 1 1/4 Gr8

16 16100821 1 Nut M8-1.25

17 73157299 1 Shaft

18 70921839 1 Tension Pin 5/16” x 1 3/8

19 73157220 1 Rod ½-20 x 5”

20 70917666 1 Clevis ½-20

21 73162062 1 Pin ½ x 1.13

22 73154919 1 Spring

23 73162061 1 Eye Bolt 3/8-16 x 3

24 70916950 2 Nut 3/8-16

25 73162397 1 Plate

26 70916951 1 Nut ½-13

27 73159525 1 Bracket w/a

28 16043630 1 Bolt M8-1.25 x 25 Gr8.8

29 70933384 2 Washer .33

30 73157508 1 Plate

31 70927454 5 Washer 5/16” Hard

32 14306331 4 Bolt M8-1.5 x 20 G12.9

33 73162774 4 Washer .41

34 70922605 4 Bolt 3/8-16 x 1 1/4 Gr8

35 73157514 1 Brake Valve Asm

36 NSS 1 Pin

37 14306630 1 Bolt M8-1.25 x 35 G12.9

5.2

38 70094334 2 Brake Light Switch

39 70901467 1 Nipple 1/8NPT

40 70901702 1 Tee 1/8NPT Male

SERVICE BRAKE SYSTEM - HYDRAULIC PIPING

4

7

6510

11

12

10

11

1213

13

2

3

6

1

12

14

15

17

16

12 1415

17 16

18

8

19

20

20

21

22

2322

25

26

27

27

26

2524

24

9

MARCH 2005 5.3


SERVICE BRAKE SYSTEM - HYDRAULIC PIPING

1 70923484 1 Bolt 3/8-16 x 3/4 Gr8

2 70928742 2 P-Clamp 5/16DBLE 3/8MTG

3 70929279 2 P-Clamp 5/8DBLE 3/8MTG

4 73158348 2 Oil Reservoir

5 70923490 3 Bolt 3/8-16 x 1”

6 70918266 4 Washer 3/8”

7 70916950 4 Nut 3/8-16

8 73157514 1 Brake Valve Asm

9 70922605 1 Bolt 3/8-16 x 1 1/4 Gr8

10 70901825 2 Bushing 1/4MNPT x 1/8 FNPT

11 70927605 2 Fitting 1/8MNPT x 5/16 Hose

12 73162655 4 Worm Clamp

13 5143 2 Bolt 3/8-16 x 5 1/4” Gr8

14 76016272 2 Fitting

15 14437985 2 O-Ring

16 NSS 2 O-Ring

17 79066937 2 Fitting

18 73157966 1 RH Brake Line Tube Asm

19 73157967 1 LH Brake Line Tube Asm

20 73159126 2 Brake Tube Elbow w/a

21 73159127 1 Brake Warning Valve

22 70933734 2 Plug

23 70901651 1 Plug 1/8NPT

24 70933753 2 Elbow Swivel Nut

25 73157991 2 Hose Asm

26 73157992 2 Fitting

27 14437685 2 O-Ring

5.3


THROTTLE LINKAGE AY

1 2 Washer #10

2 1 Throttle Module Mount

5 1 Pivot Shaft w/a

6 1 Throttle Lever w/a

7 4377 1 Throttle Link w/a

8 4383

1

Throttle Module Lever w/a

9 4387 Rod Linkage

10 4388 1

Throttle Position Sensor

11 4447 1

Snap Ring - ½”

12 4485 1

13 4486 1

14 4488 1

15 4489 1 Woodruff Key 3/16 x 5/8

16 4490 1 Bolt 5/16-18 x 1 1/4”

17 4492 2 Belleville Washer 3/4” ID

18 4493 2 Washer - PVC 3/4” ID x 1½” OD

19 4494 2 Screw 10-32 x 1.25

20 4483 1 Pedal w/a

21 70620929 2 Spring

22 70911421 4 Washer 5/16”

23 70914452 2 Jam Nut 3/4-16 Nylock

24 70916622 2 Nut 1/4-20

25 70917421 4 Jam Nut 3/8-16

26 70918266 4 Washer 3/8”

27 70920438 5 Jam Nut 5/16-24

28 70923422 5 Jam Lock Nut 5/16-18

29 70923490 4 Bolt 3/8-16 x 1” Gr8

30 70923149 5 Bolt 5/16-18 x 1”

31 70927340 2 Bolt 1/4-20 x 3/4 Gr8

32 70929188 2 Washer 3/4”

33 73162973 6 Ball Joint

34 4479 1 Pedal Mount w/a

35 3 O-Ring36 1

4345

4340

3779

5155

35 3 O-Ring36 135 4478 1 Bracket36 75241792 1 Knob ½-13

5.4

3 1 Lever w/a4341

Linkage Pivot43444 1

1

1

Rod 5/16-18 x 2.5 ZY

Rod

Bolt 5/16- x 124 ”


INSTRUMENT PANEL GROUP

1 1 Gauge - Fuel Level

2 1 Gauge - Transmission Temp

5 1 Gauge - Voltmeter

6 2 Dash Light

7 4651 2 Bulb - #67 12 volt

8 4778

1

Ignition Switch

9 4477 Amber Dash Light ASM

10 73150630 2

Knob - Black

11 73107110 1

Decal Instrument Panel - Cab

12 73107112 1

13 5098 1

- 5099 1

14 70928297 5 Bulb

15 4907 1 Instrument Panel Weldment - Cab

- 4910 1 Instrument Panel Weldment - Canopy

16 4799 5 Gauge Wire ASM

17 5164 1 Switch - DPDT w/ Amber Light

18 2638 3 Rocket Switch 2p Maintained w/ Light

19 2788 1 Rocker Switch 2p Maintained

20 2639 1 Rocker Switch 3p Maintained

21 2789 AR Rocker Switch Blank Cover

22 73162564 1 Dust Cover

23 73163461 1 Lock ½” w/ Key

24 73162563 1 Straight Lock Arm

25 70923484 4 Bolt 3/8-16 x 3/4” Gr8

26 70918266 8 Washer 3/8”

27 70916950 4 Nut 3/8-16”

28 73159772 1 Hinge

75241711

73157575

75239182

4449

5.5

3 1 Gauge - Engine Temp73157571

Gauge - Oil Pressure731575724 1

1

1

Switch - Wiper

Switch - Rotary

Decal Instrument Panel - Canopy

29 4174 1 Cab Wire ASM

30 70928181 2 Bolt 3/8-16 5/8 GR*

VANDALISM PROTECTION

7

4

5

3

2

6

1

9

2

MARCH 2005 5.6


VANDALISM PROTECTION

1 4662 1 Vandal Cover (Instrument Panel)

2 73163461 2 Lock ½”w/Keys3 73162564 1 Dust Cover

4 73066804 1 Bumper

5 70935105 1 Bolt 1/4-20 x 5/8 Gr8 ZY

6 70920397 1 Nut 1/4-20 Nylock ZC

7 4625 2 Padlock w/Keys - Hyd. Tank8 70923484 2 Bolt 3/8-16 x 3/4 Gr8 ZY

9 70918266 2 Washer 3/8 ZY

10 70916950 2 Nut 3/8-16 ZY

5.6

PARKING BRAKE CONTROL LINKAGE

4

5

6

3

14

13

12

1

7

2

16

15

17

18

MARCH 2005 5.7

8


PARKING BRAKE CONTROL LINKAGE

1 4786 1 Park Brake Lever

2 16043630 4 Bolt M8-1.25 x 25 Gr8.8

3 70923485 2 Bolt 3/8-16 x 7/8” Gr8

4 70927454 4 Washer 5/16” Hard

5 16100821 4 Nut M8-1.25

6 4197 1 Link w/a

7 70914192 2 Nut 1/4-28

8 73157964 1 Cable 109”

9 70919993 1 Pin 12mm x 33mm

10 73157798 1 Yoke 1/4-28 x ½”

11 70918452 1 Cotter Pin 3/32 x 1”

12 73159292 1 Switch

13 73157963 1 Plate w/a

14 70918266 2 Washer 3/8”

15 70918448 1 Cotter Pin - 3/32 X 1”

16 5084 1 Yoke 1/4-28 x .31 Pin

17 5196 1 Clevis Pin 5/16” x 1 1/8”

18 4971 1 Bracket - Park Brake Cable

5.7

RANGE SELECTOR

2

1

3

MARCH 2005 5.8


RANGE SELECTOR

1 5304 1 Shift Lever

2 5305 1 Transmission Electronic Control Unit

3 5306 1 Transmission Display

5.8


SEAT

1 5383 1 Back Cushion Kit (Black Vinyl)

- 5384 1 Back Cushion Kit (Grey Cloth)

2 5385 1 Seat Cushion Kit (Black Vinyl)

- 5386 1 Seat Cushion Kit (Grey Vinyl)

3 5390 1 LH Armrest & Bracket Kit

4 5391 1 RH Armrest & Bracket Kit

5 5392 1 CE Air Suspension - Service ASM

6 5387 # Complete 5000 Series Seat Top ASM w/o Arms & w/o Cushions

7 5388 # Recliner Service Kit

8 5389 # Recliner Knob Service Kit

9 5393 # Air Spring Service Kit

10 5394 # Shock Absorber Service Kit

11 5395 # Compressor 12V w/ Harness Service Kit

12 5396 # GT Valve Air Control Service Kit

13 5397 # HD Puck Slide ASM Service Kit

14 5398 # Slider Block Service Kit

15 5399 # Slide, Puck w/ Insert Service Kit

6.1

Note : # Indicates Not Shown, Service Parts Only

SEAT MOUNTING

1

2

34

5 6

7

8

9

10

11

2

8

89

9

MARCH 2005 6.2


SEAT MOUNTING

1 4214 1 Cloth Seat - Air Suspension

- 4442 1 Vinyl Seat - Air Suspension2 73159801 1 Seat Belt

3 11112231 4 Bolt M12 - 1.75 x 22

4 3784 4 Washer ½” Hard

5 4555 1 RH Seat Mount Cover

6 4265 1 Plate - Seat Mount

7 4556 2 LH Seat Mount Cover

8 70922605 2 Bolt 3/8-16 x 1 1/4” Gr8

9 70918266 4 Washer 3/8”

10 70933384 17 Washer

11 16043630 1 Bolt M8 - 1.25 x 25 Gr8.8

6.2

- 4266 1 Cover RH Heater Cover

- 4267 1 Cover LH Heater Cover

ROPS CANOPY ASSEMBLY BREAKDOWN

1413

1

1

17

18

16

11

12

9

10

10

7

3

4

5

2

8

10

6

15

19

20

22/23

21

10

MARCH 2005 6.3


ROPS CANOPY ASSEMBLY BREAKDOWN

1

2

4592 4 Hole Plug 7/8 BLK

3

73158067 1 Bracket, Rear-View Mirror

4

70918264 2 Washer, Flat

5

70935105 2 Bolt 1/4-20 x 5/8 ZY

6

75221401 1 Mirror, Rear-View

7

73158060 1 Headliner

8

73158062 1 Retainer, Headliner, RH

9

73160029 1 Retainer, Headliner, LH

10

73160030 1 Retainer, Headliner, Rear

11

75242189 11 Fastener

12

73162657 1 Cover, Access

13

70928730 4 Self Tap Bolt 3/8-16 1 ZY

14

70901666 1 Plug, Pipe

15

70924744 2 Bolt 5/8-11 x 1 ½ ZC

16

73050105 A/R Trim, Plastic (order by the foot)

17

70925613 4 Clamp

18

70928181 13 Bolt 3/8-16 x 5/8 ZY

19

70918266 5 Washer 3/8 ZY

20

73157900

1Cab / Canopy Wire Asm

21

4182 1Dome Light Plate

22

4312

1 Light 4”2651

Canopy Weldment1

23 2652 1 Grommet 4” Light

6.3

ROPS CANOPY AND MOUNTING

8

94

3

9

8

5

10

11

6

2

714 1

13

12

MARCH 2005 6.4



1

273157954 8 Spacer

373157953 8 Bolt 3/4-10 x 4 ½ Gr8 ZY

473158571 1 Tube Weld Assy.

573158725 1 Threshold, Left

673158726 1 Threshold, Right

773158727 1 Threshold, Front

870929188 8 Washer 3/4 ZY

970927469 4 Bolt ½-13 x 2-1/4 Gr8 ZY

103784 4 Washer ½ hard ZY

1170923484 2 Bolt 3/8-16 x 3/4 Gr8 ZY

1270918266 2 Washer 3/8 ZY

1373158728 1 Floormat

144594 1 Tool Box Floor

5067 1 Platform (WG-115)

6.4

CAB FRAME & MOUNTING

1

7

13

14

82

4

3

5

11

12

6

15

17

16

11

1219

18

17

12

10

9

MARCH 2005 6.5


CAB FRAME & MOUNTING

1 4604 1 Enclosed Cab w/a

2 73157954 8 Spacer

3 73157953 8 Bolt 3/4-10 x 4 ½ Gr8 ZY

4 70929188 8 Washer, 3/4" ZY

5 73158729 1 Glove Box Floormat

6 73163849 1 Floormat

7 73159985 1 Seal, Rear

8 73159986 2 Seal, Side

9 73158634 1 Threshold, LH

10 73158635 1 Threshold, RH

11 70923484 54 Bolt 3/8-16 x 3/4 Gr8 ZY

12 70918266 69 Washer 3/8” ZY

13 73162657 1 Cover

14 70928730 4 Self Tap Bolt 3/8-16 x ½ ZY

15 73161860 1 Cup Hold

16 4108 3 Self Tap Machine Screw, #8 x 5/8 Hex ZY

17 73067413 80 Window Locking Channel

18 4645 6 P-Clamp

19 70928181 12 Bolt 3/8"-16 x 5/8" Gr8 ZY

6.5

CAB DOOR FRAMES; FRONT & REAR WINDOWS

3

4

6

5

23

10

24

2120

19

1

12

14

17

13

711

24

18

15

16

2

22

25

10

MARCH 2005 6.6

9

8

26


CAB DOOR FRAMES; FRONT & REAR WINDOWS

1 4604 1 Cab w/a

2 73158030 1 Left Door w/a

3 73158031 1 Right Door w/a4

5

6

7

8

9

73158718 1 Sliding Window

10

73161406 2 Spacer

11

73077900 Trim Seal (order by the foot)

12

73161401A/R

Hinge

13

70922036 2 Bolt 5/16-18 x 1 1/4 MS

14

70929550 4 Bolt 5/16-18 x 1 3/4 MS

15

70911421 10 Washer 5/16"

16

3755 2 Lock Nut 5/16-18 ZY

17

70917372 4 Nut 5/16-18 ZY

18

73161405 2 Latch Assy., Upper Windshield

19

73161402 2 Bracket Weld Assy., Upper Windshield Latch

20

70926771 4 Bolt 1/4-20 x 1 ZY

21

70918264 4 Washer 1/4”

22

70916622 4 Nut 1/4"-20

23

73158605 1 Brace, LH

24

73158606 1 Brace, RH70923484 8 Bolt 3/8-16 x 3/4 Gr8 ZY70918266 8 Washer 3/8”5115818 2 Handle73163247 4 Bolt 5/16-18 x 5/8 Sck Hd73151815 Weather Strip, Cab Door (order by the foot)

25 73151815 6 Spring Pin 3/16” x 5/8”

2

A/R

26 73077900 1 Trim Seal, Front Window (order by the foot)

6.6

CAB DOOR LATCH ASSEMBLY

4

52

31

15

7

6

11

9

10

13

20

89

14

12

11

9

31

30

30

19

16

8

9

147

2823

29

31

21

20

22

24

5

15

4

17

32

11

10

13

2617

25

27

18

816

23

17

MARCH 2005 6.7


CAB DOOR LATCH ASSEMBLY

1 5185 1 Cover Door Latch LH

1 5184 1 Cover Door Latch RH

2 70923484 14 Bolt 3/8-16 x 3/4” Gr8 ZY

3 70918266 12 Washer 3/8 ZY

4 73158621 4 Handle

5 70921291 2 Spring Pin 3/16 x 5/8”

6 73158611 1 LH Bracket

6 73158612 1 RH Bracket

7 73125849 4 Bearing

8 70927340 6 Bolt 1/4-20 x 3/4” Gr8 ZY

9 70918264 16 Nut 3/8-16 ZY

10 4789 4 Metal Slam Latch (plastic latch not available must order kit)

11 70920397 10 Nut 1/4" Nylock

12 73158609 2 Keeper

13 4110 8 Bolt 1/4-20 x 1 ½” ZY

14 73158615 4 Lever

15 70920158 4 Washer 3/8 ZY

16 73162972 4 Ball Joint Female

17 73158622 6 Grip

18 73158620 2 Rod 1/4-28 x 42.1”

19 73158618 2 Rod End 3/8-16 x 2.70”

20 70923485 6 Bolt 3/8-16 x 7/8” Gr8 ZY

21 70916950 2 Nut 3/8-16 ZY

22 73163461 2 Lock ½”

23 73162563 2 Stright Lock Arm

24 73162564 2 Dust Cover

25 73158623 2 Handle

26 5567 1 LH Bracket

- 1 RH Bracket

27 70916004 2 Tension Pin 3/16” x 2”

28 70928745 4 Screw, Cap, 1/4"-20 x 1-1/4"29 NSS 2 Nut

30 70914192 8 Nut 1/4-28 ZY

31 73121925 2 Washer 3/4” ZY32 4785 2 Plate - Door Latch Clamp

6.7

- 5569 1

- 5571 1 LH Bracket Kit (Serial #9101-9123 & 9125-9130)

- 5572 1 RH Bracket Kit (Serial #9101-9123 & 9125-9130)

CAB ROOF

1

23

4

56

7

7

7

7

8

9

10

11/12

13

14

MARCH 20056.8



1

273158060 1 Headliner

373158061 1 LH Retainer

470918264 2 Washer 1/4” ZY

573158062 1 RH Retainer

673158063 1 Rear Retainer

770935105 2 Bolt 1/4-20 x 5/8 ZY

875242189 11 Bolt 1/4-20 Grey Rubber Head

970901666 1 Roof Plug

10

75221401 1 Mirror

73158067 1 Mirror Bracket

11

122651 Light 4”

132652 1 Grommet 4” Light

144312 1 Dome Light Plate

4182 1 Cab / Canopy Wire Asm

1

6.8

CAB WINDOWS

5

3

4

5

5

1

2

3

5

4

5

MARCH 2005 6.9


CAB WINDOWS

1 73161409 1 Lower Windshield

2 73161395 1 Upper Windshield

3 73158056 2 Side Glass

4 73158053 2 Door Glass5 73067413 A/R Window Locking Channel (order by the foot)

6.9

CAB HEATER

1

2

3

4

5

6

7

8

9

10

11

13

14

18

19

17

9

1011

11

11

12

16

15

15

16

15

16

MARCH 2005 6.10


CAB HEATER

1 73141741 1 Heater Coil

2 4514 1 Blower Mount w/a

3 4453 1 Heater Box Front w/a

4 4589 1 Blower - Heater

5 73158927 4 Louver 3”

6 4174 1 Cab Wire Asm

7 73107110 1 Switch - Rotary

8 73107112 1 Knob - Black

9 4590 2 5/8” Heater Hose - 72”

10 73157957 2 Grommet

11 70921911 4 Worm Clamp ½”

12 4606 1 Fitting ½”NPT x ½”Female NPT 90 Deg

13 4607 1 Fitting ½”NPT x 5/8 Hose

14 70637127 1 Drain Cock

15 70923484 8 Bolt 3/8-16 x 3/4 Gr8

16 70918266 8 Washer 3/8”

17 70917441 5 Screw #8-32 x ½”

6.10

18 70928182 4 Bolt 1/4-20 x ½”

19 70918264 4 Washer 1/4”


GRADER A/C

1 5121 1 A/C Evaporator

2 5057 1 Evaporator w/a

3 5061 1 Plate - Core Cover

4 5124 1 A/C Expansion Valve

5 5078 1 Plate - Hose Guide Clamp

6 5079 1 Seal - Rubber Hose Guide

7 5145 1 A/C Thermostat

8 70916621 2 Nut 10-24 ZC

9 2 Screw 10-24 x 3/4 Rnd SLTD

10 4 Washer 10 Z

11 70918266 9 Washer 3/8 ZY

12 70923490 6 Bolt 3/8-16 x 1.0 GR8 ZY

13 11106031 3 Bolt M10 .5 x 20 Z

14 5115 1 Arm - Compressor

15 5117 1 Bushing - Compressor Mount

16 5118 1 Compressor Mount w/a

17 5122 1 A/C Compressor

18 5125 1 A/C Binary Switch

19 4784 2 Muffler Clamp

20 5096 1 Plate - Drier Mount

21 5123 1 A/C Drier

22 5175 1 Belt V-Groove

23 5143 1 Bolt 3/8-16 x 5 1/4” Gr8

24 3753 8 Locknut 10-24

70917388

3779

6.11


GRADER A/C (continued)

25 70917388 8 Screw 10-24 x 3/4 Rnd SLTD

26 5126 1 A/C Condenser

27 73163107 2 Grommet

28 70923484 4 Bolt 3/8-16 x 3/4

29 5107 2 Bracket - Condenser Mount

30 5142 1 Bolt 3/8-16 x 4 ½”Gr8

31 70922605 2 Bolt 3/8-16 x 1 1/4”

32 70916950 8 Locknut 3/8-16

33 1 A/C Hose Asm (Compt to Evap)

34 1 A/C Hose Asm (Comp to Cond)

35 5168 1 A/C Hose Asm (Cond to Drier)

36 5169 1 A/C Hose Asm (Drier to Evap)

37 5209 4 A/C O-Ring #6

38 5210 2 A/C O-Ring #8

39 5211 1 A/C O-Ring #10

40 5212 1 A/C O-Ring #12

41 5213 1 Clamping Plate

42 5214 1 Compressor Drive Pulley

43 5215 1 Pulley

44 5216 1 Pulley Support

45 5217 4 Bolt M8-1.25 x 40

46 5218 4 Bolt M10-1.50 x 25

47 5596 1 Belt - Engine Fan (A/C)

5166

5167

6.11

FRONT WINDSHIELD WIPERS

25

10

9

26

1

13

27

28

5

6

MARCH 2005 6.12

12

34

3 4

2030

22

28

29

11

32

2

724

8

14

16

15

17

31

2119

2318

3


FRONT WINDSHIELD WIPERS

1 5257 1 Wiper Motor

2 5374 1 Link - 30mm

3 5432 3 Nut

4 5731 2 Washer

5 73155417 3 Screw & Washer Assembly

6 5373 4 Pivot Shaft

7 5358 1 Flange Bushing

8 5357 1 Bushing

9 2 Bolt ½-13 x 1 1/4”

10 2 Washer ½”

11 5370 1 24” Wiper Arm

12 5369 1 26” Wiper Arm

13 73159996 1 Grommet, Wire Harness

14 5364 1 Spacer

15 5371 1 Idler Plate Adapter

16 5726 1 Oring

17 5727 1 Washer

18 5728 1 Snap Ring

19 5729 1 Washer - Gasket

20 73158068 1 Front Wiper Cover

21 5734 1 Washer

22 70919312 1 Lock Washer 3/8” ZY

23 5735 1 Nut

24 5354 1 Front windshield Wiper Bracket

25 1 P-Clamp 3/8”

26 73158072 1 Plate w/a

27 70922605 2 Bolt 3/8-16 x 1 1/4” Gr8

28 70918266 6 Washer 3/8”

29 5408 1 Cab Wire AY

70932860

70923473

3784

30 70923485 3 Bolt 3/8-16 x 7/8” Gr8

6.12

31 4109 1 Bolt 1/4-20 x 2 ½”

32 5372 1 Link - 115mm

REAR WINDSHIELD WIPERS

28

3

261

24

25

22

23

2322

4

27

MARCH 2005 6.13

4

2

5

78

11

10

6

9

12

13

14

15

16

17

18

19

2120


6.13

5381 1 Rear Wiper Kit

1 5257 1 Wiper Motor

2 73158082 1 Bracket w/a

3 70923484 2 Bolt 3/8-16 x 3/4 Gr8

4 4573 2 Bolt M6-1.0 x 16

5 5366 3 Pivot Shaft - Rear Wiper

6 5412 4 Link - 25mm - Rear Wiper Motor

7 5367 1 Link 70mm - Rear Wiper

8 5736 1 Bushing - Rear Wiper

9 5254 1 Bracket w/a

10 5723 1 Washer - Rear Wiper

11 5724 1 Nut - Rear Wiper

12 5725 1 Bushing - Rear Wiper

13 5726 2 Oring - Rear Wiper


15 5728 1 Snap Ring - Rear Wiper



18 5371 1 Idler Plate Adapter - Rear Wiper

19 5733 1 Gasket - Rear Wiper





24 5369 1 26” Wiper Blade

25 5368 1 21” Wiper Arm

26 70918266 2 Washer 3/8”

27 4174 1 Cab Wire Asm

REAR WINDSHIELD WIPERS

28 73158071 1 Rear Wiper Cover

WINDSHIELD WASHER, RESERVOIR & HOSES

1

56

3

232

7

8

4

MARCH 2005 6.14


WINDSHIELD WASHER, RESERVOIR & HOSES

4586 1 Windshield WashTank, Includes: 1 thru 6

1 NSS 1 Reservoir, Windshield Washer

2 73161416 2 Pump, Windshield Washer, 12V3 4591 1 3/16” Hose Windshield Washer (order by the foot)

4 73153443 6 Clip, Hose5 70926149 4 Screw, Cap, 5/16" x 1"

6 70911421 4 Washer, 5/16”

7

8

4174 1 Cab Wire Assy

1673153444 2 Nozzle, Front & Rear Window

6.14

OUTSIDE REAR VIEW MIRROR

1

3

4

5

6

8

7

9

2

MARCH 2005 6.15


OUTSIDE REAR VIEW MIRROR

1 73161924 1 RH Support w/a

- 73161925 1 LH Support w/a

2 70923490 4 Bolt 3/8-16 x 1 Gr8

3 73121061 2 Mirror 8 x 10

4 73126076 2 Mirror Mount Clamp

5 70919312 2 Lock Washer 3/8”

6 70916950 2 Nut 3/8-16

7 70918266 8 Washer 3/8”

8 70923470 8 Bolt 3/8-16 x 1 ½”

9 70925311 2 Washer

6.15

MARCH 2005

1

6

5

7

4

5

1

32

8

5

4

FLOOD LIGHT

6.16


FLOOD LIGHT

1 4177 4 Flood Light Asm

2 73161915 4 Flood Light Bulb

3 73161916 8 Screw - Lens

4 11701721 4 Nut M10 x 1.5

5 70918266 10 Washer 3/8”

6 73161932 2 Bracket w/a

7 70923490 6 Bolt 3/8-16 x 1 Gr8

8 2638 1 Rocker Switch

6.16

SUN SHADE

5

1

2

6

7

4

3

7

6

MARCH 2005 6.17

REF FN PART NUMBER QTY DESCRIPTION

6.17

1 73162943 1 Channel

2 79099584 1 Sun Shade

3 73162942 2 Rod Weld Asm

4 14303531 2 Bolt M4-7 x 30 SHSC

5 79076795 2 Fastener Spring

6 70918266 4 Washer 3/8”

7 70923484 6 Screw, Cap

SUN SHADE

STROBE LIGHT

1

2

6

5

4

7

8

3

MARCH 2005 6.18


STROBE LIGHT

1 73161282 1 Strobe Light

2 73129971 1 Lense, Amber

3 73129970 1 Bulb, Strobe

4 73161283 1 Power Supply, Strobe

5 NSS 1 Base

6 NSS 4 Screw

7 73151632 1 Strobe Light Mounting Kit

8 70901520 1 1” NPT Close Nipple

9 73121530 2 Terminal .156 Male Bullet - Not Illustrated

10 2638 1 Rocker Switch - Not Illustrated

6.18

HYDRAULIC TANK AND MOUNTING

11

29

8

21

821

9

8

7

5

4

2

3

2

1

27

30

31

9

8

6

30

9

8

27

31

10

17

12

15

8

11

6

2228

25

8

21

24

24

9

23

16

13

14

2618

19

20

MARCH 2005 7.1


HYDRAULIC TANK AND MOUNTING

1 4747 1 Oil Tank w/a

2 70663977 2 Gasket

3 73125853 1 Hydraulic Filter

4 73053604 1 Cup

5 73045861 1 Relief Valve

6 70926821 2 Seal

7 4232 1 Cover

8 70918266 17 Washer 3/8 ZY

9 70923490 12 Bolt 3/8-16 x 1 Gr8

10 73162067 1 Strainer Asm

11 4233 1 Cover

12 4655 1 Fill Neck Asm w/Hole

13 1 Nut 5/16-18 Z

14 1 Washer 5/16 Hard ZY

15 1 Cotter Pin 1/8 x 1 Z

16 1 Rod 5/16-18 x 6.25

17 1 Sight Gauge Asm

18 70901500 1 Nipple

19 73159923 1 ½” Ball Valve

20 70920416 1 Plug ½”NPT

21 70929068 5 Screw, Cap, 3/8" x 7/8"

22 4757 1 Boss 20 ORB

23 1 Spring

24 2 Gasket

25 1 Fitting - 20 ORB x 1 1/4” Hose 90Deg

26 1 Adapter 90Deg

27 73163670 2 Bracket w/a

28 1 Pressure Inducing Valve 15psi

29 73163668 1 Bracket

30 3784 4 Washer, Flat

31 70926154 4 Bolt ½-x 1” Gr8

70917372

70911421

70918452

4653

2758

4654

73162364

70930902

73162883

4758

7.1

HYDRAULIC PUMP AND FAN DRIVE MOTOR PIPING

1619

17

18

1

13

12

9

10

2 56 7

11

15

14

21

22

13

20

2120

22

24

14

26

15

27

4039

38

40

39

38

41

40 39

41

38

15

7

7

31

24

33

25

32

25

1619

17

18

2 56

15

26

39

40

35

34

35

3635

37

7

23

3098

3

44

28

45

42

43

MARCH 2005 7.2

4


HYDRAULIC PUMP AND FAN DRIVE MOTOR PIPING

1 1 Hydraulic Motor

2 1 Hydraulic Pump

3 1 Relief Valve - 1500psi

4 1 Hydraulic Control Valve

5 70921235 1 O-Ring

6 70930902 1 Fitting 20ORB x 1 1/4 Hose 90Deg

7 70921912 12 Hose Clamp #24


9 70922660 2 Hose Clamp 3/4”

10 4763 1 Hose 3/4”ID x 1.25ft (order by the foot)

11 4680 1 Hose 1 1/4”ID x 2.25ft (order by the foot)

12 4671 1 Fitting 3/4 Tube x 16ORB 90Deg

13 70921206 4 O-Ring

14 73162885 1 Adapter 90Deg

15 70923945 4 O-Ring

16 73162880 1 Hose

17 73163034 1 Adapter

18 70921349 1 O-Ring

19 70923846 1 O-Ring

20 73162659 2 Coupling w/Dust Cap

21 73162660 2 Dust Cap

22 70933495 2 O-Ring

23 70919840 1 Plug 1/4” NPT

24 70921214 2 O-Ring

25 70923562 2 O-Ring

26 4667 1 Hose 3/4” x 19”

27 73162889 1 Tube w/a

28 4672 1 Fitting 8ORS Tee

29 73163703 1 Elbow

30 4669 1 Hose 3/8” x 7”

31 70674268 1 Hose 1” x 3.75

32 73163695 1 Tube w/a

33 73162883 1 Adapter 90Deg

34 73161897 1 Connector 6ORB

35 70921206 3 O-Ring36 73161896 1

37 70928509 1

38 70926049 3

39 3 Washer 3/8”

40 70922300 3

41 70925621 2

4648

4623

4624

5051

35 70921206 3 O-Ring36 73161896 1

37 70928509 1

38 70926049 3

39 3

40 70922300 3

41 70925621 2

35 70921206 3 O-Ring36 73161896 1 Check Valve

37 70928509 1 Fitting 1” Hose x 12ORB

38 70926049 3 P-Clamp

39 70918266 3

40 70922300 3 Bolt 3/8-16 x 3/4

41 70925621 2 P-Clamp42 4758 1 Pressure Inducing Valve43 4759 1 Fitting, 3/4”NPT x 3/4” Tube

44 73156780 1 Fitting, 6ORB x 6ORS

45 4670 1 Fitting, 8ORB x 8ORS

7.2

- - Shaft Seal5440

Seal Kit5441- -

HYDRAULIC IMPLEMENT CONTROL - VALVE AREA

10

16

13

15

12

5

611

109

13

1411

7

2

3

4

2

6

10

11

8

9

11

13

14

5

12

13

16

15

2

16

7.3MARCH 2005

1


HYDRAULIC IMPLEMENT CONTROL - VALVE AREA

1 1 Valve Asm


3 70933967 8 Pin 3/16” x 3/4”

4 70919313 8 Cotter Pin 3/32 x 3/4”

7 73157499 4 Right Hand Lever w/a

8 73157500 4 Left Hand Lever w/a

9 73161346 48 Bearing

10 70921976 40 Bolt 5/16-18 x 1 1/8”

11 70923422 40 Jam Locknut 5/16-18

12 4112 2 Bracket

13 70923470 8 Bolt 3/8-16 x 1 ½”Gr8

14 70918266 16 Washer 3/8”

15 73157218 4 Pin w/a 3/4” x 7 3/4”

16

5 70917421 2 Jam Nut 3/8-16


4524 5 Control Linkage 6.5”

5051

7.3

HYDRAULIC CONTROL VALVE - WITH FLOAT

12

13

14

6

14

14

14

8

8

8

14

8

14

8

14

14

14

6

6

7

7

1

7

16

18

19

16

16

516

15

MARCH 2005 7.4

2

1617

10

11

34

9


HYDRAULIC CONTROL VALVE - WITH FLOAT

1 5051 1 Valve Asm w/Float

2 1 Inlet Section Asm

6 3 Spool Section Asm

7 3 Anti Void Asm

8 5 Spool Section Asm

9 5443 1 Relief Valve Asm

10 73163764 1 Tie Rod

11 70910123 1 Nut, 3/8"-24

12 73163765 2 Tie Rod

13 70910323 2 Nut, 5/16"-18

14 5449 9 O-Ring - Also Part of each Valve Section

15 73157509 1 Plate - Not part of Valve Asm

16 3783 10 Washer 3/8” - Not part of Valve Asm

17 70922606 2 Bolt 3/8-16 x 1 3/4” Gr8 - Not part of Valve Asm

18 70916950 2 Nut 3/8-16 - Not part of Valve Asm

19 15970731 1 Bolt M10-1.25 x 25 - Not part of Valve Asm

5 70923490 4 Bolt 3/8-16 x 1” Gr8 - Not part of Valve Asm

5445

5447

5444

5446

7.4


4 1 Fitting - 12ORB x 12ORS73161897

ENGINE ASSEMBLY

2

MARCH 2005 8.1

1

3

4

6

5

7

89

10

11

12

13

14


ENGINE ASSEMBLY

1 4776 1 Engine - Cummins

2 5324 1 Starter

3 4637 1 Oil Filter Element

4 5331 1 Alternator

5 5332 1 Fan - Alternator

6 5677 Belt - Engine

7 5330 Thermostat

8 4607 Fitting ½” NPT x 5/8” Hose

9 4606 Fitting ½”NPT x ½”FNPT 90DEG

8.1


10* 73157591 Temperature Sender

11 70917052 Bushing ½”MNPT x 1/8” FNPT

12 73157590 Pressure Sender (Eng Oil)

13 70901835 Bushing ½”MNPT x 3/8” FNPT Brass

14 70637127 Drain Cock - 5/8” Tube x 3/8” NPT 45DEG

1

1

1

1

1

1

1

1

1

1

2

4

5

6

3

4

Fuel Transfer Pump

MARCH 2005 8.2


8.2

1 5318 2 Screw - Flange Head

2 5319 1 Screw - Banjo Connector

3 5320 1 Pump - Fuel Transfer

4 5321 2 Washer - Sealing

5 5322 1 Gasket - Cover Plate

6 5323 Tube - Fuel Supply1

Fuel Transfer Pump

1

2

3

4

5

67

8

9

10

1

3 3

Crankcase & Filter

8.3MARCH 2005


Crankcase & Filter

1 5308 3 Expansion Plug




5 5312 1 Pipe Plug

6 5313 Plug Threaded

7 5314 Seal - Oring



10* 4637 1 Oil Filter Element

1

1

8.3


FUEL FILTER

1

2

32

MARCH 2005 8.4


FUEL FILTER

1 4639 1 Strainer - Fuel

2 5334 2 Hose Clamp

3 5335 1 Fuel Line

8.4

ENGINE CONTROL MODULE

1

2

3

4

4

5

6

7

8

9

10

11

12

MARCH 2005 8.5


ENGINE CONTROL MODULE

1 5336 1 Seal - Oring

2 5337 1 Sensor - Pressure

3 5338 1 Sensor - Temperature


5 5340 1 Sensor - Position


7 5342 1 Sensor Temperature

8 5343 1 Bolt - M6 x 1.00 x 16


10 5345 1 Adapter

11 5346 1 Module Electronic Control

12 5347 1 Switch Pressure

8.5


ENGINE MOUNT

1 5378 2 Bolt M12-1.75 x 60

2 5380 1 Engine Mount

3 70916170 5 Nut 3/4-10 Nylock

8.6

4 5379 2 Bolt M12-1.75 x 70

5 4258 1 Bolt 3/4-10 x 4.0

6 73163260 1 Bracket w/a

7 73163262 2 Washer

REAR ENGINE MOUNTS

5

6

7

4

1

2

3

8

MARCH 2005 8.7

9

10


REAR ENGINE MOUNTS

1 4764 1 Engine Mount w/a LH

2 4351 6 Bolt M20-2.5 x 30

3 4765 1 Engine Mount w/a RH

4 70929188 Washer 3/4”

5 70933119 2 Bolt 7/8-9 x 5” Gr8

6 73163261 2 Engine Isolator

7 70921039 2 Nut 7/8-9 Nylock

8 73163262 2 Washer

6

8.7

9 5189 1 O-Ring

10 11106431` 12 Bolt M10-1.5 x 30

CONVERTER

2

MARCH 2005 9.1

3

1


CONVERTER

1 5270 1 Converter (WG-115)

9.1

2 6190 1 Flex Plate

3 5197 4 Bolt M10-1.5 x 30 SHCS G12.9

PARK BRAKE

1

2/7

2/2

2/32/4

2/5

2/6

8

9

10

11

12

15

13

14

MARCH 2005 9.2


PARK BRAKE

1 5271 1 Brake

2 5272 1 Sealing Set

3 5273 1

4 5274 1 Repair Kit

5 5275 1

6 5276 1

7 5277 1 Brake Pad

8 5278 2 Hexagon Screw

9 5279 2 Washer

10 5280 1 Brake Disc


12 5282 8 Washer

13 5283 4 Cap Screw

14 5284 1 Console

15 5285 1 Flange

Sealing Set

Repair Kit

Repair Kit

9.2

MARCH 2005

1

1

2

10

2

2

1 5

4

6

9

8

7

TRANSMISSION SPEED SENSORS

9.3

3


TRANSMISSION SPEED SENSORS

1 5286 3 Ind. Transmitter

2 5287 3 O-Ring

3 5288 3

4 5289 1 Speed Transmitter

5 5290 1

6 5291 1

7 5292 1 Screw Plug

8 5293 1 Screw Plug

9 5294 1 O-Ring

Shim Ring

O-Ring

Cap Screw

9.3

10 4668 1 Transmission - w/ Shifter and Display

TEMPERATURE SENDER

12

MARCH 2005 9.4

3


TEMP SENSOR

1 73157591 1 Temp Sensor

3 5783 1 Oring 14mm

9.4

2 5178 1 Metric Adaptor Fitting

FILTER - TRANSMISSION

1

2

3

4

MARCH 2005 9.5


FILTER - TRASMISSION

1 5221 1 Filter

2 5294 1 Filter Head

3 5295 2 O-Ring

4 5296 2 Torx Screw

9.5

*Filter Care Kit #5207 (WG-115)

OIL DIPSTICK

1

2

3 4

5

6

4

MARCH 2005 9.6


OIL DIPSTICK

1 5298 1 Oil Level Tube

2 5299 1 Oil Dipstick

3 5300 2 Gasket



6 5303 1 Cover Plate

9.6

REAR AXLE - MOUNTING

13

14

15

20

1112

11

16

17

9

10

2

18

7

1

4

3 5 6

7

8

19

21

MARCH 2005 10.1


REAR AXLE - MOUNTING

1 73153822 1 Rear Axle Asm

2 73059477 4 Rubber Bushing

3 73156897 4 Plate

4 73156358 4 Bolt 1 1/4 - 12 x 5 3/4 Gr8

5 70926208 4 Washer 1.31

6 73161963 4 Nut 1 1/4 - 12 Toplock


8 70923493 24 Bolt ½-13 x 1.12 Gr8

9 73156953 2 Fiber Bushing

10 73156952 2 Tandem Hub


12 73156955 2 Rear Axle Cap

13 73157235 AR Shim (.005 Thick)

14 73157236 AR Shim (.007 Thick)

15 73157237 AR Shim (.020 Thick)

16 10520201 16 Washer 16mm x 25mm x 3mm

17 14258431 16 Bolt M16-1.5 x 60

18 70927469 32 Bolt ½-13 x 2 1/4” Gr8

19 1 RH Tandem Asm

20 1 LH Tandem Asm

21 2 Sprocket

73156343

73156342

73163545

10.1

REAR AXLE - TANDEM ASSEMBLY - LH/RH

4

28

26

12

1

2

3

5

6

4

4

8

7

7

8

4

9

10

11

13

15

16

1718

19

20

21

22

2324

25

25

24

1731

29

3014

32

27

33

34

MARCH 2005 10.2


REAR AXLE - TANDEM ASSEMBLY - LH/RH

1 73159540 1 Tandem Box

2 73159546 1 Gasket

3 73159545 1 Cover

4 70923484 28 Bolt 3/8-16 x 3/4” Gr8

5 73151141 2 Pin, Cotter

6 73159599 3 Cover

7 73125187 4 Gasket

8 73125188 4 Cover

9 70905262 1 Plug 3/4 NPT

10 70912725 1 Plug ½ NPT

11 70901652 1 Plug 1/4 NPT

12 70907059 1 Street Elbow 1/8 NPT 90Deg

13 70634161 1 Breather 1/8 NPT

14 70012767 1 Nut 3/4-16 Extra High

15 70023633 2 Lock Wire

16 70927475 6 Bolt ½-13 x 1 ½ Gr8


18 73157178 2 Plate

19 73157232 AR Shim (.005)

20 73157233 AR Shim (.007)

21 73157234 AR Shim (.020)

22 73156507 2 Sprocket

23 73157180 2 V-Seal



26 73161822 2 Retainer

27 73161823 2 Seal

28 73161821 2 Tandem Output Shaft

29 73155129 16 Wheel Bolt 3/4-16 x 2 1/4

30 70677012 16 Washer 13/16

31 28

32 28

33

70923493 Bolt ½-13 x 1.12 Gr8

34

73156309

2

Roller Chain 140

73160169 Link, Connecting

73160170 Link, Roller

2

10.2

DRIVE SHAFT - TRANSMISSION TO REAR AXLE

5

4

1

2

3

2

3

6

6

MARCH 2005 10.3


DRIVE SHAFT - TRANSMISSION TO REAR AXLE

1 4576 1 AXLE DRIVE SHAFT

2 70925632 8 BOLT 3/8-24 X 1 3/4” Gr8

3 5087 2 U-JOINT BEARING

4 5088 1 WELD YOKE WING

5 5090 1 SLIP YOKE WING

6 5091 2 ZERK 1/8” NPT

10.3

RIM & TIRES

RIM & TIRES 10.4


RIM & TIRES

1 PL 6 Tire, 15 x 19.5 8-PLY

2 70096481 6 Valve, Rim

3 73156307 6 Rim - w/a

10.4

MARCH 2005

9

8

7

15

6 5

4

1311

14

3

2

1

12

REAR AXLE - PINION SUPPORT

10.5


REAR AXLE - PINION SUPPORT

1 73161441 1 Gear, Bevel Set

2 79075337 1 Bearing

3 79075342 AR SHIM (3.5 mm)

- 79075343 AR SHIM (3.6 mm)

- 79075344 AR SHIM (3.7 mm)

- 79075345 AR SHIM (3.8 mm)

- 79075346 AR SHIM (3.9 mm)

- 79075347 AR SHIM (4.0 mm)

- 79075348 AR SHIM (4.1 mm)

- 79075349 AR SHIM (4.2 mm)

- 79075350 AR SHIM (4.3 mm)

- 79075351 AR SHIM (4.4 mm)

- 79075352 AR SHIM (4.5 mm)

4 79075338 1 Spacer

5 79075353 AR SHIM (0.50 mm)

- 79075354 AR SHIM (1.00 mm)

- 79075355 AR SHIM (1.025 mm)

- 79075356 AR SHIM (1.050 mm)

- 79075357 AR SHIM (1.075 mm)

- 79075358 AR SHIM (1.10 mm)

- 79075359 AR SHIM (1.125 mm)

- 79075360 AR SHIM (1.150 mm)

- 79075361 AR SHIM (1.175 mm)

- 79075362 AR SHIM (1.20 mm)

- 79075363 AR SHIM (1.225 mm)

- 79075364 AR SHIM (1.250 mm)

- 79075365 AR SHIM (1.275 mm)

- 79075366 AR SHIM (1.30 mm)

- 79075367 AR SHIM (1.325 mm)

- 79075368 AR SHIM (1.350 mm)

- 79075369 AR SHIM (1.375 mm)

- 79075370 AR SHIM (1.40 mm)

- 79075371 AR SHIM (1.425 mm)

- 79075372 AR SHIM (1.450 mm)

- 79075373 AR SHIM (1.475 mm)

- 79075374 AR SHIM (1.50 mm)

6 73161442 1 Bearing

7 73161443 1 Flange

8 79039859 1 Washer

9 79047474 1 Nut

10 79077273 1 Support

11 73161438 1 Plug

12 73161439 12 Screw

13 73161440 12 Screw

14 10338930 2 Pin, Dowel

15 79056234 1 Seal, Lip

10.5

REAR AXLE - DIFFERENTIAL GEARS

2

11

13

15

8

7

9

10

109

9 10

9

10

11

7

6

34

5

1

21

15

13

16

1418

19

20

14

18

19

20

34

5

17

17

MARCH 2005 10.6


REAR AXLE - DIFFERENTIAL GEARS

1 4993580 1 Support - RH

2 4993579 1 Support - LH

3 4984022 AR Shim (0.50 mm Thick)

4 4984021 AR Shim (0.20 mm thick)

5 4984020 AR Shim (0.15 mm Thick)

6 24903480 1 Bearing

7 73161444 1 Case Set

8 9442358 1 Bearing

9 79039861 4 Plate, Thrust

10 79052405 4 Gear. Pinion

11 79077336 2 Gear, driven

12 79089137 1 Spider

13 79077134 2 Disc, Clutch

14 79089094 6 Disc (2.6 mm)

15 79077136 4 Disc, Clutch

16 14235031 8 Screw

17 73161445 1 Differential Assy. - Includes Refs. 7, 9 -16, & 18 -20

18 79089096 6 Disc (2.8 mm)

19 79077135 6 Disc (2.5 mm)

20 79089095 6 Disc (2.7 mm)

21 14233630 12 Screw

10.6

REAR AXLE - BRAKES

2

3

4

5

1

MARCH 2005 10.7


REAR AXLE - BRAKES

1 4993585 2 Disc, Brake

2 5105538 2 Seal

3 73164214 2 Piston, Brake with Grove

4 5105540 2 Seal

5 73163495 2 Spring

10.7

REAR AXLE - SIDE REDUCTION GEARS

16

17

1213

15

17

16 14

18

19

20

11

1918

3

4

6

109

89

7

6

20

1

2

5

MARCH 2005 10.8


REAR AXLE - SIDE REDUCTION GEARS

1 5111275 1 Shaft, Drive - RH

2 5111274 1 shaft, Drive - LH

3 5100648 2 Gear, Ring

4 5100666 2 Carrier

5 4998880 2 Ring, Retaining

6 4996982 12 Washer, Thrust

7 5100667 6 Pin

8 5100669 6 Spacer

9 5110876 12 Bearing

10 5100649 6 Gear, Planetary

12 73153691 2 Shaft

13 73153690 2 Housing

14 73163545 2 Sprocket

15 73161432 2 Seal

16 5100653 AR Shim (4.55 mm)

- 5100654 AR Shim (4.65 mm)

- 5100655 AR Shim (4.95 mm)

- 5100656 AR Shim 4.85 mm)

- 5100657 AR shim (4.75 mm)

- 5100658 AR Shim (5,05 mm)

- 5100659 AR Shin (5.15 mm)

- 5100660 AR Shim (5.25 mm)

- 5100661 AR Shim (5.35 mm)

- 5100662 AR Shim (5.45 mm)

- 5100663 AR Shim (5.55 mm)

- 5100664 AR Shim (5.65 mm)

- 5100665 AR Shim (5.75 mm)

17 26794680 4 Bearing

18 4996965 4 Washer

19 4996981 2 Plate, Lock

20 73161447 4 Screw

11 73163546 2 Sprocket

10.8

MARCH 2005

10

3

2

11

7

7

6

4

5

81

13

9

12

REAR AXLE - CASING & COVERS

10.9


REAR AXLE - CASING & COVERS

1 5106843 2 Valve, Bleeder

2 12164021 24 Nut

3 73161433 24 Stud

4 73161434 2 Spacer

5 5110094 6 Pin, Dowel

6 79064651 1 Decal

7 73161435 4 Rivet

8 13412190 1 Breather

9 73161436 1 Housing, Axle w/ Dowel Pins 5110094

10 10231040 1 Plug, Magnetic

11 73161437 1 Decal

12 73163547 6 Washer

13 73157992 2 Connector w/ O-ring 14437685

14437685 2 O-Ring for Connector 73157992

10.9

FRONT COUNTER & TRACTION WEIGHTS

2

56

4

3

5

7

51

8

MARCH 2005 11.1


11.1

1 70922673 2 Bolt 3/4-10 x 4 ½”

2 73162538 8 Weight Plate

3 73162539 2 Front Weight

4 4047 4 Stud

5 4061 8 Washer 13/16” ID

6 70930912 6 Nut - 3/4"-10

7 70927616 2 Bolt 3/4-10 x 5”

FRONT COUNTER & TRACTION WEIGHTS

FRONT END ATTACHMENT HYDRAULIC PIPING W/O RIPPER

10

5

5

10

10

98

6 10

6

10

97

4

1011

10

3

11

2

1

12

MARCH 2005 11.2


FRONT END ATTACHMENT HYDRAULIC PIPING W/O RIPPER

1 4276 1 Attachment Cylinder2 73156783 1 Fitting 6ORB x 6ORS 45 - For Units w/Front End Attachment- 73156791 1 Plug - 6ORS - For Units w/o Front End Attachment

3 73156780 1 Fitting 6ORB x 6ORS - For Units w/Front End Attachment

- 73156791 1 Plug - 6ORS - For Units w/o Front End Attachment

4 73158139 2 Hose Asm

5 73156773 2 Fitting 6ORS Bulkhead 90

6 73158140 2 Hose Asm



9 70921349 2 O-ring

10 70923560 8 O-ring

11 70921885 2 O-ring

12 1 Valve Section Asm w/o Detent

Valve Section Asm w/ Detent

73161322

17316194212

11.2

DOZER GROUP

10

9

5

6

7

7

56

3

3

82

8

7

5

6

1

1512

14

5

4

2

17

5 517

1213

11

1

1616

MARCH 2005 11.3


DOZER GROUP

1 4282 3 Bolt 3/4-10 x 3 ZY

2 70927382 4 Washer 3/4 x 1.25 x .12 ZY

3 73161090 2 Arm w/a

4 73161095 2 Bolt 1 ½-6 x 5 3/8 ZY

5 70926212 6 Washer 1.56 x 3.0 x .25 ZY

6 70902279 6 Nut 1 ½-6 Slotted ZY

7 70904016 6 Cotter Pin 3/8 x 4 ZY

8 70930912 3 Nut, 3/4-10 ZY

9 73161082 1 Blade w/a

10 73161096 1 Cutting Edge

11 73161097 10 Plow Bolt ½-13 x 1 ½ ZY

12 73163243 14 Washer ½ x 1.06 x .09 ZY

13 70910325 10 Nut, 1/2"-13

14 73161092 2 Shoe w/a

15 70923473 4 Bolt ½-13 x 1 1/4 ZY

16 5040 4 Decal - Pin Location

17 73157676 4 Bolt 1 ½-6 x 4 5/8 w/ Crosshole ZY

11.3

SCARIFIER

1

2

3

4

5

66

7

8

MARCH 2005 11.4


SCARIFIER

1 4288 1 Scarifier Frame w/a

2 70685435 9 Scarifier Tooth

3 70685436 9 Point

4 Not Sold Separately 9 Shank

5 70603247 9 Key Weld Assy.6 5040 2 Decal - Pin Location

7 70922744 1 Bolt 3/4-10 x 2 ½ ZY8 70930912 1 Nut 3/4-10 ZY

11.4

FRONT END ATTACHMENT PLATES & ARMS

5

3

2

12

9

10

12

9

1

1210

9

10

12

10

11

8

11

13

6

1

10

9

10

9

1

3

4

101110

7

10

11

1110

10

11

7

MARCH 2005 11.5


FRONT END ATTACHMENT PLATES & ARMS

1 73157085 1 Plate w/a

2 4282 6 Bolt 3/4-10 x 3 ZY

3 70929188 8 Washer 3/4 ZY

4 4283 2 Bolt 3/4-10 x 2 ZY

5 70930912 6 Nut, 3/4-10 ZY

6 4474 1 Front Attachment Arm w/a

73157675 AR Shim Washer 1.56 x 3.5 x 16ga ZY

7 5040 2 Decal - Pin Location

8 73157459 1 Plate

9 73157676 8 Bolt 1 ½-6 x 4 5/8 w/ Crosshole ZY

10 70926212 16 Washer 1.56 x 3.0 x 1/4 ZY

11 70902279 8 Nut 1 ½-6 SLTD ZY

12 70904016 8 Cotter Pin 3/8 x 413 5220 1 Plate

11.5

-

FRONT END ATTACHMENT CYLINDER MOUNTING

1

2

4

2

1

3

4

5

6

5

6

MARCH 2005 11.6


FRONT END ATTACHMENT CYLINDER MOUNTING


2 70668028 2 Bushing

3 4276 1 Attachment Cylinder - 3 x 11 7/8

4 4201 2 Pin w/a 1 1/4 x 3

5 4229 2 Spacer

6 3769 2 Bolt 3/8-16 x 1 1/4 ZY

11.6

RIPPER BRACKETS & ARMS

5

6

13

13

11

11

12

812

8

12

1

109 3

4

2

9

10

7 12

13

128

11

13

11

12

109

12

8

12

March 2005 11.7


RIPPER BRACKETS & ARMS

1 73163289 1 Bracket w/a RH

2 73163290 1 Bracket w/a LH

3 73163301 1 Bracket w/a RH

4 73163302 1 Bracket w/a LH

5 73163308 1 Arm w/a

6 73163309 1 Arm w/a

7 73163310 1 Pull Arm w/a

8 70916950 4 Nut 3/8-16

9 70929188 10 Washer 3/4 Hard

10 70921068 Bolt 3/4-10 x 2 1/4 Gr8

11 73163332 4 Pin

12 73157675 8 Washer 1.56 x 3.5 x 16Ga

13 70928957 4 Bolt 3/8-16 x 2 3/4”

10

11.7

RIPPER MOUNTING & BREAKDOWN

2

1

54

3

6

5

4

3

6

7

4

5

3

4

65

3

4

6

1

2

11

10

8

9

4

4

4

March 2005 11.8

REF QTY DESCRIPTION

RIPPER MOUNTING & BREAKDOWN

1 73163333 4 Pin

2 70932962 8 Hair Pin, .148 x 3.0

3 73163332 4 Pin

4 73157675 8 Washer 1.56 x 3.5 x 16Ga

5 70928957 4 Bolt 3/8-16 x 2 3/4”

6 70916950 4 Nut 3/8-16

7 73163320 1 Tool Bar

8 73162856 3 Shank Asm

9 NSS 3 Shank

10 75251674 3 Scarifier Shank Pin

11 75251673 3 Scarifier Shank Tooth

11.8

RIPPER CYLINDER MOUNTING

2

2

5

5

1

2

2

5

5

3

4

63

4

6

3

46

6

4

3

MARCH 2005 11.9


RIPPER CYLINDER MOUNTING

1 73157091 2 Cylinder Assy., Ripper, See Figure 19.130


3 3769 4 Bolt 3/8-16 x 1 1/4”

4 4229 4 Spacer

5 70668028 4 Bearing

6 4201 4 Pin w/a

11.9

REAR AUXILIARY PIPING

6

4

5

13

1

3

8

2

17

15

17

8

15

11

17

8

15

11

1111

7

17

6

9

17

8

15

12

10

1514

17

14

15

1715

2

4

6

8

M A IN W IR IN G

HA RN E SS

15

16

15

MARCH 2005 11.10


REAR AUXILIARY PIPING


2 73159736 1 Wire Harness

3 70932570 2 Bolt 1/4-20 x 4 ½”

4 70918264 2 Washer 1/4”

5 70916622 2 Nut 1/4-20

6 73163406 2 Hose Asm

7 73156777 2 Adapter 6ORS / 8ORB 90Deg

8 73156781 4 Fitting 8ORB / 6ORS

9 70196765 5 Nytie 8”

10 73158127 2 Hose Asm

11 73163407 2 Hose Asm

12 2638 1

Plug - 6ORS13 73156791 2

Fitting w/orfice 6ORS / 8 ORB14 73161901 1

15 O-Ring

16

17 70921349 8 O-Ring

70923560 20

73156773 2 Fitting 6ORS BULKHD 90Deg

Rocker Switch w/Light

11.10

RIPPER HYDRAULIC PIPING

14

10

10169

17

12

16

11

11

16

8

17

13

17

8

16

2

14

6

7

5

13

16

1

2

4

3

1

11

16

MARCH 2005 11.11


RIPPER HYDRAULIC PIPING

12 73156784 1 Elbow - 6ORB / 6ORS 90Deg

13 73163398 1 Hose Asm

14 4276 2 Attachment Cylinder

15 70921349 8 O-Ring

16 70923560 20 O-Ring

17 70921885 4 O-Ring

1 73156790 2 Adapter 6ORS / 6ORS

2 73158254 1 Hose Asm

3 73163395 1 Plate - Welded to Grille

4 70647418 1 Nut - Weld to 73163395

5 70926049 2 P-Clamp

6 70922605 1 Bolt 3/8-16 x 1 1/4 Gr8

7 70918266 1 Washer 3/8

8 73163396 2 Adapter - Tee

9 73156780 1 Fitting 6ORS / 6ORB

10 73163397 1 Hose Asm

11 73158132 1 Hose Asm

11.11

ENGINE COOLANT HEATER

MARCH 2005 11.12

2

1


ENGINE COOLANT HEATER

1 5204 1 Engine Block Heater

2 5205 12” Cord, Engine Block Heater1

11.12

COLD WEATHER STARTING SYSTEM

19

19

14

15

16

17

17

3

1618

22

22

4

21

21

7

10

23

23

6

10

5

1

11

2

11

14

13

13

8

20

MARCH 2005 11.13


COLD WEATHER STARTING SYSTEM

1 5758 1 Cold Start - Field Kit

2 5760 1 Valve - Cold Start

3 NSS 1 Ether - (Cummins# 3833593A)

4 5771 1 Gasket - Cold Start

5 5081 1 Atomizer - Cold Start

6 5761 1 Hose - Cold Start

7 5762 1 Fitting - Cold Start

8 5112 1 Thermo Switch

9 70916622 2 Nut

10 5765 2 Nut - Cold Start

11 5764 2 Ferrule - Cold Start

12 5759 1 Cold Start Clamp - Field Kit

13 NSS 2 1/4” Convex Ribbed Lock Washer

14 NSS 2 Bolt 1/4-20 x 3”

15 NSS 1 Camp Half

16 NSS 4 Nut 1/4-20

17 NSS 2 Lockwasher 1/4”

18 NSS 1 Clamp Half

19 NSS 2 Wingnut 1/4-20

20 5102 1 Cold Start Wire Asm

21 3754 2 Locknut 1/4-20 nylock

22 3759 2 Bolt 1/4-20 x 3/4”

23 3781 2 Washer 1/4”

11.13

Grade B(Grade 5) Grade C(Grade 8)

Nut Size Ft-Lb Nm Ft-Lb Nm1/4-20 7.5-10 10-13 10-14 14-191/4-28 8-10 11-14 10-14 14-195/16-88 14-17.5 19-24 17.5-22.5 24-305/16-24 15-18 20-25 18-23 25-323/8-16 21-27 28.5-37 29-37 29-503/8-24 27.5-38 37-51.5 22.5-31 30-427/16-14 31-40 42-54 39-53 53-727/16-20 39-51 53-69 41-56 56-761/2-13 49.5-62.5 67-85 62-79.5 84-1081/2-20 50-60 68-88 67-87 91-1189/16-12 67-87 91-118 95-120 129-1639/16-18 74.5-94.5 101-128 95-120 129-1635/8-11 95-120 129-163 125-157.5 169-2145/8-18 97.5-122.5 132-166 125-160 169-2173/4-10 160-200 217-271 200-255 271-3463/4-16 155-200 210-271 200-255 271-3467/8-9 235-300 319-407 295-382.5 400-5197/8-14 250-320 339-434 295-382.5 400-5191-8 345-445 468-603 450-512 610-6951-14 370-470 502-637 450-590 617-800

Bolt Size Ft-Lb Nm Ft-Lb Nm Ft-Lb Nm1/4-20 4 5 6 8.5 10 131/4-28 5 6 8 11 11 155/16-88 9 12 13 18 20 275/16-24 10 13 15 20.5 22 29.53/8-16 16 22 25 35 35 473/8-24 18 24 30 40 40 557/16-14 25 35 40 55 55 757/16-20 30 40 45 60 65 881/2-13 40 55 60 80 90 1201/2-20 45 60 70 95 95 1309/16-12 55 75 90 120 120 1659/16-18 60 80 95 130 135 1855/8-11 75 100 120 165 180 2455/8-18 80 110 145 200 195 2653/4-10 130 175 210 285 300 4053/4-16 145 200 240 325 340 4607/8-9 150 205 320 435 500 6807/8-14 170 230 350 475 560 7601-8 180 245 480 650 800 10851-14 200 270 560 760 920 12501 1/8-7 240 325 700 950 1180 16001 1/8-12 275 375 780 1060 1340 18151 1/4-7 340 460 1020 1385 1720 23301 1/4-12 370 500 1140 1545 1900 25751 3/8-6 460 625 1360 1845 2280 30901 3/8-12 540 730 1580 2140 2620 35501 1/2-6 640 870 1840 2495 3060 41501 1/2-12 740 1000 2100 2850 3460 4690

Grade 2 Grade 5 Grade 8

ft-lb Nm2 5/16-24 7-8 10-113 3/8-24 14-16 19-214 7/16-20 16-18 21-245 1/2-20 22-24 29-326 9/16-18 24-26 33-358 3/4-16 40-43 54-5910 7/8-14 68-70 93-9512 1 1/16-12 98-102 133-13816 1 5/16-12 146-154 197-209

TorqueSize Thread

ft-lb Nm ft-lb Nm ft-lb Nm6 -4 1/4 9/16 18 10 13 12 16 14 1910 -6 3/8 11/16 16 14 19 18 24 21 2912 -8 1/2 13/16 16 30 40 37 50 44 6016 -10 5/8 1 14 41 55 50 69 61 8319 -12 3/4 1-1/16 12 67 90 74 100 81 11022 -14 7/8 1-3/16 12 61 82 75 102 89 12225 -16 1 1-7/16 12 84 114 105 142 125 17032 -20 1-1/14 1-11/16 12 112 152 140 190 168 22838 -24 1-1/2 2 12 129 174 160 217 191 260

Inch Thread Dia

Threads per Inch

Tube Nut or Swivel Nut TorqueMin Target Max

Tube OD or Hose ID Face Seal Tube or Hose End of Fitting

mm Dash Size

ft-lb Nm ft-lb Nm ft-lb Nm5 -3 3/16 3/8 24 5 6 6 8 7 106 -4 1/4 7/16 20 8 10 9 1 10 148 -5 5/16 1/2 20 10 13 12 16 14 1910 -6 3/8 9/16 18 14 19 15 21 18 2412 -8 1/2 3/4 16 28 37 34 46 40 5516 -10 5/8 7/8 14 37 50 46 62 54 7419 -12 3/4 1-1/16 12 67 90 74 100 81 11022 -14 7/8 1-3/16 24 73 98 90 122 107 14625 -16 1 1-5/16 12 84 114 105 142 125 17032 -20 1-1/14 1-5/8 12 112 152 140 190 168 22838 -24 1-7/8 1-7/8 12 129 174 160 217 191 260

Tube OD or Hose ID O-Ring End of Fitting

mm Dash Size Inch Thread Dia

Threads per Inch

Straight Fitting or Lock Nut TorqueMin Target Max

Size Inch New Fittings Loose Fittings4 1/4 2 - 2 1/2 3/4 - 16 3/8 2 - 2 1/4 18 1/2 1 1/2 - 1 3/4 110 5/8 2 1/2 - 1 3/4 3/412 3/4 1 1/2 3/414 7/8 2 1 1/416 1 1 1/4 - 1 1/2 3/4 - 120 1-1/14 1 1/2 3/4 - 124 1-1/2 1 1/4 - 1 1/2 1 - 1 1/432 2 1 1/4 3/4 - 1

Flats From Finger Tight

ELECTRICAL SCHEMATIC

MARCH 2005 12.5

MARCH 2005


12.5


MARCH 2005 12.5

MARCH 2005


12.5


MARCH 2005 12.5

table of contents wg-115€¦ · electrical system-rear lighting lamps & harness 4.13 front...

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