table of contents - kolon plastics · 2018-02-13 · s steel fiber h hybrid fiber content 20 20% 30...
TRANSCRIPT
TABLE OF CONTENTS
5 KOLON PLASTICS at a glance
7 KompoGTe®
CHARACTERISTIC OF KompoGTe®
8 APPLICATIONS
10 OVERVIEW PRODUCT PORTFOLIO
11 NOMENCLATURE
12 THE PROPERTIES OF KompoGTe® LFT
14 THE PROPERTIES OF KompoGTe® UD TAPE
54
KOLON PLASTICS at a glance
KOLON PLASTICS always offer the best solution to customers.
KOLON PLASTICS creates a better world based on the DNA of KOLON Group, the dream of becoming 'Lifestyle Innovator'.
KOLON PLASTICS is the only engineering plastics specialist in Korea, producing and selling the highest-quality Base and Compound products in the world.
From POM, PA, PBT to Composite, we are building a wide range of product portfolios around the world to 90 countries, including Europe, America, and Japan.
KOLON PLASTICS, through the world's best technology and sustainable research and development, will present differentiated value to customers and continues to strengthen its global competitiveness through expansion of overseas markets.
ESTABLISHMENTMarch 15, 1996
HEAD OFFICEGimcheon, Korea
SALES205 bil. USD (2016)
PRODUCTS8 Brands, 400 Grades
7
KompoGTe®
KompoGTe® is reinforced composite material. Two or more materials are artificially bind to bring out the superior characteristics from each or to create a whole new properties. KompoGTe® can be categorized into two, Long Fiber Reinforced Thermoplastic(LFT) and Uni-Directional Tape (UD Tape) which is made by continuous fiber. LF T and UD Tape have super ior proper t ies comparing to reinforced and unreinforced materials in properties such strength, fatigue, low wear, impact modify, and etc. Therefore, not only auto industry have large interest in KompoGTe®, but sports, ship, construction, energy industries also have their highlight on it. We, Kolon Plastics, have our own unique impregnation technology enable us to produce reinforced composite material with excellent properties.
CHARACTERISTIC OF KompoGTe® KompoGTe®
Long Fiber Reinforced Thermoplastic & Uni-directional Tape
LFT
MECHANICAL PROPERTIES
KompoGTe® LFT is produced through optimized impregnation technology. Continuous Glass Fiber and Carbon Fiber are added to Polypropylene and Polyamide to acquire better stiffness and strength. Grades reinforced with glass fiber have superior stif fness, and we provide various glass fiber reinforced grades.
LENGTH OF REINFORCEMENTS
The length of KompoGTe® LFT pellet is controlled by pultrusion method to 10mm. Remaining length of glass fiber after injection molding is 10 times longer than SGF reinforced grade, enabling KompoGTe® LFT to perform better mechanical properties.
UD TAPE
MECHANICAL PROPERTIES
KompoGTe® UD Tape is a material manufactured using optimized impregnation technology of Kolon plastic. It exhibits higher specific modulus and strength compared to traditional metal materials and plastic materials, and has higher impact strength than thermoset composite materials. By selectively using reinforcement materials and base materials according to the application field, we supply customers with Grade optimized for customers.
EFFICIENT MOLDING PROPERTIES
The KompoGTe® UD Tape is able to form a process that can be molded in less time and with less energy than conventional thermosetting composite mater ials. These processes enable ef f ic ient production and can be applied to the development of high quality applications.
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APPLICATIONS
ENGINE COVER (LE1G30HIBL)
Good injection moldability
Low specific gravity
IP CORE (LE1G20HIBL)
Good injection moldability Impact modified
SEAT UNDER COVER (LE1G40HIBL2)
High strength Impact modified
BATTERY TRAY (LE1G50BL)
Good injection moldability
High strength
REAR ARM REST (LE1G30BL)
High strength Good injection moldability
HEADLAMP BRACKET (LE1G30HIBL)
High strength Impact modified
UNDER BODY COVER (LE1G30BL)
Dimension stability Impact modified
DRUM HOUSING (LE1G30BL)
Excellent injection moldability
High strength
DOOR MODULE PLATE (LE1G20HIBL)
Dimension stability Impact modified
BREAK SENSOR COVER (LE1G30HI)
Good injection moldability Impact modified
1110
OVERVIEW PRODUCT PORTFOLIO NOMENCLATURE
The name of KompoGTe® commercial products generally follows the scheme below:
CATEGORY FEATURE GRADE MAIN APPLICATION
LFT
Reinforced PP
LE1G20BL Glove Box
LE1G30BL
Window Motor Housing
Arm Rest
Lead Frame Act
Arm Rest Box
LE1G40 Toilet Hinge
LE1G40BL Communication Enclosure
LE1G50 Washing Machine Out-Tub
LE1G50BL Battery Tray
Reinforced & Lightweight PP LE1G30HSBL Engine Cover
Reinforced & Lightweight PP
LE1G20HIBL Door Module
LE1G30HIHeadlamp Bracket
LE1G30HIBL
LE1G40HIBL2 Seat Under Cover
LE1G50HIBL
Reinforced PA
LN1G30BLHeavy Equipment Tool Port
LN1G40BL
LN1G50BL
LN3G30BL
LN3G40BL
LN3G50BL Fire Fighting Equipment
UD TAPE
Reinforced PPUE1G60BL Front End Module
UE1G50BL
Reinforced PA
UN1G60BLCowl Cross Beam
UN1C60BL
UN3G60BL
UN3C60BL
REINFORCEMENT
C Carbon fiberG Glass fiberA Aramid fiberS Steel fiberH Hybrid fiber
CONTENT
20 20%30 30%40 40%
CHARACTERISTIC
B BlendingF High flowH Heat resistantHI High ImpactR Water resistantW Weather resistant
TYPE OF RESIN
LN1 PA6LN3 PA66LN9 PA alloyLA1 POMLE1 PP
COLOR
BL BlackWH WhiteGR Gray
RESIN REINFORCEMENT CONTENT CHARACTERISTIC COLOR
L E 1 G 4 0 H BI L
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THE PROPERTIES OF KompoGTe® LFT
HIGH STIFFNESS & IMPACT RESISTANCE
KompoGTe® LFT is superior in stiffness and impact resistance compared to short fiber reinforced materials. In addition, KOLON PLASTICS’ proprietary impregnation technology provides high stiffness compared to competitors.
MECHANICAL PROPERTIES
SGF 30% LE1G30BL Company A
200
150
100
50
0
(MPa)
40
30
20
10
0
(kgfcm/cm)
Tensile strength
Bending strength
Impact strength
Tensile strength Bending strength Impact strength
250
200
150
100
50
0
50
40
30
20
10
0
(MPa) (kgfcm/cm)
LE1G40BLLE1G30HIBLLE1G30BL LE1G40HIBLTOUGHNESS
STIF
FNES
S
Unreinforced Thermoplastics
Short fiber reinforced
Thermoplastics
LFT
Composite
1514
Note: KOLON PL AS TICS has prepared this repor t based on the data obtained up to the time of writing. The figures in all tables are representative values, not quality assurance values. Numerical values in the table can not be used as basic data for semi-finished product and finished product design. As the product quality improves, the figures in the table may change without notice.
THE PROPERTIES OF KompoGTe® UD TAPE
MECHANICAL PROPERTIES
KompoGTe® UD Tape has the following characteristics:
PROPERTY UNITUD TAPE LAMINATE SHEET (CROSS PLY)
PP PA6 PA66 PP PA6 PA66
Fiber Type - GF GF CF GF CF GF GF CF GF CF
Fiber Contents % 60 60 50 60 50 60 60 50 60 50
Specific Gravity - 1.49 1.71 1.4 1.71 1.4 1.49 1.71 1.4 1.71 1.4
TensileModulus GPa 30.0 31.6 85.0 32.5 86.0 16.4 20.4 40.0 21.0 41.0
Strength MPa 795 810 1,600 820 1,640 410 395 800 400 810
FlexuralModulus GPa 28.0 33.7 80.0 34.1 56.5 20.0 20.1 41.0 21.0 41.5
Strength MPa 530 940 700 950 610 410 550 600 570 620
Melting Point °C 163 224 224 265 265 163 224 224 265 265
Test Condition: - Tensile _ ASTM D3039, 2 mm/min as Crosshead speed- Flexural _ ASTM D790, Aspect Ratio 32 times, 1%/min as strain rate at outer surface
UNI-DIRECTIONAL
Spec
ific
stre
ngth
(MPa
/p)
1,400
1,200
1,000
800
600
400
200
020 30 40 50 60100 70
Specific modulus (GPa/p)
PA66/CF50
PA6/CF50
PP/GF60
PA6/GF60 PA66/GF60
Aluminum 6061-T6AISI 4340
CROSSPLY LAMINATE
Spec
ific
stre
ngth
(MPa
/p)
1,400
1,200
1,000
800
600
400
200
010 15 20 25 3050 35
Specific modulus (GPa/p)
PA66/CF50
PA6/CF50
PP/GF60
PA6/GF60 PA66/GF60
Aluminum 6061-T6
AISI 4340