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Page 1: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact
Page 2: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

TABLE OF CONTENTS

5 KOLON PLASTICS at a glance

7 KompoGTe®

CHARACTERISTIC OF KompoGTe®

8 APPLICATIONS

10 OVERVIEW PRODUCT PORTFOLIO

11 NOMENCLATURE

12 THE PROPERTIES OF KompoGTe® LFT

14 THE PROPERTIES OF KompoGTe® UD TAPE

Page 3: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

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KOLON PLASTICS at a glance

KOLON PLASTICS always offer the best solution to customers.

KOLON PLASTICS creates a better world based on the DNA of KOLON Group, the dream of becoming 'Lifestyle Innovator'.

KOLON PLASTICS is the only engineering plastics specialist in Korea, producing and selling the highest-quality Base and Compound products in the world.

From POM, PA, PBT to Composite, we are building a wide range of product portfolios around the world to 90 countries, including Europe, America, and Japan.

KOLON PLASTICS, through the world's best technology and sustainable research and development, will present differentiated value to customers and continues to strengthen its global competitiveness through expansion of overseas markets.

ESTABLISHMENTMarch 15, 1996

HEAD OFFICEGimcheon, Korea

SALES205 bil. USD (2016)

PRODUCTS8 Brands, 400 Grades

Page 4: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

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KompoGTe®

KompoGTe® is reinforced composite material. Two or more materials are artificially bind to bring out the superior characteristics from each or to create a whole new properties. KompoGTe® can be categorized into two, Long Fiber Reinforced Thermoplastic(LFT) and Uni-Directional Tape (UD Tape) which is made by continuous fiber. LF T and UD Tape have super ior proper t ies comparing to reinforced and unreinforced materials in properties such strength, fatigue, low wear, impact modify, and etc. Therefore, not only auto industry have large interest in KompoGTe®, but sports, ship, construction, energy industries also have their highlight on it. We, Kolon Plastics, have our own unique impregnation technology enable us to produce reinforced composite material with excellent properties.

CHARACTERISTIC OF KompoGTe® KompoGTe®

Long Fiber Reinforced Thermoplastic & Uni-directional Tape

LFT

MECHANICAL PROPERTIES

KompoGTe® LFT is produced through optimized impregnation technology. Continuous Glass Fiber and Carbon Fiber are added to Polypropylene and Polyamide to acquire better stiffness and strength. Grades reinforced with glass fiber have superior stif fness, and we provide various glass fiber reinforced grades.

LENGTH OF REINFORCEMENTS

The length of KompoGTe® LFT pellet is controlled by pultrusion method to 10mm. Remaining length of glass fiber after injection molding is 10 times longer than SGF reinforced grade, enabling KompoGTe® LFT to perform better mechanical properties.

UD TAPE

MECHANICAL PROPERTIES

KompoGTe® UD Tape is a material manufactured using optimized impregnation technology of Kolon plastic. It exhibits higher specific modulus and strength compared to traditional metal materials and plastic materials, and has higher impact strength than thermoset composite materials. By selectively using reinforcement materials and base materials according to the application field, we supply customers with Grade optimized for customers.

EFFICIENT MOLDING PROPERTIES

The KompoGTe® UD Tape is able to form a process that can be molded in less time and with less energy than conventional thermosetting composite mater ials. These processes enable ef f ic ient production and can be applied to the development of high quality applications.

Page 5: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

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APPLICATIONS

ENGINE COVER (LE1G30HIBL)

Good injection moldability

Low specific gravity

IP CORE (LE1G20HIBL)

Good injection moldability Impact modified

SEAT UNDER COVER (LE1G40HIBL2)

High strength Impact modified

BATTERY TRAY (LE1G50BL)

Good injection moldability

High strength

REAR ARM REST (LE1G30BL)

High strength Good injection moldability

HEADLAMP BRACKET (LE1G30HIBL)

High strength Impact modified

UNDER BODY COVER (LE1G30BL)

Dimension stability Impact modified

DRUM HOUSING (LE1G30BL)

Excellent injection moldability

High strength

DOOR MODULE PLATE (LE1G20HIBL)

Dimension stability Impact modified

BREAK SENSOR COVER (LE1G30HI)

Good injection moldability Impact modified

Page 6: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

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OVERVIEW PRODUCT PORTFOLIO NOMENCLATURE

The name of KompoGTe® commercial products generally follows the scheme below:

CATEGORY FEATURE GRADE MAIN APPLICATION

LFT

Reinforced PP

LE1G20BL Glove Box

LE1G30BL

Window Motor Housing

Arm Rest

Lead Frame Act

Arm Rest Box

LE1G40 Toilet Hinge

LE1G40BL Communication Enclosure

LE1G50 Washing Machine Out-Tub

LE1G50BL Battery Tray

Reinforced & Lightweight PP LE1G30HSBL Engine Cover

Reinforced & Lightweight PP

LE1G20HIBL Door Module

LE1G30HIHeadlamp Bracket

LE1G30HIBL

LE1G40HIBL2 Seat Under Cover

LE1G50HIBL

Reinforced PA

LN1G30BLHeavy Equipment Tool Port

LN1G40BL

LN1G50BL

LN3G30BL

LN3G40BL

LN3G50BL Fire Fighting Equipment

UD TAPE

Reinforced PPUE1G60BL Front End Module

UE1G50BL

Reinforced PA

UN1G60BLCowl Cross Beam

UN1C60BL

UN3G60BL

UN3C60BL

REINFORCEMENT

C Carbon fiberG Glass fiberA Aramid fiberS Steel fiberH Hybrid fiber

CONTENT

20 20%30 30%40 40%

CHARACTERISTIC

B BlendingF High flowH Heat resistantHI High ImpactR Water resistantW Weather resistant

TYPE OF RESIN

LN1 PA6LN3 PA66LN9 PA alloyLA1 POMLE1 PP

COLOR

BL BlackWH WhiteGR Gray

RESIN REINFORCEMENT CONTENT CHARACTERISTIC COLOR

L E 1 G 4 0 H BI L

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THE PROPERTIES OF KompoGTe® LFT

HIGH STIFFNESS & IMPACT RESISTANCE

KompoGTe® LFT is superior in stiffness and impact resistance compared to short fiber reinforced materials. In addition, KOLON PLASTICS’ proprietary impregnation technology provides high stiffness compared to competitors.

MECHANICAL PROPERTIES

SGF 30% LE1G30BL Company A

200

150

100

50

0

(MPa)

40

30

20

10

0

(kgfcm/cm)

Tensile strength

Bending strength

Impact strength

Tensile strength Bending strength Impact strength

250

200

150

100

50

0

50

40

30

20

10

0

(MPa) (kgfcm/cm)

LE1G40BLLE1G30HIBLLE1G30BL LE1G40HIBLTOUGHNESS

STIF

FNES

S

Unreinforced Thermoplastics

Short fiber reinforced

Thermoplastics

LFT

Composite

Page 8: TABLE OF CONTENTS - KOLON PLASTICS · 2018-02-13 · S Steel fiber H Hybrid fiber CONTENT 20 20% 30 30% 40 40% CHARACTERISTIC B Blending F High flow H Heat resistant HI High Impact

1514

Note: KOLON PL AS TICS has prepared this repor t based on the data obtained up to the time of writing. The figures in all tables are representative values, not quality assurance values. Numerical values in the table can not be used as basic data for semi-finished product and finished product design. As the product quality improves, the figures in the table may change without notice.

THE PROPERTIES OF KompoGTe® UD TAPE

MECHANICAL PROPERTIES

KompoGTe® UD Tape has the following characteristics:

PROPERTY UNITUD TAPE LAMINATE SHEET (CROSS PLY)

PP PA6 PA66 PP PA6 PA66

Fiber Type - GF GF CF GF CF GF GF CF GF CF

Fiber Contents % 60 60 50 60 50 60 60 50 60 50

Specific Gravity - 1.49 1.71 1.4 1.71 1.4 1.49 1.71 1.4 1.71 1.4

TensileModulus GPa 30.0 31.6 85.0 32.5 86.0 16.4 20.4 40.0 21.0 41.0

Strength MPa 795 810 1,600 820 1,640 410 395 800 400 810

FlexuralModulus GPa 28.0 33.7 80.0 34.1 56.5 20.0 20.1 41.0 21.0 41.5

Strength MPa 530 940 700 950 610 410 550 600 570 620

Melting Point °C 163 224 224 265 265 163 224 224 265 265

Test Condition: - Tensile _ ASTM D3039, 2 mm/min as Crosshead speed- Flexural _ ASTM D790, Aspect Ratio 32 times, 1%/min as strain rate at outer surface

UNI-DIRECTIONAL

Spec

ific

stre

ngth

(MPa

/p)

1,400

1,200

1,000

800

600

400

200

020 30 40 50 60100 70

Specific modulus (GPa/p)

PA66/CF50

PA6/CF50

PP/GF60

PA6/GF60 PA66/GF60

Aluminum 6061-T6AISI 4340

CROSSPLY LAMINATE

Spec

ific

stre

ngth

(MPa

/p)

1,400

1,200

1,000

800

600

400

200

010 15 20 25 3050 35

Specific modulus (GPa/p)

PA66/CF50

PA6/CF50

PP/GF60

PA6/GF60 PA66/GF60

Aluminum 6061-T6

AISI 4340