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TABLE OF CONTENTS
1. EXECUTIVE SUMMARY ................................................................................................................. 1
2. SECTOR BACKGROUND CONTEXT & BROAD PROJECT RATIONALE .................................... 10
2.1 Introduction ....................................................................................................................................... 10
2.1 Background of IMC Water Supply System .......................................................................................... 11
2.2 Introduction to existing water supply system .................................................................................... 12
2.2.1 Bilawali Tank Water Supply Project ................................................................................................... 12
2.2.2 Yashwant Sagar Scheme .................................................................................................................... 13
2.2.3 Narmada Scheme ............................................................................................................................... 13
2.3 Details of Bulk Water PUMPING STATIONS ........................................................................................ 15
2.3.1 Bilawali WTP ...................................................................................................................................... 15
2.3.2 Yashwant Sagar raw water pump house ........................................................................................... 16
2.3.3 Devdharam WTP (Yashwant Sagar scheme) ...................................................................................... 18
2.3.4 Narmada Water Supply Scheme (Phase 1 & 2) raw water pump house ........................................... 19
2.3.5 Narmada Water Supply Scheme (Phase 1 & 2) WTP ......................................................................... 21
2.3.6 Narmada Water Supply Scheme (Phase 1 & 2) Pump House No 3 .................................................... 23
2.3.7 Narmada Water Supply Scheme (Phase 1 & 2) pump house no. 4 .................................................... 24
2.3.8 Narmada Water Supply Scheme (Phase 1 & 2) pump house no. 5 .................................................... 26
2.3.9 Narmada Water Supply Scheme (Phase 3) raw water pump house .................................................. 27
2.3.10 Narmada water supply scheme Phase 3 WTP ................................................................................... 28
2.3.11 Narmada water supply scheme Phase 3 Booster Station 1 ............................................................... 30
2.3.12 Narmada water supply scheme Phase 3 Booster Station no. 2 ......................................................... 32
Details of Sewerage Treatment Plants
2.3.13 Kabitkhedi 12 MLD STP ...................................................................................................................... 33
2.3.14 Kabitkhedi 78 MLD STP ...................................................................................................................... 34
2.3.15 Kabitkhedi 245 MLD STP .................................................................................................................... 35
2.4 Details of Water Distribution System of IMC ..................................................................................... 36
2.4.1 Storage Reservoirs ............................................................................................................................. 36
2.4.2 DIRECT TAPINGS ON TRANSMISSION MAINS .................................................................................... 41
2.4.3 TAPINGS ON ESR/GSR FEEDER MAINS ............................................................................................... 46
3. PROJECT DEFINITION, CONCEPT & SCOPE .............................................................................. 50
3.1 Project Definition ............................................................................................................................... 50
3.2 Existing System Gaps ......................................................................................................................... 50
3.3 Objective of the project ..................................................................................................................... 51
3.4 Proposed Instrumentation, Monitoring & SCADA system .................................................................. 52
3.5 Proposed Project Concept .................................................................................................................. 53
3.6 Project Area &Scope .......................................................................................................................... 54
3.6.1 Bulk Water Pumping Station:- ........................................................................................................... 55
3.6.2 Water Storage Reservoirs:- ................................................................................................................ 55
3.6.3 Zone offices:- ..................................................................................................................................... 57
3.6.4 Direct Tapping points on Transmission Mains (1200 mm):- .............................................................. 58
3.6.5 Direct Tapping Points on Feeder Mains:- .......................................................................................... 58
3.7 System Architecture .......................................................................................................................... 61
4. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER SUPPLY &
DISTRIBUTION SYSTEM (ALL WTPS AND RAW / PURE WATER PUMPING
STATION) .................................................................................................................................... 66
4.1 Introducton........................................................................................................................................ 66
4.2 Proposed Monitoring & SCADA System ............................................................................................. 66
4.2.1 Project Scope ..................................................................................................................................... 66
4.2.2 Functional Requirements of Monitoring & SCADA System:- ............................................................. 67
4.2.3 Proposed System Architecture .......................................................................................................... 68
4.2.4 List of Instrumentation for Proposed System .................................................................................... 69
4.2.5 Power Supply ..................................................................................................................................... 88
4.2.6 Communication Interfaces for PLC .................................................................................................... 88
4.2.7 PC based Local SCADA System ........................................................................................................... 89
4.2.8 Communication Media and Channels ................................................................................................ 89
4.2.9 Alarm Schedule .................................................................................................................................. 90
4.2.10 Alarm Annunciator:............................................................................................................................ 91
4.2.11 Hardwired Interlocking ...................................................................................................................... 91
4.3 Protection against Pipeline Burst ....................................................................................................... 92
4.4 Protection against Closure of Valve in the Pumping Main .................................................................. 92
5. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER DISTRIBUTION
MANAGEMENT SYSTEM (WDMS) ............................................................................................ 93
5.1 Introduction ....................................................................................................................................... 93
5.2 Proposed Monitoring System & Functions ......................................................................................... 93
5.2.1 Project Scope ..................................................................................................................................... 93
5.2.2 Functional Requirements of Monitoring and Control System:- ......................................................... 93
5.2.3 Proposed System Architecture .......................................................................................................... 94
5.2.4 List of Instrumentation for Proposed System .................................................................................... 96
5.2.5 Digital Indicators / Monitors ............................................................................................................ 118
5.2.6 Power Supply ................................................................................................................................... 118
5.2.7 Communication Interfaces .............................................................................................................. 118
5.2.8 Communication Media and Channels .............................................................................................. 119
5.2.9 Alarm Schedule ................................................................................................................................ 119
6. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER SUPPLY & DISTRIBUTION
SYSTEM (DIRECT TAPINGS ON GRAVITY MAINS AND FEEDER MAINS) .......................... 120
6.1 Introduction ..................................................................................................................................... 120
6.2 Tapings on 1200 mm PSC gravity main ............................................................................................. 120
6.3 Tapings on ESR/GSR Feeder Mains................................................................................................... 123
6.4 Proposed Monitoring &control system ............................................................................................ 126
6.4.1 Scope of Work.................................................................................................................................. 126
6.4.2 Functional Requirements of Monitoring & SCADA System:- ........................................................... 127
6.4.3 Proposed System Architecture ........................................................................................................ 127
6.4.4 List of Instrumentation for Proposed System .................................................................................. 128
6.4.5 Power Supply ................................................................................................................................... 130
6.4.6 Communication Interfaces for PLC .................................................................................................. 130
7. GENERAL DESCRIPTION OF MONITORING SYSTEM FOR WATER SUPPLY &
DISTRIBUTION SYSTEM (ABD AREA: 4 ESRS) ....................................................................... 131
7.1 Introduction ..................................................................................................................................... 131
7.2 Project Cost ..................................................................................................................................... 132
8. DETAILED SPECIFICATIONS FOR INSTRUMENTATION WORKS......................................... 133
8.1 GENERAL SPECIFICATIONS FOR WORK ............................................................................................. 133
8.1.1 General ............................................................................................................................................ 133
8.1.2 Basic Units ........................................................................................................................................ 133
8.1.3 Reference Standard ......................................................................................................................... 134
8.1.4 General Design Requirements ......................................................................................................... 137
8.1.5 Electrical Requirements ................................................................................................................... 140
8.1.6 Quality Assurance ............................................................................................................................ 141
8.1.7 Shipping Precautions ....................................................................................................................... 141
8.1.8 Instrument and Control Function Identification .............................................................................. 141
8.1.9 Test Equipment ................................................................................................................................ 142
8.1.10 Instrumentation Circuit Routes ....................................................................................................... 142
8.1.11 Instrumentation Earthing ................................................................................................................ 142
8.1.12 Installation ....................................................................................................................................... 142
8.1.13 Tests ................................................................................................................................................. 143
8.1.14 Source Quality Control ..................................................................................................................... 143
8.1.15 Accuracy an Range of Measurement ............................................................................................... 143
8.1.16 Acceptable makes ............................................................................................................................ 144
8.2 DETAILED TECHNICAL SPECIFICATIONS FOR INSTRUMENTATION ..................................................... 145
8.2.1 PRESSURE MEASURING INSTRUMENTS ........................................................................................... 145
8.2.2 TEMPERATURE MEASURING INSTRUMENTS ................................................................................... 147
8.2.3 LEVEL MEASUREMENT SYSTEMS ..................................................................................................... 148
8.2.4 RESIDUAL CHLORINE MEASURING INSTRUMENTS .......................................................................... 148
8.2.5 ELECTROMAGNETIC FLOWMETERS ................................................................................................. 150
8.2.6 TURBIDITY METER ............................................................................................................................ 153
8.2.7 RPM MEASURING INSTRUMENTS .................................................................................................... 154
8.2.8 ENERGY MEASURING (POWER ANALYSER) INSTRUMENTS ............................................................. 154
8.2.9 PLC BASED CONTROL PANELS .......................................................................................................... 155
8.2.10 SUPPLY, DELIVERY, INSTALLATION, TESTING FOR INTERFACING OF EXISTING AND NEW FLOW
METERS ............................................................................................................................................ 157
8.2.11 VALVE ACTUATORS .......................................................................................................................... 157
8.2.12 INTERFACING OF VALVE ACTUATORS .............................................................................................. 158
8.2.13 ALL REQUIRED COMMUNICATION INTERFACE, SCADA INTERFACES, TELEMETRY INTERFACES, RTUS
/ PLC HARDWARES, CONTROLS ....................................................................................................... 158
8.2.14 LIGHTING / SURGE PROTECTION SYSTEM ........................................................................................ 168
8.2.15 INSTRUMENTATION CABLE WITH ALL REQUIRED ACCESSORIES ..................................................... 169
8.2.16 RCC CHAMBERS ............................................................................................................................... 170
8.2.17 COMMISSIONING OF WIRELESS TELEMETRY ................................................................................... 170
8.2.18 FABRICATED SELF-SUPPORTED TRIANGULAR SHAPE MS TUBULAR TOWER ................................... 173
8.2.19 GPRS / GSM BASED DATA LOGGER .................................................................................................. 174
8.2.20 LOCAL SCADA SYSTEM ..................................................................................................................... 175
8.2.21 LOCAL SCADA PC CONSOL FOR RUNNING SCADA SOFTWARE ........................................................ 176
8.2.22 SCADA SOFTWARES ......................................................................................................................... 176
8.2.23 CENTRAL MONITORING SYSTEM ..................................................................................................... 178
8.2.24 CENTRAL SERVER PC ........................................................................................................................ 180
8.2.25 PCS, SOFTWARES, KEYBOARDS, PRINTERS ETC ................................................................................ 181
8.2.26 UNINTERRUPTED POWER SUPPLY ................................................................................................... 184
8.2.27 AIR CONDITIONING UNIT ................................................................................................................. 185
8.2.28 FLOW CONTROL VALVE (FCV) .......................................................................................................... 185
8.2.29 CAST IRON PIPE SPECIALS ................................................................................................................ 187
8.2.30 CONSTRUCTION OF INSTRUMENTATION ROOMS ........................................................................... 188
8.2.31 REFURBISHMENT OF EXISTING FLOWMETERS ................................................................................ 190
8.2.32 VSAT TRANS-RECEIVER .................................................................................................................... 190
8.2.33 OUTDOOR DISPLAY MONITORS ....................................................................................................... 191
8.2.34 OPERATION AND MAINTENANCE .................................................................................................... 191
9. PROJECT COST .......................................................................................................................... 192
10. PROJECT IMPLEMENTATION PLAN ...................................................................................... 194
11. LAND AVAILABILITY WITH IMC ............................................................................................ 196
12. OPERATION & MAINTENANCE COST .................................................................................. 197
12.1 Specifications ................................................................................................................................... 197
12.2 Activities during O & M Period......................................................................................................... 197
12.2.1 General ............................................................................................................................................ 197
12.3 WTPs, Pumping Stations, ESRs, Direct Tapings ................................................................................. 200
12.4 COMPLETION OF THE CONTRACT ..................................................................................................... 202
12.5 Documents to be provided by the Implementing Agency (Operation Log book) .............................. 203
12.6 Operation and Maintenance Manual ............................................................................................... 203
12.7 Penalties for Failure to Achieve the Functional Guarantees ............................................................. 204
12.8 Mode of Payment ............................................................................................................................ 204
13. PROJECT FINANCE .................................................................................................................. 205
14. FINANCIAL STATEMENT OF IMC .......................................................................................... 206
15. ENVIRONMENTAL IMPACT ASSESSMENT .......................................................................... 208
16. RISK ANALYSIS ........................................................................................................................ 209
16.1 General ............................................................................................................................................ 209
16.2 Legal / Contractual Risks ................................................................................................................. 209
16.3 Environmental Risks ........................................................................................................................ 209
16.4 Revenue Risks ................................................................................................................................. 210
16.5 Project Management Risks .............................................................................................................. 210
16.6 Regulatory Risks .............................................................................................................................. 210
16.7 Technical Risks ................................................................................................................................ 210
16.8 Financial Risks ................................................................................................................................. 211
16.9 Institutional and Administrative Risks ............................................................................................ 211
16.10 Social Risks ...................................................................................................................................... 211
16.11 Public Awareness ............................................................................................................................ 211
16.12 Benefits of Project ........................................................................................................................... 212
17. PROCUREMENT STRATEGY ................................................................................................... 213
LIST OF TABLES
TABLE 1: PUMP DETAILS FOR BILAWALI WTP ............................................................................................... 15
TABLE 2: MOTOR DETAILS FOR BILAWALI WTP ............................................................................................. 15
TABLE 3: TRANSFORMER DETAILS FOR BILAWALI WTP ................................................................................... 15
TABLE 4: PUMP DETAILS FOR YASHWANT SAGAR OLD RAW WATER PUMP HOUSE ............................................. 16
TABLE 5: MOTOR DETAILS FOR YASHWANT SAGAR OLD RAW WATER PUMP HOUSE ........................................... 16
TABLE 6: TRANSFORMER DETAILS FOR YASHWANT SAGAR OLD RAW WATER PUMP HOUSE ................................. 17
TABLE 7: PUMP DETAILS FOR YASHWANT SAGAR NEW RAW WATER PUMP HOUSE ............................................ 17
TABLE 8: MOTOR DETAILS FOR YASHWANT SAGAR NEW RAW WATER PUMP HOUSE .......................................... 17
TABLE9: TRANSFORMER DETAILS FOR YASHWANT SAGAR NEW RAW WATER PUMP HOUSE ................................. 18
TABLE 10: PUMP DETAILS FOR DEVDHARAM WTP ........................................................................................ 18
TABLE 11: MOTOR DETAILS FOR DEVDHARAM WTP ...................................................................................... 18
TABLE 12: TRANSFORMER DETAILS FOR DEVDHARAM WTP (YASHWANT SAGAR SCHEME) ................................... 19
TABLE 13: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 RAW WATER PUMP HOUSE. ......... 19
TABLE 14: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 RAW WATER PUMP HOUSE. ....... 20
TABLE 15: TRANSFORMERDETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 RAW WATER PUMP
HOUSE. .................................................................................................................................... 20
TABLE 16: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 WTP. ....................................... 21
TABLE 17:MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 WTP. ..................................... 22
TABLE 18: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 WTP. ........................... 22
TABLE 19: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 3. ................... 23
TABLE 20: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 3. ................. 23
TABLE 21: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 3. ....... 24
TABLE 22: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 4. ................... 24
TABLE 23: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 4. ................. 25
TABLE 24: TRANSFORMERS DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 4. ...... 25
TABLE 25: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 5. ................... 26
TABLE 26: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 5. ................. 26
TABLE 27: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 1 & 2 PUMP HOUSE NO. 5. ....... 27
TABLE 28: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 RAW WATER PUMP HOUSE ................. 27
TABLE 29: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 RAW WATER PUMP HOUSE ............... 28
TABLE 30: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 RAW WATER PUMP HOUSE ..... 28
TABLE 31: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3WTP (PUMP HOUSE 2)....................... 28
TABLE 32: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 WTP (PUMP HOUSE 2) ................... 29
TABLE 33: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 WTP (PUMP HOUSE 2) .......... 29
TABLE 34: PUMP DETAILS NARMADA WATER SUPPLY SCHEME PHASE 3 BOOSTER STATION 1 ................................ 30
TABLE 35: MOTOR DETAILS NARMADA WATER SUPPLY SCHEME PHASE 3 BOOSTER STATIONE 1 ............................ 30
TABLE 36: TRANSFORMER DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 BOOSTER STATION 1 ............. 31
TABLE 37: PUMP DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 BOOSTER STATION. 2 ......................... 32
TABLE 38: MOTOR DETAILS FOR NARMADA WATER SUPPLY SCHEME PHASE 3 BOOSTER STATION. 2 ...................... 32
TABLE 39: TRANSFORMER DETAILS FOR NARMADA SCHEME PHASE 3 BOOSTER STATION. 2.................................. 32
TABLE 40: PUMP DETAILS FOR KABITKHEDI 12 MLD STP ............................................................................... 33
TABLE 41: MOTOR DETAILS FOR KABITKHEDI 12 MLD STP ............................................................................ 33
TABLE 42: TRANSFORMER DETAILS FOR KABITKHEDI 12 MLD STP ................................................................... 33
TABLE 43: PUMP DETAILS FOR KABITKHEDI 78 MLD STP ............................................................................... 34
TABLE 44: MOTOR DETAILS FOR KABITKHEDI 78 MLD STP ............................................................................ 34
TABLE 45: TRANSFORMER DETAILS FOR KABITKHEDI 78 MLD STP ................................................................... 34
TABLE 46: PUMP DETAILS FOR KABITKHEDI 245 MLD STP MPS-I ................................................................... 35
TABLE 47: MOTOR DETAILS FOR KABITKHEDI 245 MLD STP MPS-I ................................................................ 35
TABLE 48: PUMP DETAILS FOR KABITKHEDI 245 MLD STP MPS-II .................................................................. 36
TABLE 49: MOTOR DETAILS FOR KABITKHEDI 245 MLD STP MPS-II ............................................................... 36
TABLE 50: PROPOSED INSTRUMENTATION FOR RAW & PURE WATER PUMPING STATION .................................... 71
TABLE 51: PROPOSED INSTRUMENTATION FOR ESR’S, GSR’S & MBR’S ........................................................... 98
TABLE 52: PROPOSED INSTRUMENTATION FOR DIRECT TAPING LOCATIONS ..................................................... 129
TABLE 53: INSTRUMENTATION SUMMARY FOR DIRECT TAPING LOCATIONS ...................................................... 130
TABLE 54: BASIC UNITS FOR SCALES AND DISPLAYS ...................................................................................... 134
ANNEXURES
ANNEXURE 1: LIST OF EXISTING ESR’S ...................................................................................................... 215
ANNEXURE 2: LIST OF DIRECT TAPINGS ON 1200 MM DIA TRANSMISSION MAIN AND FEEDER MAINS ............... 218
ABBREVIATIONS 1 A Ampere
2 BPT Break Pressure Tank
3 CMS Central Monitoring System
4 dB Decibel
5 DC Direct Current
6 DCP Data Collection Platform
7 DCS Distributed Control System
8 DDM Digital Multimeter
9 DES Data Encryption Standard
10 ESR Elevated Service Reservoir
11 FAT Factory Acceptance Test
12 FE Flow element
13 FII Flow indicator cum integrator
14 FIT Flow indicating transmitter
15 FS Flow switch
16 GPRS General Packet Radio Service
17 GSR Ground Service Reservoir
18 GUI Graphical User Interface
19 HART Highway Addressable Remote Transducer
20 HMI Human Machine Interface
21 ICP Instrument Control Panel
22 IMC Indore Municipal Corporation
23 IP Ingress Protection
24 kW Kilowatt
25 kWh kilowatt-hour
26 LAN Local Area Network
27 LC Level controller
28 LE Level element
29 LI Level indicator
30 LIT Level indicating transmitter
31 LPCD Litres Per Capita Per Day
32 LPU Lightning Protection Unit
33 LS Level switch
34 MBR Master Balancing Reservoir
35 MLD Million Liters Per Day
36 mm Millimeter
37 MTU Master Terminal Unit
38 MTHD Main Thermocline Depth
39 O&M Operation & Maintenance
40 PC Personal Computer
41 PLC Programmable Logic Control
42 ppm Parts per million
43 RcE Residual chlorine element
44 RcIT Residual chlorine indicating transmitter
45 Rcl Residual chlorine indicator
46 RF Radio Frequency
47 RTU Remote Terminal Unit
48 RWPH Raw Water Pump House
49 SAT Site Acceptance Test
50 SCADA Supervisory Control & Data Acquisition
51 SMS Short Message Service
52 STP Sewerage Treatment Plant
53 V Volt
54 VHF Very High Frequency
55 VSAT Very Small Aperture Terminal
56 W Watt
57 WDMS Water Distribution Management System
58 WTP Water Treatment Plant
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DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 1
1. EXECUTIVE SUMMARY
1. INTRODUCTION:
Indore Municipal Corporation is committed for the Improvement and Rejuvenation of the existing
water supply as well as sewage disposal system improvement of Indore city and has taken many
steps in this direction. In this direction IMC proposed to establish a Central Monitoring System
(CMS) to monitor quantitative parameters ( flow, pressure, tank levels ), Qualitative parameters (
Chlorine, Turbidity, pH, etc. for water supply system) and energy at Water Treatment Plants and
Booster Pumping Stations with the following objectives:-
Effective utilization of present Raw water available
Water resource augmentation through leakage reduction
Improvising System efficiency
Monitoring the energy consumption
Equitable water distribution system
2. NEED OF THE PROJECT
Following are the critical issues prevailing with existing water supply and distribution system and
hence resulting into gap between water management and citizen services hence arising for the
need of the project;
(1) In current scenario, the bulk water supplied into the system has direct tapings for distribution of water resulting into unequal distribution. Bulk metering and instrumentation is need of the hour.
(2) No quantification for water supplied and distributed into the system. No integrated approach of demand-supply management.
(3) No proper instrumentation to monitor flow - pressure in transmission & distribution network. No water audit resulting into heavy water losses
(4) No Measurement and no accountability leading to in-efficient operation of system.
(5) At present due to manual control over filling of over-head tanks, there is no effective control in filling all the tanks.
(6) Distribution network has illegal tapings and high water losses and hence revamping and improvement of transmission and distribution system is need of the hour.
(7) The database with regards to several aspects like, flow data, energy data, water supply history, water connection details, asset details, history of installation etc. may be
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 2
available locally but centralized database & information not available for proper decision making.
(8) Increase in customer dissatisfaction and poor customer services.
(9) No automation and SCADA for control of valves operations, pumping operations, pressure monitoring etc. either at supply side or distribution side.
3. OBJECTIVES OF THE PROJECT
The primary objective of this initiative is real time remote monitoring of Water treatment to
distribution network of Indore Municipal Corporation on parameters like Flow, Pressure, UGR &
SUMP Levels, Energy Consumption and Water Quality.
1) Timely availability of real time operating parameters for monitoring and control
2) Real time assessment of water supply situation for efficient operation
3) Real time data on water quality
4) Readily available on-line information of distribution data in command areas periphery network
5) Reliable real time data for service level parameters
6) To provide alert in case of deviation to set parameters.
7) To bring in accountability into the system and the services
8) To use latest technology effectively and efficiently to yield significant improvements in efficiency, productivity, profitability and competitive advantage to Indore Municipal Corporation.
9) To enable better decision making by providing real time data and a technological platform for effective integration with other communications and information management technology.
10) To provide continuous real time data monitoring from Municipal head office of water inventory &inflows at each ESR & water inventory at BPT.
11) Water flow / discharge from BPT to various elevated service reservoirs
12) To create mathematical model for each ESR & use the same along with past data to derive demand curve for each ESR.
13) To provide levels data of each reservoirs continuously for 24 Hrs.
14) To provide control of flow Control Valves from CMS to control the inlet and outlet flow of service reservoirs by operation of inlet and outlet valves.
15) To make provision of flow measurement, inlet and outlet pressure measurement, and level measurement at 27 upcoming ESRs.
16) To provide control of Flow Control valves from CMS to control inlet and outlet flow of 27 upcoming ESRs by operation of valves.
17) To measure flow and provide flow control at major branches on 1200 mm PSC transmission main and 1700 mm MS transmission main.
18) To provide control on Direct Tapings points on transmission / distribution pipes.
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DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 3
19) Graphical trending diagrams of water balance (Pie Chart) of all ESRs / GSRs.
20) Water Audit charts
21) LPCD for each zone- Bar chart
22) To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate actions for disaster management.
23) Sending alarm SMS messages in case emergency to IMC engineers to connect them with the system on 24x7 basis (mobile app).
24) To generate, store and print valuable data regarding water distribution network in, easy to analyze, digital form which can be used for distribution chain optimization.
25) Generation of bulk water audit report (hourly / daily basis)
4. PROJECT CONCEPT & DEFINITION
Water distribution network management of existing water supply zones & monitoring is possible
using the subsystem referred as water distribution management system (WDMS). It shall be
implemented for the IMC water supply system including raw / pure water pumping to service
reservoirs covered under project scope of works by providing a central monitoring & control
station located at IMC office or any other location specified by IMC within the project area. The
intention is to measure, record and real time monitoring for the parameters like flow, level,
pressure, pH, turbidity, conductivity, residual chlorine of Water Supply & distribution network
at specific locations like Transmission Mains, WTP’s, distribution trunk mains, OHT’s/UGR etc.
along with pump SCADA operations & valve actuator control facility for which necessary input
& output signals, sensors, PLC’s / RTU’s and transmitters etc. shall be provided along with
Telemetry through Radio Frequency system/ GPRS system to communicate the
data/information with Central Monitoring System. The communications media shall be Radio
Telemetry or GPRS / GSM or hybrid of both can be used depending upon actual line of sight for
data communication. The proposed Monitoring system shall have real time data retrieving,
monitoring, recording and web enabled facility for displaying the information through
application software besides of Central SCADA Server.
All the relevant data, graphs, trends shall be made available online to IMC executives and field
personnel using cloud services and apps developed for Android and IOS devices. Relevant Data
to be made available to the citizens at large using website and apps. Dashboards to be developed
along with minimum service standard for monitoring and information and variance, if any these
parameters shall be notified to IMC personnel automatically by SMS, email alerts.
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DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 4
5. PROJECT SCOPE AND WORKS
The Proposed Instrumentation and SCADA system will cover all Bulk water pumping stations, of
Indore Municipal Corporation along with 86 Nos of existing and 27 Nos of upcoming service
reservoirs and also direct tapings points on 1200 mm PSC transmission mains and on ESR feeder
mains. Following is a list of all locations covered for monitoring and control under the SCADA
system.
LOCATIONS COVERED IN CENTRAL MONITORING SYSTEM
Water Treatment Plants
Sr No
Name of Scheme Name Of Pump House
1
Narmada Phase 1&2 water supply scheme
Raw Water Pump House
2 WTP& Pump House 2
3 Pump House 3
4 Pump House 4
5 Pump House 5
6
Narmada Phase 3 water supply Scheme
Raw Water Pump House
7 WTP& Pump House
8 Booster Station 1
9 Booster Station 2
10 Break Pressure Tank near Wanchu Point BPT 1 & BPT 2
11 Yashwant Sagar Raw Water
Raw Water Pump House 1 (Old)
12 Raw Water Pump House 2 (New)
13 Devdharam WTP Devdharam (Yashwant Sagar) WTP
14 Bilawali Scheme Bilawali WTP
SERVICE RESERVOIRS
86 Nos Existing + 27 Nos Upcoming
DIRECT TAPPING ON 1200 mm GRAVITY MAINS 29 Nos
DIRECT TAPPING ON FEEDER MAINS 73 Nos
CENTRAL MONITORING LOCATION Central Control Room
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DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 5
Following is the minimum scope of works covered under the project:-
i) Instrumentation for parameters like Pressure, energy, Flow, Level, pH, Turbidity,
Conductivity, Residual Chlorine @ Raw Water & pure Water / OHT’s / Direct Tapings for
water supply.
ii) Instrumentation connection with PLC Controllers to be operated either from HMI or
from Local Control Panel
iii) Control Elements like Valve Actuators/Flow Control Valves will be connected to the PLC
controller and can be operated either from HMI or from Local Control Panel
iv) Installation of Tower & Radio Frequency Module with Ethernet Communication which
will communicate with Central Monitoring Station / control room through radio
telemetry
v) GPRS /GSM Data loggers at key locations or remote locations specified by IMC which
will communicate with Central Monitoring Station / Master Control station through
GPRS.
vi) New PLC Based control Panels for Local SCADA at Raw Water & Pure Water pumping
locations with HMI screen for user interface & data monitoring
vii) New SCADA Server with application Software with control
viii) Integration & interfacing with existing instrumentation or scope for future
instrumentation
ix) Report Generation and Alert Notifications
x) User Interface like Dashboards, Cloud Application, Mobile Apps, Web server etc.
6. PROPOSED SYSTEM ARCHITECTURE
The proposed system architecture shall be implemented using following four levels of
information system.
1st level: -First level shall consist of primary sensors such as pressure, flow, level sensors,
energy meters, rpm sensors, pH, turbidity, conductivity, residual chlorine etc. Field
instruments which are located at Raw Water / Pure Water pumping Stations and ESR/ GSR
locations etc. will acquire each information and will communicate the information to the next
level of information processing system.
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DATA to central server
Chlorine
Field
Pressure
Instruments
Level
RF /GPRS Modem Valve status
Flow at remote
Dynamic IP @ remote
2nd Level:- Second level shall consist of Analog/ Discrete Input Module which will
communicate with the PLC/ RTU located at local stations / ESR’s.
3rd Level:- Third level shall consist of SCADA monitoring software running on PC located at
Central Monitoring station. The system will communicate with all the existing Bulk Water
Pumping Station and ESR Locations vice versa through Radio Telemetry / GPRS. During each
communication Telemetry system will get status of different parameters from the above Input
modules. The telemetry will transfer information with main central SCADA system server.
Whenever required it should be possible to start communication with specific above Input
modules. The whole system can be monitored and controlled from single location. The
Implementing Agency can give the instructions to the local site through voice or SMS for taking
corrective action from other end. In addition to that any alarming condition at local station is
generated, is also displayed / informed immediately at Central station.
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4th Level:- Fourth level shall consist of “WDMS” Water Distribution Management software system
which will run in typical client‐server mode and will be integrated with GIS software. Data acquired
from bulk Water pumping station / ESR / Valve locations using level one hardware as well as data
acquired by operator data entry shall be used as centralized water distribution system information
data. MSSQL database or any other equivalent or higher technology data base server shall be used
for information storage separately. It will consist of one server PC & one client PC.
7. PROJECT COST SUMMARY
The project will consist of instrumentation, monitoring and control system from raw water intake
upto ESR outlet of 86 existing and 27 proposed ESRs including WTPs, pure water pump houses,
Transmission mains and Feeder mains tapings. The SCADA system will consist of various field
instruments like electromagnetic flow meters, pressure measuring instruments, energy meters, level
measuring instruments, valve actuators/FCVs and communication interfaces like PLCs and RTUs that
will relay the field data at each location to the Central Monitoring System (CMS) located at Central
Control Room. The system also consists of communication media like Radio frequency and GPRS
system for seamless and continuous data transmission to CMS from each location. Instrumentation
list is provided in each chapter of the report.
The Project cost Summary is as follows;
Typical System Architecture
Engineering Station SCADA Server cum Web Server Client Operator
Internet
Video Wall
Web Client
Firewall
RF / GPRS Communication
Infrastructure
PLC / RTU 1
PLC / RTU n
PLC / RTU…
PLC / RTU 2
Hardwired
Hardwired
Instruments
Instruments
Hardwired Hardwire d Instruments
Instruments Hardwired Hardwired Instruments Instruments
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Sr No Description of components Qty Unit Cost (Rs.)
I Instrumentation System
1 Flow Control / Pressure Reducing Valve 166 Nos. 84095024
2 Electromagnetic Flow-meter (EMF) 169 Nos. 52407202
3 Pressure Measuring Instruments 228 Nos. 15663600
4 Level Measurement Systems 108 Nos. 9274500
5 Residual Chlorine Measuring Instruments 6 Nos. 2112525
6 Turbidity Meter 4 Nos. 1145000
7 pH Meter 4 Nos. 1300496
8 RPM Measuring Instruments 75 Nos. 1288125
9 Energy Measuring (Power Analyser) Instruments 48 Nos. 906840
10 GPRS Data Logger 214 Nos. 25728150
11 Valve Actuators 48 Nos. 6930308
12 Wireless Radio Telemetry / GPRS 216 Nos. 46587188
13 Lightening / Surge Protection System 9 Nos. 77288
14 Instrumentation Cable 10000 Mtr 1637350
15 MS Tubular Tower 13 Nos. 3577500
16Sensors & Instruments Required to Communicate /
Interface Central Station38 Nos. 114214
17civil work cost (including chambers, meter room and
pipe specials , etc)27409310
280254619
II SCADA Components & System
1 PLC Based Control Panels 6 Nos. 3606750
2 Local SCADA System at each Pumping Station 4 Nos. 446550
3 Local SCADA PC Consol for Running SCADA Softwares 6 Nos. 1288125
4 Local SCADA Softwares & Monitoring 4 Nos. 1060000
5Central Monitoring System for all UGR/GSR/Pumping
stations1 Nos. 858750
6 Central Server PC 1 Nos. 429375
7PCs, Softwares, Keyboards, Printers and Other
Hardware Complete1 Nos. 921375
8610925
III Interfacing and Communication System
1Communication Interface / SCADA Interfaces /
Telemetry Interfaces137 Nos. 29626875
2 Refurbishment of Existing Flowmeters 2 Nos. 938900
3 Interfacing of Valve Actuators 48 Nos. 989280
4 VSAT Technology 2 Nos. 458000
5 Billboard Display 10 Nos. 2862500
34875555
323741099
9712233
333453332
33.35
8.05
IMC BULK WATER METERING & SCADA SYSTEM (Phase 1) - PROJECT COST SUMMARY
Total
Total
Total
Total (I+II+III)
Provisional Sum 3% (Rs.)
Total Project Cost Phase I (Rs.)l (Rs.)
Total Project Cost for Phase I (Rs. Crores)
O&M Cost for 10 years (Rs. Crores)
As seen from above, the total capital cost for the project of instrumentation, monitoring and control
system from raw water intake upto ESR outlet including WTPs, pure water pump houses,
Transmission mains and Feeder mains tapings is estimated at Rs 33.35 Crores. And total O&M cost
for 10 years is estimated as Rs. 8.05 Crores. Detailed project cost analysis is provided in Volume 4
Part 2.
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8. PROJECT FINANCE
The Proposed Monitoring, Instrumentation and SCADA system project cost is to be sanctioned under AMRUT YOJANA. IMC already received the fund for this financial year. The financial structuring for the funding of Capital Expenditure shall be as per below. The Operations and Maintenance part of this project would not be covered under AMRUT Funding and will be paid by IMC. Time limit for Completion: 18 Months from the date of Work Order.
City
Funding pattern(%)Grant
ULB Total Central State
Government Government
Indore Municipal Corporation, Indore (%) 33.33% 50% 16.67% 100%
Project Cost Share Pattern (Rs. Crores) 11.11 16.67 5.55 33.35
9. PROJECT BENEFITS
Establishment of the Centralized Monitoring & Control Station will result in accurate and automated
data in continuity for pressure, flow, energy consumption monitoring, and water quality monitoring
including complete water audit for the transmission mains as well as distribution feeders. Current project is aimed at
Real time Dash board view of Overall system Efficient utilization of water Ease of coordination & control Operational Control on operations from the plant to the consumers-end
The Central Monitoring and Control System would effectively monitor & control the activity of
water systems from a single location. Immediate detection of problems through diagnostic displays
will enable quick intervention for fast resolution. Centralized control and monitoring of distribution
and data acquisition / collection system will provide data for water modelling and energy use
optimization, as well as predictive maintenance of distributed equipment.
This project is for providing the monitoring of water and sewage quantity and quality parameters
and energy consumed and making the information available at right places at right time. It will give
operational control and bring in accountability in water supply and distribution system and improve
the water distribution to water consumers. IMC should utilise the available funding under AMRUT
Yojana and implement the project for the benefit of IMC. This would be major step for improving
the services towards citizens of Indore City and can be a first major step ahead to make the Indore
city a SMART City.
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2. SECTOR BACKGROUND CONTEXT & BROAD PROJECT RATIONALE
2.1 INTRODUCTION
Indore City is the most populated city of Madhya Pradesh with a mayor-council form of government.
Indore Municipal Corporation (IMC) was established in 1956 under the Madhya Pradesh Nagar
Palika Nigam Adhiniyam. Indore City is located in center of Indore District, situated on fertile Malwa
Plateau at 22o43’N latitude and 76o42’ E longitude. The average altitude of project area is 550m
above MSL.
The project area is administered by Indore Municipal Corporation for provision of civic facilities and
is spread over a geographic area of 276 km2. On merging of 29 villages into IMC on 4th March 2014
by the Government of Madhya Pradesh, the area of IMC jurisdiction was increased. IMC area is now
divided in 19 administrative zones & 85 wards.
As per Census records, population of Indore city in 2011 is 19,64,086 and the population of Indore
metropolitan region is 21,95,974.
The water utility is managed by IMC Indore Municipal Corporation that, in addition to being
responsible for all its maintenance, construction and operation, also for sewerage collection,
treatment and disposal, road service and construction, town planning and all the main utility
services to the population.
The city is getting its drinking water supply from various sources. The present supply of city is around
323 MLD and the present rate of water supply is about 97 LPCD. The water services cover 46.65 %
of the population. 53.35% of the population lives in uncovered area and there is an important City
government’s effort to provide universal access to water and sanitation through uncovered area &
newly added Area.
The present supply pattern in the city is intermittent for each Zone supplies water for 1-1.5 Hrs. on
every alternate day. Meaning there by the total requirement of water is to be supplied during above
period which has resulted into large sizes of pipeline, storage, and heavy leakages.
IMC intends to convert existing intermittent water supply into (24x7) continuous water supply by
improvement and rejuvenation of the existing water supply and reducing present NRW and to
improve service level bench mark.
Accordingly,
In order to short list the Consultant having expertise in the similar field, IMC call for
“Request for Proposal (RFP) as a part of competitive bidding process.
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IMC, appointed DRA Consultant Pvt. Ltd. as Consultant, to provide their Technical services,
and undertake the activity mention in different phase of work (Ref. WO. No Dt.
31/05/2016)
2.1 BACKGROUND OF IMC WATER SUPPLY SYSTEM
Indore is one of the fastest growing cities in the state of Madhya Pradesh and its drinking and
commercial water requirement is ever-increasing. Indore city is blessed with a number of raw water
sources both surface and sub-surface.
The city meets its water demand from 2 main sources:
1) Surface Water: About 95% of Indore’s total water supply comes from surface water, namely the Narmada Water Supply Scheme (90%), Yashwant Sagar Reservoir (4 – 5%) and the Bilawali Tank (0.5%).
2) Sub Surface Water: Tube wells as a public water supply constitutes to about 4.5% of the total water supply. There are more than 30,000 private tube wells.
There are three water supply schemes in Indore City namely:
1) Narmada Scheme 2) Yashwant Sagar Scheme 3) Bilawali Scheme
Figure 1 : Indore City Water Sources and Sewerage Treatment Plants
KABITKHEDI 245 MLD STP
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2.2 INTRODUCTION TO EXISTING WATER SUPPLY SYSTEM
There are total four water treatment plants in the jurisdiction of IMC namely 1) Narmada scheme
Phase 1&2 WTP, 2) Narmada scheme Phase 3 WTP 3) Devdharam WTP and4) Bilawali WTP.
Narmada scheme phase 1 & 2 and Narmada scheme phase 3 is located near Mandleshwar which is
nearly 75 km away from Indore city. The water from each scheme is pumped in multiple stages to
2 nos break pressure tanks each. Water is then supplied to Indore city from the tanks via gravity
mains of 1200 mm dia and 1700 mm dia each. A control station room is located at Bijalpur where
water supply is centrally controlled for all zones of IMC. Devdharam WTP is a part of Yashwant Sagar
scheme situated on Yashwant Sagar Lake which is around 23 km from Indore City. Similarly Bilawali
WTP is located on Bilawali tank in Indore city and has a capacity of 9 MLD. Each WTP scheme is
explained in detail below.
2.2.1 Bilawali Tank Water Supply Project
Bilawali is a naturally occurring water tank in Indore. It was also the first source of drinking water for Indore city before other artificially constructed schemes came into existence. Bilawali tank is situated in the southwest direction of Indore at Khandwa road near Sant Shri Asharamji Bapu Ashram. It is situated in Indore city. The catchment area of tank is 117 ha and water area is 69 ha. The tank was completely made in 1916 by Maharaja Tukoji Rao Holkar under the supervision of Sri Geddes. After its completion, the tank was connected to pipliyapala Talab by means of a canal near the Limbodi village. It is based on the plan of the contemporary resident Shri Bhojket in 1905. The tank used to provide water to the textile industries in the past. Now‐a‐days the tank caters to the need of a particular area for its various uses like drinking, fish culture etc.
Schematic hydraulic Flow diagram for Bilawali Scheme
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2.2.2 Yashwant Sagar Scheme
Yashwant Sagar Dam is constructed on Gambhir River and is the raw water source for Devdharam WTP, which is at about 8 km from the source. Gambhir River is not perennial and storage of water in the dam depends on monsoon. Yashwant Sagar Dam is a dependable raw water source for 30 MLD drinking water supply throughout the year. The source is well protected as there is neither industrial pollution nor human and animal accessibility in the vicinity of the pumping station. The water from Yashwant Sagar Dam is pumped to Devdharam WTP located on the hill. The raw water flows to inlet of WTP by gravity. The design capacity of the plant is 45 MLD. The plant follows the conventional method of treatment like addition of coagulant, flash mixing, flocculation, settling, filtration and chlorination.
Schematic hydraulic Flow diagram for Yashwant Sagar Scheme
2.2.3 Narmada Scheme
The Narmada is a perennial river. Raw water is pumped to phase 1 & 2 intake well situated just near the riverbank. The raw water is pumped to the water treatment plants which are at a distance of 3 km (Phase I & II) & 8 km (Phase III) respectively from the source. The WTPs are situated approximately 70 km away from the city. Being a perennial river and considering the present river water utilization pattern, raw water quantity is sufficient to meet the future demand. The Narmada WTP (Phase I) was commissioned in the year 1978 having design capacity of 90 MLD. The treatment was subsequently augmented by commissioning the 95 MLD water treatment plant (Phase II) in the year 1990. An intake well was constructed for phase 3 WTP about 100 m away from Narmada River. The Phase III WTP was commissioned in the year 2013 with a total design capacity of 363 MLD.. Pure water is pumped to break pressure tank through multiple stages pumping and after online chlorination flows to elevated service reservoirs for further distribution through pipeline network.
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Schematic hydraulic Flow diagram for Narmada Water Supply Projects
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2.3 DETAILS OF BULK WATER PUMPING STATIONS
2.3.1 Bilawali WTP
The Bilawali WTP and pump house is located in the
Vishnupuri area near the Bilawali Lake, which is the
source of water for this scheme. The pump house has
two pumps (1 W + 1 S). Each pump has a rated flow of150
LPS (540 m3/h) @ 50 m head.
The Pump and motor details of the pumping station are
as following;
Table 1: Pump Details for Bilawali WTP
Pump No Pump 1 Pump 2
Type of Pump Centrifugal Centrifugal
Manufacturer's Name Kirloskar Kirloskar
Rated Flow (lps) 150 150
Rated Head (m) 50 50
Rated Pump Power (kw) 88.27 88.27
Speed (RPM) 1475 1475
Discharge Pipe Dia (mm) 460.6 460.6
Pump Details
Table 2: Motor Details for Bilawali WTP
Description Motor 1 Motor 2
Manufacturer's Name Crompton Greaves Crompton Greaves
Type SQ/CG SQ/CG
Rated Voltage (v) 415 415
Rated Full Load Amps 183 183
Rated Motor Power (kw) 110 110
Rated Motor Efficiency (%) 93.5% 93.5%
RPM 1475 1475
Frequency (hz) 50 50
Motor Details
Table 3: Transformer Details for Bilawali WTP
Sr No Parameter Transformer No 1
1 Make HB Electro Controls
2 Rated kVA 200
3 Serial No 189
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2.3.2 Yashwant Sagar raw water pump house
Yashwant Sagar water supply scheme consists of a Dam, two raw water pump houses and a water
treatment plant at Devdharam. The scheme was started by the creation of a reservoir by
constructing a dam on river Gambhir in the year 1936. The dam was created at a RL of 522.7 m.
Another dam was constructed in 2011 under the JNNURM scheme at an increased RL of 524 m to
enhance the capacity of the reservoir. The scheme supplies water to west part of the city along with
Aerodrome road to Rajwada area. Following section describes the pump, motor and transformer
details of raw water pump houses and WTP of Yashwant Sagar scheme.
There are two raw water pump houses in the Yashwant Sagar scheme located near the Yashwant Sagar reservoir in Phulkalaria village, around20 km from Indore city. The old raw water pump house has three pump sets (2 W + 1 S), with each pump having a rated flow of 627m3/h @ 98.5 m head. The new raw water pump house of the Yashwant
Sagar scheme is also located near the old raw water
pump house. The pump house has 4 VT pumps,
having a rated flow of 125 LPS (450m3/h) each @
105 m head. Raw water is pumped by a 685 mm CI
pipeline from old pump house and 700mm CI line
from new pump house to the Devdharam WTP.
The Pump, motor and transformer of the pumping
station are as following;
Table 4: Pump Details for Yashwant Sagar Old Raw Water Pump House
Pump No Pump 1 Pump 2 Pump 3
Type of PumpCentrifugal,
8/10 DME
Centrifugal,
8/10 DME
Centrifugal,
8/10 DME
Make Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 174 174 174
Rated Head (m) 98.5 98.5 98.5
Speed (RPM) 1488 1488 1488
Discharge Pipe Dia (mm) 509.3 509.3 509.3
Pump Details
Table 5: Motor Details for Yashwant Sagar Old Raw Water Pump House
Description Motor 1 Motor 2 Motor 3
Type Squirrel Cage Squirrel Cage Squirrel Cage
Make Marathon Marathon Marathon
Rated Voltage (V) 415 415 415
Motor kW 250 250 250
Frequency (Hz) 50 50 50
Motor Details
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Table 6: Transformer Details for Yashwant Sagar Old Raw Water Pump House
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Voltamp Voltamp
2 Rated kVA 1000KVA 1000KVA
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 17.5 17.5
6 Rated Current LV (A) 1334 1334
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 1992 1992
10 Type of cooling ONAN ONAN
11 Impedance Voltage % 4.015 4.015
12 Core and Winding Kg 1700 1700
13 Weight of Oil Lit 1007 1007
14 Total weight 3700 3700
15 Weight of Oil Kg 880 880
16 Serial No. 82LG-024/45 82LG-024/44
Table 7: Pump Details for Yashwant Sagar New Raw Water Pump House
Pump 1 Pump 2 Pump 3 Pump 4
Type of Pump VT, BHR28/6STC VT,B250DS10F25 VT,B250DS10F25 VT, BHR28/6STC
Manufacturer's Name M & P Jyoti Jyoti M & P
Rated Flow (lps) 125 125 125 125
Rated Head (m) 105.63 105 105 105.63
RPM 1480 1450 1450 1480
Discharge Pipe Dia (mm) 461.55 461.55 461.55 461.55
Pump Details
Table 8: Motor Details for Yashwant Sagar New Raw Water Pump House
Motor 1 Motor 2 Motor 3 Motor 4
Manufacturer's Name Kirloskar Kirloskar Kirloskar Kirloskar
Type SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 420 415 415 420
Rated Full Load Amps 302 306 306 302
Rated Motor Power (kw) 185 187 187 185
RPM 1480 1479 1479 1480
Frequency (hz) 50 50 50 50
Motor Details
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Table9: Transformer Details for Yashwant Sagar New Raw Water Pump House
Sr. No. Parameter Transformer No 1
1 Make Voltamp
2 Rated kVA 1250KVA
3 Rated Voltage HV (V) 33000
4 Rated Voltage LV (V) 433
5 Rated Current HV (A) 21.57
6 Rated Current LV (A) 1735
7 Phases 3
8 Frequency (HZ) 50
9 Year of Mfg 1974
10 Type of cooling ONAN
11 Impedance Voltage % 4.015
12 Core and Winding Kg 3870
13 Weight of Oil Lit 1250
14 Total weight 5660
15 Weight of Oil Kg 1089
2.3.3 Devdharam WTP (Yashwant Sagar scheme)
The raw water pumped from the Yashwant Sagar reservoir by both the old and the new raw water pump houses is supplied to the WTP at Devdharam. The design capacity of the treatment plant is 45 MLD. The raw water storage capacity of the plant is 19 Lakh gallons. It has 10 filter beds with 1 Lakh Gallon capacity each. The capacity of pure water tank is 60 Lakh gallons. After treatment, pure water is supplied to Indore city through two CI gravity pipelines of 685 mm and 700 mm each to Bada Ganpati Area.
The Pump, motor and transformer of the pumping station are as following;
Table 10: Pump Details for Devdharam WTP
Pump No Pump 1 Pump 2
Type Centrifugal Centrifugal
Make Mather&Platt Mather&Platt
Rated (HP) 35 35
Backwash Pump Details
Table 11: Motor Details for Devdharam WTP
Description Motor 1 Motor 2
Type SQ/CG SQ/CG
Rated Voltage (v) 415 415
Rated Power (kw) 37 37
Frequency (hz) 50 50
Backwash Motor Details
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Table 12: Transformer Details for Devdharam WTP (Yashwant Sagar Scheme)
Sr. No. Parameter Transformer No 1 Transformer No 2
1 MakeThree Phase
Transformer
Three Phase
Transformer
2 Rated kVA 100 100
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 8.76 8.76
6 Rated Current LV (A) 144.34 144.34
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Type of cooling ON ON
2.3.4 Narmada Water Supply Scheme (Phase 1 & 2) raw water pump house
The raw water pump house of Narmada scheme
Phase 1 & 2 has eight pumps. Two pumps in the
pump house (10 MGD or 1872 m3/h @ 25 m head
and 11 MGD or 1920 m3/h @ 25 m head) also
supply raw water to the intake well of the new raw
water pump house through a 500 mm MS line. The
remaining six motors pump water to the WTP of
the old scheme five of these six pumps have a
rated flow of 10 MGD or 1872 m3/h @ 56 m head,
and the remaining pump is rated at 11 MGD or 1920 m3/h @ 61 m head. These pumps operate in a
4working + 2 stand‐by system, and supply water to the WTP of phase 1 & 2 scheme through a
1300mm line and a 450 mm line, both of MS.
The Pump, motor and transformer of the pumping station are as following;
Table 13: Pump Details for Narmada water supply scheme Phase 1 & 2 Raw Water pump house.
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8
Type of Pump VT VT VT VT VT VT VT VT
Make Johnston Johnston Johnston Johnston Johnston JohnstonMather &
PlattFlowmore
Rated Flow (lps) 520 520 520 520 520 520 570 572
Rated Head (m) 25 56 56 56 56 56 25 61
Rated Pump Power
(kw)163 330 330 163 330 330 195 412
Pump Details
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Table 14: Motor Details for Narmada water supply scheme Phase 1 & 2 Raw Water pump house.
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8
Manufacturer's Name BHEL BHEL BHEL BHEL BHEL BHEL BHELBHEL/Sie
mens
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 6600 6600 6600 6600 6600 6600 6600 6600
Rated Full Load Amps 22.6 44 44 44 44 44 25.8 58
Rated Motor Power
(kw)190 400 400 400 400 400 225 500
RPM 981 987 987 987 987 987 986 987
Frequency (hz) 50 50 50 50 50 50 50 50
Motor Details
Table 15: TransformerDetails for Narmada water supply scheme Phase 1 & 2 Raw Water pump
house.
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Areva Transformer Areva Transformer
2 Rated kVA 11000 11000
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 6600 6600
5 Rated Current HV (A) 192.4 192.4
6 Rated Current LV (A) 962.2 962.2
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Vector Group DY11 DY11
11 Type of cooling ON ON
12 Core and Winding Kg 11000 11000
13 Weight of Oil Lit 6200 6200
14 Total weight 26000 26000
15 Weight of Oil Kg 5400 5400
16 Serial No. D7542 D7543
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Sr. No. Parameter Transformer No 1 Transformer No 2
1 MakeMadhya Pradesh
TransformerETC India
2 Rated kVA 1250 50
3 Rated Voltage HV (V) 6600 6600
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 109.34 4.37
6 Rated Current LV (A) 1666.7 72.17
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2012 1994
11 Vector Group DY11 DY11
12 Type of cooling ON ON
13 Impedance Voltage % 5 5
14 Core and Winding Kg 1995 145
15 Weight of Oil Lit 1050 140
16 Total weight 4600 450
17 Serial No. MPT/1990 7575 7576
5
145
140
450
3
50
1994
DY11
ON
50
6600
433
4.37
72.17
Transformer No 3
ETC India
2.3.5 Narmada Water Supply Scheme (Phase 1 & 2) WTP
The WTP of the Narmada phase 1 & 2 water supply scheme has seven pumps: 2 pumps having a rated flow of 1980 m3/h each@ 140 m head, 3 pumps having a rated flow of 1800 m3/h each @ 136 m head, and 2pumps having a rated flow of 900 m3/h each @ 136m head. The pure water is then supplied to the pump house no. 3 of the old scheme by a 1200 mm MS line. The pumps operate in a 4 working + 3 standby system, with 1x1980 m3/h, 2x1800 m3/h and 1x900 m3/h running in parallel.
The Pump, motor and transformer of the pumping station are as following;
Table 16: Pump Details for Narmada water supply scheme Phase 1 & 2 WTP.
Pump no Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7
Type of PumpCentrifugal,
14/18 EME
Centrifugal,
14/18 EME
Centrifugal,
14/16 EME
Centrifugal,
14/16 EME
Centrifugal,
14/16 EME
Centrifugal,
10/12 EME
Centrifugal,
10/12 EME
Manufacturer's Name Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 550 550 500 500 500 250 250
Rated Head (m) 140 140 136 136 136 136 136
Rated Pump Power (kw) 1100 1100 880 880 880 480 480
Rated Speed (rpm) 1488 1488 1486 1486 1486 1488 1488
Pump Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 22
Table 17:Motor Details for Narmada water supply scheme Phase 1 & 2 WTP.
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7
Manufacturer's Name BHEL BHEL NGEF NGEF NGEF NGEF NGEF
Type ILA7712-4JE 70Z ILA7712-4JE 70Z A560L4 A560L4 A560L4 A450M4 A450M4
Type (SQ/CG or slip ring) SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 6600 6600 6600 6600 6600 6600 6600
Rated Full Load Amps 123.5 123.5 92 92 92 52 52
Rated Motor Power (kW) 1100 1100 880 880 880 480 480
Rated RPM 1488 1488 1486 1486 1486 1488 1488
Frequency (hz) 50 50 50 50 50 50 50
Motor Details
Table 18: Transformer Details for Narmada water supply scheme Phase 1 & 2 WTP.
Sr. No. Parameter Transformer No 1 Transformer No 2
1 MakeElectric Transformer &
Equipment
Electric Transformer &
Equipment
2 Rated kVA 5MVA 5MVA
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 6600 6600
5 Rated Current HV (A) 87.5 87.5
6 Rated Current LV (A) 415.3 415.3
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 1976 1976
10 Vector Group DY11 DY11
11 Core and Winding Kg 7250 7250
12 Weight of Oil Kg 18690 18690
13 Serial No 7571 7572
Sr. No. Parameter Transformer No 1 Transformer No 2
1 MakeElectric Transformer &
Equipment
Electric Transformer &
Equipment
2 Rated kVA 200KVA 200KVA
3 Rated Voltage HV (V) 6600 6600
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 17.5 17.5
6 Rated Current LV (A) 288.7 288.7
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 1977 1977
10 Vector Group DY11 DY11
11 Type of cooling ON ON
12 Core and Winding Kg 500 500
13 Total weight 1250 1250
14 Weight of Oil Kg 350 350
15 Weight of Oil Ltr 410 410
16 Serial No. 8241 8242
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 23
2.3.6 Narmada Water Supply Scheme (Phase 1 & 2) Pump House No 3
Pump house 3 has a total of 7 pumps. 2 pumps have
a rated flow of 1980 m3/hr each @ 140 m head, 3
pumps have a rated flow of 1980 m3/hr @ 136 m
head and 2 pumps have a rated flow of 900 m3/hr @
136 m head. The pump house operates for 24 hours
a day. The pure water is pumped to 4th pump house
in old scheme through 1200 mm MS line. The pumps
operate in a 4 working + 3 stand‐by system, with
1x1980 m3/hr, 2x1800 m3/hr and1x900 m3/hr running in parallel.
The Pump, motor and transformer of the pumping station are as following;
Table 19: Pump Details for Narmada water supply scheme Phase 1 & 2 pump house no. 3.
Pump no Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7
Type of PumpCentrifugal,
14/18 EME
Centrifugal,
14/18 EME
Centrifugal,
14/16 EME
Centrifugal,
14/16 EME
Centrifugal,
14/16 EME
Centrifugal,
10/12 EME
Centrifugal,
10/12 EME
Manufacturer's Name Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 550 550 500 500 500 250 250
Rated Head (m) 140 140 136 136 136 136 136
Rated Pump Power (kw) 1100 1100 880 880 880 480 480
Rated Speed (rpm) 1488 1488 1486 1486 1486 1488 1488
Pump Details
Table 20: Motor Details for Narmada water supply scheme Phase 1 & 2 pump house no. 3.
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7
Manufacturer's Name BHEL BHEL NGEF NGEF NGEF NGEF NGEF
Type ILA7712-4JE 70Z ILA7712-4JE 70Z A560L4 A560L4 A560L4 A450M4 A450M4
Type (SQ/CG or slip ring) SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 6600 6600 6600 6600 6600 6600 6600
Rated Full Load Amps 123.5 123.5 92 92 92 52 52
Rated Motor Power (kW) 1100 1100 880 880 880 480 480
Rated RPM 1488 1488 1486 1486 1486 1488 1488
Frequency (hz) 50 50 50 50 50 50 50
Motor Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 24
Table 21: Transformer Details for Narmada water supply scheme Phase 1 & 2 pump house no. 3.
Sr. No. Parameter Transformer No 1 Transformer No 2
1 MakeElectric Transformer
& Equipment
Electric Transformer &
Equipment
2 Rated kVA 200 200
3 Rated Voltage HV (V) 6600 6600
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 17.50 17.50
6 Rated Current LV (A) 800 800
7 Phases 3 3
8 Frequency (HZ) 50 50
10 Vector Group DY11 DY11
2.3.7 Narmada Water Supply Scheme (Phase 1 & 2) pump house no. 4
Pump house 4 has a total of seven pumps: 2pumps
having a rated flow of 1980 m3/h each @ 140 m
head, 3 pumps having a rated flow of 1800 m3/h
each @ 136 m head, and 2 pumps having a rated
flow of 900 m3/h each @136 m head. The pump
house operates for 24 hours every day. The Pump,
motor and transformer of the pumping station are
as following;
Table 22: Pump Details for Narmada water supply scheme Phase 1 & 2 pump house no. 4.
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7
Type of Pump Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal
Manufacturer's Name Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 500 577 500 500 577 250 250
Rated Head (m) 154 154 154 154 154 154 154
Rated Pump Power (kw) 870 1010 870 870 1010 462 462
Speed (RPM) 1485 1488 1485 1485 1488 1485 1485
Pump details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 25
Table 23: Motor Details for Narmada water supply scheme Phase 1 & 2 pump house no. 4.
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7
Manufacturer's Name NGEF BHEL NGEF NGEF BHEL NGEF NGEF
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 6600 6600 6600 6600 6600 6600 6600
Rated Full Load Amps 108 132.5 108 108 132.5 60.5 60.5
Rated Motor Power (kw) 1030 1200 1030 1030 1200 550 550
Frequency (hz) 50 50 50 50 50 50 50
Motor Details
Table 24: Transformers Details for Narmada water supply scheme Phase 1 & 2 pump house no. 4.
Sr. No. ParameterTransformer
No 1
Transformer
No 2
Transformer
No 3
Transformer
No 4
1 Make
Electric
Transformer &
Equipment Co
Ltd
Electric
Transformer &
Equipment Co
Ltd
Electric
Transformer &
Equipment
Electric
Transformer &
Equipment
2 Rated kVA 4000 4000 4000 4000
3 Rated Voltage HV (V) 33000 33000 33000 33000
4 Rated Voltage LV (V) 6950 6950 6950 6950
5 Rated Current HV (A) 70 70 70 70
6 Rated Current LV (A) 332.3 332.3 332.3 332.3
7 Phases 3 3 3 3
8 Frequency (HZ) 50 50 50 50
9 Year of Mfg 1989 1989
10 Vector Group DY11 DY11 DY11 DY11
11 Type of cooling ON ON ON ON
12 Impedance Voltage % 5.65 5.65 5.81 5.81
13 Core and Winding Kg 6420 6420 6420 6420
14 Weight of Oil Lit 3150 3150 2900 2900
15 Total weight 12180 12180 12180 12180
16 Weight of Oil Kg 2465 2465 2465 2465
17 Serial No. 10462
Transformer Specification at Sub-station for Pump House-4 & 5 (old)
Sr. No. ParameterTransformer
No 1
Transformer
No 2
1 Make
Electric
Transformer &
Equipment
Electric
Transformer &
Equipment
2 Rated kVA 200 200
3 Rated Voltage HV (V) 6600 6600
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 17.5 17.5
6 Rated Current LV (A) 266.7 266.7
7 Frequency (HZ) 50 50
8 Vector Group DY11 DY11
9 Type of cooling ON ON
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 26
2.3.8 Narmada Water Supply Scheme (Phase 1 & 2) pump house no. 5
Pump house no. 5 has 7pumps. 2 pumps have a rated
flow of 2077 m3/h each, 3 pumps have a rated flow
of 1800 m3/h each, and the remaining 2 pumps have
a rated flow of 900 m3/h each. All pumps have a
rated head of 154 m. The pump house is in operation
for 24 hours daily. The pure water is pumped to the
Break Pressure Tank of the old scheme at Wanchu
Point through a 1200 mm MS line, from where it is
supplied to Indore through a gravity line.
The Pump, motor and transformer of the pumping station are as following;
Table 25: Pump Details for Narmada water supply scheme Phase 1 & 2 pump house no. 5.
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7
Type of Pump Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal
Manufacturer's Name Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 577 577 500 500 500 250 250
Rated Head (m) 154 154 154 154 154 154 154
Rated Pump Power (kw) 1010 1010 870 870 870 462 462
Speed (RPM) 1487 1487 1485 1485 1488 1488 1485
Pump details
Table 26: Motor Details for Narmada water supply scheme Phase 1 & 2 pump house no. 5.
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7
Manufacturer's Name BHEL BHEL NGEF NGEF NGEF NGEF NGEF
Type ILA7712-4JE70Z ILA7712-4JE70Z A630M A630M A630M A450M A450M
Type (SQ/CG or slip ring) SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Full Load Amps 132.5 132.5 108 108 108 60.5 60.5
Rated Motor Power (kw) 1200 1200 1030 1030 1030 550 550
Efficiency 94% 94% 94% 94% 94% 94% 94%
RPM 1487 1487 1488 1488 1488 1488 1485
Frequency (hz) 50 50 50 50 50 50 50
Voltage (V) 6600 6600 6600 6600 6600 6600 6600
Motor Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 27
Table 27: Transformer Details for Narmada water supply scheme Phase 1 & 2 pump house no. 5.
Sr.
No.Parameter Transformer No 1 Transformer No 2
1 Make ETE ETE
2 Rated kVA 100 100
3 Rated Voltage HV (V) 6600 6600
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 8.76 8.76
6 Rated Current LV (A) 144.34 144.34
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 1977 1974
11 Vector Group DY11 DY11
12 Type of cooling ON ON
13 Impedance Voltage % 4.86 4.86
14 Core and Winding Kg 295 295
15 Weight of Oil Lit 305 305
16 Total weight 780 780
17 Weight of Oil Kg 260 260
18 Serial No. 8242 7574
Transformer Specification at Pump House-5 (old)
2.3.9 Narmada Water Supply Scheme (Phase 3) raw water pump house
The raw water pump house has 9 VT pumps. Of these, six pumps have a rated flow of 3913 m3/h each @ 94 m head. The remaining three pumps have a rated flow of 3873 m3/h each @ 30.5 m head. The pump house is operational for 24 hours daily. The raw water is pumped to the WTP through a 2100 mm MS line.
The Pump, motor and transformer details of the
pumping station are as following;
Table 28: Pump Details for Narmada water supply scheme Phase 3 raw water pump house
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8 Pump 9
Type of Pump VT VT VT VT VT VT VT VT VT
Manufacturer's Name WPIL WPIL WPIL WPIL WPIL WPIL WPIL WPIL WPIL
Rated Flow (lps) 1087 1087 1087 1087 1087 1087 1076 1076 1076
Rated Head (m) 94 94 94 94 94 94 30.5 30.5 30.5
Rated Pump Power (kw) 1100 1100 1100 1100 1100 1100 353 353 353
Discharge Pipe Dia (mm) 833.98 833.98 833.98 833.98 833.98 833.98 834.98 835.98 836.98
Pump Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 28
Table 29: Motor Details for Narmada water supply scheme Phase 3 raw water pump house
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8 Motor 9
Manufacturer's Name ABB ABB ABB ABB ABB ABB ABB ABB ABB
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6
Rated Full Load Amps 136 136 136 136 136 136 47 47 47
Rated Motor Power (kw) 1300 1300 1300 1300 1300 1300 430 430 430
Frequency (hz) 50 50 50 50 50 50 50 50 50
Motor Details
Table 30: Transformer Details for Narmada water supply scheme Phase 3 raw water pump house
Sr. No. Parameter Transformer No 3 Transformer No 4
1 Make Power Patterics India Power Patterics India
2 Rated kVA 160 160
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 2.73 2.73
6 Rated Current LV (A) 213.34 213.34
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2008 2008
11 Vector Group DY11 DY11
12 Type of cooling ON ON
13 Core and Winding Kg 520 520
14 Weight of Oil Kg 1020 1020
15 Serial No. 8160035 8160032
2.3.10 Narmada water supply scheme Phase 3 WTP
The WTP of Narmada phase 3 scheme has 6 VT pumps, each having a rated flow of 3859.2 m3/h @ 163 m head. At present, the pumps function in a 2 working + 4 standby system. The pump house operates for 24 hours daily. Pure water is pumped to the booster station 1 through a 2000 mm MS line. The Pump, motor and transformer of the pumping station are as following;
Table 31: Pump Details for Narmada water supply scheme Phase 3WTP (pump house 2)
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
Type of Pump VT VT VT VT VT VT
Manufacturer's Name Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt Mather&Platt
Rated Flow (lps) 1072 1072 1072 1072 1072 1072
Rated Head (m) 163 163 163 163 163 163
Rated Pump Power (kw) 1893 1893 1893 1893 1893 1893
Discharge Pipe Dia (mm) 833.98 833.98 833.98 833.98 833.98 833.98
Pump Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 29
Table 32: Motor Details for Narmada water supply scheme Phase 3 WTP (pump house 2)
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6
Manufacturer's NameCrompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Frame VTPC1700 VTPC1700 VTPC1700 VTPC1700 VTPC1700 VTPC1700
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 11000 11000 11000 11000 11000 11000
Rated Full Load Amps 130 130 130 130 130 130
Rated Motor Power (kw) 2100 2100 2100 2100 2100 2100
RPM 995 995 995 995 995 995
Frequency (hz) 50 50 50 50 50 50
Efficiency 96.40% 96.40% 96.40% 96.40% 96.40% 96.40%
Motor Details
Table 33: Transformer Details for Narmada water supply scheme Phase 3 WTP (pump house 2)
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Voltamp Voltamp
2 Rated kVA 12MVA 12MVA
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 11000 11000
5 Rated Current HV (A) 216.69 216.69
6 Rated Current LV (A) 656.06 656.06
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2008 2008
12 Type of cooling ON ON
13 Impedance Voltage % 8.46 8.46
14 Core and Winding Kg 11600 11600
15 Weight of Oil Lit 6515 6515
16 Total weight 27100 27100
17 Weight of Oil Kg 5600 5600
18 Serial No. 21084/1 21084/2
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Voltamp Voltamp
2 Rated kVA 1000 1000
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 17.5 17.5
6 Rated Current LV (A) 1333.41 1333.41
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2008 2008
11 Vector Group DY11 DY11
12 Type of cooling ONAN ONAN
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 30
2.3.11 Narmada water supply scheme Phase 3 Booster Station 1
The booster pump house 1 has 6 VT pumps, each having a rated flow of 3859.2 m3/h @ 158 m head. At present, the pumps function in a 2 working + 4standby system. The pump house operates for 24 hours daily. Pure water is pumped to the booster station 4 through a 2000 mm MS line.
The Pump, motor and transformer of the pumping
station are as following;
Table 34: Pump Details Narmada water supply scheme Phase 3 Booster Station 1
Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
Type of Pump VT VT VT VT VT VT
Manufacturer's Name Mather&Platt Mather& Platt Mather& Platt Mather& Platt Mather& Platt Mather& Platt
Rated Flow (lps) 1072 1072 1072 1072 1072 1072
Rated Head (m) 158 158 158 158 158 158
Rated Pump Power (kw) 1835 1835 1835 1835 1835 1835
Speed (RPM) 996 996 996 996 996 996
Discharge Pipe Dia (mm) 833.98 833.98 833.98 833.98 833.98 833.98
Pump Details
Table 35: Motor Details Narmada water supply scheme Phase 3 Booster Station 1
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6
Manufacturer's NameCrompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Frame VTPC1700 VTPC1700 VTPC1700 VTPC1700 VTPC1700 VTPC1700
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 11000 11000 11000 11000 11000 11000
Rated Full Load Amps 130 130 130 130 130 130
Rated Motor Power (kw) 2100 2100 2100 2100 2100 2100
Rated efficiency 96.40% 96.40% 96.40% 96.40% 96.40% 96.40%
RPM 995 995 995 995 995 995
Frequency (hz) 50 50 50 50 50 50
Motor Details
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 31
Table 36: Transformer Details for Narmada water supply scheme Phase 3 Booster Station 1
Sr. No. Parameter Transformer No 1 Transformer No 2 Transformer No 3
1 Make Voltamp Voltamp Voltamp
2 Rated kVA 12500 12500 12500
3 Rated Voltage HV (V) 33000 33000 33000
4 Rated Voltage LV (V) 11000 11000 11000
5 Rated Current HV (A) 218.69 218.69 218.69
6 Rated Current LV (A) 656.08 656.08 656.08
7 Phases 3 3 3
8 Frequency (HZ) 50 50 50
9 Year of Mfg 2008 2008 2008
11 Vector Group DY11 DY11 DY11
12 Type of cooling ON ON ON
13 Impedance Voltage % 8.17 8.23 8.15
14 Core and Winding Kg 11600 11600 11600
15 Weight of Oil Lit 6515 6515 6515
16 Total weight 27100 27100 27100
17 Weight of Oil Kg 5800 5800 5800
18 Serial No. 21083/1 21083/2 21083/3
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Voltamp Voltamp
2 Rated kVA 250 250
3 Rated Voltage HV (V) 33000 33000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 4.37 4.37
6 Rated Current LV (A) 333.34 333.34
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2008 2008
11 Vector Group DY11 DY11
12 Type of cooling ONAN ONAN
13 Impedance Voltage % 4.68 4.68
14 Core and Winding Kg 700 700
15 Weight of Oil Lit 630 630
16 Total weight 2265 2265
17 Weight of Oil Kg 565 565
18 Serial No. 21085/1 21085/1
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 32
2.3.12 Narmada water supply scheme Phase 3 Booster Station no. 2
The booster pump house no. 2 has 6 pumps, each
having a rated flow of 3859.2 m3/h @ 128 m head. At
present, the pumps function in a 2 working + 4
standby system. The pump house operates for 24
hours daily. From this pump house water is pumped
to the new BPT, from where it is supplied to Indore
city by gravity.
The Pump, motor and transformer of the pumping station are as following;
Table 37: Pump Details for Narmada water supply scheme Phase 3 Booster Station no. 2
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
Type of Pump VT, 24 VMFVT, 24
VMFVT, 24 VMF
VT, 24
VMF
VT, 24
VMF
VT, 24
VMF
Manufacturer's NameMather&
Platt
Mather&
Platt
Mather&
Platt
Mather&
Platt
Mather&
Platt
Mather&
Platt
Rated Flow (lps) 1072 1072 1072 1072 1072 1072
Rated Head (m) 128 128 128 128 128 128
Rated Pump Power (kw) 1522 1522 1522 1522 1522 1522
Discharge Pipe Dia (mm) 833.98 833.98 833.98 833.98 833.98 833.98
Pump Details
Table 38: Motor Details for Narmada water supply scheme Phase 3 Booster Station no. 2
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6
Manufacturer's NameCrompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 11000 11000 11000 11000 11000 11000
Rated Full Load Amps 105 105 105 105 105 105
Rated Motor Power (kw) 1700 1700 1700 1700 1700 1700
Rated RPM 995 995 995 995 995 995
Frequency (hz) 50 50 50 50 50 50
Motor Details
Table 39: Transformer Details for Narmada scheme Phase 3 Booster Station no. 2
Sr. No. Parameter Transformer No 1 Transformer No 2
1 Make Voltamp Voltamp
2 Rated kVA 160KVA 160KVA
3 Rated Voltage HV (V) 11000 11000
4 Rated Voltage LV (V) 433 433
5 Rated Current HV (A) 8.4 8.4
6 Rated Current LV (A) 213.34 213.34
7 Phases 3 3
8 Frequency (HZ) 50 50
9 Year of Mfg 2008 2008
12 Type of cooling ONAN ONAN
13 Impedance Voltage % 4.85 4.85
14 Core and Winding Kg 600 600
15 Weight of Oil Lit 305 305
16 Total weight 1875 1875
17 Weight of Oil Kg 275 275
18 Serial No. 21088/1 21088/2
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 33
2.3.13 Kabitkhedi 12 MLD STP
The 12 MLD STP at Kabitkhedi has 5 pumps. Three
pumps have a rated flow of 504 m3/hr. each and
remaining two pumps have a rated flow of 252 m3/hr.
each. All the pumps have a rated head of 19 m. The
pump, motor and transformer details are given
below.
Table 40: Pump Details for Kabitkhedi 12 MLD STP
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5
Type of Pump Submersible Submersible Submersible Submersible Submersible
Manufacturer's Name Aqua Aqua Aqua Aqua Aqua
Rated Flow (lps) 70 140 140 140 70
Rated Head (m) 19 19 19 19 19
RPM 960 960 960 960 960
Pump Details
Table 41: Motor Details for Kabitkhedi 12 MLD STP
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5
Manufacturer's Name Submersible Submersible Submersible Submersible Submersible
Type Aqua Aqua Aqua Aqua Aqua
Rated Voltage (v) 415 415 415 415 415
Rated Full Load Amps 49 92 92 92 49
Rated Motor Power (kw) 30 56.25 56.25 56.25 30
Rated RPM 960 960 960 960 960
Frequency (hz) 50 50 50 50 50
Motor Details
Table 42: Transformer Details for Kabitkhedi 12 MLD STP
Sr No Parameter Transformer No 1
1 Make Three Phases Transformers
2 Rated kVA 500
3 Rated Voltage HV (V) 33000
4 Rated Voltage LV (V) 433
5 Phases 3
6 Frequency (HZ) 50
7 Vector Group DY11
8 Type of Cooling ONAN
9 Core & Winding Wt (Kg) 995
10 Weight of Oil Kg 550
11 Volume of Oil Litrs 635
12 Total weight Kg 2490
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 34
2.3.14 Kabitkhedi 78 MLD STP
The 78 MLD STP at Kabitkhedi has been set up for treating the sewage discharged into the Kahn River. It has 6 pump motor sets. Each pump has a rated flow of 1620 m3/h @ 24 m head.
The Pump, motor and transformer of the pumping
station are as following;
Table 43: Pump Details for Kabitkhedi 78 MLD STP
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
Type of Pump VT VT VT VT VT VT
Manufacturer's Name Jyoti Jyoti Jyoti Jyoti Jyoti Jyoti
Rated Flow (lps) 450 450 450 450 450 450
Rated Head (m) 24 24 24 24 24 24
Sped (RPM) 990 990 990 990 990 990
Discharge Pipe Dia (mm) 638.37 638.37 638.37 638.37 638.37 638.37
Pump Details
Table 44: Motor Details for Kabitkhedi 78 MLD STP
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6
Manufacturer's NameCrompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Crompton
Greaves
Type SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG SQ/CG
Rated Voltage (v) 415 415 415 415 415 415
Rated Full Load Amps 300 300 300 300 300 300
Rated Motor Power (kw) 180 180 180 180 180 180
Rated RPM 990 990 990 990 990 990
Frequency (hz) 50 50 50 50 50 50
Motor Details
Table 45: Transformer Details for Kabitkhedi 78 MLD STP
Sr. No. Parameter Transformer No 1
1 Make
2 Rated kVA 1250
3 Rated Voltage HV (V) 33000
4 Rated Voltage LV (V) 440
5 Rated Current HV (A) 21.8
6 Rated Current LV (A) 1640
7 Phases 3
8 Frequency (HZ) 50
9 Vector Group DY11
Transformer Specification at 78 MLD Pumping Station
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2.3.15 Kabitkhedi 245 MLD STP
The 245 MLD sewerage treatment plant has a
modular design and is provided in two modules
having 122.5 MLD capacities each. The raw sewage is
collected in the raw sewage sump and pump house
from where it is pumped to the sewage treatment
plant units. Module-I of STP having capacity of 122.5
MLD consists of One No. Raw sewage transfer pump
house (MPS-I) of 145 MLD (Avg. flow) capacity. The
sewage collected in the MPS-I is pumped to the STP-
1 of Module-1 to the extent of 122.5 MLD (Avg. Flow). The balance 22.5 MLD sewage from MPS-I is
pumped to STP-II of Module-II. The module-II of STP having capacity of 122.5 MLD consists of One
No. Raw Sewage Transfer Pump House (MPS-II) of 100 MLD (Avg. flow) capacity. The MPS-II is
located at Niranjanpur and raw sewage of 100MLD (Avg. flow) is pumped to STP of module-II
located at Kabitkhedi.
The Module provided with Screen Channel and Grit Chambers for the removal of coarse matters
and grit respectively from the sewage. After this the sewage passes through the Parshall Flume
where Flow Measurement unit is provided for the raw sewage flow measurement. The Pump Motor
details of MPS-I and MPS-II are described below.
Table 46: Pump Details for Kabitkhedi 245 MLD STP MPS-I
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8
Type of Pump Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible
Manufacturer's Name Kishor Kishor Kishor Kishor Kishor Kishor Kishor Kishor
Rated Flow (lps) 567 567 567 567 567 567 567 567
Rated Head (m) 19.5 19.5 19.5 19.5 19.5 19.5 19.5 19.5
Discharge Pipe Dia (mm) 350 350 350 350 350 350 350 350
Pump Details
Table 47: Motor Details for Kabitkhedi 245 MLD STP MPS-I
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8
Manufacturer's Name Kishor Kishor Kishor Kishor Kishor Kishor Kishor Kishor
Type Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible
Rated Motor Power (kw) 160 160 160 160 160 160 160 160
Rated RPM 960 960 960 960 960 960 960 960
Frequency (hz) 50 50 50 50 50 50 50 50
Motor Details
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Table 48: Pump Details for Kabitkhedi 245 MLD STP MPS-II
Pump No Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6 Pump 7 Pump 8
Type of Pump Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible
Manufacturer's Name Kishor Kishor Kishor Kishor Kishor Kishor Kishor Kishor
Rated Flow (lps) 579 579 579 579 579 579 579 579
Rated Head (m) 26.5 26.5 26.5 26.5 26.5 26.5 26.5 26.5
Discharge Pipe Dia (mm) 350 350 350 350 350 350 350 350
Pump Details
Table 49: Motor Details for Kabitkhedi 245 MLD STP MPS-II
Description Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8
Manufacturer's Name Kishor Kishor Kishor Kishor Kishor Kishor Kishor Kishor
Type Submersible Submersible Submersible Submersible Submersible Submersible Submersible Submersible
Rated Motor Power (kw) 206.5 206.5 206.5 206.5 206.5 206.5 206.5 206.5
Rated RPM 960 960 960 960 960 960 960 960
Frequency (hz) 50 50 50 50 50 50 50 50
Motor Details
2.4 DETAILS OF WATER DISTRIBUTION SYSTEM OF IMC
2.4.1 Storage Reservoirs
As per map below, it can be observed that the distribution system of IMC is divided in 19 nos.
operational zones.
Figure 2: Operation Zones of IMC
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Water distribution system of IMC consists of 86 service reservoirs including OHTs and ground
reservoirs. Water is supplied to 19 zones of IMC from these reservoirs.
The Name of the area zones and ward nos. with ESR details are as below;
Zone wise Existing Water Storage Capacity
Sr No Zone No. Tank No. Name of OHTs
Ward No
Capacity of Tank in KL
1 Kila Maidan Zone 1 B.S.F. (2250 kl) 3 2250
Zone No. 1 2 Kila Maidan (3000 Kl) 9 3000
Wards:- 4,7,8,9,16 3 Palhar Nagar(4)-(3400 Kl 14 3400
4 Jhinsi (3000 Kl) 8 3000
Total 11650 KL 11650
2 Raj Moholla 5 Bhakt Prahlad Nagar(69)-450 kl 69 450
Zone No.2 6 Chatribagh (3400 kl) 67 3400
Wards:- 6,67,68,69,70 7 Raj Moholla (3400 kl) 70 3400
8 Subhash Chowk (2250 Kl) 58 2250
Total 9500 KL 9500
3 Nagar Nigam
Zone No. 3 9 Gandhi Hall (3400 kl) 57 3400
Wards:- 56,57,58 10 Malhar Ashram (3000 kl) 58 3000
11 Sadar Bazar (2700 kl) 58 2700
Total 9100 KL 9100
4 Sangam Nagar
Zone No. 4 12 Bhagirath Pura (2250 kl) 11 2250
10,11,12,13,17, 13 Sangam nagar (3000 kl) 13 3000
14 Maharana Pratap (3400 kl) 12 3400
Total 8650 KL 8650
5 Sukhliya
Zone No. 5 15 Veena Nagar (21)-3000kl 21 3000
21,22,28,33 16 Sukhliya (22) -3400kl 22 3400
17 Scheme No. 136 (33) - 3400 kl 33 3400
Total 9800 KL 9800
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6 Subhash Nagar
Zone No.6 - 18 Nanda Nagar New (25) - 2250kl 25 2250
24,25,26,27 19 Nanda Nagar old (25) 25
20 Nanda Nagar R.-13(25)-3000kl 25 3000
21 Janta Quarter (25)- 3400kl 25 3400
22 Bajrang Nagar (27)- 3400kl 27 3400
23 Janta Quarter 1-40 KL 25 40
24 Janta Quarter 2-40 KL 25 40
25 Janta Quarter 3-40 KL 25 40
Total 12170KL 12170
7 Scheme No.54
Zone No 7 26 Scheme No.74(29)- 3400kl 29 3400
29,31,32,34 27 Scheme No.54(31)- 3000 kl 31 3000
28 Rajeev Awas Vihar (34)- 1500 kl 34 1500
29
Scheme No. 114part I (31) - 2000 kl 31 2000
30
Scheme No. 114 part II (31)- 3000 kl 31 3000
31
Scheme No. 78 Tempo Stand (32)-3000 kl 32 3000
32
Scheme No. 78Part I slice III (32)- 500 kl 32 500
33
Scheme No. 78Part I slice Iv (32)- 500 kl 32 500
34
Scheme No. 78Part I slice v (32)- 500kl 32 500
35 Scheme No. 113 (34)- 1500 kl 34 1500
36 Loha Mandi (34)- 1500 kl 34 1000
37 Nakshatra Garden ESR- 500KL 500
Total 21200 kl 21200
8 Vijay Nagar
Zone No. 8 38 Barfani Dham (30)- 3000 kl 30 3000
30,35,36,37 39 Scheme No. 134 (37) - 3000 kl 37 3000
40 Sai Kripa (37) - 3000 kl 37 3000
41 Maha Laxmi (37) - 3000 kl 37 3000
Total 12000 kl 12000
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9 Pancham Ki Phel 42 Ambedkar Nagar (3400 kl) 45 3400
Zone No. 9 43 MIG (3000 kl) 45 3400
44 Tukoganj 1500 kl 47 1500
Wards - 44,45,46,47 45 Yashwant Club (3400 kl) 47 3400
Total 11700 kl 11700
10 Saket Nagar
Zone No. 10 46 Khajrana (3400kl) 38 3400
Wards -38,39,40,42,43 47 Khajrana Sump (450 kl) 40 450
48 P.W.D (3400 kl) 43 3400
49 Scheme No 134 Part 2 – 800 KL 37 800
Total 7250 kl 8050
11 Nehru Stadium
Zone No.11 50 Mahaveer Nagar -3400 kl 49 3400
48,49,54,55,60 51 Krishi Nagar -3400kl 55 3400
52 Radio Colony -3400 kl 54 3400
53 M.Y.H (3000 kl) 55 3000
54 Urdu School (3000 kl) 60 3000
55 Hari Tanki (300 Kl) 54 300
Total 16500 KL 16500
12 Harsiddhi 56 Pagnispagha (61) -2250 kl 61 2250
Zone No. 12 57 Gadhi Adda (62) -2250 kl 62 2250
59,61,62,65,66 58 Khatiwala (65) -3400 kl 65 3400
Total 7900 KL 7900
13 Bilawali 59 Annapurna(81)-3400 kl 81 3400
Zone No. 13 60 Guru Nanak Nagar (74)- 3000kl 74 3000
74,77,78,80,81 61 Bhawarkua (74) -2250kl 74 2250
62 Bijalpur (78)- 2000kl 78 2000
63 Pragati Nagar (80)- 3000kl 80 3000
64 Buddha Nagar (80) -1500kl 80 1250
65 Bilawali (74) - 3000 kl 74 3000
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66 Scheme 59 – 500 KL 78 500
67 Maha Vihar Colony – 2400 Kl 77 2400
68 Scheme 103 – 1000 Kl 78 100
69 Reti Mandi – 3500Kl 78 3500
Total 25300KL 25300
14 Hawa Bungalow 70 Hawa Bungalow (82) - 3400 kl 82 3400
Zone No. 14 71 Vidur Nagar (79)- 3000kl 79 3000
79,82,84,85 Total 6400 KL 6400
15 Dravid Nagar
Zone No. 15 72 Chandan Nagar (2)- 3400 kl 2 3400
2,71,72,73,83 73 Dravid Nagar (71) - 3000 kl 71 3000
74 Lokmanya Nagar(72) -3000kl 72 3000
75 Scheme No 71 (83)- 1000 kl 83 1150
76 MOG – 500 Kl 71s 500
Total 10900KL 10900
16 Aerodrome
Zone No.16 77 Nagin Nagar 3000 kl 1 3400
1,3,5,14,15 78 Ambikapuri (14) 3000 kl 14 3400
Total 7100 KL 6800
17 Narval
Zone No. 17 79 Industrial Area (18)- 3000 kl 18 3000
18,19,20,23 80 Narval (18) - 1500 kl 18 1500
81 Cotton Adda (24) -3400 kl 24 3400
Total 7900 KL 7900
18 Krishi Vihar
Zone No.18 82 Sarv Suvidha Nagar 41 3000
41,50,75,76 83 Scheme No 140 50 3000
Total 6000KL 6000
19 Scheme No.94
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Zone No. 19 84 Shiv Nagar 51 450
85 Scheme No94 52 3000
51,52,53,63,64 86 Sneh Nagar 63 3000
Total 6450 KL 6450
The list of service reservoirs along with Inlet & outlet pipe size details and photographs are enclosed
in Annexure-1.
Similarly there are multiple direct tapings on 1200 mm gravity mains from Narmada Scheme Old
BPT as well as on Feeder mains for ESRs and GSRs. The tapings are of sizes ranging from 15 mm to
500 mm. The direct tapings need to be monitored for flow and pressure to keep a check on the
water consumption from the CMS. Also it is intended to control the water flow on the tapings by
operation of valves using Flow Control Valves from the CMS to regulate the flow of water. The direct
tapings are categorized in two ways:
1) Tapings on 1200 mm PSC gravity main from Narmada Scheme Phase -1 BPT
2) Tapings on ESR/GSR feeder mains in IMC area
2.4.2 DIRECT TAPINGS ON TRANSMISSION MAINS
The 1200 mm transmission pipeline from Old BPT passes through multiple villages like Gondkua
village, Badgonda village, Mhow Cantonment and Kishanganj village before entering IMC area. The
1200 mm pipeline runs parallel to the new 1700 mm MS gravity pipeline coming from the New BPT.
Direct tapings were found on the 1200 mm transmission line. Following is a list of direct tapings on
the 1200 mm transmission pipeline.
LIST OF DIRECT TAPPING ON 1200 MM TRANSMISSION MAIN (BPT TO BIJALPUR)
Sr. No.
Tapping Location Nos of
Tapings Size of
Tapings Photos
1 For Manpur Village Supply At Gondkua Village
1 100 mm
2 For Gawli Palasia, Kodaria, Signal Vihar & Green Colony AT MCTE Mhow
1 150 mm
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3 For Dr. Ambedkar Sansthan AT MCTE Mhow
1 80 mm
4 For MES BP Tank Mhow 1 500 mm
5 For Railway At Arfame Sq Mhow
1 200 mm
6 For Cantonment/City At Arfame Sq Mhow
1 300 mm
7 For Sunil Saini Bhanwarlal Mithaiwala @ kishanganj
1 40 mm
8 For Veterinary Hospital Near Christian Colony
1 100 mm
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9 For Umaria Village 1 40 mm
10
For Sump near Medicaps University, supply to 10 no bulk consumer At Rajpoot Dhaba
1 200 mm
11 For IIM Supply Near Rajpoot Dhaba
1 300 mm
12 Near Rajpoot Dhaba for Mittal Cold Starage
1 50 mm
13 For R C Mittal Near Rajpoot Dhaba
1 15 mm
14 For Nagar Panchayat OHT Rau Near Yash Dhaba
1 150 mm
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15 For Rau village Supply 1 100 mm
16 For Akashwani Center 1 25 mm
17 For Gramin Vikas Training Center
1 15 mm
18 For Girish Nema Near Emerald High school
1 15 mm
19 For Navneet Nema Near Emerald High school
1 15 mm
20 For Emerald High school 1 25 mm
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21 For Hotel Royal Park Near Emerald High school
1 25 mm
22 For Fauji Dhaba Near Emerald High school
1 15 mm
23 For Khalsa Auto Service Near Emerald High school
1 15 mm
24 For Indore Public School 1 15 mm
25 For Indore Public School 1 25 mm
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26 For Arnest Chemical Near Indore Public School
1 15 mm
27 For Ramchandra Ramaji Bhagmal Near Ishwaria Garden
1 15 mm
28 For CAT Supply & Retimandi Supply near Bijalpur Control Room
2 200 mm
TOTAL 29
2.4.3 TAPINGS ON ESR/GSR FEEDER MAINS
There are total 73 direct tapings on all ESR Feeder Mains that are currently in operation as per
location given in the table below;
Sr. No.
ESR/Tapping Location Nos of
Tapings Remarks
1 On 620 mm PSC Annapurna ESR Feeder main
1 400 mm DT near Datta Mandir
2 Near Chameli Devi School Infront of La Sagesse Montessori
1 300 mm DT for Scheme 103 Small ESR from 1000 mm PSC Trunkmain Towards Nandalay Nagar
3 On Hawa Bunglow Feeder main
1 2'' Tapping from 600 mm Hawa Bunglow Feeder main
1 300 mm DT from Hawa Bunglow Feeder main for Buddha Nagar ESR
4 Towards Maharana Pratap ESR on 600 mm Trunk main
1 200 mm DT connected to 300 mm Distribution Line from 600 Trunkmain @ Shri Khada Ganpati Mandir
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1 300 mm DT from 600 mm Trunkmain @ Vrindavan Chouraha
5 Jhinsi Chouraha to Subhash Chowk ESR
1 150 mm DT from 750 Trunkmain @ Shri Ram Dairy
1 300 mm DT from 750 Trunkmain @ All Indore Shop
1 200 mm DT from 750 Trunkmain @ Anand Choudhari Clinic
1 150 mm DT from 750 Trunkmain @ Smirti Talkies for Iqbal Colony
6 Subhash Chowk ESR 450 mm Feeder main
1 150 mm DT From Subhash Chouk ESR 450 mm Feeder main
7 Between Subhash Chowk to Malhar Ashram
1 100 mm DT from 600 mm @ SKJ Sons (Fish Market) MLA Galli to Supply for Martand Chowk Colony
8 on 600 feeder main towards Gandhi Hall
1 100 mm DT from 600 mm Feeder main @ Nalla for Nagar Nigam Office
1 100 mm DT from 600 mm Feeder main @ Maharaj Shivajirao School
9 On Yashwant Club ESR Feeder main
1 250 mm DT from 450 mm Feeder main @ Nag Mandir
1 3'' DT from 450 mm Feeder main @ Samav Saran Apartment
1 150 mm DT from 450 mm Feeder main @ gitabhavan Apartment
10 from Yashwant Club to Cotton Adda ESR 500 mm Trunkmain
1 100 mm ACP from 500 mm Trunkmain @ Diamond Colony
1 3'' ACP from 500 mm Trunkmain
1 200 mm from 500 mm Trunkmain @ Shalby Hospital
1 150 mm from 500 mm Trunkmain @ Panchamki fail for sump
1 3'' DT from 500 mm Trunk main Shashkiya Hindi Vidyalaya
1 100 mm DT from 500 mm Trunkmain @ Chankya Talkies
1 100 mm DT from 500 mm Trunkmain @ Gopal Hardware & Paints
1 200 mm DT from 500 mm Trunkmain @ BekriGali
1 150 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Shivaji Nagar
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1 200 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Pardesipura
1 150 mm DT from 500 mm Trunkmain @ Bansiki Press Chal
1 300 mm DT from 500 mm Trunkmain for 13 No ESR Gurudwara road
1 250 mm DT from 500 mm Trunkmain @ Navdip Bal Mandir HS School for Janta Qtrs.
11 From Cotton Adda to Bhagirathpura ESR
2 100 mm DT from 500 mm Trukmain near Nalla @ Adinath Manglik Bhavan
1 150 mm DT from 500 mm Trunkmain @ Rohit Kirana Store
12 Imli Chouraha to Sadar Bazar ESR
1 80 mm DT from 500 mm Feeder main @ Sanjay Tent House for Bakshibagh
13 At Navlakha Chouraha 1 300 mm DT for Nemavar from 1200 mm Trunkmain @ Navlakha Chouraha
14 From Azad Nagar Chouraha to Krishi Nagar ESR Trunkmain
1 400 mm DT near Jail from 750 mm PSC for Musakhedi
15 from Radio Colony to Shavaji Statue
1 150 mm ACP DT for Hari Tanki from 750 mm PSC
1 300 mm ACP from 750 PSC @ Shivaji Statue
16 At Azad Nagar Chouraha
1 300 mm CI from 750 PSC for Azad Nagar/Musakhedi
1 150 mm CI from 750 PSC for Azad Nagar/Musakhedi
17 Near Krishi Nagar ESR 1 100 mm ACP from 750 mm Trunkmain for PTC
18 Ambedkar Nagar Feeder main 1 300 mm ACP from 600 mm Feeder main @ Rama Medical Store
19 Gaddi Adda Feeder main
1 2'' GI DT from 450 mm feeder main near railway track for Harijan Basti
1 300 mm CI from 450 mm Feeder main near railway track @ Gaddi Adda ESR
20 Pagnis Paga Feeder main
1 3'' ACP from 500 mm Trunkmain near railway Track for HarijanBasti
1 400 mm MS from 500 mm Trunkmain near Railway track
21 Bhanwarkua Chouraha to Sindhi Colony
1 300 mm CI from 600 mm Trunkmain near Arti Sweet shop
22 Bhanwarkua Feeder main 1 150 mm CI from 450 mm Feeder main for IT Park
23 Nanda Nagar Feeder main
1 300 mm CI from 600 mm PSC @ Bhamori Plaza
1 150 mm ACP near Shyam Bhojanalaya for Azad Nagar
24 Rajmohalla Feeder main 1 450 mm CI from 750 mm Feeder main at Shivani Hotel for Lodhipura
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25 MY hospital Feeder main 1 150 mm CI from 300 mm DI Feeder main at anandmai Ashram for Hospital Sump
26 Khajrana Sump well Feeder main
1 300 mm CI from 600 mm PSC @ Siddhivinayak Hospital for Siddhivinayak Nagar
27 Khajrana ESR Feeder main 1 250 mm CI from 600 mm PSC @ Khajrana SQ. for Mumtaz Bagh/Scheme No. 94
28 Scheme No. 54 Feeder main
1 300 mm CI from 600 mm Feeder main for Bombay Hospital
1 200 mm MS from 600 mm Feeder main for Sump used for hydrant
29 PWD ESR Feeder main
1 300 mm ACP from 500 mm Feeder main @ Mahasagar Apartment for Manorama Ganj
1 300 mm CI from 500 mm Feeder main near PWD OHT for Vinoba Nagar/Azad Nagar
30 Old PalasiaSq to Khajrana Sq
1 100 mm CI from 350 mm @ Ravi Alpahar for Vaikunth Dham
1 150 mm CI from 350 mm @ Regel Tower for Vaikunth Dham Colony
1 150 mm CI from 350 mm @ Shekhar Corner for Bima Nagar
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar Kankad
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar main
1 150 mm CI from 350 mm @ Daily Mart for Ravi Nagar
1 150 mm CI from 350 mm @ Princes Garden for Kalpanalok
1 150 mm CI from 350 mm @ Little flower School for Pushp Nagar
1 150 mm CI from 350 mm @ Little flower School for Utkarsh Vihar
1 150 mm CI from 350 mm @ HP Petrol Pump for Classic Pornima Colony
1 200 mm ACP from 350 mm @ HP Petrol Pump for Naresh paliwal
1 250 mm MS from 350 mm @ Khajrana Sq for SwarnBagh/Priydarshani Colony
31 At LIG Sq. 2 300 mm MS from 600 PSC @ LIG Sq. for Anupnagar, MIG, HIG O Sector
32 At Bada Ganpati on 600 mm
Feeder main 1 300 mm CI from 600 mm Feeder main
TOTAL 73
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3. PROJECT DEFINITION, CONCEPT & SCOPE
3.1 PROJECT DEFINITION
Indore Municipal Corporation is committed for the Improvement and Rejuvenation of the existing
water supply in Indore city and has taken many steps in this direction. Indore Municipal Corporation
intends to improve the bulk water intake &transmissions and water distribution management
system in the city like replacement/installation of instrumentation at raw water & clear water
pumping stations, providing and installing necessary bulk water meters & renovation works for
existing WTP’s etc. In existing system flow meters are provided but they are inadequate and
observed with poor operation and maintenance practices. Hence, there is need to upgrade the
system, install the monitoring system & SCADA and improve the Operation and Maintenance of the
system through advanced bulk water management and distribution system with web enabled real
time data monitoring facility. IMC, therefore, propose to establish a Central Monitoring System (CMS) located central location in
the city provided by IMC to monitor quantitative parameters ( flow, pressure, tank levels ),
Qualitative ( Chlorine, Turbidity) and energy at Water Treatment Plants / Under Ground Reservoirs
/ Transmission & distribution network with the following objectives:-
Effective utilization of present Raw water available
Water resource augmentation through leakage reduction
Improvising System efficiency
Monitoring the energy consumption
Equitable distribution system
Improved O & M practices
For the Implementation of the Project IMC shall select the instrumentation system Implementation Agency having experience of Operation of Bulk Water management & SCADA through proper tendering procedure.
3.2 EXISTING SYSTEM GAPS
Following are the critical issues prevailing with existing water supply and distribution system and
hence resulting into gap between water management and citizen services hence arising for the
need of the project;
(1) In current scenario, the bulk water supplied into the system has direct tapings for distribution of water resulting into to unequal distribution. Bulk metering and instrumentation is need of the hour.
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(2) No quantification for water supplied and distributed into the system. No integrated approach of demand-supply management.
(3) No proper instrumentation to monitor flow- pressure in transmission & distribution network. No water audit resulting into heavy water losses
(4) No Measurement and no accountability resulting in inefficient operation of system.
(5) No co-ordination between bulk water supply staff and zone / ward staff and hence no control. Manual distribution supply control from Bijalpur.
(6) Distribution network has illegal tapings and high water losses and hence revamping and improvement of transmission and distribution system is need of the hour.
(7) The database with regards to several aspects like, flow data, energy data, water supply history, water connection details, asset details, history of installation etc. may be available locally but centralized database & information not available for proper decision making.
(8) Increase in customer dissatisfaction and poor customer services.
(9) No automation and SCADA for control of valves operations, pumping operations, pressure monitoring etc. either at supply side or distribution side.
3.3 OBJECTIVE OF THE PROJECT
The primary objective of this initiative is real time remote monitoring of Water treatment to
distribution network of Indore Municipal Corporation on parameters like Flow, Pressure, UGR &
SUMP Levels, Energy Consumption and Water Quality.
(1) Timely availability of real time operating parameters for monitoring and control
(2) Real time assessment of water supply situation for efficient operation
(3) Real time data on water quality
(4) Readily available on-line information of distribution data in command areas periphery network
(5) Reliable real time data for service level parameters
(6) To provide alert in case of deviation to set parameters.
(7) To bring in accountability into the system and the services
(8) To use latest technology effectively and efficiently to yield significant improvements in efficiency, productivity, profitability and competitive advantage to Indore Municipal Corporation.
(9) To enable better decision making by providing real time data and a technological platform for effective integration with other communications and information management technology.
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(10) To provide continuous real time data monitoring from Municipal head office of water inventory &inflows at each ESR & water inventory at BPT.
(11) Water flow / discharge from BPT to various elevated service reservoirs
(12) To create mathematical model for each ESR & use the same along with past data to derive demand curve for each ESR.
(13) To provide levels data of each reservoirs continuously for 24 Hrs.
(14) To provide control of Flow Control Valves from CMS to control the inlet and outlet flow of service reservoirs by operation of inlet and outlet valves.
(15) To make provision of flow measurement, inlet and outlet pressure measurement and level measurement at 27 upcoming ESRs.
(16) To provide control of Flow Control Valves from CMS to control inlet and outlet flow of 27 upcoming ESRs by operation of valves.
(17) To measure flow and provide flow control at major branches on 1200 mm PSC transmission main and 1700 mm MS transmission main.
(18) To provide control on Direct Tapings points on transmission / distribution pipes.
(19) Graphical trending diagrams of water balance (Pie Chart) of all ESRs / GSRs.
(20) Water Audit charts
(21) LPCD for each zone- Bar chart
(22) To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate actions for disaster management.
(23) Sending alarm SMS messages in case emergency to IMC engineers to connect them with the system on 24x7 basis (mobile app).
(24) To generate, store and print valuable data regarding water distribution network in, easy to analyze, digital form which can be used for distribution chain optimization.
(25) Generation of bulk water audit report (hourly / daily basis)
3.4 PROPOSED INSTRUMENTATION, MONITORING & SCADA SYSTEM
Establishment of the Centralized Monitoring & Control Station will result in accurate and automated
data in continuity for pressure, flow, energy consumption monitoring and water quality monitoring
including complete water audit from the raw water intake to BPT point and from BPT to ESR inlet
including transmission mains as well as distribution feeders.
Current project is aimed at
Real time Dash board view of Overall system Instrumentation, automation and SCADA
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Efficient utilization of water Ease of coordination & control O & M of from the raw water Intake to ESR.
The CMS would effectively monitor & control the activity of water systems from a single location.
Immediate detection of problems through diagnostic displays will enable quick intervention for fast
resolution. Centralized control and monitoring of distribution and data acquisition / collection
system will provide data for water modelling and energy use optimization, as well as predictive
maintenance of distributed equipment.
CMS system design is centred on reliability, ensuring constant communication from the Web server
to the remote units. The system will have configuration to support fail safe design for round the
clock monitoring.
The CMS project is a project for providing various measurements of water quantity, quality and
energy consumed and making the information available at right places at right time. Considering
the wide geographical scope and operational complexity, scope of the project is to Design, Develop,
Test, Deploy, SCADA, Operate and Maintain the proposed Central Monitoring System and
integration with the Department’s functional areas.
3.5 PROPOSED PROJECT CONCEPT
Water distribution network management of existing water supply zones & monitoring is possible
using the subsystem referred as water distribution management system (WDMS). It shall be
implemented for the IMC water supply system including raw / pure water pumping to service
reservoirs covered under project scope of works by providing a central monitoring & control
station located at IMC office or any other location specified by IMC within the project area. The
intention is to measure, record and real time monitoring for the parameters like flow, level,
pressure, pH, turbidity, conductivity, residual chlorine of Water Supply & distribution network at
specific locations like Transmission Mains, WTP’s, distribution trunk mains, along with pump
SCADA operations &valve actuator control facility for which necessary input & output signals,
sensors, PLC’s / RTU’s and transmitters etc. shall be provided along with wireless Telemetry system
/ GPRS system to communicate the data/information with Central Monitoring System. The
communications media shall be either Radio Telemetry or GPRS / GSM or hybrid of both can be
used depending upon actual line of sight for data communication. The proposed Monitoring
system shall have real time data retrieving, monitoring, recording and web enabled facility for
displaying the information through application software besides of Central SCADA Server.
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All the relevant data, graphs, trends shall be made available online to IMC executives and field
personnel using cloud services and apps developed for Android and IOS devices. Relevant Data
shall be made available to the citizen at large using website and apps. Dashboards to be developed
along with minimum service standard for monitoring and information and variance, if any these
parameters shall be notified to IMC personnel automatically by SMS, email alerts.
Brief Description of proposed system & sub-works;
i) Instrumentation for parameters like Pressure, energy, Flow, Level, pH, Turbidity, Conductivity,
Residual Chlorine @ Raw Water & pure Water / OHT’s / Direct Tapings
ii) Instrumentation connection with PLC Controllers to be operated either from HMI or from Local
Control Panel
iii) Control Elements like Valve Actuators/FCVs will be connected to the PLC controller and can be
operated either from HMI or from Local Control Panel
iv) Installation of Tower & Radio Frequency Module with Ethernet Communication which will
communicate with Central Monitoring Station / control room through radio telemetry
v) GPRS /GSM Data loggers at key locations or remote locations specified by IMC which will
communicate with Central Monitoring Station / Master Control station through GPRS.
vi) New PLC Based control Panels for Local SCADA at Raw Water & Pure Water pumping locations
with HMI screen for user interface & data monitoring
vii) New SCADA Server with application Software with control
viii) Integration & interfacing with existing instrumentation or scope for future instrumentation
ix) Report Generation and Alert Notifications
x) User Interface like Dashboards, Cloud Application, Mobile Apps, Web server etc.
3.6 PROJECT AREA &SCOPE
The scope of the works includes design, manufacture, testing at works (FAT), supply at site, storage
at site, installation, erection& commissioning of radio telemetry with licence fee, RF survey, testing,
programming, integrating with existing systems, providing, field testing (SAT) and development of
integrated SCADA server and Monitoring system consisting of & Local SCADA &Central SCADA with
cloud server facility, PLCs/ RTUs at various locations with HMIs, flow meters, pressure transmitters,
chlorine analysers, data loggers and automation of valves through electrical actuator control within
IMC water supply distribution network.
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The locations covered under the scope of proposed system for Integration and monitoring / Control
at Central Server locations are as following;
3.6.1 Bulk Water Pumping Station:-
1. Bilawali WTP
2. Yashwant Sagar Old Raw Water Pump House
3. Yashwant Sagar New Raw Water Pump House
4. Yashwant Sagar Devdharam WTP
5. Narmada Scheme Phase 1&2 Raw Water Pump House
6. Narmada Scheme Phase 1&2 WTP PH2
7. Narmada Scheme Phase 1&2 PH 3
8. Narmada Scheme Phase 1&2 PH 4
9. Narmada Scheme Phase 1&2 PH 5
10. Narmada Scheme Phase 3 Raw Water Pump House
11. Narmada Scheme Phase 3WTP
12. Narmada Scheme Phase 3BS 1
13. Narmada Scheme Phase 3BS 2
Narmada Scheme Phase 1&2 and Phase 3 Raw water / Pure water pumping locations are around
70 KM from IMC city limits and actual line of sight survey is required before finalization of
communication media to be selected. It is proposed to install flow, pressure, energy, rpm, water
quality analyzers etc. at Bulk water pumping locations and communicate with Central Monitoring
Station.
3.6.2 Water Storage Reservoirs:-
1 Bijalpur 44 Nanda Nagar New
2 Rajendra Nagar 45 PWD
3 Vidhur Nagar 46 Ambedkar Nagar
4 Hawa Bunglow 47 MIG
5 Scheme no. 71 48 Press Complex (Barphani Dham)
6 Chandan Nagar 49 Khajrana
7 Punchkuia Antim Chouraha (Nagin Nagar)
50 Khajrana Sump Well
8 BSF 51 Sarv Suvidha Nagar
9 52 Mahaveer Nagar
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Aerodrome Road (Ambika Puri)
10 Annapurna 53 Bajrang Nagar
11 Dravid Nagar 54 Sukhaliya
12 Lokmanya Nagar (New) 55 Veena Nagar
13 Rajmohalla 56 Scheme no. 54
14 Chatribagh 57 Scheme no. 114 Part-II (Gulab Bagh)
15 Pagnis Paga 58 Mahalaxmi Nagar
16 Gaddi Adda 59 Sai Kripa Colony
17 Urdu School 60 Scheme No. 134
18 Khatiwala 61 Scheme No.54/78 (74)
19 Sneh Nagar 62 Scheme no. 78
20 Jhinsi Hat 63 Scheme no. 114 (Part 1)
21 Palhar Nagar 64 IDA Tank (Scheme No. 136)
22 Sangam Nagar 65 Scheme no. 103
23 Kila Maidan 66 Hari Tanki
24 Maharana Pratap Nagar 67 Shiv Nagar
25 Industrial Area Sector A 68 Lohamandi
26 Narval 69 Rajiv Awas
27 Subhash Chowk 70 Tukoganj
28 Sadar Bazar 71 Budhha Nagar
29 Malhar Ashram 72 Nanda Nagar Old (Rectangular Tank)
30 Gandhi Hall 73 Nakshatra Garden
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31 Scheme no. 59 74 Scheme No. 113 ESR
32 Bilawali 75 Slice No. 3
33 Bhanwarkua 76 Slice No. 4
34 Nanak Nagar 77 Slice No. 5
35 Scheme no. 94 78 Janta Quarter Red Tank-1
36 Radio Colony 79 Janta Quarter Tank-2
37 Krishi Nagar 80 Janta Quarter Tank-3
38 Scheme no. 140 81 Bhakt Prahlad Nagar
39 MY Hospital 82 MOG
40 Yashwant Club 83 Maha Vihar Colony
41 Cotton Adda 84 Janta Quarters ESR
42 Bhagirathpura 85 Retimandi
43 Nanda Nagar Old 86 Scheme 134 (JNNURM Part II)
It is proposed to install pressure, flow meter etc. Instrumentation at above location to measure the
parameters and communicate with Central Monitoring Station.
3.6.3 Zone offices:-
Hawa Bunglow - Zone No. 14
Harsiddhi CP Shekhar Road Zone No. 12
Fish Market Marimata Road Zone No. 3
Rajmohalla Zone No. 2
Kila Maidan Zone No. 1
Vijay Nagar Sq. Zone No. 8
Sangam Nagar Zone No. 4
Subhash Nagar Zone No. 6
Pancham ki Fail Zone No. 9
Stadium Zone No. 11
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Above zone offices are covered for information display of parameters of respective ESR’s and
communicates with Central Monitoring Station. It is proposed to install display monitor, GPRS data
logger / Modem etc. at the locations.
3.6.4 Direct Tapping points on Transmission Mains (1200 mm):-
At Gondkua Village for Manpur Village Supply
AT MCTE Mhow for Gawli Palasia, Kodaria, Signal Vihar & Green Colony
AT MCTE Mhow for Dr. Ambedkar Sansthan
BP Tank Mhow for MES
At Arfame Sq Mhow for Railway
At Arfame Sq Mhow for Cantonment/City
for Sunil Saini Bhanwarlal Mithaiwala @ kishanganj
Near Christian Colony for Veterinary Hospital
For Umaria Village
At Rajpoot Dhaba for Sump near Medicaps University, supply to 10 no bulk consumer
Near Rajpoot Dhaba for IIM Supply
Near Rajpoot Dhaba for Mittal Cold Starage
Near Rajpoot Dhaba for R C Mittal
Near Yash Dhaba for Nagar Panchayat OHT Rau
for Rau village Supply
For Akashwani Center
For Gramin Vikas Training Center
Near Emerald High school for Girish Nema
Near Emerald High school for Navneet Nema
For Emerald High school
Near Emerald High school for Hotel Royal Park
Near Emerald High school for Fauji Dhaba
Near Emerald High school for Khalsa Auto Service
For Indore Public School
For Indore Public School
Near Indore Public School for Arnest Chemical
Near Ishwaria Garden for Ramchandra Ramaji Bhagmal
For CAT Supply & Retimandi near Bijalpur Control Room
For all above Direct Tapping points it is proposed to install flow control valve, pressure, Flow meter
etc. to measure the water supplied to respective locations and communicate with Central
Monitoring Station. Above instrumentation is a temporary arrangement and after removal (to be
decided by IMC) direct tapings, above instrumentation will be consumed in distribution system.
3.6.5 Direct Tapping Points on Feeder Mains:-
At Bijalpur before interconnection between 1700 mm & 1200 mm
On 620 mm PSC Annapurna ESR Feeder main
Near Chameli Devi School Infront of La Sagesse Montessori
On Hawa Bunglow Feeder main
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Towards Maharana Pratap ESR on 600 mm Trunkmain
Jhinsi Chouraha to Subhash Chowk ESR
Subhash Chowk ESR 450 mm Feeder main
Between Subhash Chowk to Malhar Ashram
on 600 feeder main towards Gandhi Hall
on Yashwant Club ESR Feeder main
from Yashwant Club to Cotton Adda ESR 500 mm Trunkmain
From Cotton Adda to Bhagirathpura ESR
Imli Chouraha to Sadar Bazar ESR
At Navlakha Chouraha
From Azad Nagar Chouraha to Krishi Nagar ESR Trunkmain
from Radio Colony to Shavaji Statue
At Azad Nagar Chouraha
Near Krishi Nagar ESR
Ambedkar Nagar Feeder main
Gaddi Adda Feeder main
Pagnis Paga Feeder main
Bhanwarkua Chouraha to Sindhi Colony
Bhanwarkua Feeder main
Nanda Nagar Feeder main
Rajmohalla Feeder main
MY hospital Feeder main
Khajrana Sumpwell Feeder main
Khajrana ESR Feeder main
Scheme No. 54 Feeder main
PWD ESR Feeder main
Old Palasia Sq to Khajrana Sq
At LIG Sq.
For all above Direct Tapping points it is proposed to install flow control valve, pressure, Flow meter
etc. to measure the water supplied to respective locations and communicate with Central
Monitoring Station. Above instrumentation is a temporary arrangement and after removal (to be
decided by IMC) direct tapings, above instrumentation will be consumed in distribution system.
The following outlines the broad areas of scope of work for the Implementing Agency (IA) /
Implementing Agency, who is primarily a System Integrator, and the later sections highlight the
detailed scope of work for Implementing Agency in each of the following areas. As a broad scope
the Implementing Agency will perform the following primary tasks.
a. Procurement, Installation & Commissioning of instruments (flow, pressure, level, water quality
etc.), Hardware, System Software & Networking Infrastructure at all the point of interventions
(at various water works and water distribution network)
b. System study / survey and Development of SCADA software based Central Monitoring System
covering Alarm monitoring, MIS Application Development and integration with web services
and Role Based Access Control. MIS reports would be in any suitable format desired by IMC. c. Trend analysis and data consolidation at Central Data Centre for Dash Board View.
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d. Setup infrastructure at Data Centre at data centre and control room at IMC Head office or any other location suggested by IMC.
e. Application Integration with existing SCADA in operation in Water Treatment Plants of Narmada Scheme.
f. Training required for the project, covering all the stakeholders
g. Operation & Maintenance of the Overall System Solution (Hardware, SCADA Software, Application Software and other Infrastructure) for 10 Years after Implementation.
h. Compliance with the Service Level Benchmark as defined in RFP.
The detailed scope of work shall be in line with the proposed solution mentioned under Chapter 4, 5, 6 and 7 of this document. However, following are minimum system requirements expected from the Implementation Agency for the successful commissioning of the project;
1. IMC has already implemented certain instruments in the field. These instruments are to be
integrated in the CMS system with GPRS connectivity from these locations as a part of this
project. It is also required that maintenance of these systems shall be taken over by the
Implementing Agency of CMS system after expiry of current maintenance arrangement.
2. IMC has also implemented certain SCADA system in the Water treatment plants and Raw /
Pure Water Pumping stations. It is proposed to integrate the same with proposed CMS to
capture identified parameters for use in CMS system.
3. It is also proposed to have integration of existing flow meters installed at tentative 28 nos.
locations of service reservoirs / distribution system after some repair / refurbishment on GPRS
communication to the CMS during the term of this agreement.
4. The instruments shall be installed as per established engineering practices and in a RCC
chamber. Chamber shall be made of RCC suitable as per site conditions.
5. The PLC / RTU and associated equipment shall be housed in all-weather proof enclosure for
proper safety and security. Implementing Agency shall get the equipment insured to address
any such eventuality during the term of this agreement.
6. Necessary power supply, instrumentation earthing, lightening arrestor etc. shall be arranged
by the Implementing Agency at each of the field locations. Electric supply shall be made
available, with support from IMC for obtaining connections from the power supply companies.
Within the IMC premises IMC shall provide the power supply at a single source within its
premises, however, Implementing Agency will be required to make necessary arrangement to
extend and integrate with CMS equipment.
7. PLC / RTUs shall have the facility for storing the data for minimum 7 days in case of operational
failure.
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8. PLC / RTUs shall be equipped with the facility for transferring data in Push and pull mode,
through a suitable communication media (GPRS) to the central server to be located at IMC
suggested location. Implementing Agency is expected to make provision of the GPRS
communication through suitable service provider/s
9. Data from each PLC / RTU shall be stored at the data centre. Implementing Agency shall ensure
processing of this data to generate various MIS reports as per roles defined in the system and
mentioned in RFP.
10. The CMS shall be accessible through the internet as per defined policy to be finalised in
coordination with IMC. Policy will cover the role based access of data and reports across the
organization and also to the citizens.
11. System shall be able to generate the alarms against predefined thresholds and depending on
the classification of alarm, it shall be possible to generate SMS alert to certain mobile phone
number(s). Implementing Agency shall be responsible to arrange all software/ hardware at
server end for implementation of such system.
12. In addition to the standard reports, the system shall have provision to generate the
customized reports as per need during the term of the project.
13. The data centre will be always connected to the central control room to be established under
this project. The control room will be installed at IMC head quarter or any other place
suggested by IMC. The space for the same shall be provided by the IMC. However, the
prospective bidder shall be required to include all interior works required for control room
environment such as false ceiling, panelling, furniture and fixtures, air conditioning etc.
14. Implementing agency will provide the necessary Video wall in the control room as per details
provided in the RFP or tender documents. Redundant communication link from central data
centre to IMC’s control room shall be provided by the Implementing Agency.
3.7 SYSTEM ARCHITECTURE
The proposed system architecture shall be implemented using following four levels of
information system.
1st level:- First level shall consist of primary sensors such as pressure, flow, level sensors,
energy meters, rpm sensors, pH, turbidity, conductivity, residual chlorine etc. Field
instruments which are located at Raw Water / Pure Water pumping Stations and ESR/ GSR
locations etc. will acquire each information and will communicate the information to the next
level of information processing system.
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DATA to central server
Chlorine
Field
Pressure
Instruments
Level
RF /GPRS Modem Valve status
Flow at remote
Dynamic IP @ remote
2nd Level:- Second level shall consist of Analog/ Discrete Input Module which will
communicate with the PLC/ RTU located at local stations / ESR’s.
3rd Level:- Third level shall consist of SCADA monitoring software running on PC located at
Central Monitoring station. The system will communicate with all the existing Bulk Water
Pumping Station and ESR Locations vice versa through Radio Telemetry / GPRS. Few locations
of remote points for parameters like pressure, flow, display of information at Zonal office level
etc. will directly communicate on GPRS system with Central Station. During each
communication Telemetry system will get status of different parameters from the above Input
modules. The telemetry will transfer information with main central SCADA system server.
Whenever required it should be possible to start communication with specific above Input
modules. The whole system can be monitored and controlled from single location. The
Implementing Agency can give the instructions to the local site through voice or SMS for taking
corrective action from other end. In addition to that any alarming condition at local station is
generated, is also displayed / informed immediately at Central station.
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Video Wall
4th Level:- Fourth level shall consist of “WDMS” Water Distribution Management software
system which will run in typical client‐server mode and will be Integrated with GIS software.
Data acquired from bulk Water pumping station / ESR / Valve locations using level one
hardware as well as data acquired by operator data entry shall be used as centralized water
distribution system information data. MSSQL database or any other equivalent or higher
technology data base server shall be used for information storage separately. It will consist of
one server PC & one client PC.
Typical System Architecture
Engineering Station SCADA Server cum Web Server Client Operator
Internet
Video Wall
Web Client
Firewall
RF / GPRS Communication
Infrastructure
PLC / RTU 1
PLC / RTU n
PLC / RTU…
PLC / RTU 2
Hardwired
Hardwired
Instruments
Instruments
Hardwired Hardwire d Instruments
Instruments Hardwired Hardwired Instruments Instruments
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Typical Field Instrumentation with RTU/ PLC Panel System Architecture
PLC/ RTU Based Monitoring &
Communication Panel
Pressure Transmitter
Server at
Flow meter IMC Head office
Distribution Mains Line
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Typical Physical G.A Drawing for Water Quality Analyser/s Installation in Enclosure at Field
Stations
Water Quality Analyzer Low Pressure
Pumping Line From the Distribution Main
Convertor / Controller for Water Quality Analyzers
Instrument
ation /
Sensor
Mounting
Area in
Panel
enclosure
Plumbing /
Valve
Mounting
Area in
Panel
enclosure
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4. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER
SUPPLY & DISTRIBUTION SYSTEM (ALL WTPS AND RAW / PURE
WATER PUMPING STATION)
4.1 INTRODUCTON
Water distribution monitoring is possible using the subsystem referred as water distribution
management system WDMS required to be implemented for the Indore Municipal Corporation
by providing a central monitoring station located at IMC head office or any other location
suggested by IMC at Indore. & local monitoring at each WTP and pumping location of entire water
distribution & supply components. The intention is install the Local SCADA system for pumping
operations at each WTP and Raw Water Locations and to measure, record and monitor the
parameters like flow, level, pressure, residual chlorine, pH, turbidity, kWh consumption, voltage,
current, power factor etc. of existing WTPs and Pumping stations of Indore Water Supply for
which necessary PLC, input & output signals, sensors and transmitters shall be provided along
with suitable Telemetry / monitoring system based on radio frequency (RF) technology. For the
Implementation of the project IMC shall appoint an experienced Implementation Agency.
4.2 PROPOSED MONITORING & SCADA SYSTEM
4.2.1 Project Scope
This part covers the general requirement for the design, supply, installation, test, trial and run of
Instrumentation for remote monitoring and control of pumping stations. Scope also includes the
operation and maintenance of the proposed system for the period of ten years. The scope
includes the monitoring and recording of various parameters of WTPs like flow, pressure, level,
water pH, water turbidity, residual chlorine etc. The intention is to automate and control the
pumping operation like flow, pressure, sump level, RPM measurement and energy parameters
like kWh consumption, voltage, current, power factor etc. for which necessary instrumentation
and control along with SCADA system shall be provided at each pumping location. The pumping
station shall be provided with PC based in-plant SCADA system. All the control operations of
pumping station shall be performed from local station as well as from Central Monitoring Station.
Monitoring and recording of all this pumping data and parameters of WTPs and will be done at
Central Control Station. Proposed Radio Telemetry system shall be installed to interact with the
remote location of all WTPs and pumping stations with the Central Monitoring System.
Locations covered under Radio Telemetry System are:-
i. Narmada Scheme Phase 1&2 Raw Water Pump House
ii. Narmada Scheme Phase 1&2 WTP
iii. Narmada Scheme Phase 1&2 Pump House No 3
iv. Narmada Scheme Phase 1&2 Pump House No 4
v. Narmada Scheme Phase 1&2 Pump House No 5
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vi. Narmada Scheme Phase 3 Raw Water Pump House
vii. Narmada Scheme Phase 3 WTP
viii. Narmada Scheme Phase 3 Booster Station 1
ix. Narmada Scheme Phase 3 Booster Station 2
x. Yashwant Sagar Old Raw Water Pump House
xi. Yashwant Sagar New Raw Water Pump House
xii. Devdharam WTP
Locations covered under Local (in-plant) SCADA & Monitoring with Control at Local and Central
station are:-
i. Narmada Scheme Phase 1&2 WTP
ii. Narmada Scheme Phase 1&2 Pump House No 3
iii. Narmada Scheme Phase 1&2 Pump House No 4
iv. Narmada Scheme Phase 1&2 Pump House No 5
v. Devdharam WTP
vi. Bilawali WTP
4.2.2 Functional Requirements of Monitoring & SCADA System:-
1) To provide continuous real time data monitoring, recording and control from control room of all Raw Water & Pure water pumping stations.
2) Status of pumps (running / stopped) at raw / pure water pumps.
3) To create & display mathematical model for on line flow and efficiency computation for individual pump at each pumping station along with kWh/ ML Benchmark for each pumping station.
4) Monitoring of utilization of all major assets of the plant
5) Monitoring of WTP parameters of flow, pressure, level, water pH, water turbidity, residual chlorine etc. at each WTP location.
6) Monitoring and control of pump parameters of flow, pressure, sump level, RPM measurement and energy parameters like kWh consumption, voltage, current, power factor etc. at each pump location.
7) To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate actions for disaster management.
8) Sending alarm SMS messages in case emergency to IMC engineers to connect them with the system on 24x7 basis.
9) To generate & store valuable data regarding water distribution network in, easy to analyze, digital form which can be used for distribution chain optimization.
10) Storage of process data and generation of log reports, water & power audit reports.
11) At BPT Locations the IMC flowmeters are in working condition. It is under the scope of this project that the Implementing Agency should acquire the flow data through sensor into the pump house resource planning system and all the accessories required to perform this functionality should be borne by the Implementing Agency.
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4.2.3 Proposed System Architecture
First level shall consist of primary sensors such as pressure, temperature, level, flow sensors.
These field instruments will acquire plant information and will communicate the information to
the next level of information processing system using standard 4-20 mA current signal along with
digital signals for plant operation. Second level will use electronic power meters to acquire plant
electrical data & shall communicate this information to next level of system i. e. central
monitoring Station using reliable communication media based on radio telemetry.
Third level shall consist of PLC/DCS hardware based control system. This system will be
programmed to execute functions like generating data from plant parameters which is required
by pump house resource planning system software. The data from first level system will be
acquired by this system. The system shall have capacity to handle adequate no. of inputs as
required for pump house resource planning system. This level shall consist of PC based software.
It will offer all required supervisory control functions as well as provide GUI for plant personnel.
This system shall be implemented using a standard make of SCADA software at local station. This
system shall provide following major functions.
a) Provide dynamic plant graphics as per process requirement.
b) Various screens shall be developed on the SCADA system for remote monitoring and control
of water pumping station.
c) Flow (24 hrs.) of each pumping station.
d) Pump efficiency (24 Hrs.) of each pumping station
e) Frequency & other energy parameters (24 Hrs.) for each pumping station
f) Sump &BPT level (24 Hrs.)
g) Generation of process alarms including alarm management.
h) Sending alarm SMS messages to IMC engineers to connect them on24x7 basis with the system.
i) Logging of process data & plant information.
j) Generate historical and real time trends for process analysis.
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Fourth level shall consist of pump house resource planning software system which will run in
typical client-server mode. Data acquired directly from plant using level one hardware as well as
data acquired by operator data entry shall be used as centralized plant information data. Latest
Oracle database shall be used for information storage. Pump house resource planning software,
which will consist of different modules offering desired functionalities as described in this
specification, will use this database for its functioning. For implementing this level of software
Ethernet based LAN system shall be used. This local SCADA system should communicate with
Central Monitoring system using radio telemetry system for remote locations.
4.2.4 List of Instrumentation for Proposed System
The following is the list of major / prominent instruments to be provided for the WTP and Raw /
Pure water pumping station including city booster pumping stations. For detailed Specification
refer to Section 8: Technical Specification for instrumentation.
Sr.
No. Service Type of Instrument Instrument Functions
1
Level in raw/ pure water
sump of each
compartment of pump
house and WTP
Level measuring system
Monitoring and local control.
Tripping of pure water pumps
and generating alarm
2
Turbidity measurement
of raw/pure water at
WTP
Turbidity meter Monitoring and local indication
3 Residual chlorine
measurement at WTP Residual chlorine meter Monitoring and local indication
4 pH measurement of
water at WTP pH meter Monitoring and local indication
Mains
Electricity
MCB
UPS
Battery
Bank
Central Monitoring System
Master Control Center (MCC)
Web Enabled Server
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5
Motor winding and
bearing temperatures
and pump bearing
temperatures.
Temperature scanner
Temperature Monitoring
Alarm for high bearing temp.
Alarm for high winding temp
Tripping of pumps for very high
winding temp.
6 Flow measurement
a) Electromagnetic Flow
meter outlet of each
pump shall be provided
b) All other peripherals
required to interface
the flow meter with the
system.
a)Monitoring, data logging &
Local indication.
b)Continuous monitoring, data
recording at Central System
c) Recording, display of flow and
other data.
7 Motor winding
Temperature
Temperature measuring
system
Pump / Motor Temperature
Measurement
8
Pressures in suction and
discharge of each raw &
pure water pump and
also on common
discharge header
Pressure Measuring
system consisting of
Pressure Transmitter
and panel mounted
indicator.
Local Indication
Pressure
monitoring and alarm
9 Pump and Motor RPM
measurement RPM Meter Measuring of RPM
10 Electronic power meter
for each pump Power Analyser To measure power consumption
11
Monitoring and Control
System at local station
for raw / pure water
pumps.
a)Main Control Panel
including required
relays, selector
switches, push buttons,
power supplies etc.,
b) PLC system with all
peripherals.
c) Local SCADA System
along with
communication
interface, cables,
softwares, other
required accessories.
Monitoring and supervise
controls of raw / Pure water
pumps
Continuous monitoring,
recording and automate
operations of water pumps.
Recording, display of flow and
other data of each pump House
at local SCADA system
Energy consumption
parameters
Pump efficiency
12
Communication n\media
and channels to connect
with MCC and central
monitoring system
a) radio telemetry
system (VHF)
b) Ethernet cards, data
cables, switch etc.
required to set up LAN
at local station
Network connectivity to
establish LAN.
System Communication and
transfer of data with central
server.
Indore Municipal Corporation Rev-2
DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 71
c) Erection hardwares
like Cables, trays,
fittings, tubes, glands,
clamps, supports, etc.
Require softwares & database
system for proper functionality
of the system.
Table 50: Proposed Instrumentation for Raw & Pure Water pumping station
Details of instruments associated with WTPs and pumping stations are given in the Section 8:
Technical Specifications for Instrumentation.
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List of Instrumentation for Raw/Pure water Pump Houses
SR. No
Location
No. of raw/pure
water pumps
Temperature Scanners
Proposed Flow
Meter (EMF)
Flow Meter
Location
Flow Meter
Size (mm)
Flow Meter
Interfacing
Level Measurement
Turbidity Meter
Pressure Measurement
Energy
Meter
Residual Chlorine Measurement
1
Narmada Scheme
Phase 1&2 Raw Water
Pump House 1
10 0
1
common outlet 1
(450 mm dia)
350
1 10 10 -
1
common outlet 2 (1200
mm dia)
900
2
Narmada Scheme
Phase 1&2 WTP & PH-
2
7 -
-
Common Inlet
(1200 mm dia)
- 1
1 1 - 7 1
-
Common Outlet (1200
mm dia)
- 1
3
Narmada Scheme
Phase 1&2 PH 3
7 - 1
Common Outlet (1200
mm dia)
900 1 - 7 -
4 Narmada Scheme
7 - 1 Common
Outlet 900 1 - 7 -
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SR. No
Location
No. of raw/pure
water pumps
Temperature Scanners
Proposed Flow
Meter (EMF)
Flow Meter
Location
Flow Meter
Size (mm)
Flow Meter
Interfacing
Level Measurement
Turbidity Meter
Pressure Measurement
Energy
Meter
Residual Chlorine Measurement
Phase 1&2 PH 4
(1200 mm dia)
5
Narmada Scheme
Phase 1&2 PH 5
7 - 1
Common Outlet (1200
mm dia)
900 1 - 7 -
6
Narmada Scheme Phase 3
Raw Water Pump House
9 - - - - - - - - -
7
Narmada Scheme Phase 3
WTP
6 - - - - - - 1 - - 1
8
Narmada Scheme Phase 3 Booster
Station 1
6 - - - - - - - - -
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DRA Consultants Ltd. Nagpur | Detailed Project Report on Indore Water Supply - Vol.-4A 74
SR. No
Location
No. of raw/pure
water pumps
Temperature Scanners
Proposed Flow
Meter (EMF)
Flow Meter
Location
Flow Meter
Size (mm)
Flow Meter
Interfacing
Level Measurement
Turbidity Meter
Pressure Measurement
Energy
Meter
Residual Chlorine Measurement
9
Narmada Scheme Phase 3 Booster
Station 2
6 - - - - - - - - -
10
Yashwant Sagar Old
Raw Water Pump House
3
EMF installed in 2010 needs
refurbishment
Common Outlet
(500 mm dia)
- 1 1 3 3 -
11
Yashwant Sagar New Raw Water
Pump House
5
EMF installed in 2010 needs
refurbishment
Common Outlet
(450 mm dia)
- 1 1 5 5 -
12
Yashwant Sagar
Devdharam WTP
- -
EMF installed in 2010 needs
refurbishment
Common Outlet 1 (700 mm
dia)
- 1 1 1 - - 1
Indore Municipal Corporation Rev-2
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SR. No
Location
No. of raw/pure
water pumps
Temperature Scanners
Proposed Flow
Meter (EMF)
Flow Meter
Location
Flow Meter
Size (mm)
Flow Meter
Interfacing
Level Measurement
Turbidity Meter
Pressure Measurement
Energy
Meter
Residual Chlorine Measurement
EMF installed in 2010 needs
refurbishment
Common Outlet 2 (700 mm
dia)
- 1
13 Bilawali
WTP 2 1
Common Outlet
(500 mm dia)
400 1 1 1 2 2 1
Subtotal for Raw/Pure water
Pump Houses 75 0 6 7 9 4 20 48 4
1
Narmada Scheme
Phase 1 & 2 BPT
- - 1 1 1 - 1
2
Narmada Scheme Phase 3
BPT
- - 1 1 1 - 1
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SR. No
Location
No. of raw/pure
water pumps
Temperature Scanners
Proposed Flow
Meter (EMF)
Flow Meter
Location
Flow Meter
Size (mm)
Flow Meter
Interfacing
Level Measurement
Turbidity Meter
Pressure Measurement
Energy
Meter
Residual Chlorine Measurement
Subtotal for BPT 0 2 2 2 0 2
SR. No
Location RPM
Meter
Local SCADA PLC &
PC consol
Local SCADA System
PLC Control Panel
SCADA Software & Monitoring
RTU UPS AC RF
Service
Valve Actuators
Nos
Valve Actuators
Size
Interfacing Valve
Actuators
1
Narmada Scheme Phase
1&2 Raw Water Pump
House 1
10 - - 1 - 1 - - 1 10 350
8
2
2
Narmada Scheme Phase
1&2 WTP & PH-2
7 1 1 1 1 1 - 1 1 5 350 5
2 250 2
3 Narmada
Scheme Phase 1&2 PH 3
7 1 1 1 1 1 - 1 1 2 same as
WTP same as
WTP
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SR. No
Location RPM
Meter
Local SCADA PLC &
PC consol
Local SCADA System
PLC Control Panel
SCADA Software & Monitoring
RTU UPS AC RF
Service
Valve Actuators
Nos
Valve Actuators
Size
Interfacing Valve
Actuators
4 Narmada
Scheme Phase 1&2 PH 4
7 1 1 1 1 1 - 1 1 2 same as
WTP same as
WTP
5 Narmada
Scheme Phase 1&2 PH 5
7 1 1 1 1 1 - 1 1 2 same as
WTP same as
WTP
6
Narmada Scheme Phase 3 Raw Water Pump House
9 - - - - - - - 1 - - -
7 Narmada
Scheme Phase 3 WTP
6 - - - - - - - 1 - - -
8
Narmada Scheme Phase
3 Booster Station 1
6 - - - - - - - 1 - - -
9
Narmada Scheme Phase
3 Booster Station 2
6 - - - - 1 - - 1 - - -
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SR. No
Location RPM
Meter
Local SCADA PLC &
PC consol
Local SCADA System
PLC Control Panel
SCADA Software & Monitoring
RTU UPS AC RF
Service
Valve Actuators
Nos
Valve Actuators
Size
Interfacing Valve
Actuators
10
Yashwant Sagar Old Raw Water Pump
House
3 - - 1 - 1 - - 1 3 200 3
11
Yashwant Sagar New Raw Water
Pump House
5 - - - - 5 200 5
12
Yashwant Sagar
Devdharam WTP
- 1 1 600 1
1 600 1
13 Bilawali WTP 2 1 1 1 - 2 200 2
Subtotal for Raw/Pure water Pump Houses
75 6 4 6 4 8 1 4 10 35 35
1 Narmada
Scheme Phase 1 & 2 BPT
- - - - - 1 - - - -
Indore Municipal Corporation Rev-2
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SR. No
Location RPM
Meter
Local SCADA PLC &
PC consol
Local SCADA System
PLC Control Panel
SCADA Software & Monitoring
RTU UPS AC RF
Service
Valve Actuators
Nos
Valve Actuators
Size
Interfacing Valve
Actuators
2 Narmada
Scheme Phase 3 BPT
- - - - - 1 - - - -
Subtotal for BPT 0 0 0 0 2 0 0 0 0
SR. No
Location GPRS
Service
GPRS Data
Logger
Lightening/Surge Protector
MS Tubular Tower
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors
Nos
Flange Sizes
Flange Nos
1
Narmada Scheme Phase
1&2 Raw Water Pump
House 1
- 1 1
450 X 350 2 350 1 450 2
1200 X 700 2 900 1 1300 2
2 Narmada
Scheme Phase - 1 1 - - - - - -
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SR. No
Location GPRS
Service
GPRS Data
Logger
Lightening/Surge Protector
MS Tubular Tower
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors
Nos
Flange Sizes
Flange Nos
1&2 WTP & PH-2
- - - - - -
3 Narmada
Scheme Phase 1&2 PH 3
- 1 1 1200 X 900 - 900 1 1200 2
4 Narmada
Scheme Phase 1&2 PH 4
- 1 1 1200 X 900 2 900 1 1200 2
5 Narmada
Scheme Phase 1&2 PH 5
- 1 1 1200 X 900 2 900 1 1200 2
6
Narmada Scheme Phase 3 Raw Water Pump House
- - 1 - - - - - -
7 Narmada
Scheme Phase 3 WTP
- - 1 - - - - - -
8 Narmada
Scheme Phase - - 1 - - - - - -
Indore Municipal Corporation Rev-2
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SR. No
Location GPRS
Service
GPRS Data
Logger
Lightening/Surge Protector
MS Tubular Tower
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors
Nos
Flange Sizes
Flange Nos
3 Booster Station 1
9
Narmada Scheme Phase
3 Booster Station 2
- - 1 - - - - - -
10
Yashwant Sagar Old Raw Water Pump
House
- 1 1 500 X 400 2 - 1 500 2
11
Yashwant Sagar New Raw Water
Pump House
- 450 X 400 2 - 1 450 2
12
Yashwant Sagar
Devdharam WTP
- 1 1
700 X 500 2 - 1 700 2
700 X 500 2 - 1 700 2
Indore Municipal Corporation Rev-2
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SR. No
Location GPRS
Service
GPRS Data
Logger
Lightening/Surge Protector
MS Tubular Tower
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors
Nos
Flange Sizes
Flange Nos
13 Bilawali WTP 1 1 1 1 500 X 400 2 400 1 500 2
Subtotal for Raw/Pure water Pump Houses
1 1 8 12 18 10 20
1 Narmada
Scheme Phase 1 & 2 BPT
1 - 1 -
2 Narmada
Scheme Phase 3 BPT
1 - 1 -
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The details of bulk water pumping & water supply components are provided as in tables below;
Pump
House
Name
Installed
Capacity
(MLD)
Total Pumps
(Nos)
Operating
(Nos)
Stand-By
(Nos)
Rated Head
(m)
Rated Flow
(m3/hr)
Rated Motor
(kW)Photos
5 56 1872 400
1 61 2059 500
1 28 1872 190
1 28 2052 225
2 (subm) 1 1 25 3833 355
2 1 1 140 1980 1100
3 2 0 136 1800 880
2 2 1 136 900 480
2 1 1 140 1980 1100
3 2 0 136 1800 880
2 2 1 136 900 480
5 1
2 0
WTP and Pump House Covered Under Local SCADA System
Narmada
Scheme
Phase 1&2
Raw Water
Pump
House 1
367 + 184
MLD
Narmada
Scheme
Phase 1&2
WTP Pump
House 2
279
279
Narmada
Scheme
Phase 1&2
Pump
House 3
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DRA Consultants Pvt. Ltd., Nagpur 84
2 1 1 154 2077.2 1200
3 2 1 154 1800 1030
2 2 0 154 900 550
2 1 1 154 2077.2 1200
3 2 1 154 1800 1030
2 2 0 154 900 550
6 4 2 94 3913.2 1300
3 2 1 30.5 3873.6 430
Narmada
Scheme
Phase 1&2
Pump
House 4
279
Narmada
Scheme
Phase 1&2
Pump
House 5
279
Narmada
Scheme
Phase 3
Raw Water
Pump
House
900
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Narmada
Scheme
Phase 3
WTP
363 6 4 2 163 3859.2 2100
Narmada
Scheme
Phase 3
Booster
Station 1
363 6 4 2 158 3859.2 2100
Narmada
Scheme
Phase 3
Booster
Station 2
363 6 4 2 128 3859.2 1700
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Yeshwant
Sagar Old
Raw Water
Pump
House
45 3 2 1 98.5 626.4 250
2 1 1 105.63 414 185
Yeshwant
Sagar
Devdharam
WTP
2 - - - - 37
1873 2 1 105 453.6
Yeshwant
Sagar New
Raw Water
Pump
House
65
Indore Municipal Corporation Rev-2
DRA Consultants Pvt. Ltd., Nagpur 87
Bilawali
WTP9 2 1 1 50 550 110
Kabitkhed
i 78 MLD
STP
78 6 3 3 24 1625 180
Kabitkhed
i 12 MLD
STP
12
3
2
2
1
1
1
19
19
504
252
56.25
30
Kabitkhed
i 245 MLD
STP MPS
1 + 2
245
8
6
6
4
2
2
19.5
26.5
2041
2084
160
206
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4.2.5 Power Supply
The voltage for control system and power supply for the instrumentation and control equipment
shall be 24 V DC, The 24 V DC shall be derived from 230 V AC from LV switchboard of the Pure
water pumping station using Switch Mode Power Supply and having a battery back-up. The DC
power supply system shall consist of battery and battery charger and shall supply DC power for
8 Hours to the control system without interruption in case of failure of mains power supply.
4.2.6 Communication Interfaces for PLC
The PLC shall be provided with communication port with all hardware and software for
interfacing with the following:
a) PC based local SCADA system.
b) Radio telemetry system for remote location and GPRS based communication for locations in
IMC area with good connectivity
c) Temperature Scanners for temperature signals and alarms related to motor bearing and
winding temperatures and pump bearing temperature.
d) Multifunction meters {as provided) for electrical parameters like input voltage, amperage,
power consumption (kWh) and power factor of Incomer of individual motors and auxiliary
transformers.
e) Flow indicator and integrators & all Instruments.
f) Valve Actuators
g) Digital Panel Indicators.
PLC Panel Integration
1) The existing PLC based panels have to be used to import data of the existing
instrumentation into the new PLC based panel. This can be done by installing additional
hardware like communication modules with required wiring modification in the existing
panel and collect data over a standard protocol like MODBUS. All the additional
hardware/software/interfacing devices/cabling/licenses required to achieve this
connectivity will be done by the Implementing Agency.
2) It may be ensured that while carrying out the integration part the existing system should
not get damaged or hampered in any way.
3) All the logic shall be in the new PLC based panel and the existing system shall be used only
to retrieve data of the existing sensors/instrumentation.
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4.2.7 PC based Local SCADA System
A PC based local SCADA system shall be provided at each raw / pure water pumping station. PLC
/ DCS system shall be interfaced with this local SCADA system to execute control functions after
receiving plant parameters from the field instruments. The data from the first level system will
be acquired by this system. The local SCADA System shall be located in the control room of pump
house. Control panel board shall be provided to mount all instruments and house all components
of the instrumentation and control systems to execute control functions for the pumping
operation and PC based software for dynamic viewing of the plant process and operations. It will
offer all required supervisory control functions as well as provide GUI for plant personnel. The
system shall have all the facilities such as communication ports and modules for interfacing, data
recording and display with the Central Monitoring System at control room of IMC suggested
location of Indore Municipal Corporation. Control of operation facility shall also be provided at
Central Server Station.
Operating system, database software, server & PCs, monitoring & display software, pump house
resource planning software etc. and all other required peripherals shall be covered under this
project for achieving required functionality of the Local SCADA system at each location.
4.2.8 Communication Media and Channels
Telemetry data and signal are travel through communication media such as wireless channels
such as radio waves based on RF technology and GPRS System.
Wireless low cost radio telemetry system shall be installed for communication for the proposed
system.
Radio telemetry systems offer an alternative to fiber lines, wire lines, or telephone lines for the
purpose of communication with remote sites.
Specific requirement of for communication system are:
- System should work under severe weather conditions, including hot and dusty environment,
torrential rains and floods
- Withstand wide voltage fluctuations and power failure
- Be accurate and fast
- Be simple to operate and repair
- Be able to expand
The following aspects should be taken into account while implementing radio telemetry system.
a) Distance to the remote location b) Terrain between the central and remote locations c) Higher Frequency for better communication d) Output power of transmitter e) Sensitivity of the receiver f) Height of antenna g) Type of antenna
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h) Repeaters should be used in case where distance or terrain does not allow the central monitoring system proper communication with the remote site.
i) Radio communications commonly require a line of sight between the transmitter and receiver. Hills, trees, buildings and other obstructions may degrade or prohibit reception. It is the responsibility of Implementing Agency to cope up with the situation and provide a highly reliable, uninterrupted and continuous service.
4.2.9 Alarm Schedule
The following alarms shall be annunciated for the pumping station on the local PC based SCADA
system,
a) Motor tripped on overload (For each pump) b) Motor winding temperature high (For each pump) c) Motor winding temperature very high (For each pump) d) Motor bearing temperature high (For each pump) e) Pump bearing temperature high (For each pump) f) Low level in raw and pure water sump g) Low /High Pressure in raw and pure water pumping main h) Low Flow in cooling water return line (as provided) for motor and pump bearings i) Failure of Communication link between the following units: j) PLC and Local SCADA system k) PLC and temperature scanners l) PLC and Multifunction meters as required m) PLC and flow indicator and integrators n) PLC trouble o) Pump failed to start (For each pump) p) Pump failed to stop (For each pump) q) Motorized valve failed to open (For each valve) r) Motorized valve failed to close (For each valve) s) Pump start sequence failed to complete (For each pump) t) Pump stop sequence failed to complete (For each pump) u) Surge vessel level low v) Surge vessel level low low w) Surge vessel level high x) Surge vessel level high high y) Air compressor pressure low z) Emergency stop operated aa) MCB in Control Panel Tripped bb) Mains power supply failed cc) Battery and Battery Charger trouble dd) PC based SCADA system trouble ee) UPS for SCADA system trouble ff) 3.3 / 6.6 kV power failure gg) Outdoor VCB in 6.6 kV switchyard trip hh) Any indoor VCB on transformer out-comers trip ii) Incomer- fault jj) Transformer- fault.
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This list is the minimum requirement and any additional alarms necessary for smooth operation
of the plant shall be covered under the scope of this project. There shall be facility to disable /
enable the alarms.
4.2.10 Alarm Annunciator:
A Microprocessor based alarm annunciator shall be provided for generating audio visual alarms
for each abnormal condition in the raw and pure water pumping station. The following alarms
shall be provided on the alarm annunciator. For digital signals which have to be wired to alarm
annunciator as well as to PLC, multiplication relays shall be provided for multiplying the digital
signals. Potential free contacts of the multiplication relays shall be wired to the alarm
annunciator and to the PLC.
a) Pump tripped on overload (For each pump)
b) Pump bearing/ Motor winding/ Motor bearing temperature high/ very high (Group alarm for each pump-motor set)
c) High level in pure water sump
d) Low level in pure water sump
e) PLC trouble
f) Emergency stop operated
g) UPS for SCADA system trouble
h) Pumping mains discharge pressure high
i) Loss of pressure in pumping mains,
j) High Pressure in pumping mains.
Note: - The alarm schedule is indicative of what is required. The annunciation shall be provided
of all alarms necessary in order to achieve control and monitoring requirements. Additional alarm
points shall be provided for further future expansion.
4.2.11 Hardwired Interlocking
The following hard wired interlocks shall be provided for tripping of the pumps such as:-
a) Electrical protection for motor
b) Run dry protection through level switch;
c) Emergency stop circuitry.
d) Motor winding temperature very high. These interlocks shall operate in all modes of control. These interlocks along with other
interlocks for protection shall be implemented in the PLC software.
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4.3 PROTECTION AGAINST PIPELINE BURST
a) A signal shall be derived in PLC from the pressure transmitter provided on the pure water
pumping main for detecting pipeline burst If the pumps are operating and the pressure in the
line suddenly falls well below the static pressure expected at the pumping station (adjustable)
an alarm shall be raised and prompt the operator to switch off the pumps.
b) The Emergency Stop pushbutton provided on the ICP shall be operated to switch off all pumps
simultaneously in such an emergency.
4.4 PROTECTION AGAINST CLOSURE OF VALVE IN THE PUMPING MAIN
In case, any valve on the pumping main discharge header is closed, it will lead to rise of pumping
station discharge pressure beyond the normal operating values. A pressure switch shall be
installed to detect this high pressure, and is to be wired to trip the pumps automatically.
Indore Municipal Corporation Rev-2
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5. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER
DISTRIBUTION MANAGEMENT SYSTEM (WDMS)
5.1 INTRODUCTION
Water distribution monitoring is possible using the subsystem referred as water distribution
management system WDMS shall be implemented for the Indore Municipal Corporation water
supply system by providing a central monitoring station located IMC Head office or any other
location suggested by IMC & local displaying / indication of each location of water distribution
components. This part of monitoring and control system will be executed in two phases.
The scope of the project includes measuring, recording and monitoring the parameters like flow,
level, pressure, and provide control of flow for inlet and outlet of each service reservoir through
proposed flow control valves at Feeder mains to ESR inlet and in the outlet of each existing
86nos. and upcoming 27 nos. ESRs, GSRS, MBRs of Indore Water Supply for which necessary
input & output signals, sensors and transmitters etc. shall be provided along with either radio
frequency (RF) based Telemetry system or GPRS based communication to communicate the data
/ information with Central Monitoring System. This part also covers major branches and valve
locations on 1200 mm and 1700 mm Transmission mains.
5.2 PROPOSED MONITORING SYSTEM & FUNCTIONS
5.2.1 Project Scope
There would be total 86 existing and 27 upcoming ESRs/GSRs/MBRs which would be monitored
by this system for various parameters like flow, level, pressure, etc and flow control would be
provided from central monitoring system through operation of flow control valves. It is under
scope of this project that the Implementing Agency should design, supply, install and give test
for the proposed instrumentation and to provide input media to interface with these
instruments and to communicate the data and information to Central Monitoring System with
Radio Telemetry/GPRS based communication System. Scope also includes the operation and
maintenance of the system for the period of ten years.
5.2.2 Functional Requirements of Monitoring and Control System:-
1) To provide continuous real time data monitoring from Municipal head office of water
inventory &inflows at each ESR & water inventory at BPT.
2) Water flow / discharge from BPT to various elevated service reservoirs
3) To create mathematical model for each ESR & use the same along with past data to derive
demand curve for each ESR.
4) To provide levels data of each reservoirs continuously for 24 Hrs.
5) To provide control of Flow Control valves from CMS to control the inlet and outlet flow of
service reservoirs by operation of inlet and outlet valves. Daily flow for all ESRs / GSRs with
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flow meter location by graphics display.
6) Graphical trending diagrams1 of water balance (Pie Chart) of all ESRs / GSRs.
7) Water Audit charts
8) LPCD for each zone- Bar chart
9) To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate
actions for disaster management.
10) Sending alarm SMS messages in case emergency to IMC engineers to connect them with
the system on 24x7 basis.
11) To generate, store and print valuable data regarding water distribution network in, easy to
analyze, digital form which can be used for distribution chain optimization.
12) Generation of bulk water audit report (hourly / daily basis)
The functions and features specified herewith are the minimum acceptable requirements for the
proposed Monitoring System. The provided system shall equal or exceed each requirement.
5.2.3 Proposed System Architecture
The system shall be implemented using three levels of information system at ESRs, GSRs level &
one level of monitoring system at central location.
First level shall consist of primary sensors such as pressure, level, flow, etc. These field
instruments which are located at various local stations will acquire each ESRs, GSRs, MBRs
information and will communicate the information to the next level of information processing
system using standard 4-20 mA current signal. Second level shall consist of digital Input Module
which will communicate with the central monitoring system with Telemetry system. The
communication media shall be based on GPRS based communication system for locations in city
boundary and Radio Frequency system for remote locations.
1 Graphical Trending Diagrams show trend of water balance over a period of time in a graphical manner
using pie charts
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Voice + Data
RTU/PLC
ESR/GSR
Voice + Data
Central Contorl
Station
RTU /PLCData
Raw / Pure Water PS
LOCAL SCADA
RTU/ PLCData
Booster PS
Voice + Data
RTU/ PLC
ESR/GSR/MBR
IMC- Water Supply
MCCCentral Monitoring
System
Third level shall consist of Telemetry / monitoring& control software running on Server PC
located at Central Control Station. The system will communicate with all the existing and
proposed ESRs, GSRs & MBRs on continuous basis. During each communication Telemetry
system will get status of different parameters from the above Input modules. The telemetry
system will transfer information with the main server of CMS. Whenever required it should be
possible to start communication with specific above Input modules. The whole system can be
monitored for various parameters and valve control commands can be given to the local site
from the CMS via GPRS communication. This system consists of RTU / PLC at local stations where
the various instrumentation are connected through the wire. These RTU’s shall be poled
simultaneously by the central telemetry system and as per requirement it is stored / displayed,
etc. In addition to that any alarming condition at local station is generated, is also informed
immediately without waiting for polling to the central telemetry system. Similarly valve actuator
control commands can be given from CMS to the local site and flow and pressure can be
controlled remotely at multiple locations at ESR/GSR level as well as remote locations.
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Fourth level shall consist of WDM software system which will run in typical client-server mode.
Data acquired directly from ESR/GSR sites using level one hardware as well as data acquired by
operator data entry shall be used as centralized plant information data. Oracle/ SQML database
shall be used for information storage. WDM software, which will consist of different modules
offering desired functionalities as described in Section-4, will use this database for its
functioning. For implementing this level of software Ethernet based LAN system shall be used.
5.2.4 List of Instrumentation for Proposed System
The following is the list of major / prominent instruments and communication media equipments
to be provided for the existing and proposed system requirement for ESRs, GSRs & MBRs, details
of which are given in Annexure-1 and estimated instrumentation IS tabulated below. Detailed
specifications of the instruments are given hereafter in this document.
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Sr.
No. Service Type of Instrument Instrument Functions
1
Level
measurement &
display for all
ESRs, GSRs &
MBRs
a) Level measuring system per
compartment wise
b) All required erection hardwares like
cables, trays, fittings, tubes, glands,
clamps, supports, printers, UPS etc.
a) Monitoring, data logging
& Local Indication.
b)Generating alarm due to
low level / overflow
2
Pressures in
suction and
discharge mains
a) Pressure Measuring system consisting of
Pressure Transmitter and panel mounted
indicator.
b) All required erection hardwares like
cables, trays, fittings, tubes, glands,
clamps, supports, printers, UPS etc.
a) Monitoring, data logging
& Local Indication.
b)Generating alarm due to
low / high pressure
3
Flow measurement
at ESRs, GSRs &
MBRs
a) Electromagnetic Flow meter at inlet and
outlet of ESR / GSR shall be provided
b) All other peripherals required to
interface the flow meter with the system.
a) Monitoring, data logging
& Local indication.
b)Continuous monitoring,
data recording at Central
System
c) Recording, display of flow
and other data.
4
To communicate
with field
instruments and
gather the
information &
data
a) Input and output signals, sensors,
Transmitters, Transducers, PLCs etc
b) All required erection hardwares like
cables, trays, fittings, tubes, glands,
clamps, supports, printers, UPS etc.
a) To gather / log
information & data from
field instruments
b) To communicate with
central system
5
To provide control
of valve operation
through Flow
Control Valves
a) Input and Output signals from CMS for
valve operation
a) To communicate with PLC
from CMS for inlet and
outlet valve operation of
FCV
6
ESRs, GSRs & MBRs
information
communication to
central database
server.
a) GPRS as a communication media
b)Central monitoring System
c) 3 nos. of PCs including Central Data
Server PC.
d) Screens of display size 3.5meter X 2
meter
e) All required erection hardwares like
cables, trays, fittings, tubes, glands,
clamps, supports, printers, UPS etc.
a) System Communication
and transfer of data with
main server based on GPRS
system.
b) Data receive, store,
analyze, print
C) Network connectivity to
establish LAN at central
server.
7 WDM software
and database
a) Water Distribution Management
Softwares and related accessories
a) various graphics / mimic
displays / trends, charts etc.
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server for
monitor, analyze,
print etc.
b) Operating system, database software,
application software etc.
c) Suitable database server with LAN &
internet connectivity.
for all ESRs/ GSRs for
desired parameters to
monitor
b) radio telemetry system
for communication with
remote sites
Table 51: Proposed Instrumentation for ESR’s, GSR’s & MBR’s
Detailed specification of the instrumentation are provided under chapter 8: Technical
specifications for the instrumentation.
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List of Instrumentation for Existing and Proposed ESR/GSR
Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
1 Bijalpur - Inlet (300 mm) - 1
1 1
1 1 Outlet (600 mm)
2 Pragati Nagar - Inlet (300 mm) - 1
1 1
1 1 Outlet (450 mm) 0
3 Vidur Nagar - Inlet (450 mm) - -
1 1
1 1 Outlet (600 mm) 0
4 Hawa Bunglow 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
5 Scheme no. 71 1 Inlet (350 mm) 300
1 1
1 1 Outlet (350 mm) 0
6 Chandan Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
7 Punchkuia Antim Chouraha (Nagin Nagar)
- Inlet (400 mm) - 1 1
1 1 1
Outlet (600 mm) 0
8 BSF 1 Inlet (500 mm) 400
1 1
1 1 Outlet (500 mm) 0
9 Aerodrome Road (Ambika Puri)
- Inlet (600 mm) - 1 1
1 1 1
Outlet (600 mm) 0
10 Annapurna 1 Inlet (450 mm) 400
1 1
1 1 Outlet (600 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
11 Dravid Nagar - Inlet (400 mm) - 1
1 1
1 1 Outlet (400 mm) 0
12 Lokmanya Nagar (New) - Inlet (400 mm) - 1
1 1
1 1 Outlet (600 mm) 0
13 Rajmohalla 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
14 Chatribagh 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
15 Pagnis Paga 1 Inlet (500 mm) 400 0
1 1
1 1 Outlet (500 mm) 0
16 Gaddi Adda 1 Inlet (450 mm) 400
1 1
1 1 Outlet (450 mm) 0
17 Urdu School - Inlet (400 mm) - 1
1 1
1 1 Outlet (400 mm) 0
18 Khatiwala 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
19 Sneh Nagar - Inlet (300 mm) - 1
1 1
1 1 Outlet (600 mm) 0
20 Jhinsi Hat - Inlet (350 mm) - 1
1 1
1 1 Outlet (400 mm) 0
21 Palhar Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
22 Sangam Nagar - Inlet (500 mm) - 1
1 1
1 1 Outlet (500 mm) 0
23 Kila Maidan - Inlet (500 mm) - 1
1 1
1 1 Outlet (600 mm) 0
24 Maharana Pratap Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
25 Industrial Area Sector A (Agarbatti Complex)
- Inlet (500 mm) - 1 1
1 1 1
Outlet (600 mm) 0
26 Narval - Inlet (350 mm) - 1
1 1
1 1 Outlet (600 mm) 0
27 Subhash Chowk 1 Inlet (300 mm) 200
1 1
1 1 Outlet (400 mm) 0
28 Sadar Bazar 1 Inlet (500 mm) 400
1 1
1 1 Outlet (600 mm) 0
29 Malhar Ashram - Inlet (400 mm) - 1
1 1
1 1 Outlet (450 mm) 0
30 Gandhi Hall 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
31 Scheme no. 59 1 Inlet (150 mm) 100
1 1
1 1 Outlet (150 mm) 0
32 Bilawali 1 Inlet (500 mm) 400
1 1
1 1 Outlet (500 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
33 Bhanwarkua 1 Inlet (450 mm) 400
1 1
1 1 Outlet (450 mm) 0
34 Nanak Nagar - Inlet (400 mm) - 1
1 1
1 1 Outlet (450 mm) 0
35 Scheme no. 94 - Inlet (400 mm) - 1
1 1
1 1 Outlet (600 mm) 0
36 Radio Colony 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
37 Krishi Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
38 Scheme no. 140 - Inlet (400 mm) - 1
1 1
1 1 1 Outlet (300 mm) 200 1
39 MY Hospital - Inlet (300 mm) - 1
1 1
1 1 Outlet (400 mm) 0
40 Yashwant Club 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
41 Cotton Adda 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
42 Bhagirathpura 1 Inlet (500 mm) 400
1 1
1 1 Outlet (600 mm) 0
43 Nanda Nagar Old 1 Inlet (400 mm) 300
1 1
1 1 Outlet (450 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
44 Nanda Nagar New - Inlet (350 mm) -
Outlet (300 mm) 0
45 PWD 1 Inlet (500 mm) 400
1 1
1 1 Outlet (600 mm) 0
46 Ambedkar Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
47 MIG - Inlet (350 mm) -
Outlet (600 mm) 0
48 Press Complex (Barphani Dham)
- Inlet (300 mm) - -
Outlet (600 mm) 0
49 Khajrana 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
50 Khajrana Sump Well 1 Inlet (400 mm) 300
1 1
1 1 Outlet (350 mm) 0
51 Sarv Suvidha Nagar - Inlet (400 mm) - -
Outlet (600 mm)
52 Mahaveer Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
53 Bajrang Nagar 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
54 Sukhaliya 1 Inlet (500 mm) 400
1 1
1 1 Outlet (500 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
55 Veena Nagar - Inlet (400 mm) - -
1 1
1 1 Outlet (400 mm) 0
56 Scheme no. 54 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
57 Scheme no. 114 Part-II (Gulab Bagh)
- Inlet (350 mm) - -
Outlet (500 mm) 0
58 Mahalaxmi Nagar - Inlet (400 mm) - 1
1 1
1 1 Outlet (600 mm) 0
59 Sai Kripa Colony - Inlet (400 mm) - 1
1 1
1 1 Outlet (600 mm) 0
60 Scheme No. 134 - Inlet (450 mm) - 1
1 1
1 1 Outlet (450 mm) 0 1
61 Scheme No.54/78 (74) 1 Inlet (600 mm) 500
1 1
1 1 Outlet (600 mm) 0
62 Scheme no. 78 - Inlet (400 mm) - 1
1 1
1 1 Outlet (600 mm) 0
63 Scheme no. 114 (Part 1) 1 Inlet (250 mm) 150
1 1
1 1 Outlet (200 mm) 0
64 IDA Tank (Scheme No. 136)
1 Inlet (400 mm) 300 1
1 1 1
Outlet (400 mm) 0
65 Scheme no. 103 1 Inlet (300 mm) 200
1 1
1 1 Outlet (200 mm) 0
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
66 Hari Tanki Inlet (150 mm) 0
Outlet (200 mm) 0
67 Shiv Nagar 1 Inlet (250 mm) 150
1 1
1 1 Outlet (300 mm) 0
68 Lohamandi 1 Inlet (200 mm) 150
1 1
1 1 Outlet (200 mm)
69 Rajiv Awas Inlet (200 mm)
Outlet (200 mm)
70 Tukoganj 1 Inlet (450 mm) 400
1 1
1 1 Outlet (450 mm) 0
71 Budhha Nagar 1 Inlet (300 mm) 200
1 1
1 1 Outlet (300 mm) 0
72 Nanda Nagar Old (Rectangular Tank)
1 Inlet (200 mm) 150 1
1 1 1
Outlet (250 mm) 0
73 Nakshatra Garden Inlet (300 mm)
Outlet (100 mm)
74 Scheme No. 113 ESR 1 Inlet (400 mm) 300
1 1
1 1 Outlet (200 mm)
75 Slice No. 3 Inlet (250 mm)
Outlet (150 mm)
76 Slice No. 4 Inlet (300 mm)
Outlet (150 mm)
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
77 Slice No. 5 Inlet (300 mm)
Outlet (150 mm)
78 Janta Quarter Red Tank-1 Inlet (100 mm)
Outlet (150 mm)
79 Janta Quarter Tank-2 Inlet (100 mm)
Outlet (150 mm)
80 Janta Quarter Tank-3 Inlet (100 mm)
Outlet (150 mm)
81 Bhakt Prahlad Nagar Inlet (200 mm)
Outlet (200 mm)
82 MOG Inlet (100 mm)
Outlet (150 mm)
83 Maha Vihar Colony 1 Inlet (300 mm) 200
1 1
1 1 Outlet (250 mm) 0
84 Janta Quarters ESR 1 Inlet (200 mm) 150
1 1
1 1 Outlet (200 mm) 0
85 Retimandi 1 Inlet (400 mm) 300
1 1
1 1 Outlet (600 mm) 0
86 Scheme 134 (JNNURM Part II)
1 Inlet (200 mm) 150 1
1 1 1
Outlet (200 mm)
Subtotal for Existing ESR 47 22 70 72 70 70
27 Inlet (400 mm) 300 27 27 27 27
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Sr. No.
ESR
Proposed Flow
Meter (EMF)
Flow Meter Location
Flow Meter Size
(mm)
Flow Meter
Interfacing
Level Measuring Instruments
Pressure Sensor
RTU UPS
Provision for 27 New
ESRs Outlet (400 mm)
Subtotal for Upcoming
ESR 27 0 0 27 27 27 27
Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
1 Bijalpur 1 1 1 - - - - 300 4
2 Pragati Nagar 1 1 1 - - - - 300 4
450 X 500 0 450
3 Vidur Nagar 1 1 1 - - - - 450 4
4 Hawa Bunglow 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
5 Scheme no. 71 1 1 1 350 X 300 4 300 2 350 4
1 300 1 350 X 300 4 0 2 350 4
6 Chandan Nagar 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 1 600 4
7 Punchkuia Antim Chouraha (Nagin Nagar)
1 1 1 - - - - 400 4
600 X 500 0 600
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
8 BSF 1 1 1 500 X 400 4 400 2 500 4
1 400 1 500 X 400 4 0 2 500 4
9 Aerodrome Road (Ambika Puri)
1 1 1 - - - - 600 4
600 X 500 0 600
10 Annapurna 1 1 1 450 X 400 4 400 2 450 4
11 Dravid Nagar 1 1 1 - - - - 400 4
12 Lokmanya Nagar (New) 1 1 1 - - - - 400 4
13 Rajmohalla 1 1 1 600 X 500 4 500 2 600 4
14 Chatribagh 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
15 Pagnis Paga 1 1 1 500 X 400 4 400 2 500 4
1 400 1 500 X 400 4 0 2 500 4
16 Gaddi Adda 1 1 1 450 X 400 4 400 2 450 4
1 400 1 450 X 400 4 0 2 450 4
17 Urdu School 1 1 1 - - - - 400 4
1 300 1 400 X 300 4 0 2 400 4
18 Khatiwala 1 1 1 600 X 500 4 500 2 600 4
19 Sneh Nagar 1 1 1 - - - - 300 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
20 Jhinsi Hat 1 1 1 - - - - 350 4
1 300 1 400 X 300 4 0 2 400 4
21 Palhar Nagar 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
22 Sangam Nagar 1 1 1 - - - - 500 4
1 400 1 500 X 400 4 0 2 500 4
23 Kila Maidan 1 1 1 - - - - 500 4
1 500 1 600 X 500 4 0 2 600 4
24 Maharana Pratap Nagar 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
25 Industrial Area Sector A (Agarbatti Complex)
1 1 1 - - - - 500 4
1 500 1 600 X 500 4 0 2 600 4
26 Narval 1 1 1 - - - - 350 4
1 500 1 600 X 500 4 0 2 600 4
27 Subhash Chowk 1 1 1 300 X 200 4 200 2 300 4
1 300 1 400 X 300 4 0 2 400 4
28 Sadar Bazar 1 1 1 500 X 400 4 400 2 500 4
1 500 1 600 X 500 4 0 2 600 4
29 Malhar Ashram 1 1 1 - - - - 400 4
1 400 1 450 X 400 4 0 2 450 4
30 Gandhi Hall 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
31 Scheme no. 59 1 1 1 150 X 100 4 100 2 150 4
32 Bilawali 1 1 1 500 X 400 4 400 2 500 4
33 Bhanwarkua 1 1 1 450 X 400 4 400 2 450 4
34 Nanak Nagar 1 1 1 - - - - 400 4
35 Scheme no. 94 1 1 1 - - - - 400 4
36 Radio Colony 1 1 1 600 X 500 4 500 2 600 4
37 Krishi Nagar 1 1 1 600 X 500 4 500 2 600 4
38 Scheme no. 140 1 1 1 - - - - 400 4
39 MY Hospital 1 1 1 - - - - 300 4
40 Yashwant Club 1 1 1 600 X 500 4 500 2 600 4
41 Cotton Adda 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
42 Bhagirathpura 1 1 1 500 X 400 4 400 2 500 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
1 500 1 600 X 500 4 0 2 600 4
43 Nanda Nagar Old 1 1 1 400 X 300 4 300 2 400 4
1 400 1 450 X 400 4 0 2 450 4
44 Nanda Nagar New 1 1 1 - - - - 350 4
1 200 1 300 X 200 4 0 2 300 4
45 PWD 1 1 1 500 X 400 4 400 2 500 4
1 500 1 600 X 500 4 0 2 600 4
46 Ambedkar Nagar 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
47 MIG 1 1 1 - - - - 350 4
1 500 1 600 X 500 4 0 2 600 4
48 Press Complex (Barphani Dham)
1 1 1 - - - - 300 4
1 500 1 600 X 500 4 0 2 600 4
49 Khajrana 1 1 1 600 X 500 4 500 2 600 4
50 Khajrana Sump Well 1 1 1 400 X 300 4 300 2 400 4
1 300 1 350 X 300 4 0 2 350 4
51 Sarv Suvidha Nagar - - - -
52 Mahaveer Nagar 1 1 1 600 X 500 4 500 2 600 4
53 Bajrang Nagar 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
54 Sukhaliya 1 1 1 500 X 400 4 400 2 500 4
1 400 1 500 X 400 4 0 2 500 4
55 Veena Nagar 1 1 1 - - - - 400 4
1 300 1 400 X 300 4 0 2 400 4
56 Scheme no. 54 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
57 Scheme no. 114 Part-II (Gulab Bagh)
1 1 - - - -
1 400 1 500 X 400 4 0 2 500 4
58 Mahalaxmi Nagar 1 1 1 - - - - 400 4
1 500 1 600 X 500 4 0 2 600 4
59 Sai Kripa Colony 1 1 1 - - - - 400 4
60 Scheme No. 134 1 1 1 - - - - 450 4
1 400 1 450 X 400 4 0 2 450 4
61 Scheme No.54/78 (74) 1 1 1 600 X 500 4 500 2 600 4
1 500 1 600 X 500 4 0 2 600 4
62 Scheme no. 78 1 1 1 - - - - 400 4
1 500 1 600 X 500 4 0 2 600 4
63 Scheme no. 114 (Part 1) 1 1 1 250 X 150 4 150 2 250 4
1 150 1 200 X 150 4 0 2 200 4
64 IDA Tank (Scheme No. 136)
1 1 1 400 X 300 4 300 2 400 4
1 300 1 400 X 300 4 0 2 400 4
65 Scheme no. 103 1 1 1 300 X 200 4 200 2 300 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
66 Hari Tanki
67 Shiv Nagar 1 1 1 250 X 150 4 150 2 250 4
1 200 1 300 X 200 4 0 2 300 4
68 Lohamandi 1 1 1 200 X 150 4 150 2 200 4
1 150 1 200 X 150 4 0 2 200 4
69 Rajiv Awas
70 Tukoganj 1 1 1 450 X 400 4 400 2 450 4
1 400 1 450 X 400 4 0 2 450 4
71 Budhha Nagar 1 1 1 300 X 200 4 200 2 300 4
1 200 1 300 X 200 4 0 2 300 4
72 Nanda Nagar Old (Rectangular Tank)
1 1 1 200 X 150 4 150 2 200 4
1 150 1 250 X 150 4 0 2 250 4
73 Nakshatra Garden
-
74 Scheme No. 113 ESR 1 1 1 400 X 300 4 300 2 400 4
1 150 1 200 X 150 4 0 2 200 4
75 Slice No. 3 1 1
1 100 1 150x100 4 100 2 150 4
76 Slice No. 4 1 1
1 100 1 150x100 4 100 2 150 4
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
77 Slice No. 5 1 1
1 100 1 150x100 4 100 2 150 4
78 Janta Quarter Red Tank-1
79 Janta Quarter Tank-2
80 Janta Quarter Tank-3
81 Bhakt Prahlad Nagar 1 1
1 150 1 200 x 150 4 150 2 200 4
82 MOG 1 1
1 100 1 200 x 150 4 150 2 200 4
83 Maha Vihar Colony 1 1 1 150 X 100 4 200 2 150 4
1 100 1 150 X 100 4 0 2 150 4
84 Janta Quarters ESR 1 1 1 200 X 150 4 150 2 200 4
1 150 1 200 X 150 4 0 2 200 4
85 Retimandi 1 1 1 300 X 150 4 300 2 300 4
1 150 1 200 X 150 4 0 2 600 4
86 Scheme 134 (JNNURM Part II)
1 1 1 200 X 150 4 150 2 200 4
1 150 1 200 X 150 4 0 2 200 4
Subtotal for Existing ESR 79 79 54 127 400 103 199 130 508
Provision for 27 New ESRs
27 27 0 300 0
10 10 40 20 300 40
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Sr. No.
ESR GPRS
Service
GPRS Data
Logger
FCV Nos
FCV Size
RCC Chambers
Reducer Size
Reducer Nos
Flange Adaptors
Size
Flange Adaptors Numbers
Flange Sizes
Flange Nos
Subtotal for Upcoming ESR
27 27 10 10 0 40 0 20 2 40
INSTRUMENTATION FOR MAJOR BRANCHES ON TRANSMISSION MAINS
Instrumentation at Transmission
Mains
Flow Meter (EMF)
Flow Meter
Size (mm)
Flow Meter Interfacing
Pressure Measurement
GPRS Service
RCC Chambers
GPRS Data
Logger
Flange Adaptors
Size
Flange Adaptor
Nos
Flange Sizes
Flange Nos
At 1200 mm Transmission Main
a) On 1200 mm Line
1 - 1 1 1 1 1 - - - -
b) On BF1 Line 1 - 1 1 1 1 1 - - - -
c) On BF2 Line 1 600 1 1 1 1 1 600 1 600 2
d) On BF3 Line 1 600 1 1 1 1 1 600 1 600 2
At 1700 mm Transmission Main
a) On 1700 mm Line
1 1500 1 1 1 1 1 1500 1 1500 2
b) 1100 mm line (On Kesarbag Road)
1 900 1 1 1 1 1 900 1 900 2
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c) 900 mm line (Annapurna Main Road)
1 700 1 1 1 1 1 700 1 700 2
TOTAL 7
7 7 7 7 7
5
10
INSTRUMENTATION FOR MAJOR VALVE LOCATIONS ON FEEDER MAINS
Sr No Feeder Main
Valve Locations
Line Size
GPRS Service
FCV FCV Size
(mm) Reducer Size
Reducer Nos
Flange Adaptor
Size
Flange Adaptor
Nos
Flange Sizes
Flange Nos
1 Tarang Pushkar
750 1 1 600 750 X 500 2 600 1 750 2
2 MOG 600 1 1 500 600 X 500 2 500 1 600 2
3 Bada Ganpati 600 1 1 500 600 X 500 2 500 1 600 2
4 Bada Ganpati (Gambhir)
600 1 1 500 600 X 500 2 500 1 600 2
5 Jhinsi Valve 600 1 1 500 600 X 500 2 500 1 600 2
6 Jhinsi Valve 2 1000 1 1 600 1000 X 600 2 600 1 1000 2
7 Subhash Chowk
450 1 1 450 - - - 450 2
8 Bhoi Moholla 450 1 1 450 - - - 450 2
9 Bhanwarkua 900 1 1 600 900 X 500 2 600 1 900 2
10 Gaddi Adda 600 1 1 500 600 X 500 2 500 1 600 2
11 Radio Colony 900 1 1 600 900 X 500 2 600 1 900 2
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Sr No Feeder Main
Valve Locations
Line Size
GPRS Service
FCV FCV Size
(mm) Reducer Size
Reducer Nos
Flange Adaptor
Size
Flange Adaptor
Nos
Flange Sizes
Flange Nos
12 Kanchan Bagh 450 1 1 450 - 450 1 450 2
13 Annapurna BF 750 1 1 600 750 X 600 2 600 1 750 2
14 Kranti Kripalani 500 1 1 500 - - - 500 2
15 Mahila Polytechnic
1000 1 1 600 1000 X 600 2 600 1 1000 2
16 Near Navlakha petrol Pump
900 1 1 500 900 X 600 2 500 1 900 2
17 Ambedkar PWD Valve
1000 1 1 600 1000 X 600 2 600 1 1000 2
18 BRTS Ring Road
1200 1 1 600 1200 X 600 2 600 1 1200 2
19 Vijay Nagar Police Chowki
900 1 1 600 900 X 600 2 600 1 900 2
20 Piplihana 900 1 1 600 900 X 600 2 600 1 900 2
21 Ambedkar BF4 600 1 1 500 600 X 500 2 500 1 600 2
22 Azad nagar main
900 1 1 600 900 X 600 2 600 1 900 2
23 Krishi Nagar 900 1 1 500 900 X 500 2 500 1 900 2
24 Bijalpur Jhinsi on 1200 mm
1200 1 1 600 1200 X 600 2 600 1 1200 2
25 RTO Valve 700 1 1 600 700 X 600 2 600 1 700 2
26 Rajiv Gandhi BRTS
1200 1 1 600 1200 X 600 2 600 1 1200 2
27 Ring Road East 900 1 1 600 900 X 600 2 600 1 900 2
_
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5.2.5 Digital Indicators / Monitors
Digital Indictors should be installed at each ESRs, GSRs & MBRs location for local display /
monitor the following:-
1) Level in each compartment of reservoir
2) Pressure in transmission main
3) Inlet flow at reservoir
4) Outlet flow at reservoir
4) Alarm annunciator
Note: - The above is the minimum requirement any other instrument required for proper
monitoring system at each location shall be provided.
5.2.6 Power Supply
Power supply for the instrumentation & field equipment shall be 24 V DC. The 24 V DC shall be
derived from 230 V AC from LV switchboard of the Local station of reservoir using Switch Mode
Power Supply and having a battery back-up of 6 Hrs. The DC power supply system shall consist
of battery and battery charger and shall supply DC power for 6 Hours to the control equipments
without interruption in case of failure of mains power supply.
5.2.7 Communication Interfaces
Necessary input media i.e. required PLC, input & output signals, sensors, transmitters etc. shall
be provided with communication port with all required hardware and software to receive / log
the information like pressure, level, flow, etc. from various field instruments for interfacing with
the following:
1) Local Monitoring system.
2) Flow indicator and integrators & all Instruments.
3) Local Digital Indicators.
In order to make this information available, various parameters will be measured at different
strategic points. The measured value of these parameters will be available in the form of
analogue/digital signal from transmitter located at each measuring/sensing point. These signals
will be connected by cables to secondary instruments installed at each local station for local
monitoring. At the same time these signals will be transmitted to Central Monitoring system
through RTU (Remote Terminal Unit). Thus a measurement as well as status information will be
available:
1) At each ESRs, GSRs, BPT
2) At Central Monitoring system
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As the transmitters are located in remote areas and since the weather conditions in Indore
during monsoon are somewhat adverse for the instruments, the transmitters and signal
transmitted by them needs protection by suitable means. Field transmitters shall be connected
to indicating instruments in local monitoring station by a long cable; electronic devices get
damaged due to high energy electrical transients resulting from lighting strikes, static discharges
and induction from H.T. cables. These transients and surges will be diverted to the earth by
installing lightning protection units thus protecting field instruments as well as field transmitters.
The transmitter will have analogue output of 4-20 mA D.C. with HART2protocol. It has got
following advantages:-
a) It facilitates two wire systems
b) Easy digitization
c) Suitable for long distance transmission without attenuation
d) Low noise signal
e) Transmitter can be remotely configured due to HART Protocol.
A clean and workable ground should be provided at each measurements station for grounding
of spurious pickups in the instrument signals. This earth should be independent and separate
from the earthing provided for electrical installations.
The signal cable should be routed and laid away from power lines carrying high voltage. The
details of instrumentation required for the measurements of flow, level, pressure, power, pf etc.
is discussed in the Section 8- specification for Instrumentation.
5.2.8 Communication Media and Channels
Telemetry communication media would be GPRS depending upon the actual line of sight survey.
However, if required RF communication based on VHF technology shall be used as per the
specific requirements.
5.2.9 Alarm Schedule
The following alarms shall be annunciated for the pumping station on the local monitoring
system.
1) Low level in reservoir
2) Low /High Pressure in the transmission main
3) Failure of Communication link between the following units:
PLC and Local Monitoring system
PLC and Multifunction meters as required PLC and flow indicator and integrators PLC and all field instruments PLC / Input media trouble in all respect. The alarm schedule is indicative of what is required.
Additional alarm points shall be provided for further future expansion.
2 HART which stands for highway addressable remote transducer is plant automation and communication
protocol.
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6. PROPOSED MONITORING & CONTROL SYSTEM FOR WATER
SUPPLY & DISTRIBUTION SYSTEM (DIRECT TAPINGS ON GRAVITY
MAINS AND FEEDER MAINS)
6.1 INTRODUCTION
There are a number of direct tapings on the gravity mains from Old and New BPT of Narmada
Scheme as well as on Feeder mains for ESRs and GSRs. The tapings are of sizes ranging from 15
mm to 500 mm. The direct tapings need to be monitored for flow and pressure to keep a check
on the water consumption from the CMS. Also it is intended to control the water flow on the
tapings by operation of valves using flow control valves from the CMS to regulate the flow of
water. The direct tapings are categorized in two ways:
1) Tapings on 1200 mm PSC gravity main from Old BPT
2) Tapings on ESR/GSR feeder mains in IMC area
6.2 TAPINGS ON 1200 MM PSC GRAVITY MAIN
The 1200 mm gravity pipeline from Old BPT passes through multiple villages like Gondkua village,
Badgonda village, Mhow Cantonment and Kishanganj village before entering IMC area. The 1200
mm pipeline runs parallel to the new 1700 mm MS gravity pipeline coming from the New BPT
but direct tapings were found only on the 1200 mm gravity line. Following is a list of direct
tapings on the 1200 mm gravity line.
LIST OF DIRECT TAPPING ON 1200 MM GRAVITY MAIN (BPT TO BIJALPUR)
Sr. No.
Tapping Location Nos of
Tapings Size of
Tapings
1 At Gondkua Village for Manpur Village Supply 1 100 mm
2 AT MCTE Mhow for Gawli Palasia, Kodaria, Signal Vihar & Green Colony
1 150 mm
3 AT MCTE Mhow for Dr. Ambedkar Sansthan 1 80 mm
4 BP Tank Mhow for MES 1 500 mm
5 At Arfame Sq Mhow for Railway 1 200 mm
6 At Arfame Sq Mhow for Cantonment/City 1 300 mm
7 for Sunil Saini Bhanwarlal Mithaiwala @ kishanganj 1 40 mm
8 Near Christian Colony for Veterinary Hospital 1 100 mm
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9 For Umaria Village 1 40 mm
10 At Rajpoot Dhaba for Sump near Medicaps University, supply to 10 no bulk consumer
1 200 mm
11 Near Rajpoot Dhaba for IIM Supply 1 300 mm
12 Near Rajpoot Dhaba for Mittal Cold Storage 1 50 mm
13 Near Rajpoot Dhaba for R C Mittal 1 15 mm
14 Near Yash Dhaba for Nagar Panchayat OHT Rau 1 150 mm
15 for Rau village Supply 1 100 mm
16 For Akashwani Center 1 25 mm
17 For Gramin Vikas Training Center 1 15 mm
18 Near Emerald High school for Girish Nema 1 15 mm
19 Near Emerald High school for Navneet Nema 1 15 mm
20 For Emerald High school 1 25 mm
21 Near Emerald High school for Hotel Royal Park 1 25 mm
22 Near Emerald High school for Fauji Dhaba 1 15 mm
23 Near Emerald High school for Khalsa Auto Service 1 15 mm
24 For Indore Public School 1 15 mm
25 For Indore Public School 1 25 mm
26 Near Indore Public School for Arnest Chemical 1 15 mm
27 Near Ishwaria Garden for Ramchandra Ramaji Bhagmal 1 15 mm
28 For CAT Supply& Rajendra Nagar near Bijalpur Control Room
1 200 mm
29 For Retimandi Supply near Bijalpur Control Room 1 200 mm
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Schematic Diagram for Direct Tapping on 1200 mm Gravity Main
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6.3 TAPINGS ON ESR/GSR FEEDER MAINS
There are total 73 direct tapings on feeder mains of all elevated service reservoirs as shown in
the table below
Sr. No.
ESR/Tapping Location Nos of
Tapings Remarks
1 On 620 mm PSC Annapurna ESR Feeder main
1 400 mm DT near Datta Mandir
2 Near Chameli Devi School Infront of La Sagesse Montessori
1 300 mm DT for Scheme 103 Small ESR from 1000 mm PSC Trunkmain Towards Nandalay Nagar
3 On Hawa Bunglow Feeder main
1 2'' Tapping from 600 mm Hawa Bunglow Feeder main
1 300 mm DT from Hawa Bunglow Feeder main for Buddha Nagar ESR
4 Towards Maharana Pratap ESR on 600 mm Trunkmain
1 200 mm DT connected to 300 mm Distribution Line from 600 Trunkmain @ Shri Khada Ganpati Mandir
1 300 mm DT from 600 mm Trunkmain @ Vrindavan Chouraha
5 Jhinsi Chouraha to Subhash Chowk ESR
1 150 mm DT from 750 Trunkmain @ Shri Ram Dairy
1 300 mm DT from 750 Trunkmain @ All Indore Shop
1 200 mm DT from 750 Trunkmain @ Anand Choudhari Clinic
1 150 mm DT from 750 Trunkmain @ Smirti Talkies for Iqbal Colony
6 Subhash Chowk ESR 450 mm Feeder main
1 150 mm DT From Subhash Chowk ESR 450 mm Feeder main
7 Between Subhash Chowk to Malhar Ashram
1 100 mm DT from 600 mm @ SKJ Sons (Fish Market) MLA Galli to Supply for Martand Chowk Colony
8 on 600 feeder main towards Gandhi Hall
1 100 mm DT from 600 mm Feeder main @ Nalla for Nagar Nigam Office
1 100 mm DT from 600 mm Feeder main @ Maharaj Shivajirao School
9 on Yashwant Club ESR Feeder main
1 250 mm DT from 450 mm Feeder main @ Nag mandir
1 3'' DT from 450 mm Feeder main @ Samav Saran Apartment
1 150 mm DT from 450 mm Feeder main @ gitabhavan Apartment
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Sr. No.
ESR/Tapping Location Nos of
Tapings Remarks
10 from Yashwant Club to Cotton Adda ESR 500 mm Trunkmain
1 100 mm ACP from 500 mm Trunkmain @ Diamond Colony
1 3'' ACP from 500 mm Trunkmain
1 200 mm from 500 mm Trunkmain @ Shalby Hospital
1 150 mm from 500 mm Trunkmain @ Panchamki fail for sump
1 3'' DT from 500 mm Trunkmain Shashkiya Hindi Vidyalaya
1 100 mm DT from 500 mm Trunkmain @ Chankya Talkies
1 100 mm DT from 500 mm Trunkmain @ Gopal Hardware & Paints
1 200 mm DT from 500 mm Trunkmain @ BekriGali
1 150 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Shivaji Nagar
1 200 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Pardesipura
1 150 mm DT from 500 mm Trunkmain @ Bansiki Press Chal
1 300 mm DT from 500 mm Trunkmain for 13 No ESR Gurudwara road
1 250 mm DT from 500 mm Trunkmain @ Navdip Bal Mandir HS School for Janta Qtrs.
11 From Cotton Adda to Bhagirathpura ESR
2 100 mm DT from 500 mm Trukmain near Nalla @ Adinath Manglik Bhavan
1 150 mm DT from 500 mm Trunkmain @ Rohit Kirana Store
12 Imli Chouraha to Sadar Bazar ESR
1 80 mm DT from 500 mm Feeder main @ Sanjay Tent House for Bakshibagh
13 At Navlakha Chouraha 1 300 mm DT for Nemavar from 1200 mm Trunkmain @ Navlakha Chouraha
14 From Azad Nagar Chouraha to Krishi Nagar ESR Trunkmain
1 400 mm DT near Jail from 750 mm PSC for Musakhedi
15 from Radio Colony to Shivaji Statue
1 150 mm ACP DT for Hari Tanki from 750 mm PSC
1 300 mm ACP from 750 PSC @ Shivaji Statue
16 At Azad Nagar Chouraha
1 300 mm CI from 750 PSC for Azad Nagar/Musakhedi
1 150 mm CI from 750 PSC for Azad Nagar/Musakhedi
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Sr. No.
ESR/Tapping Location Nos of
Tapings Remarks
17 Near Krishi Nagar ESR 1 100 mm ACP from 750 mm Trunkmain for PTC
18 Ambedkar Nagar Feeder main 1 300 mm ACP from 600 mm Feeder main @ Rama Medical Store
19 Gaddi Adda Feeder main
1 2'' GI DT from 450 mm feeder main near railway track for Harijan Basti
1 300 mm CI from 450 mm Feeder main near railway track @ Gaddi Adda ESR
20 Pagnis Paga Feeder main
1 3'' ACP from 500 mm Trunkmain near railway Track for HarijanBasti
1 400 mm MS from 500 mm Trunkmain near Railway track
21 Bhanwarkua Chouraha to Sindhi Colony
1 300 mm CI from 600 mm Trunkmain near Arty Sweet shop
22 Bhanwarkua Feeder main 1 150 mm CI from 450 mm Feeder main for IT Park
23 Nanda Nagar Feeder main
1 300 mm CI from 600 mm PSC @ Bhamori Plaza
1 150 mm ACP near Shyam Bhojanalaya for Azad Nagar
24 Rajmohalla Feeder main 1 450 mm CI from 750 mm Feeder main at Shivani Hotel for Lodhipura
25 MY hospital Feeder main 1 150 mm CI from 300 mm DI Feeder main at anandmai Ashram for Hospital Sump
26 Khajrana Sumpwell Feeder main
1 300 mm CI from 600 mm PSC @ Siddhivinayak Hospital for Siddhivinayak Nagar
27 Khajrana ESR Feeder main 1 250 mm CI from 600 mm PSC @ Khajrana SQ. for Mumtaz Bagh/Scheme No. 94
28 Scheme No. 54 Feeder main
1 300 mm CI from 600 mm Feeder main for Bombay Hospital
1 200 mm MS from 600 mm Feeder main for Sump used for hydrant
29 PWD ESR Feeder main
1 300 mm ACP from 500 mm Feeder main @ Mahasagar Apartment for Manorama Ganj
1 400 mm CI from 500 mm Feeder main near SBI (Closed)
1 300 mm CI from 500 mm Feeder main near PWD OHT for Vinoba Nagar/Azad Nagar
30 Old PalasiaSq to Khajrana Sq 1 100 mm CI from 350 mm @ Ravi Alpahar for Vaikunth Dham
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Sr. No.
ESR/Tapping Location Nos of
Tapings Remarks
1 150 mm CI from 350 mm @ Regel Tower for Vaikunth Dham Colony
1 150 mm CI from 350 mm @ Shekhar Corner for Bima Nagar
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar Kankad
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar main
1 150 mm CI from 350 mm @ Daily Mart for Ravi Nagar
1 150 mm CI from 350 mm @ Princes Garden for Kalpanalok
1 150 mm CI from 350 mm @ Little flower School for Pushp Nagar
1 150 mm CI from 350 mm @ Little flower School for Utkarsh Vihar
1 150 mm CI from 350 mm @ HP Petrol Pump for Classic Poornima Colony
1 200 mm ACP from 350 mm @ HP Petrol Pump for Naresh paliwal
1 250 mm MS from 350 mm @ KhajranaSq for SwarnBagh/Priydarshani Colony
31 At LIG Sq. 2 300 mm MS from 600 PSC @ LIG Sq. for Anup nagar, MIG, HIG O Sector
32 At Bada Ganpati on 600 mm Feeder main
1 300 mm CI from 600 mm Feeder main
TOTAL 73
6.4 PROPOSED MONITORING &CONTROL SYSTEM
6.4.1 Scope of Work
This part covers the general requirement for the design, supply, installation, test, trial and run
of Instrumentation for remote monitoring and control of direct tapings. Scope also includes the
operation and maintenance of the proposed system for the period of ten years. The scope
includes the monitoring and recording of flow and pressure. The intention is to record and
control the flow and pressure from each direct tapping for which necessary instrumentation and
control shall be provided at each location. The pumping station shall be provided with PC based
in-plant SCADA system. Monitoring and recording of flow and pressure of all locations will be
done at Central Control Station of IMC. GPRS based communication system will be more
preferable for locations within IMC boundary with good connectivity of all locations with the
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Central Monitoring System and Radio frequency based communication shall be preferred for
remote locations.
Locations covered under Radio Telemetry System are the 29 direct tapping points on 1200 mm
PSC transmission mains from Narmada scheme BPT upto Bijalpur control room.
Locations covered under GPRS Based Communication System are the 73 direct tapping on feeder
mains.
6.4.2 Functional Requirements of Monitoring & SCADA System:-
1) To provide continuous real time data monitoring, recording and control from control room of all direct tapping locations.
2) Status of valve (open/close). 3) To create & display mathematical model for on line flow and pressure and store historical
flow and pressure data at each location for comparison and monitoring. 4) To provide alerts, in case of emergency, to the appropriate authorities to quickly initiate
actions for disaster management. 5) Sending alarm SMS messages in case emergency to IMC engineers to connect them with the
system on 24x7 basis. 6) To generate & store valuable data regarding water distribution network in, easy to analyze,
digital form which can be used for distribution chain optimization. 7) Storage of process data and generation of log reports and water audit reports.
6.4.3 Proposed System Architecture
First level shall consist of primary sensors namely pressure and flow sensors. These field
instruments will acquire flow data at the tapping point and will communicate the information to
the next level of information processing system using standard 4-20 mA current signal along with
digital signals. Second level shall communicate this information to next level of system i. e.
central monitoring system located at Central Control Station using reliable communication
media based on radio telemetry for tapings on 1200 mm gravity main and GPRS based
communication for tapings on Feeder mains located in IMC area.
Third level shall consist of Telemetry / monitoring & control software running on Server PC
located at Central Control Room. The system will communicate with all the direct tapping
locations on intermittent basis. During each communication Telemetry system will get status of
different parameters from the above Input modules. The telemetry system will transfer
information with the main server of CMS. Whenever required it should be possible to start
communication with specific above Input modules. The whole system can be monitored for
various parameters and valve control commands can be given by the operator to the local site
from the CMS via GPRS/RF communication. This system consists of Remote Terminal Units and
PLC at local stations on gravity mains and PLC and GPRS based communication devices and GPRS
data loggers on local stations on feeder mains where the flow and pressure measuring
instrumentation are connected through the wire. These RTU’s are polled sequentially and
periodically by the central telemetry system and as per requirement it is stored / displayed, etc.
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In addition to that any alarming condition at local station is generated, is also informed
immediately without waiting for sequential polling to the central telemetry system. Similarly
valve actuator control commands can be given from CMS to the local site and flow and pressure
can be controlled remotely at multiple direct tapping locations.
Third level shall consist of WDM software system which will run in typical client-server mode.
Data acquired directly from all locations using level one hardware as well as data acquired by
operator data entry shall be used as centralized plant information data. Oracle/ SQML database
shall be used for information storage. WDM software, which will consist of different modules
offering desired functionalities as described in Section-8, will use this database for its
functioning.
6.4.4 List of Instrumentation for Proposed System
The following below is the list of major / prominent instruments to be provided for the direct
tapping locations as given in Annexure-2.For detailed Specification refer to Section 8: Technical
Specification for instrumentation.
Sr.
No. Service Type of Instrument Instrument Functions
2
Pressures in
direct tapping
pipeline
a) Pressure Measuring system
consisting of Pressure
Transmitter and panel mounted
indicator.
b) All required erection
hardwares like cables, trays,
fittings, tubes, glands, clamps,
supports, printers, UPS etc.
a) Monitoring, data logging & Local
Indication.
b)Generating alarm due to low / high
pressure
3
Flow
measurement
in direct
tapping
pipeline
a) Electromagnetic Flow meter at
inlet and outlet of ESR / GSR shall
be provided
b) All other peripherals required
to interface the flow meter with
the system.
a) Monitoring, data logging & Local
indication.
b)Continuous monitoring, data recording
at Central System
c) Recording, display of flow and other
data.
5
To
communicate
with field
instruments
and gather the
information &
data
a) Input and output signals,
sensors, Transmitters,
Transducers, PLCs, GPRS data
loggers, etc
b) All required erection
hardwares like cables, trays,
fittings, tubes, glands, clamps,
supports, printers, UPS etc.
a) To gather / log information & data
from field instruments
b) To communicate with central system
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6
To provide
control of valve
operation
through Flow
Control Valves
b) Input and Output signals from
CMS for valve operation
b) To communicate with Flow Control
Valves from CMS for inlet and outlet
valve operation
6
Flow and
Pressure
information
communication
to central
database
server.
a) RF/GPRS as a communication
media
b)Central monitoring
System
c) 3 nos. of PCs including Central
Data Server PC.
d) Screens of display size
3.5meter X 2 meter
e) All required erection
hardwares like cables, trays,
fittings, tubes, glands, clamps,
supports, printers, UPS etc.
a) System Communication and transfer
of data with main server based on GPRS
system.
b) Data receive, store, analyze, print
C) Network connectivity to establish LAN
at central server.
7
WDM software
and database
server for
monitor,
analyse, print
etc.
a) Water Distribution
Management Softwares and
related accessories
b) Operating system, database
software, application software
etc.
c) Suitable database server with
LAN & internet connectivity.
a) various graphics / mimic displays /
trends, charts etc. for all for flow and
pressure monitoring at direct tapping
locations
b) radio telemetry system for
communication with remote sites
Table 52: Proposed Instrumentation for Direct Taping Locations
Sr No SCADA System
Instrumentation and Components
At Direct Taping on 1200 mm Tansmission
Mains
At Narmada Scheme BPT and
Transmission Mains Branches
At Direct Taping on
Feeder Mains
1 Pressure Measuring Instruments
29 7 73
2 Level Measurement Systems - 2 -
3 Residual Chlorine Measuring Instruments
2
4 Electromagnetic Flow-meter (EMF)
13 9 73
5 Sensors & Instruments Required to Communicate / Interface with Flow meters
13 9 73
6 Communication Interface / SCADA Interfaces / Telemetry Interfaces
29 3 -
7 Instrumentation Cable At All Locations
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8 R.C.C. Chambers for Field Instruments
29 7 72
9 Wireless Radio Telemetry / GPRS
29 34 73
10 MS Tubular Tower 29 - -
11 GPRS Data Logger 29 7 73
12 Uninterrupted Power Supply System
29 - -
13 Flow Control / Pressure Reducing Valve
29 27 -
14 Pipe Specials and Fittings for Flowmeters / Flow Control Valves
At All Locations
15 Construction of Remote Location Instrumentation Rooms
9 - -
Table 53: Instrumentation Summary for Direct Taping Locations
The extent of the instrumentation and control system is indicated but not limited to that
included in this part in the list of instruments and in the subsequent clauses.
Additional instrumentation as appropriate to the requirements of specification shall be
included. Details of instruments associated with direct tapping locations given in the Section
8: Technical Specifications for Instrumentation.
6.4.5 Power Supply
Power supply for the instrumentation & field equipment shall be 24 V DC. The 24 V DC shall be
derived from 230 V AC from LV switchboard of the Local station or any small Room or any nearest
location of reservoir using Switch Mode Power Supply and having a battery back-up of 6 Hrs.
The DC power supply system shall consist of battery and battery charger and shall supply DC
power for 6 Hours to the control equipments without interruption in case of failure of mains
power supply.
6.4.6 Communication Interfaces for PLC
The PLC shall be provided with communication port with all hardware and software for
interfacing with the following:
a) Radio telemetry system for remote location and GPRS based communication for locations in
IMC area with good connectivity
b) Flow indicator and integrators & all Instruments.
c) Valve Actuators/Flow Control Valves
d) Digital Panel Indicators.
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7. GENERAL DESCRIPTION OF MONITORING SYSTEM FOR WATER
SUPPLY & DISTRIBUTION SYSTEM (ABD AREA: 4 ESRS)
7.1 INTRODUCTION
Area based development (ABD) is being implemented in Indore city under the Smart City
Scheme as a pilot area. ABD area consists of Rajwada area, Jawahar Marg, Chatribagh,
Rajmohalla, Subhash Nagar, Bada Ganpati, MG Road, MHOW Naka, Samajwad Nagar,
Nandlalpura, Sarafa Market etc. The ABD area consists of 4 ESRs namely Chatribagh ESR,
Subhash Chowk ESR, Rajmohalla ESR and Jhinsi Hat ESR.
Area of city covered under ABD: 742 acres
Present Population: 120012
The intention of Area based development is the early conversion of the above locations to 24X7
water supply. ABD will cover all administrative fields like transportation, redevelopment of
public land, water supply water management and waste water management, power supply and
efficiency, Underground electrification and utility shifting, Health and education and social
security.
Under water supply and management, the scheme aims at achieving:
1) 24 x 7 water supply to the area
2) Reuse of recycled water (dual piping)
3) 100% smart metering with SCADA system
ABD is taken as a separate section in this document, but the locations are covered in section 5
and costing is included in the total cost for this project. Instrumentation covered under ABD
area is limited to Bulk Water metering only and detailed instrumentation like consumer water
metering, DMA metering etc. shall be covered under separate DPR for ABD area.
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Area Covered under ABD
The scope of work and functional requirements for ABD area for monitoring and control system
is same as described in chapter for ESR/GSR area.
7.2 PROJECT COST
Project cost for ABD area is included in the total project cost for monitoring and control system
of existing and proposed ESRs.
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8. DETAILED SPECIFICATIONS FOR INSTRUMENTATION WORKS
8.1 GENERAL SPECIFICATIONS FOR WORK
8.1.1 General
This part covers the general specifications required for the design, supply, installation, inspection and
testing for the instrumentation and controls hereinafter specified to perform the intended function.
Work shall include all necessary materials, equipment, labor and services. In order to insure the inter
changeability of parts, the maintenance of quality, the ease of communications between the various
subsystems and the establishment of minimum standards of quality, all equipment manufacturers’
standard offerings, shall be of the same product family of a single manufacturer. In order to issue this
compatibility between all equipment, it shall be the responsibility of the Implementing Agency to
enforce this requirement with the equipment suppliers. Equipment shall be fabricated, assembled,
installed and placed in proper operating condition in full conformity with these specifications,
engineering data, instructions and recommendations of the equipment manufacturer. The
Implementing Agency shall engage a single system supplier, who shall provide all of the services,
equipment and appurtenances required to achieve a fully integrated and operational
instrumentation and control system.
8.1.2 Basic Units
Instrument scales and displays shall also be based on the basic units listed.
Parameters Units Remarks
Length Mm M Km
Area mm 2 m2 Ha
Volume ml or cc L m3
Time S Min H Day
Mass Mg G Kg t (tonne)
Temperature °C
Torque Nm
Speed Rpm Spm
Volumetric flow
- liquids ml/s l/s or l/h M3/h
Mld or l/hr
Mass flow mg/s g/S kg/m Kg/h
Pressure Mbar Bars mm
H2O
mwc
Vacuum Mbar mmH2O mmHg
Concentration
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- solution mg/1 %W/V or
kg/m3
%W/W
Chemical dose mg/1 kg/h
Power W kW
Chemical dose mg/1 kg/h
Power W kW
Current mA A
Voltage V
Noise DB
Frequency Hz
Turbidity NTU
Velocity m3/hr/m2 or
m/hr mm/s
m/s
meters/min
in case of
Cranes &
Hoists
Level
MTHD m
Table 54: Basic Units for Scales and Displays
8.1.3 Reference Standard
Unless otherwise approved instrumentation shall comply with relevant quality standards test
procedures and coded of practice collectively referred to as reference standard including those
listed below in accordance with the requirement detailed elsewhere in this specification.
IEC 60381-1:1982 Analogue signals for process control system Specification for direct
current signals.
IEC 60947-4-1:2000 Specification for low-voltage switchgear and control gear contactors
and motor starters. Electromechanical contactors and motor starters.
IEC 60947-4-2:1999 Specification for low voltage switchgear and control gear. Contractors
and motor starters A.C. semiconductor motor control gear and
starters.
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IEC 60947-43:1999 specification for low voltage switchgear and control gears. Contactors
and motor starters contactors and motor starters. AC semiconductor
controllers and contactors for non-motor loads.
IEC 60770-1:1999 Transmitters for use in industrial process control systems. Methods for
performance evaluation.
BSISO 1217:1996 Displacement compressors Acceptance tests.
ISO 2112:1990 Specification for amino plastic molding materials.
ISO 6817:1997 Measurement of conductive liquid flow in closed conduits. Methods
using electromagnetic flow meters.
BS EN 837-1:1998 Pressure gauges bourdon tube pressure gauges dimensions metrology
requirements and testing.
BS EN 1057:1996 Copper and copper alloys. Seamless round copper tube for water and
gas in sanitary and heating applications.
BS EN 1092-1:2002 Flanges and their joints Circular flanges for pipes valves fittings and
accessories. PN designated steel flanges.
BS EN 1563:1997 Founding Spheroidal graphitic cast iron.
BS EN 60529:1992 Specification for degrees of protection provided by enclosures (IP
code).
BS EN 60534-1:1993 Industrial process control valves industrial process control valves
control valve terminology and general considerations.
BS EN 60546-2:1993 Thermocouples Tolerances.
BS EN 60634:1998 Operating conditions for industrial process measurement and control
equipments all relevant parts.
BS EN 60751:1996 Industrial platinum resistance thermometer sensors.
BS EN 60873:1993 Methods of evaluating the performance of electrical and pneumatic
analogue chart recorders for use in industrial process control systems.
BS EN 61000-6:2001 Electromagnetic compatibility (EMC) Generic standard Emission
standard for industrial environments.
BS 89:1990 Direct acting indicating analogue electrical measurement instruments
and their accessories all parts.
BS 90:1975 Specification for direct acting electrical recording instruments and
their accessories.
BS 476 Fire tests on building material and structures all parts.
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BS 1042-1-4:1992 Measurement of fluid flow in closed conduits pressures differential
devices guide to the use of devices specified in sections 1.1 and 1.2.
BS 1041-2-1:1985 Code for temperature measurement Expansion thermometers Guide
to selection and use of liquid in glass thermometers.
BS 1041-2.2:1989 Code for temperature measurement Expansion thermometers guide
to selection and use of dial type expansion thermometers.
BS 1041-3:1989 Temperature measurement guide to selection and use of industrial
resistance thermometers.
BS 1041-4:1992 Temperature measurement guide to the selection and use of
thermocouples.
BS 1042-1.4:1992 Measurement of fluid flow in closed conduits pressure differential
devices guide to the use of devices specified in sections 1.1 and 1.2.
BS 1123-1:1987 Safety valves gauges and fusible plugs for compresses air or inert gas
installation code of practice for installations.
BS 1203:2001 Hot setting phenolic and amino plastic wood adhesives classification
and test method.
BS 1553-1:1977 Specification for graphical symbols for general engineering piping
systems and plants.
BS 1571-2:1975 Specification for testing of positive displacement compressors and
exhausters methods for simplified acceptance testing for air
compressor and exhausters.
BS 1646-1:1979 Symbolic representation for process measurement control functions
and instrumentation basic requirements.
BS 1646-2:1983 Symbolic representation for process measurement control functions
and instrumentation specification for additional basic requirements.
BS 1646-3:1984 Symbolic representation for process measurement control functions
and instruments interconnection diagram.
BS 1646-4:1984 Symbolic representation for process measurement control functions
and instrumentation specification for basic symbols for process
computer, interface and shared display/control functions.
BS 1794:1952 Specification for chart ranges for temperature recording instruments.
BS 2765:1969 Specification for dimensions of temperature detecting elements and
corresponding pockets.
BS 3680 Measurement of liquid flow in open channels. All relevant parts.
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BS 3693:1992 Recommendations for design of scales and indexes on analogue
indicating instruments.
BS 4675-2:1978 Mechanical vibration in rotating machinery requirement for
instruments for measuring vibration severity.
BS 4999-142:1987 General requirements for rotating electrical machines specification for
mechanical performance: vibration.
BS 5169:1992 Specification for fusion welded steel air receivers.
BS 5728-3:1997 Measurement of flow of cold potable water in closed conduits
methods for determining principal characteristics of single mechanical
water meter (including test equipments)
BS 6004:2000 Electric cables PVC insulated non armored cable for voltage up to and
including 450/750 V, for electric power, lighting and internal wiring.
BS 6739:1986 Code of practice for instrumentation in process control systems
installation design and practice.
BS 7671:2001 Requirement for electrical installation. IEE wiring Regulations
Sixteenth edition.
8.1.4 General Design Requirements
Instrumentation and control systems shall be so designed, manufactured and installed so as to
ensure the highest standards of operational reliability.
The Implementing Agency shall provide all instrumentation and control equipment required in
accordance with the specification together with local control panels, main Instrument Control
Panel (ICP), motor control centre, wiring, ancillaries and things of every kind required for a
complete, reliable, economic and fully satisfactory system.
Instruments mounted in field and on panels shall be suitable for continuous operation. All
electronic components shall be adequately rated and circuits shall be designed so that change
of component characteristics shall not affect plant operation.
Apparatus mounted in panels shall be suitable for continuous operation at the maximum internal
panel temperature expected in service and due account shall be taken of heat given off by other
equipment. All electronic components shall be adequately rated and circuits shall be designed
so that change of component characteristics shall not affect plant performance. In the selection
of solid state equipments, special consideration shall be given to the effects of heat and the need
for artificial cooling. The air temperature range within which such apparatus is designed to
operate without effect on performance shall be stated.
Where electronic units, such as amplifiers and oscillators, are incorporated in an instrument they
shall be fully solid state and constructed on printed-circuit boards which can be replaced without
soldering. Deviations from this requirement shall be accepted only in respect on instruments of
long established design and known reliability.
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The standards of reliability for moving armature relays and electromechanical timers shall not
be less than as specified in IS: 2959 for medium voltage Contactors of Class III mechanical
endurance. The number of no-load operations which can be made before it becomes necessary
to replace mechanical parts shall be not less than 5 million and the number of on-load operations
shall be not less than 20,000.
It is the responsibility of the Implementing Agency to provide / arrange necessary power points
required for instrumentation etc. while executing the work.
It is considered that solid-state devices are more likely to ensure the desired standards of
reliability than electro-mechanical devices although the latter are not precluded if they can be
shown to have the order of reliability specified above.
All relays and timers, whether solid-state or not, shall be mounted on plug-in base to facilitate
replacement.
Routine maintenance and fault-finding in telemetry and computer equipment shall be
facilitated by the provision of built-in diagnostic or self-checking system.
All I&C equipment shall be new, of proven design, reputed make, and shall be suitable for
continuous operation. Unless otherwise specified, all instruments shall be tropicalised. The
outdoors equipment shall be designed to withstand tropical rain. Wherever necessary space
heaters, dust and waterproof cabinets shall be provided. Instruments offered shall be
complete with all the necessary mounting accessories. All instruments should be designed for
ambient temperature of 50 Deg Centigrade.
For transmitting instruments, output signal shall be 4 - 20 mA DC linear.
Electronic instruments shall utilize solid state electronic components, integrated circuits,
microprocessors, etc. and shall be of proven design.
All digital outputs from the instruments shall be volt free.
All instruments of submersible type shall be protected to IP-68 of IS: 13947, Part-I.
All analogue displays shall be of the digital type with no moving parts utilizing LCD technology.
All the instrumentation to be supplied under this project for measuring flow, level and pressure,
residual chlorine, water pH, turbidity, energy , rpm, vibration etc. shall be of robust design,
inherently free of faults and requiring as little maintenance and adjustments as possible for
effective and reliable operation.
Instruments, supports etc. are all to be of materials resistant to or protected from the
temperature and humidity to be encountered in the atmosphere present in the tropical climate.
The unit of flow meter shall be in litres/sec. and the integration shall be in cubic metres. Ranges
shall be selected to show normal plant operation between 50% and 75% of the full scale reading.
Instruments are to be of a type which will maintain reasonable accuracy without adjustment.
Normally accuracy shall be within plus or minus 1% of the full scale deflection throughout the
full range of measurement, unless otherwise specified.
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All necessary sensors, transmitters / converters, RTUs, indicators, cabling, etc. for the
instrumentation system shall be provided as required by the manufacturer.
Electronic equipment shall be of the solid-state type and of the manufacturer’s latest design.
The equipment shall use one of the following standards DC (direct current) signals, unless
otherwise specified (1) 0 to 5 volts, (2) 4 to 20 milli amperes.
Instruments shall be provided with mounting hardware and floor stands, wall brackets, or
instrument racks and all necessary accessories as per site requirement.
All work shall be in strict accordance with codes and reference standards as described above.
Transmitters shall be provided with either integral indicators or conduit mounted indicators in
metric process units, accurate to one percent.
Electronic equipment utilizing printed circuitry shall be suitably coated to prevent contamination
by dust, moisture and fungus. Solid state components shall be conservatively ambient
atmosphere fluctuations and 0 to 100 percent relative humidity. The field mounted equipment
and system components shall be designed for installation in dusty, humid and highly corrosive
service conditions.
Equipment shall be heavy-duty type, designed for continuous industrial service. Equipment shall
be of the latest equipment models which are currently in production. All equipment shall be of
modular construction and shall capable of field expansion. All identical components shall be by
the same manufacturer.
The control room equipment will be installed in air-conditioned areas; however, the equipment
shall nevertheless be designed to operate satisfactorily up to 50degree C ambient temperature
and 90 percent humidity assuming air conditioning may not be available.
Field cabinets and enclosures shall be IP55 gasketed with multi-point latching doors.
Unless otherwise stated, overall accuracy of all measurement system shall be ±1% of measured
value, and repeatability shall be ±0.5%.
Unless otherwise specified, the normal working range of all indicating instruments shall be
between 30% and 80% of the full scale range.
The instruments shall be designed to permit maximum interchangeability of parts and ease of
access during inspection and maintenance.
The field instruments i.e. the instruments mounted outside the control panel shall be mounted
at a convenient height of approximately 1.2m above grade platform.
Unless otherwise stated, field mounted electrical and electronic instruments shall be
weatherproof to IP-65 of 15:13947 Part-I. The degree of weather protection for panel mounted
instruments shall be IP-52 of 18:13947, Part-I.
The instruments shall be designed to work in the ambient conditions of temperature, humidity
and chlorine contamination that may prevail. The instruments shall be given enough protection
against corrosion and all the wetted parts of the instruments shall be non-corrosive.
Lockable enclosures shall be provided for the field mounted instruments.
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All field instruments and cabinet/panel-mounted instruments shall have tag plates/ name
plates permanently attached to them.
All wetted parts of the sensors shall be made of non-corrosive material capable of working
with chlorine content of 5 ppm.
For all the instruments installed in the field and outside the buildings, Lightning Protection
Units (LPU) shall be provided at both the ends of connecting cable for protection against static
discharges/ lighting of electromagnetic interferences.
The performance of all instruments shall be unaffected for the ±10% variation in supply voltage
and ±5% variation in frequency simultaneously.
Unless otherwise specified, good compression glands shall be used for glanding the cable in
field instruments and instrument control panel.
The transmitters shall be provided with on-line test terminals. Zero and span
adjustments shall be provided for all instruments.
Access ladders/ platforms shall be provided for maintenance and operation of all instruments.
Local indicators shall be provided for each sensors, and other primary device.
On return of power after an electrical power failure, all instrumentation and controls shall
function automatically without any reset action required by personnel. The Implementing
Agency's attention is drawn to the requirements of installations which require to be "FAIL
SAFE".
The mode of operation of any device used for alarm signaling shall be such that on failure of
the power supply, the devices shall de-energize and actuate the alarm even if no alarm
condition exists.
It is preferred that alarm and control relays with the same function reference number shall
receive their power supply from the same sub-circuit fuse so that failure of power supply to
the control relay causes an immediate alarm signal-Contacts used for initiation of alarm states
or controls shall be integral with transmitters. If this facility is not available the trip amplifiers
shall be used. Contacts integral with indicating instruments such as pressure indicators, may be
used in certain instances subject to the approval of the Engineer's Representative and provided
such instances are brought to the attention of the Engineer's Representative.
Tested Calibration certificates along with calibration procedure of all instruments shall be
provided by Implementing Agency.
8.1.5 Electrical Requirements
Equipment shall be designed to operate on 230 volt, 50 Hertz alternating current power source
except where specifically noted. All regulators and power supplies required for compliance with
the above shall be provided between power supply and interconnected instrument loop. Where
equipment requires voltage regulation, constant voltage transformers shall be supplied.
Analogue transmitter and controller outputs shall be 4-20 milliamps into a load of 0-750 ohms,
unless specifically noted otherwise.
All switches shall have double-pole double-throw contacts rated at a minimum of 600 VA,
unless specifically noted otherwise.
Equipment shall be designed and constructed so that in the event of a power interruption, the
equipment shall resume normal operation without manual resetting when power is restored.
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8.1.6 Quality Assurance
The Implementing Agency shall be required to demonstrate a minimum of 3 years recent
experience in the design, supply, installing and commissioning of instrumentation and control
systems of comparable size, type (Water supply pipeline SCADA involving Pressure, Flow, Level
and Energy parameters) and complexity (communication involving Radio frequency etc) to the
proposed project. The system supplies shall have in-house engineering, programming,
fabrication, and testing capability to expedite the project in its entirety. The supplier shall have
a permanent, local support office with experience on similar projects and capable of maintaining
or upgrading the telemetry / SCADA system and other instrumentation systems.
The proposed central monitoring system and in-plant SCADA system for all WTP and pumping
station shall be open system architecture utilizing standard operating and communication
systems like radio telemetry. The Implementing Agency shall provide documentation of
successful and field performance of the proposed system, including hardware and software, for
application of similar type, size, and complexity. The Implementing Agency shall demonstrate
that such system has been successfully employed in water applications. Unproven or proprietary
systems shall not be acceptable.
The Implementing Agency shall employ full time personnel for detail engineering, co-operating,
drafting, procurement and expediting, scheduling, testing, inspection, installation, start-up
service for calibration and commissioning and warranty compliance for the period specified.
8.1.7 Shipping Precautions
Special instructions for proper field handling, storage and installation of instrumentation
required by manufacturer for proper protection, shall be securely attached to each piece of
equipment prior to packaging and shipment. None of the instrumentation shall be shipped to
the site until the room(s) are environmentally suitable.
8.1.8 Instrument and Control Function Identification
Each component shall be tagged to identify its location and function in the system.
Identification shall be prominently displayed on the outside of the package.
The abbreviations of the instruments used are as follows:
FE - Flow element
FIT - Flow indicating transmitter
FII- - Flow indicator cum integrator
FS - Flow switch
LE - Level element
LIT - Level indicating transmitter
LI - Level indicator
LS - Level switch
LC - Level controller
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RcE - Residual chlorine element
RcIT - Residual chlorine indicating transmitter
Rcl - Residual chlorine indicator
8.1.9 Test Equipment
Test equipment shall be provided, together with items such as instruction manuals, carrying /
storage cases, unit battery charger where applicable, special tools, calibration fixtures, cord
extenders, patch cords and test leads, which are not specified but are necessary for checking
field operation of equipment supplied under this Project.
1.5.1 One hand held pressure calibrator
1.5.2 One portable (DMM) digital multi-meter with rechargeable battery
and charger and test leads, and carrying-case.
1.5.4 One toolkit consists of screw driver, testers etc.
8.1.10 Instrumentation Circuit Routes
Signal cables shall not be run in the same conduits or duct as power cables. Installation in rigid
steel conduit or steel trunking is preferred.
Signal cables which are not completely enclosed in a steel raceway shall be separated by at least
1000mm from LV power cables, and at least 3000mm from HV cables. Wherever signal and
power cables cross they shall do so at right angles.
All cables running from the field instruments to the RTU panel shall be a single,
Continuous length, without joints, except at marshalling boxes. The boxes shall have terminal
blocks with 20 percent spares in addition to terminals for all wires including spare wires. Special
care shall be exercised to carry earthing lines through marshalling boxes and control panels.
8.1.11 Instrumentation Earthing
The Earthing arrangements shall, unless otherwise specified, comprise:
Earth electrodes top provide adequate conductive capacity for the works system.
200mm x 200mm inspection pits to allow ready access to the electrodes connection.
An earth continuity conductor of adequate capacity between each control panel earth bar and
the earth electrodes.
A bolted removable tinned copper link mounted in a suitably located link base.
The earth electrodes shall be in the form of copper rods suitably grouped and connected. All
metal works, other than current carrying parts of the instrumentation system, shall be properly
bonded to earth.
8.1.12 Installation
Instrumentation and necessary equipment shall be installed in accordance with the
manufacturer’s instructions. The locations of equipment shall be determined in the field. Exact
locations shall be approved by the IMC during construction. Obtain in the field all relevant to the
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placing of Instruments RTU’s, PLCs and etc. Implementing Agency shall furnish all labour and
materials necessary to complete the work in the approved manner.
All piping to and from field instrumentation shall be provided with necessary unions, test tees,
couplings, adaptors and shut-off valves.
Brackets and hangers required for mounting of equipment shall be provided. They shall be
installed in a workmanlike manner and not interfere with any other equipment.
The screen on each process instrumentation cable shall be continuous from source to
destination and be earthed as directed by the manufacturer of the instrumentation equipment
but in no case shall more than one earth point be employed from each screen.
8.1.13 Tests
Test plan shall be submitted for approval as part of the project plan. Furnish the services of the
servicemen, all special tools, calibration equipment and labour to perform the tests. Certified
copies of the tests shall be furnished in duplicate to the IMC.
Following installation, check-out and final adjustment of all the instruments, a performance
check shall be made on each. Meters shall be tested at 0 percent, 25 percent, 50 percent, 75
percent and 100 percent of scale, as required. All status and alarm switches as well as all
monitoring and control functions shall also be checked. Each device installed must be signed –
off by the IMC as acceptable. Testing shall be done from the signal source to the final element
or device including all field wiring.
If, during running of the tests, one or more points appear to be out by more than the specified
amount, adjustments or alterations shall be made as necessary to bring equipment up to
specification performance. Following such adjustment, the tests shall be repeated for all
specified points to ensure compliance.
8.1.14 Source Quality Control
The manufacturers of the equipment and fabricators of RTU cabinet supplied under this Contrast
shall allow IMC engineers to inspect and witness the testing of the equipment at the site of
fabrication. Equipment shall include the cabinets, special control systems, pressure measuring
devices, level measuring devices, transmitters and other pertinent systems and / or devices. A
minimum of ten working days notification shall be provided to IMC prior to testing.
8.1.15 Accuracy an Range of Measurement
The process instrument system supplied here under shall have the following ranges and / or
accuracy depending on type and application:
Instrument Type Accuracy
Pressure Gauge 100 kg./m2 or over 0.5%
Pressure Gauge Under 100 kg./ m2 0.5%
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Unless otherwise specified, the accuracy of the primary plus the secondary instruments shall be
within_+ 2-3% of the scale deflection. Where the accuracy of the equipment is not within 2% of
the full scale deflection calibration curves shall be provided in graphical form together with the
test certificates.
8.1.16 Acceptable makes
Sr No Particulars Approved Makes (Indicative)
1
Pressure Transmitter sensors Emerson, Yokogawa, Siemens, Forbes
Marshall, E&H.
Pressure Dataloggers Halma, Primayer, Siemens, Emerson,
2 Temperature Measuring
Instruments Makes shall be subject to approval.
3 Ultrasonic Level Sensors and
transmitter
Siemens, E&H, Forbes Marshall, ABB,
Emersion
4 Chlorine sensor Emerson, Forbes Marshal, E & H, Hach.
5
Flow Meters In line
Electromagnetic type Siemens, ABB, E & H, Forbes Marshall,
Flow meter ultrasonic
Insertion type Siemens, E & H, Honeywell, Forbes Marshall.
6 Turbidity sensor Emerson, Forbes Marshal, E & H, Hach.
7 RPM Measuring Instruments Rosemount, Honeywell, Endress & Hauser,
Siemens
8 Energy Meter (Power
Analyzer) with Modbus Conzserve, HPL Socomec, Schneider, L & T
9 PLC Allen Bradley, Siemens, ABB, Mitsubishi,
Messung, Schneider
10 Interfacing of Flowmeters Siemens, ABB, E & H, Forbes Marshall,
11 Electric Actuators Marsh, Rotork, Auma, ABB
12 Interfacing of Valve Actuators Marsh, Rotork, Auma, ABB
13 Communication Interfaces,
RTUs
Allen Bradley, Siemens, ABB, Mitsubishi,
Messung, MOSCAD, Schneider
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14 Lighting/Surge Protection
System Makes shall be subject to approval.
15 All Instrumentation Cabling
for instruments
Finolex, Poly cab, Asian, TCL, Lapp, Top
Cable
16 Wireless Telemetry Siemens/ messung / Mitsubishi/ ACTL /
Cisco / Calamp / Elpro
17 GPRS/GSM Data Loggers Makes shall be subject to approval
18 pH Meter Emerson, Forbes Marshal, E & H, Hach.
19 Application software Rockwell, Wonder ware, ABB, Mitsubishi,
Messung Reputed
20 Computers & Servers H.P. IBM. HCL, Epson Cannon
21 UPS Transtech, Emerson, Tata Libert, APC
22 SCADA Software Intelution, Wonderware, Ellipse, Rockwell
Automation, Schneider
23 Modem Router Siemens, Messung, Mitsubishi, Wave Com,
ACTL, Viola, Cisco
24 Panel , cabinets Rittal BCH
25 Flow Control valves Singer, Dorot
26 HMI Allen Bradley, Siemens, Messung, Mitsubishi,
Rockwell, Schneider, Siemens,
27 Databases Oracle
28 Monitoring System
Softwares& display Makes shall be subject to approval.
8.2 DETAILED TECHNICAL SPECIFICATIONS FOR INSTRUMENTATION
8.2.1 PRESSURE MEASURING INSTRUMENTS
Pressure gauges shall comply with BS EN 837-1:1998and BS1780. Pressure gauges and transmitters shall have over range protection up to 1.5 times the maximum line pressure and shall be capable of withstanding full line pressure on any side with the other side vented to atmosphere without damage or effect on the calibration. No plastic material shall be used in their construction. Internal parts shall be of stainless steel, bronze or approved corrosion-resistant material. Where necessary, a special diaphragm shall be used to segregate the gauge tube from
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corrosive fluid media. In chlorine applications, the diaphragm shall be in silver or tantalum. The minimum diameter for any pressure gauge shall be 150 mm unless specified otherwise or where the gauge forms part of a standard item of equipment.
Where compensation of more than 2% of the instrument span is needed for the difference in level between the instrument and the tapping point, the reading shall be suitably adjusted and the amount of compensation shall be marked on the dial. The zero and span of a pressure transmitter shall not change by more than 0.1% of the span per degree Celsius change in ambient temperature. After application for 10 minutes of pressure at 130% of maximum pressure, the change in zero and span shall not exceed 0.1% of the span.
Pressure transmitters shall have accuracy typically better than 0.25% of span, depending on the application and shall be protected to BS EN 60529:1992, IP 65 standard or higher. For transmitters installed in locations liable to flooding or underwater applications, they shall be to IP 68 standard and shall operate up to a maximum submergence of 20 meters of water.
Pressure transmitters shall provide a 4 to 20mA d.c. output proportional to the pressure range
at a maximum load of 750 ohms.
Differential Pressure Transmitter:
Differential Pressure transmitters shall have pressure dampeners.
The specifications for pressure transmitter shall be as follows,
a. Type: 2 wire type
b. Housing: IP 68
c. Output: 4-20mA
d. Supply: 24 VDC
e. Local Display: LCD.
f. Accuracy: Better than 0.5 % of range
The specific Technical specification is as below;
Function Transmit & indicate Mounting In Line Connection ½ “ NPT Service Clear water Damping Adjustable Turn on time <2.5 sec. Pressure Range 0-200 meter or As per requirement Enclosure Class Weather proof ( NEMA 4 and IP 65) Intrinsically safe Yes Accuracy + 0.075% Turn down ratio 25:1 Response time 250 msecs or less Operating Temp. 0 to 55 oC Humidity 5 to 95 % Rh, Non condensing Transmitter Type SMART microprocessor based Power supply 16 to 48 V DC ( Nominal 24 VDC) Out put 4-20 mA Span and zero adjustment Provided Indicator LCD display with front facia capability for programming Range setting switches Provided Element
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Sensor Piezoresestive Load resistance Max 600 Ohm. Zero Elevation/ Suppression Provided Accessories 2 way manifold- 01 No. per Transmitter Material 316 SS Accessories Mounting bracket, chequears plate etc. Reputed make Siemens/E& H/Krohne Marshall/Emerson/ABB
8.2.2 TEMPERATURE MEASURING INSTRUMENTS
Specifications for Temperature Transmitters
General
Type Micro Processor Based, SMART
Input RTD Pt – 100
Output 4 – 20 mA with superimposed digital signal
Accessing Protocol HART
Power Supply 16 – 48 VDC/230 AC
Minimum Load Capability 600 Ohms at 24 VDC
Housing Weather Proof to NEMA4 & IP-65
Design Intrinsically Safe
Accuracy +/- 0.075 %
Response Time 250 msecs or less
Cable Entry ½ inch NPT / Connecting Type
Mounting as per site
Integral Output Indicator 41/2 digit LCD display with front facia capability for programming
in any engineering units
Lighting Protection to be provided
Operating Temperature 0 to 550C
Humidity 5 to 95% RH, Non-condensing
RTD with Thermowell
Element
No. of elements Duplex
Calibration As per Standards
Element Material Platinum
Resistance at 00C 100 ohms
Leads Standard
Sheath O.D 6 mm
Sheath Material 316 SS
Nipple and Union Material Chrome plated Steel
Union Required
Head
Head Cover Screwed Cap with Cover
Material Cast Aluminum
Conduit Connection ¾ inch ET
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Enclosure Weather Proof to NEMA4 & IP-65
Cable Gland Required
Thermowell
Material 316 SS
Construction Drilled Bar Stock
Accessories
Mounting Bracket
SS tag Plate
Flame proof double compression SS cable gland
8.2.3 LEVEL MEASUREMENT SYSTEMS
Level Monitoring System
Function : Transmit and indicate Range : 0‐7m for ESR 0-20 m RWPS (as per site condition) M.O.C :SS316 Power : 24VDC Accuracy : 0.20% Resolution : 0.10% Display : 3¼digit Calibration : Zero and span internal Output : 4–20mA 600 ohms. 0.1% resolution Housing : Weather proof (IP‐68) Design : suitable for water application Response time : 250 msecs or less Remote Indicator : 4½ digit LCD display with front facia capability For programming in any engineering units Process connection : 1- 1/2”NPT /BSP or as per Manufacturer Standard Lightning protection : to be provided externally at RTU end
Operating Temperature : 0 to 550C Humidity : 5 to 95% (suitable for outdoor)
Accessories
Mounting bracket
Reputed Make:-Siemens/E& H/Krohne Marshall/Emerson/ABB
8.2.4 RESIDUAL CHLORINE MEASURING INSTRUMENTS
The Analyzer shall operate on Analysis Method like DPD Colorimetric principal. The application is for Drinking Water Residual Chlorine analysis.
Following specifications as a minimum shall be applicable in the basic Instrument model offered as chlorine analyser. The analyser shall be provided with all the necessary accessories required to operate the Instrument once unpacked and installed at site.
a. Range: 0.1 to 5 mg / Lit free or total residual chlorine, with automatic color / turbidity compensation
b. Programming: The instrument shall be freely programmable using Menus & Key pad.
c. Sensor Operating Pressure: 1 Bar
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d. Sensor Op Temp. : 45 Deg. C.
e. Response Time: < 120 Sec.
f. Min. Detection Limit : 0.035 mg/L
g. Cycle Time: One complete sample analysis every 2-1/2 minutes. The output shall be retained at the same value until next sampling is carried out.
h. Accuracy: 0.5 % of range or 0.035 mg/L as Cl2, whichever is greater
i. Supply: 230 VAC +/- 10%, 100 VA Max.
j. Output: 4-20 mA. Output shall be Programmable and shall be isolated from the ground.
Additionally Potential Free Contact output (230 V, 5 A Rating) for sample concentration shall be available.
k. Load : <= 500 ohm
l. Display: 4 & ½ Digit LCD
m. Repeatability: Better than 0.2% of range
n. Enclosure: IP62 Min. & Housing shall be in ABS plastic.
o. Accessories: All the required accessories shall be built in to the system offered and no external accessories shall be required to operate the instrument in the normal fashion.
p. Certification: The offered instrument shall be at least CE approved and UL listed.
The instrument shall work continuously at remote place without any requirement of calibration etc. at least for a period of 30 days, from the previous maintenance date. The instrument shall be Tamperproof or pass word protected to prevent unauthorized handling of the same.
Reputed Make:-Siemens/E& H/Krohne Marshall/Emerson/ABB
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8.2.5 ELECTROMAGNETIC FLOWMETERS
Providing and fixing Full Bore Electromagnetic Flow Meters.
Item includes:- 1. Excavation for fixing Flow meters in all types of soils & surfaces in all types of site
conditions including drainage, dewatering, etc.
2. Providing installing Electromagnetic Flow Meters with cost of accessories required.(Flow Meter are to be fixed for measurement of water flowing in & out of the distribution.
General Technical Specification & Conditions for Electromagnetic (Full bore) :- IMC has provided the size of pipe is indicative. The actual size, O.D.I.D., thickness shall be measured by Manufacture before supply of meter, any deviation and delay or damage cost due to non-fitting of meter shall be borne by Manufacture. The liquidity damage due to delay in fitting for wrong selection of fittings and accessories lies with Manufacture.
1.1 If there is any problem with ovality of pipes after the pipes are cut, the contractor
as per the relevant standards shall jack up the pipes and the jointing work shall be carried out.
1.2 The Manufacture will have a full system of local offices in India and full service
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capability in the Metro-cities throughout the country. Full contact details for key personnel, both national and local shall be furnished on request. The supplier shall provide evidence of at least five years involvement in the manufacturing of meters worldwide.
1.3 The sensor / transmitter cables shall be capable of withstanding the climatic condition as applicable at site and should be weatherproof. The cable shall be installed in a suitable uPVC duct to minimize the risk of damage during excavations for other works. All the cable laid at a minimum depth of 0.5 m below the ground. Maximum length between the sensor & the transmitter shall not be more than that recommended by the meter Manufacture.
1.4 The transmitter shall operate so as to avoid loss of data in the event of temporary loss of electrical power supply and contractor shall include of provision of maintenance free battery backup facility (8 hours duration) to cater for temporary loss of such power supply. The contractor must allow for normal variations in mains electrical power parameters to be expected at site.
1.5 All the data loggers should be of the same type & make. I.e. they should be compatible for all the meters supplied as part of this bid. The logger should be suitable for local conditions. Each signal transmitter should be provided with an appropriate dual channel flow & pressure logger of type approved by the client, with a data storage capacity of 120 days at 5 minutes logging interval. Logger shall be supplied with compatible communication leads from transmitters to loggers & loggers to portable download devices (hand held units / laptops) & GSM / WAP Mobile phone.
1.6 The loggers shall receive a compatible pulse or continuous output as appropriate from the transmitter. Appropriate software, of Windows type or similar software approved shall be included for downloading the flow on to a portable download device. The loggers shall have integral maintenance free batteries with a minimum of 10 years life, on continuous operation and rated not worse than IP68 protection. Pressure transducer should be of appropriate type with a pressure range of 5 m to 150 m with an accuracy of not less than + 1%. The logging interval should have a range of 1 second to 24 hrs.
1.7 The portable devices shall be compatible to the logger & flow meters for the purpose of retrieving data and resetting the data loggers / meter as part of this contract. The portable download devices should be simple to operate, robust in construction. The portable download devices should be compatible for downloading the data to a desktop or laptop computers. Supply of portable download devices also includes supply of necessary programming and communication leads for connection with data logger and desktop / laptop computers. All the necessary software for downloading of data from logger to portable devices & software for download of data from portable devices to laptop / desktop computers to be provided by the contractor.
1.8 The flow meter shall be supplied with compatible features for “Gateway for Remote Monitoring of flow meter via Web Browsers”. The system should enable remote monitoring, remote diagnosis and remote configuration of connected HART sensors/actuators, either via telephone lines (analogue and ISDN), Ethernet TCP/IP and mobile communications (GSM). The measured data shall be
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web-compatible.
1.9 Separate Control Panel Unit to accommodate flow transmitter and all other accessories including data logger shall be provided by Contractor. Thickness of control panel shall not be less than 2 mm.
1.10 All safety precaution with lighting protection shall be provided to all the flow meters, the failure / damage to flow meter for any reason for the warranty and period of annual maintenance contract shall be with Manufacture, hence, cost of insurance against all failure / damage (if any) shall be borne by Manufacture no additional payment will be made.
Minimum Technical Specification for Electromagnetic Flow Meter
Flow Sensor
Type : Pulse DC Excitation, (Bi-directional )
System : Separate with cable output
Power Supply : 240 V AC, 50 Hz
End Connection : Flanges of Carbon Steel
Flange Rating : As per Operating Pressure
Electrode SS 316
Electrode Type : Round Head Electrodes
Meter Tube : SS 304
Liner : Hard Rubber, EPDM
Coil Housing : SS 304 with fully welded construction
Protection category : IP 68
connection/ junction box : SS 304
Earthing : Grounding Rings
Accuracy : 0.5 % of MV inclusive of linearity, repeatability, Pressure effects and hysteresis
1-3 m/s velocity
Flow Transmitter / Converter
Model : Microprocessor based, Modular design,
Type : remote mounting
Display Language : English
Display : Two line back lit LCD for indication of actual flow rate, forward, reverse and sum totalizer with soft keys
Output : 4-20 mA, HART for flow and pressure separately. Additional output for pulse and status
Protection category : IP 68
Enclosure : Die cast Aluminium with polyurethane finish with glass window
Programming : From Front facia through keyboard / optical pin programming
Power Supply : 240 V AC, 50 Hz
Battery Back up : lithium batteries, replaceable, suitable life
Memory retention : 8-10 years, non-volatile
Cable Gland : 1/2" NPT, 4 glands double compression type
Mounting : Wall mounted with long cables
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Separation : 100 meters max. without boosters
Interface : HART
Power failure mode : Provision of RAM/ PROM to store parameter entered and measured flow data during power failure
Terminal : Shock - Hazard- protected push lock terminal
Error Identification : 0/3.6/22 mA
Empty Pipe detection : Facility required
Interchangeability : Fully interchangeable with all the flow sensors
Flow Indicator & Totalizer
: Internal, 5 mm high, LED display with 6 digit LCD, Totalizer and display in Single Unit
Loggers & data acquisition
: Data logger shall be the dual channel type, one flow channel and one pressure channel. The loggers shall have a data storage capacity of 360 days @ 15 min logging intervals. It should have maintenance free batteries with min 5 years life @ 15 min interval and IP 68 protection. Data can be exported to PC / Laptop / Palm tap via GSM / USB.
8.2.6 TURBIDITY METER
Following specifications as a minimum shall be applicable in the basic Instrument model offered as Turbidity Measuring System. The analyser shall be provided with all the necessary accessories required to operate the Instrument once unpacked and installed at site.
Type : Microprocessor Based
Measuring Principal : ISO 7027, 90o Scattered light, Infra-red ( Nephelometric)
Measuring Range 0 – 40 NTU (clear water)
Cleaning : Ultrasonic Cleaning System
Temperature rating 1 – 50 deg C
Cleaning : Built – in Self-cleaning type
Flow rate : 0.1 to 1 Lit/min
Protection Class : IP66/ NEMA 4X
Display resolution : 0.0001 NTU ( below 10 NTU)
Display : High contrast LCD provided live measurement readouts in large digits and shows up to four additional process variables
Diagnostics : Analyzer should continuously monitor itself and the sensor(s) for problematic conditions. The display flash Fault and/or Warning when these conditions occur.
Output : 4-20 mA
Power supply : 230 VAC @ 50/60Hz
Response Time : Less than 5 sec
Accuracy : <10 NTU : 0.0001 NTU <40NTU: +/-2% of reading or +/_ 0.02 NTU whichever is greater.
Repeatability : +/- 1 % of the reading
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Outputs : 1 x 4 -20mA current output, Bidirectional RS485 Modbus, 2 x relay freely programmable
Material
Enclosure : Polycarbonate
Sample Cuvette : Borosilicate Glass
Flow through Fittings : Polypropylene/ss
Inlet tube : Stainless Steel
Necessary Flow through chamber with ½’’ NPT process connection shall be provided for real time
readings.
8.2.7 RPM MEASURING INSTRUMENTS
Type Microprocessor based Duty Under + Over Speed Supply Voltage 230 VAC Enclosure Cast Aluminum Protection grade IP-65 Initial time delay 1-20 Sec. Digital Display 7 Segment, 4 digit, 0.5"LED display Speed range 1-9999 RPM Output RS-485 / 4-20 mA HART Accuracy +/- 1 RPM Sensor Supply voltage 12 VDC Enclosure Nickel plated brass tube Protection grade IP-67 Probe size M30 X 1.5 P X 65 L Sensing distance 9 mm + 10 % ( effective): 15 mm + 10 % ( Nominal) Mounting Non flush
8.2.8 ENERGY MEASURING (POWER ANALYSER) INSTRUMENTS
Power Analyzer Measurement Parameters VLN , V1, V2, V3, VLL, V12, V23, V31,
A, A1, A2, A3 W, W1, W2, W3 VAR, VAR 1, VAR 2, VAR 3 VA, VA 1, VA 2, VA 3 PF, PF 1, PF 2, PF 3 Frequency F
Sensing / Measurement True RMS, 1 sec update time, 4 Quadrant Power & Energy
Accuracy (Wh) Class 1.0 as per IEC 62052-11, 62053-21 Input Voltage 4 Voltage inputs V1, V2, V3, VN, 110 or 415 VL-L nominal
(Range 80 to 600 VL-L Aux. Supply (control power) 44 to 300 V ac / dc (3 VA Max)
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Input Current Current Inputs A1, A2, A3, 20 mA to 6 A (field Configurable)
Overload 10A Max Continuous Frequency 45 to 65 Hz Resolution RMS 4 Digit Communication RS-485 Modbus RTU Protocol Isolation 2000 volts AC for one minute between communication
& other circuits
Demand Integration period multiple of 5 minutes from 5 to 30 minutes 15 sec. update time
Safety Measurement category III, Pollution Degree 2, Protection against shock by double insulation at user accessible area
Pumping Hours Measurement Possible Reputed Make:-
Conzerve/HPL Socomec/Schneider/ L & T
8.2.9 PLC BASED CONTROL PANELS
Access doors or panels shall have heavy duty hinges and approved latching or fastening means to allow access. Fabrication shall be of 2mm thick, steel, suitably braced internally for structural rigidity and strength. The final finish shall be smooth, free of runs, and uniform in tone and thickness. Control panel enclosures shall be rated IP55. All wiring shall be numbered in accordance with the numbering system used on the wiring/ connection diagrams. Wiring and connection diagrams shall conform to ISA S5.4 Instrument loop diagrams and shall be submitted as part of the shop drawings for approval of the Engineer. All wiring shall terminate in a master terminal board, rigid type and numbered. The master terminal board shall have a minimum of 25 percent spares. Terminal blocks shall be barrier type with the appropriate voltage rating (600 Volts minimum). They shall be the raised channel mounted type rail mounting (marshalling). Wire and tube markers shall be the sleeve type with heat impressed letters and numbers. DIN rail mounted terminal strips shall be provided for the purpose of connecting all control and signal wiring. Direct interlock wiring between equipment will not be allowed. Only one side of a terminal block row shall be used for terminal wiring. The field wiring side of the terminal shall not be within 150 mm of the side panel or adjacent terminal. Nameplates shall be provided and mounted on each RTU enclosure. The nameplates shall be approximately 25mm x 75mm constructed of black and white laminated, phenolic material having engraved letters approximately 6 mm high, extending through the black face into the white layer. Nameplates shall be attached to panels by self-tapping Type 316 stainless steel screws. All components shall be mounted in a manner that will permit servicing, adjustment, testing and removal without disconnecting, moving or removing any other component. Components shall be mounted on plates on the inside of the panels in such a manner that allows for removal of the components without removal of the plate. Components shall not be mounted directly to the enclosure. Mounting shall be rigid and stable unless shock mounting is required otherwise by the manufacturer to protect equipment from vibration. Components mounting shall be oriented in accordance with industries standard practices. All internal components shall be identified with suitable plastic or metal engraved tags attached with drive pins adjustment to (not on) each component identifying the component in accordance with the drawing specifications and supplier’s data. Control Panel requirements for in-plant SCADA System:-
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a) Programmable Logic Controller (PLC) based Instrument Control Panel {ICP} shall be provided at control room of water pumping stations and Master Control Room locations covered under scope of project with manual override facility.
b) Technical Particulars
Service For raw and pure water pumping
Type Free standing type
Construction Prefabricated and modular construction
Sheet Material Cold rolled sheet steel
Internal Lighting Required
Cable Entry From bottom
Access Front and Rear
The following instruments shall be mounted on front fascia of the ICPs for the control of pumping station: 1. Auto/ Manual/ Off selector switch for each pump 2. Auto / Semi Auto/ Manual selector switch for the each pumping station. 3. Level measuring system of raw and pure water sump for automatic operations. 4. Digital indicators for the following:
Level in each compartment / sump
Pressure in Pure water pumping main
Position of BFVs in discharge of pure water pump.
Position of BFV in the pumping main
5. Digital flow indicator for flow in pumping main of pure Water 6. Alarm annunciator, 7. Operator Interface Unit (OIU) of the PLC system 8. Temperature Scanners for motor winding and bearing temperatures and pump
bearing temperatures of each raw / pure water pump. 9. Electronic microprocessor based power meter shall be used for each motor,
incomer & other major loads to provide complete details of different electrical parameters. Suitable CT/ PT is required to wire the power meter. These meters shall communicate and integrate with local in-plant SCADA.
10. Status of different protection relays used should be monitored. Whenever the protection relays trip required alarms should be generated.
11. Pump start & stop operation will be automatically done in required sequence & all safety requirements shall be monitored continuously. Only single push button command is required to be given for start or stop of the pump.
12. For automated operation of pump start or stop discharge BFV shall be fitted with electric/ pneumatic actuators. It is responsibility of the Implementing Agency to integrate these actuators with local SCADA system.
13. A common shrouded mushroom type emergency stop pushbutton for emergency system stop for pure water pump.
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8.2.10 SUPPLY, DELIVERY, INSTALLATION, TESTING FOR INTERFACING OF EXISTING AND NEW
FLOW METERS
At ESR / UGRs / MBRs Inlet and Outlet Water pumping Locations, electromagnetic flow meters will be installed. Similarly, there are existing flowmeters installed at 29 ESR outlets. It is responsibility of the Implementing Agency to acquire flow data from the new flowmeters as well as existing flowmeter after repairs / refurbish and integrate it with telemetry / SCADA system and all the required accessories like sensors, transmitters, cables, power points etc. to be provided to interface with the meter and communicate the data with Central Server Station. Consent from IMC is required before taking up such work.
It is the responsibility of Implementing Agency to provide complete interfacing required to
receive the data from existing and new flowmeters.
8.2.11 VALVE ACTUATORS
Actuators shall be suitable for the medium, climatic, environmental and pressure conditions of the system in which they are to be fitted. Actuators shall be provided with:
(a) AC Electric Motor. (b) Reduction gear unit. (c) Torque switch mechanism.
(d) Limit switch mechanism complete with set of limit switches and additional two spare sets for suitable position.
(e) Hand wheel, for manual operation. (f) Valve position indicator. (g) Hand-auto lever with suitable locking arrangement. (h) 10 W single phase space heater in the switch compartment. (i) Blinking light throughout the valve operation. (j) Junction box for terminating power and control cables. (k) With additional accessories for integrating with PLC system.
The actuator shall be suitable for operation on 415V, 3 phase, 50 Hz power supply. The motor winding insulation shall conform to class B as per relevant BS and motor shall be protected by suitable thermal overload relays. The actuator shall be capable of producing not less than 1 1/2 times the required operator torque at the required time cycle of valve operation. The transmission shaft connecting the actuator to the valve shall be provided with 2 bearings one at actuator end and one at valve end with universal couplings at suitable places. The required numbers of switch/contacts meet requirements for PLC system. The electric motor shall be of the squirrel cage type as per IS 325 with insulation to IS 1271 Class B. The windings shall be impregnated to render them non-hygroscopic and oil resistant. All internal metal parts shall be painted. The motor shall be rated for 15 minutes. They shall also be suitable for operating on the specified electric supply and shall satisfactorily open and close the valve under variations of electric supply specified. Motor shall be protected by suitable overload protection device. The reversing contactor starter and local controls shall be integral with the valve actuator. The starter shall comprise mechanically and electrically interlocked reversing contactors of appropriate rating fed from a 110 Volt control transformer. The common connection of the contactor coils at the transformer shall be grounded. HRC cartridge type primary and secondary fuses shall be provided. Local control shall comprise pushbuttons for open, close and stop operations and a Lockable Local/Remote/off selector switch. The control schematics shall be subject to approval. Internal wiring shall be of 650/1100 volt grade PVC insulated stranded copper conductor of minimum 1.5
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sq. mm for control circuits and of minimum 4 sqm copper for the power circuit. Each wire shall be number identified at each end. The terminals shall be of stud type. Cable entries shall be suitable for PVC insulated/ sheathed, armored cables. A separate terminal box shall be provided for the heater. A separate terminal box shall be provided for cabling to control circuits. The actuator enclosure shall be fully weatherproof and hose proof to IP 67 and shall be fitted with an anti-condensation heater, which shall be switched off when the motor is running. The torque switch mechanism shall function as follows to stop the motor on closing or opening of the valve, or upon actuation by the torque when the valve disc is restricted in its attempt to open or close. The torque switch in the closing direction shall interrupt the control circuit if mechanical overload occurs during the closing cycle or when the valve is fully closed. The torque switch in the opening direction shall interrupt the control circuit if mechanical overload occurs during the opening cycle or when the valve is fully open. The mechanism shall facilitate adjustment of the torque at which the switches are required to operate. Non-adjustable limit switches shall stop the motor and give indication when the disc has attained the fully open or closed position. The adjustable limit switches shall have control rated 2A, 48 V DC for specified system interlock, at the desired value position in both the opening and closing directions. Motor Operator shall be provided with clearly visible local valve position indicators mounted on the operator assembly to give an indication whether the valve is fully open, fully closed or in an intermediate position. Settings and emergency operation shall be possible with the use of a hand wheel. The Hand wheel shall be of stainless steel and the drive mechanically independent of the motor drive and any gearing should limit the operating torque at the hand wheel to less than 15 kg and be such as to permit emergency manual operation in a reasonable time. During electric operation the hand wheel shall not rotate. Actuators shall be adjusted at the manufacturer’s works to ensure that they provide the correct, fully, open position and fully closed position. Mechanical adjustable stops shall be provided to prevent over-travel of the valve in the open and closed positions. The contractor shall supply the required dia of valves at his cost. The valves shall be accepted after the third party inspection by SGS, RITES, CEIL TUV, BVQI or any other agency authorized by IMC, the charges for the same shall be borne by the contractor
8.2.12 INTERFACING OF VALVE ACTUATORS
It will be the responsibility of the Implementing Agency to interface with the telemetry system and control the valve through telemetry / SCADA system. It is inclusive all the required accessories like sensors, transmitters, cables, power points etc. to be provided to interface with the valve actuators and communicate the data with Central Server Station. Consent from IMC is required before taking up such work.
It is the responsibility of Implementing Agency to provide complete interfacing required to
receive the data from all valve actuators.
8.2.13 ALL REQUIRED COMMUNICATION INTERFACE, SCADA INTERFACES,
TELEMETRY INTERFACES, RTUS / PLC HARDWARES, CONTROLS
General Description of Proposed System
The Telemetry / SCADA specified herein shall be designed, manufactured, installed, tested and shall provide along with the following functions:
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To provide central monitoring system and Master Control Centre to collect, store, control and monitor the Water Distribution Management System (WDMS) for all ESR/ UGRs/ GSRs covering proposed pumping station locations and tapping points of bulk supply from BPTs.
To monitor Real-time water distribution & management process
To perform calculations based on sensor and manual operator data inputs.
Store and retrieve all the information of each location.
Compile and prepare daily, weekly and monthly reports for water & energy and as directed by engineer in charge.
Provide mimic / graphic display to indicate water supply and distribution system through extensive graphics support, which also reduces the learning curve of an average operator. All the data logged at central server shall be analysed through representation of this data in various meaningful user defined graphs, trends and customized analytical requirements of the system.
All the required field instruments to measure flow, level and pressure, residual chlorine shall be provided, calibrated, tested and installed. The signals from the field instruments both existing and newly proposed instrumentation shall be wired to the PLCs / RTU’s with necessary programming etc. Complete for further communication and data integration with Central SCADA Server software. The system shall be open system architecture utilizing standard operating and communication systems like GPRS or radio telemetry. The system supplier shall provide documentation of successful field performance of the proposed system, including hardware and software applications. Unproven or proprietary systems shall not be acceptable. The SCADA / Monitoring Requirements;
a) Layout drawings for each piece of equipment fabricated or assembled by the Implementing Agency, showing the position of each component with required clearance where applicable, and with overall dimensions.
b) Wiring diagrams indicating each component of the system and all wiring and cabling thereto, showing manufacturers, types, duties, ranges and nomenclature, referencing the P&I diagram where applicable, with inputs, output, cable wiring and terminal identifications clearly marked.
c) PLC/ RTU IO instrumentation drawings, cable along with sizings and cable layout trenches as per site condition.
d) Communication details / protocol details for all communicating instruments viz. PLC, GPRS telemetry, SCADA, etc. shall be provided.
e) Mimic video displays in the form of hard copies or photographs which are clearly legible and are notated to indicate dynamic data and control pick points where applicable.
f) Control video displays in the form of hard copies or photographs which are clearly legible and are notated to indicate dynamic data and control pick points.
g) Complete input and output list giving type, circuit number, tag name, short description, outstation, database reference, associated field device, range (if applicable), critical/non-critical alarm status and the like.
h) Description of quality control methods and approvals. i) Calibration certificates for all the instruments along with test procedures. j) Detailed works and acceptance test procedures. k) Programme for manufacture, delivery, installation, interfacing and commissioning.
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RTUs / PLCs General Specifications
Based and requirements as stated above and system architecture defined in Section 6, Implementing Agency shall be responsible to supply, install, commission the RTU’s / PLC’s as per the General Requirements as below:-
1. RTUs / PLC enclosures shall be corrosion resistant welded for outdoor locations. Enclosures shall be fabricated from a minimum of 14 gauge cold rolled steel with a baked enamel finish in the manufacturer’s standard color.
2. RTUs / PLC protected from lightning or other transient voltages by a power arrestor. 3. Condensation protection shall be provided to RTUs / PLC. Enclosure shall have
arrangements to prevent condensation build-up. 4. All power supplies required for operation shall be provided. Power supplies shall be
sized to have a minimum of 40% spare capacity providing increased reliability and allowing for the addition of future equipment.
5. All wiring shall be in complete conformance with the standards as specified in general specifications. All wiring neatly tied and fastened and for ease of servicing and maintenance, all wiring shall be color coded and uniquely numbered.
6. Battery Backup system for RTUs / PLCs shall be provided and working in conjunction with the unit’s power supply, shall be an intelligent battery backup system including voltage converter, battery health logic module, charger and sufficiently sized battery. Battery system shall provide a seamless switchover to battery upon detection of main power supply failure. Once main power is restored, the unit shall provide seamless switchback to normal power source and recharge the battery. Battery health logic module shall individually monitor main power supply, battery and converter voltages for low voltage conditions, and provide low voltage cutoff to protect battery from an unrecoverable depletion.
7. Battery system shall be of sufficient capacity to provide a minimum of four (4) hours of backup in the event of a failure of the main power source. To avoid battery damage and erroneous data transmissions when operating on battery, should the battery voltage drop below 10.8 V, the PLC shall be inhibited from operation. Recovery shall be automatic upon restoration of normal power. The intelligent battery back-up system shall be able to source 5 Amps allowing operation of mission critical components including; sensors, local alarm and communication equipment during a power failure condition.
8. All RTUs / PLCs shall be SMART and shall have real time multitasking soft-ware and powerful communication Capabilities.
9. It shall be comprising of CPU and signal conditioning ends for analog and digital signals.
10. It shall have a LCD display for indicating local data. Matrix keyboard shall also be provided for interface.
11. All RTUs / PLCs signals, status signals, alarm and process variable data shall be transmitted and received between the central location and the remote locations via the radio telemetry system. The system shall convert commands, alarms and variable analog data to digital blocks and transmit this information between the Central and the multiple remote locations.
12. RTUs / PLCs shall be furnished completely configured and tested for providing the specified communication, monitoring, display, input/output, annunciation, etc. for the Central Monitoring System and computational and other control requirements for operation of the in-plant SCADA system (pumping station). Any additional components required for operation, whether specifically referenced herein or not, shall be provided.
13. RTUs / PLCs system shall be based on a robust, field proven, current technology hardware platform allowing utilization of the latest advances in technology and permitting the most open programming and communication architectures. The PLC
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system shall be modular and scalable to be efficiently applied at each of the specified sites within the system.
14. RTUs / PLCs shall store field /system parameters including, logic configuration, set points, time delays, alarm and event data, counters and tantalizers, etc. in field programmable non-volatile memory. Sufficient non-volatile memory must be provided to protect at least 8,000 variables. The PLC shall also provide enough protected memory for time stamped data logging.
RTUs / PLCs allow telemetry operations over radio frequency communication media as well as GPRS media affording the most efficient and reliable operation. Telemetry System communication architecture can be based on any one or a combination of these communication media. RTU Specifications:-
The Remote Terminal Units (RTUs) shall be micro-processor based units of modern field proven design. RTUs must be modular in design to allow expansion of any count communications and I/O interfaces and capable of a variety of data transfer methods using various communications media as above. THE RTU’s MUST AS A MINIMUM HAVE THE FOLLOWING FEATURES:-
A) GENERAL
1) The RTU programming language used shall be windows based.
2) Input / output modules shall be furnished to accommodate all process and data
controls plus any additional modules not mentioned but required to carry out any
additional necessary for operation of the facility, shall be supplied and implemented by
the Implementing Agency.
3) Flexible backplane arrangement that allows distribution of RTU modules within a
single enclosure, or distributed between field enclosures. Each individual module shall be
coded and encased in a protective housing isolating the internal circuits from handling by
human hands. Each module shall have LED displays for status indication. The complete
RTU, including RF stage, shall be of industrial grade capable of operating in harsh
environments especially temperature.
4) The RTU shall be auto-configuring at startup whereupon the contents and slot
location is automatically identified to the programming software when it is initialized.
The RTU shall auto-execute a self-diagnostic upon initialization. Diagnostic results shall
be available to the programming software via local computer and/or remotely via radio
interrogation.
5) Processor modules shall have 32 bit processors with a minimum of 512kB RAM
(for data storage), 512kB flash RAM (for firmware/program storage) and have a minimum
of 2 communications ports each. The RTU applications programs and firmware shall be
remotely downloadable via the communications network. It shall also be possible to add
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communications functionality (eg. additional protocols) to the RTUs without visiting site.
Applications programs (site database and logic program/s) shall be able to be uploaded
from the RTUs.
A. DATA TRANSFER The RTUs proposed MUST support a number of data transfer philosophies that include,
1. Standard polling – where the master station continuously requests some/all real-time data values. 2. Exception Reporting – where the RTU initiates messages. 3. Time tagged data uploads – where the master station requests data that has been logged based on its priority/class. All data is logged in an event log buffer with a time stamp of 1mS resolution (system wide accuracy of 10mS or better). 4. Dynamic message routing –RTUs must be able to ‘learn’ of changes to network routing and dynamically change message routes. 5. Peer-to- peer communications – allowing RTUs to communicate with each other rather than simply with a master station. 6. Store and forward communications – allowing RTUs to ‘pass on’ messages for other RTUs. This is used to extend the coverage of point to multipoint style networks and also allows linear communications paths (where RTUs are typically ‘ daisy chained’). 7. Transparent port connections – allowing RTUs to ‘connect’ ports between remote locations for the transfer of non-RTU data/messages. This requires the RTU to receive and package a non-RTU message within a RTU message packet for transfer to another RTU location for output (the output message is stripped of the RTU message headers, CRC etc).
B. POWER SUPPLIES The RTU power supply shall accept AC or DC input and provide all necessary power to
support the RTU operation. The power supply outputs shall be fully isolated from the
input power source and include both monitoring and control of the various outputs to
allow advanced power management functionality. The power supply shall be able to
run from its standby battery for a minimum of 6 hours.
Battery Backup shall maintain operation of fully configured RTU, radio, I/O power for
a minimal of 6 hours assuming a radio transmission every 10 minutes. The battery
charging system shall provide maximum battery capacity and life.
C. COMMUNICATIONS EXPANSION MODULES The RTU shall support up to 16 communications ports and allow additional ports to be added using communications expansion modules. D. BACKPLANES Backplanes shall allow distribution of RTU modules within a single enclosure, or distributed between field enclosures. E. DATA LOGGING The RTU shall have data logging capability of any I/O or register data value. The event log entry shall be time tagged with a 1 mS resolution time stamp and each entry shall include the following parameters:
year, month, day, hour, minute, second, millisecond,
RTU ID, data ID, data priority (0-7), data user type (0-31)
data value, (2 bytes)
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The event log capacity shall be configurable in the RTU memory setup, with a minimum capability of 50,000 event logs before any data is overwritten. The RTU logic shall allow the packing/archiving of ‘old data’ using the data priority field to mark data older than a specified period as deleted. The RTU event logs shall be retrievable using any/all arguments of;
date/time,
priority,
user type,
RTU/data ID
F. LOCAL COMMUNICATIONS The RTU shall support a number of device drivers that allow communications with local devices such as meters, PLCs, and other intelligent electronic devices (IEDs). These interfaces will typically operate on any of the RTU communications ports using data transfer protocols such as DNP3, MODBUS, HART, etc.. The RTU logic must allow the generation of ASCII command strings and the parsing of ASCII responses for development of simple ASCII interfaces. The RTU shall allow the use of multiple protocols per communications port. G. NETWORK COMMUNICATIONS The RTU shall be capable of communications within a network of greater than 1000 RTUs using industry standard SCADA protocols. The RTU shall be configurable to manage network communications in slave mode, master mode or as a data concentrator (where a data concentrator operates in both slave and master modes). The RTUs shall maintain ‘images’ of network data received from other RTUs to allow reference of such data (and its communications status) to be included in the RTU logic.
H. RTU DIAGNOSTICS The RTU shall have in-built diagnostics that allow local and remote interrogation of diagnostic information. Basic diagnostic information shall be presented to the user via the module LEDs and advanced diagnostic information via the RTU programming and configuration interface program. The advanced diagnostic information for I/O modules should include the health/presence of each RTU module and the current state/value of each I/O channel (including power supply I/O data). Diagnostic information specific to the processor module and RTU in general should include the scan rate of I/O and logic, the current time and date, the RTU firmware version, firmware options (i.e. protocols, application extensions etc), list error status flags. Communications statistics should be accessible for each RTU in the network that include the number of message successes; message fails and fails since last success. The RTU shall have port monitoring capability that allows local and remote capture of messages to/from any RTU port for display in the programming and configuration interface.
I. SPARE CAPACITY Each RTU shall be sized to accommodate all of the I/O listed in the scope of works and include an additional 20% spare installed I/O capacity. There shall be at least 2 backplane slots spare in the offered solution for RTUs with up to 24 modules and at least 4 backplane slots spare for RTUs with greater than 24 modules.
J. SECURITY The RTU shall have two types of security, one for the programming and configuration interface and the other for the RTU ports.
K. Programming and Configuration Interface - User Security
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The programming and configuration interface shall support at least six levels of user access that can be configured by a system administrator. These should include as a minimum,
1. Unlimited Access Allows unlimited access, can read and write all RTU parameters including configuration parameters. RTU parameters include :- Local Registers, Network Registers, System Registers, Hardware (I/O) Registers, Event Logs, and Logic Program/s.
2. Read All, Write All (except config.)Allows reading and writing of all RTU parameters, except for System Registers and Ladder Logic. Thus reconfiguring an RTU is not possible from this access level.
3. Read All, Limited Write Access Allows reading all RTU parameters. Writing is limited to some Local Registers. No other parameters can be written at this access level.
4. Read-Only Access Allows reading all RTU parameters. No parameters can be written at this access level.
5. Limited Read Access only This access level allows reading some Local Registers. No parameters can be written.
6. No Access No RTU parameters can be read or written. This access level is useful only for RTU port configuration.
Whenever the interface program is started, the user should be prompted to enter a username and password. This is checked against the User Database, to verify the password, and to provide the authorized access level. Alternatively, the user can select 'View-Only' mode.
L. RTU Security Each RTU Communication Port shall have a configurable access level. The default access level can be any of the 6 levels (0-5) specified above to control read and write access to that port. Thus, if a RTU port has default access level 4, then only some of the local data registers can be read via that port (eg. in energy delivery applications this functionality allows the energy vendor to allow the customer access to ‘some’ of the RTU data).
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Minimum Technical Specifications for RTU:-
Type :
Input Supply :
Input / Output :DI DO AI
8 8 8
Analog to Digital Converter :
Over all Cycle time :
Update Time :
Display :
Key-pad :
Microprocessor :
Embedded Software :
Communication Ports :RS- 232 RS-485 USB Ethernet
2 Nos. 1 No. 2 No. 1 No.
Program Memory ( Flash) :
Storage Memory :
Removable Memory :
Data Transfer Rate :
Data Retrieval :
Enclosure :
Operating Temperature :
Storage Temperature :
Relative Humidity :
Atmosphere requirement :
Cooling method :
Design Type :
Communication Protocol :
Station ID :
Settings for sensor :
Reset Facility :
Time synchronization :Using inbuilt GPS receiver
512 KB flash
4 MB flash, Expandable to 8MB
16 GB Flash using SD acard / USB host
115200 bps
0 to 60 Degree Celsius
Free from corrosive gases and excessive dust
-25 to 80 Degree Celsius
0-90% Non Condensing
Self cooling
Modular in design
Via RS-232 Port Using Laptop / P.C. with software
Standard wall mount / din rail mount
Programmable
Proprietary ASCII Protocol / Modbus protocol
Programmable
Yes
32 Bit ARM
Special Purpose Embedded Software
Expandable up to any count using I/O expansion Module
24 Bit ADC
100 mSec.
>1 Second
Graphics display
4 Key-pad with Membrane Keys
Microprocessor / Micro-controller based
12 – 14.5 V‐DC
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PLCs Specifications:-
Programmable Logic Controller (PLC) used for interfacing the local sensors and equipments shall have modular in design and from the reputed manufacturers. All modules of the PLC like Processor, Power Supplies and Input-Output (I/O) Modules shall be of same product family. Hybrid modules of different makes should not be combined to build the system.
Following are minimum but not limited to specifications for the PLC.
At ESR/ GSR / Direct Tapings points the non-redundant Processor with suitable power supply and communication interfaces shall be used while designing the system. The processor should be capable of handling minimum 2048 hard wired / wireless I/O’s in addition to the internal process and functions. At Master Control Room located at Central Station. PLC should have redundant CPU and Power supply system for smooth and break free running of the system. CPU at Master station having capacity of handling remote I/O‘s in addition to the internal process and functions The program memory of the processor be of NV type shall have internal battery backup. The processor should continue functioning as defined the process logic after power restoration and should not require any manual intervention. Communication between the I/O modules and Processor should be smooth and without any interruption. The process signals will be “hold previous good” during hot-swapping of any I/O module. The power supply module for the processor and I/O should be suitable to provide smooth power to the all instrumentation in the PLC panel and shall be working on UPS backed 230 V AC power supply. I/O Modules:
The proposed I/O modules should have identical Channel density and shall be from the same product family as that of processor. The I/O modules should be hot swappable.
Make Allen Bradley/Messung/ SCHNIDER/ SIEMENS/ MITSUBHISHI/
Type Microprocessor based Modular
Processor type 32 Bit or Higher
Processor I/O Capacity 1024 I/Os Minimum expandable up to 2048 I/O
User program Memory
flash EPROM and ROM
512 KB or Higher
Plug in memory SD memory suitable to store 1 year data at 15 min interval
Cycle time per instruction Bit 0.05us, word -0.06 us, Float –point -0.5 us Or better
Communication Ports RS-232 serial, RS-485, Ethernet TCP/IP , Device Net, SDI-12
Protocol Programming - Modbus, RTU, ASCII, CS31MASTER, SDD
Power Supply As required by processor and I/O modules
I/O module density Digital 16/24/32 channels,
Analog 4/8/16, channels
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While defining the channel density of the I/O modules, I/O requirement for each location shall be taken into consideration. In addition to the required I/O at each location, 10 % spare I/O’s shall be provided in each panel. Human Machine Interface (HMI): The panels requiring local display and control of the process shall be provided with the suitable color touch-screen HMI mounted on the front panel and interfaced with the PLC processor. The HMI software should be designed in such a way that it will cater to the local monitoring and control requirements. All analog input channels shall be provided with the surge protection and signal conditioning devices as may be required. The Digital Output Channels shall be provided with the interposing relay to avoid the high voltage surges. PLC panels should be provided with required space heathers, ventilation and fan arrangements, Electrical Service socket and earthing arrangements and shall be wired as per the relevant standards and norms adopted for such panels in the industry. PLC Control Panel:
The Panel shall be stand alone, floor mounting type with IP 55 protection and shall house PLC, HMI-7inch colour touch screen, 24 VDC, 5 A, SMPS, Modem / Router, Relay boards, MCBs for Incoming Power (DP), PLC Power, I/C & O/G for24 VDC supply, service socket, 2 additional DP MCBs for auxiliary supply.
PLC Panel for filter bed shall be pedestal desktop type panel only for ease of operation. Necessary UPS/ Power back arrangement shall be provided with PLC’s to avoid any data loss.
PLCs for Local SCADA system (pumping station)
The PLC system shall have I/O resources to support a wide variety of control operation of water pumping. Each PLC shall be supplied with the required I/O to meet the specified requirements. Control Modes
1. Control Logic
The pure water pumping station comprises of duty and standby pumps. Programmable Logic Controller (PLC) based control system shall be provided for automatic and semi-automatic operation of pumping station. The Implementing Agency shall design and size the PLC system, its memory, inputs/ outputs etc. considering the requirements of pumping station i.e. considering additional pumps (may be required to add in future) and associated equipment and instruments. However, the program to be loaded in the PLC shall be suitable for the operation of specified no. of pumps. In the event of failure of automatic controls or by operator choice, it shall be possible to operate the pumping station independent of the PLC function. The control system should be designed to recover fully to a normal operational state on restoration of power, following a power failure without manual intervention. This requirement includes recovery from the H.T. failure as well as the control system power failure. “Remote”/”local” selector switch shall be provided on the switchgear panel for each pump. “Auto”/off / Manual” selector switch shall be provided for selection of operation mode for each pump on the Instrument Control Panel. “Auto / Semi Auto / Manual” selector switch for the pumping station operations. On the Local SCADA System operator station, a facility shall be provided for selecting various combinations of working and standby pumps. More combinations shall be provided to cover all the required combinations.
ii) Manual Control Mode
In this mode, the raw / pure water pumps and valves shall be operated manually from the local PC based SCADA system. The control commands shall be routed through the PLC. The PLC shall prevent simultaneous starts or stops of the pumps and shall carry out automatically any start up or shut down routines necessary in order to start or stop a pump.
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iii) Local Control Mode
In the 'Local' mode, the pumps shall be operated through pushbuttons provided on the Switchgear Panel. The pumps shall be operated independent of the PLC function. The motorized valves shall be operated through pushbuttons provided on the valve actuator.
The pumps shall stop automatically if the level in the raw water & pure water sump is at 'low low' level in order to prevent dry running of the pumps in all the control modes.
If anyone compartment of the pure water reservoir is taken for maintenance, the pure water pumps connected to the other compartment of the reservoir shall be selected manually for level signals for control purpose.
I/O Schedule
The PLC shall be capable of having following minimum specifications
Digital Inputs: 48 Nos (24 VDC)
Digital outputs:24 Nos (24 VDC Transistor/ Relay)
Analog Inputs: 16Nos (Min.12 Bit resolution)
Analog Outputs : 8 Nos (Min 12 Bit resolution)
Communication ports: 3 Nos. One for HMI, One for connecting various parameters through MODBUS and one for MODEM/ Router.
8.2.14 LIGHTING / SURGE PROTECTION SYSTEM
Both lighting and Surge protection shall be provided to protect all electronic instrumentation
system from induced surges propagating along the signal and power supply lines. The protection
systems shall be such that the protective level shall not interfere with normal operation, but
shall be provided. Field instruments (regardless of location outdoors), shall be protected by
isolation transformers and surge suppressors. Individual field instruments shall be protected by
gas tube surge suppressers.
Technical Specifications are as shown on following page.
LIGHTENING/ SURGE PROTECTION UNIT FOR R.F. SIGNALFrequency Range : 1.5 Mhz to 400 Mhz
Surge : 50KA-IEC 100-4-5 8/20micro sec.
Turn on : 600 VDC + 20 % 2.5ns for 2kV
VSWR : < 1.2:1 @1.5 Mhz to 400 Mhz
Max power : VHF 375 Watt
Operating Temp. : 50 oC
Storage Temp. : -45 oC to 85 oC
Relative Humidity : 90 % at 40 oC
Vibration : 1G at 5 Hz. to 100 Hz.
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SURGE PROTECTION DEVICES 4-20 mA.
Technology : Gas filled Discharge Tube ( GTD)
Total Surge Current ( 8/20 micro
sec)
: 10 kA
Nomonal Discharge current ln (
8/20 micro sec)
: 5kA
Nominal Current lN ( 40oC) : 300mA.
resistance per path : 3,7 Ohm
Response time : <1 n sec.
Ambient Temp : -40 to 85o C
Humidity : 5-95 % RH Non Condensing
Mounting : Din rail
Max operating voltage : 30 VDC
Degree of protection : IP-20
Max Surge Current : 10 kA
Working voltage : 40 VDC Max
Resistance in series : 2.2 ohm
Response time : < 100 n sec.
Ambient Temp : -40 to 85o C
Humidity : 5-95 % RH Non Condensing
Mounting : Direct screw connection
Degree of protection : IP-67
For field mounted Transmitters at Transmitter End
For Transmitters at RTU / PLC End
8.2.15 INSTRUMENTATION CABLE WITH ALL REQUIRED ACCESSORIES
All cabling required for connecting all field instrument, sensors, transmitters, PLC etc. Shall be provided by Implementing Agency. This item shall be executed as per specific requirement supported with justification with prior consent and approval of the Engineer. Specifications for cables:‐
1. All conduit and cable entering control panel shall be gland sealed to prevent the intrusion of gas and moisture.
2. All signal cables for carrying 4‐20 Ma , 0‐5 V, low level transducer outputs, etc shall be copper PVC insulated twisted pairs, individually screened with tinned copper drain wire, overall screened, steel wire armored and overall PVC sheath. The twisted pairs shall be constructed with 24‐30 twists per meter.
3. The rated working voltage shall be 100 V rms and the maximum working voltage shall be 600 Vrms. The continuous current rating shall be atleast 5. Insulation between conductors and earth shall not be less than 10 Mega Ohms at 500 Volts.
4. Screening shall provide a minimum of 95% coverage of Copper braid or Mylar backed Aluminum foil. Individual shields in multicore cables shall be insulated from each other and from the overall shield and armoring.
5. Strict segregation shall be followed with not more than one type of signal run in any multicore cable. The different types of signals shall be segregated from each other and shall be contained in separate cables.
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Application For connecting sensors and transmitters
Type Copper, PVC insulated, Shielded with aluminum polyester tape with tinned copper drain wire, Twisted pair, overall shielded with aluminum polyester tape with tinned copper drain wire PVC inners heated GI wire (0.90mm) Armored, PVC sheathed cable as per IS- 5308
No of pairs 1 pair X 1 X 1 Sqmm / 1 pair X2 X 1 Sqmm / 1 pair X 3 X 1 Sq. mm
Working Voltage 100-600 Vrms
Application For providing power to field equipments
Type PVC insulated PVC sheathed copper conductor armored cable1.1 KV grade as per IS 1554
No. of core 2/3/2004
Gauge 1.5 Sq.mm
Working Voltage 1100 Vrms
Application For providing power to in house equipments
Type copper flexible, unarmored, PVC insulated
No. of core 3
Gauge 1.5 Sq.mm
Working Voltage 1100 Vrms
8.2.16 RCC CHAMBERS
RCC Chambers of required size as per site in M20 grade concrete shall be constructed on site for
electromagnetic flowmeters and flow control valves. Item includes:-
1) Excavation for construction of instrument chambers in all types of soils and surfaces
in all types of site conditions including drainage, dewatering, etc. including back
filling.
2) The chambers shall have P.C.C of 150 mm thick below foundation, R.C.C. wall 150
mm thick, R.C.C. precast roof cover in MS angle frame in strip of 30 cm width with
proper hooks for lifting, necessary number of M.S. steps embedded in wall etc.
complete.
8.2.17 COMMISSIONING OF WIRELESS TELEMETRY
Either Radio telemetry or GPRS as a communication media shall be used to communicate with nos. locations of ESR / UGRs / GSR/ remote locations and one central server station for monitoring & SCADA purpose. GPS site surveys at all locations for determining communication parameters and tower heights at all locations of Bulk Water Pumping Stations / Direct Tapings points / remote locations covered under this project and proposed pumping station including Central Station shall be borne by Implementing Agency.
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Unless otherwise specified following are the minimum & must requirements of the radio Wireless communication system:-
1. The System shall monitor all the remote locations (24 Hrs.) 2. High speed retrieve, store data from remote sites (24 Hrs.) 3. Analyze, process, print, display etc. all the field variables & data. 4. Alarm & report generation 5. The System shall support remote maintenance of radio units 6. The System shall operate up to 30 to 35 Kms. 7. The System is equipped with surge suppressors to protect it from unavoidable
lightning conditions. 8. The System shall support high level of security mechanisms such as DES for end to
end connectivity to avoid any breaches due to Interference or hacking. 9. Only licensed communication frequency band should be provided for
communication. 10. Necessary Frequency Liasoning and Royalty charges for the complete O & M period
shall be borne by the Implementing Agency only. 11. Remote Radio Telemetry System shall use powerful radio transceivers to seamlessly
connect Central monitoring location with remote sites. 12. Radio Telemetry System shall use rugged, high speed intelligent, radio modems that
are designed for seamless communications and capable of wireless communications of up to 30 Kms.
13. Implementing Agency shall be responsible to provide the proper antennas and self-supported MS tubular Tower (triangular shape) of suitable height (apprx. 30 m height) depending upon the site location and as approved by IMC engineer- in charge for clear communication between all described ESR/ UGR / GSR, Pump House location and Central Tower at IMC Head office to ensure powerful telemetry functionality including all other integrals required to achieve this functionality.
14. Steel structures (towers) required for the work shall be certified by civil structural engineer or as directed by engineer in charge. Necessary N.O.C. wherever required while executing the work shall be provided and same shall be approved by engineer in charge.
15. Remote Radio Telemetry System Software shall have an easy to use, intuitive interface. The built-in address book should allow to quickly set up radio telemetry system monitoring sites with a unique identifier and name.
Unless otherwise specified following are the minimum & must Technical Specifications for the Wireless Communication system:- For ESR / Pumping Stations / Pure water Pumping System:
RF Modem
1. A single control room should communicate with proposed remote locations 2. System should be capable of communicating faithfully over the distances of 30-35
Kms in a city area like Indore Municipal Council Boundary. 3. Output Wattage of Wireless Data communication System should be 1-25 watt
software programmable with or without RF amplifier. 4. Wireless Data communication System should have Online/ OPC enabled local as well
as remote diagnostics feature. Without disturbing communication (to provide information about Supply Voltage to the Wireless equipment; Temperature; Radiated and Reflected RF power, RSSI signal level)
5. Radio modem Modulation Type should have all : 2 FSK , 4 FSK , 8 FSK , 16 FSK 6. Should work with or without RTS/CTS handshaking signals.
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7. RF Connector : SMA Female Type 8. Temperature range: -30 to +60 Celsius. 9. Equipment should have: Class 1, Div 2, FCC, CE approvals. 10. Reputed Make – Calamp / Elpro / Siemens/ messung 11. Radio communication should support Non line of site communication 12. Radio Modem should have built in Dynamic routing feature 13. Radio Modem should be able to program for Bridge or Router Mode 14. It should have built in store and forward feature. 15. Radio Modem should support: most of the industries Ethernet protocols. 16. Radio modem should be able to operate in Star or Mesh Topology. 17. Same radio modem should work as a Master, Repeater and Remote. 18. Should have min 8 Channels 19. Duty cycle : 100 %
GPRS Modem/ Router:
The device shall act as REMOTE MANAGEMENT DEVICE.
This shall have facility to connect PLC with central SCADA server PC at central location office through GPRS or PSTN.
The PSTN / Broad band with dynamic IP connection or SIM card with GPRS enabled with Dynamic IP be created. The connection will be provided based on best available connectivity at each ESR. The Implementing Agency shall provide connectivity device which will be able to incorporate any connection. The specifications for the device shall match following. Remote Maintenance PLC point to Point RAS or Internet remote access: and any PLC / device / equipment with TCP/IP
Type : VHF data modem with transreceiver
Data Interface : RS-232 standard / Ethernet
Frequency Range : VHF : 136-174 MHz
Channel Bandwidth : 6.25, 12.50, 25.00 KHz selectable
Operating mode : Simplex or Half duplex
Communication Protocol : Support all protocols (Transperent)
Data Encryption : AES encryption
Operating Temperature : -300C to +600C
Supply Voltage : 10.00 to 30.00 VDC
Current Drain @ 25oC : 480 mA (Rx) and 4.6A (Tx) @ 10 V
Cold Start : 15 Sec
Approvals And Certifications : FCC , IC , UL (Pending)
RF Power Output : 1 – 25 Watt Software Adjustable
Frequency Tolerance : +1.0 PPM
FM Hum And Noise : Less Than -45 dB @ 25 KHz
Duty Cycle : 100%
Receiving Sensitivity : -116dBm @ 8kbps at 10-6 BER
Selectivity : > Than 75dB at 25 KHz
Data Rates : 32 kbps @ 25 kHz
Modulation : 4 FSK
Remote Diagnostic features : Yes
Programming : User Programmable with selectable modes
Indication LED : Power, Status, LAN link, LAN Activity, Rx, Tx.
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Remote Service: Data acquisition (Tag names) in MODBUS/RTU, MODBUS/TCP ‘Tag names’ enable alarm management, Basic programming, custom Web pages, reporting, Data Logging: Internal data base for data logging 21.000 points. Retrieval of the data base with files transferred by FTP put or email attachment.
Alarms: ‘Tag name’ database: 128Kb. Alarm Notification by email, SMS, FTP put and/or SNMP trap.
Available standard limits to configure: Very Low, Low, High, Very High + Dead zone and activation delay.
Alarm summary and historian available in HTTP and via FTP files transfer.
Alarm cycle management: ALM, RTN, ACQ and END.
MMI HTTP: System and user defined Web site.
SNMP: ‘Tag Name’ read/write
FTP: Whole set of parameters are available in files
Callback: Call back on user request or on amount of rings
Direct or Internet call back (supports dynamic DNS)
Firewall IP filtering
Script-dedicated application to be programmed with the Basic language.
Router IP forwarding, NAT, port forwarding and routing tables.
Internet RAS connection (PPP), PAP/CHAP security. Data compression, ISP connection
(Internet Service Provider) primary and secondary, supports DNS.
Synchronization Embedded real-time clock, manual setup via http or automatic NTP setup
File Management FTP client and server for configuration and data transfer.
Web Site Security: DAA and session control. HTML standard supports the entire PDA browsers.
SSI technology (Server Side Include) and BASIC scripted ASP (Active Server Pages).
Maintenance SNMP V1 with MIB2 and/or via FTP files
Material ARM processor @75Mhz, 8Mb SDRAM, 8Mb Flash, Din Rail Mounting
Power supply 12 - 24VDC +/-20%, SELV; consumption: 3-6 watts
1x SUBD9 serial port: RS232, RS422 or RS485, 1,5kV isolation
1x RJ45 Ethernet 10/100 baseTx; 1,5kV isolation
1x digital input: 0/24VDC; 3,5kV isolation
1x digital output: open collector 200mA@30VDC; 3,5 kV isolation
Embedded modem: PSTN or GSM/GPRS
GPRS Modem should support 2G & 3G
GPRS Modem should have Hardware Watch Dog
Reputed Makes : Siemens/ messung / Mitsubishi/ ACTL / Cisco
GPRS Solution should have Hardware based Network Manager at control center to handle GPRS connections and should support min 300 VPN connections and should work without any software at control center
Operating Temperature range: 0° to 50°C, 80% humidity (no condensation)
8.2.18 FABRICATED SELF-SUPPORTED TRIANGULAR SHAPE MS TUBULAR TOWER
Implementing Agency shall be responsible for Supply, delivery, erection, installation, testing,
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training and commissioning of towers for Central Monitoring / SCADA system with proper Towers/ Antennas /subscriber module / reflector disk at each location and central location and all necessary accessories inclusive of all license fees at all locations of ESR/ UGR/BPT. It is inclusive of all required equipments, Towers, Antennas, subscriber module, disk, pedestal for tower base, lightning arrestors, cables, structure required for mounting viz: poles, platforms, railings, furniture etc and all required installation hardwares complete and as directed by Engineer-in –charge Providing Fabricated self-supported triangular shape MS tubular Tower of suitable height from ground, providing matched pedestal for tower base, providing aluminum earthing wire up to nearest earth terminal, providing GI lightening arrestor at Central Location (IMC Head office)
8.2.19 GPRS / GSM BASED DATA LOGGER
Providing supplying, fixing and commissioning GPRS/ GSM Data logger with internal battery having (6 years battery life) dual channel for flow and pressure logging with internal pressure transducer, PC software, PC connection cable, Infra-red reading head, pressure hose, instruction manual etc. complete as directed by the Engineer-in-charge. The Implementing Agency shall supply the required GPRS enabled Data logger to be installed at remote locations. The GPRS Data LOGGER shall be accepted after the third party inspection by SGS, RITES, CEIL TUV, BVQI or any other agency authorized by IMC, the charges for the same shall be borne by the Implementing Agency. Equipments / Instrumentation Shall be provided as per Approved Make of IMC. The minimum technical specifications of the instruments shall be as given below.
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8.2.20 LOCAL SCADA SYSTEM
Local (in-plant) SCADA system with control at Master Control Centre shall be provided for following locations:-
i. Narmada Scheme Phase 1&2 WTP
ii. Narmada Scheme Phase 1&2 Pump House No 3
iii. Narmada Scheme Phase 1&2 Pump House No 4
iv. Narmada Scheme Phase 1&2 Pump House No 5
v. Devdharam WTP
vi. Bilawali WTP
The Implementing Agency shall supply and install all necessary cables and connectors including power point connections / arrangements etc. for proper functioning of the system. Unless otherwise specified following are the minimum requirements of the system:-
To automate, supervise & control all the pumping operations Supervisory control of pumping parameters at local as well as at Master Control
Centre central location with data transfer. All the control functions and control parameters at ICP. HMI for Operator
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8.2.21 LOCAL SCADA PC CONSOL FOR RUNNING SCADA SOFTWARE
SCADA PC Consol
The local SCADA System shall be located in the control room of pump house. Control panel board
shall be provided to mount all instruments and house all components of the instrumentation
and control systems to execute control functions for the pumping operation and PC based
software for dynamic viewing of the plant process and operations. It will offer all required
supervisory control functions as well as provide GUI for plant personnel. The system shall have
all the facilities such as communication ports and modules for interfacing, data recording and
display with the Central Monitoring System at control room of proposed Central Monitoring
System at IMC Head office. Implementing Agency shall provide all the required furniture for the
PCs & system at each location with air-conditioning unit.
SCADA Pc configuration:-
The Implementing Agency shall supply and install all necessary cables and connectors etc.
8.2.22 SCADA SOFTWARES
SCADA Server & Softwares
The Implementing Agency shall supply all programming (PLCs) and SCADA software’s necessary
to provide a fully debugged Pumping Operation and control for water distribution management
system (WDMS) /IMIS along with control operation of valves actuators remote SCADA. SCADA
System shall communicate with field PLC through RF/ GPRS for data, information & Control. The
software required shall consist of those programs necessary for the system to efficiently perform
Processor : Intel Core i7
Make : Industrial Grade Reputed Make
Chipset : Intel
RAM : 16GB DDR
Cache : 8MB Total Cache
Optical drive : Combo drive
HDD : 1 TB SATA
Ports : Display Port – 1 VGA
USB 2.0 - 6 Nos.
Serial port - 1 Rear
Parallel port – 1 Rear
Ethernet network - 1 Rear
Stereo Line –In 1 Rear
Stereo Line – Out - 1 rear
Ethernet : Gigabit LAN
Power supply : power Supply - 280 W
Keyboard : standard Keyboard
Mouse : Optical Mouse
Monitor : 55" LCD/ LED
Operating Software : Windows -8
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the functions specified herein, plus enable convenient and efficient preparation of new
programs. The system shall be capable of operating in a foreground/background mode. The
Implementing Agency shall assume complete responsibility for the successful operation of all
software and application programs provided as part of the system. All programs can be
completely debugged and operable prior to delivery of the system. The IMC shall not be required
to expend any programming effort in order to achieve a fully operational system.
The central processor shall be provided with self-test diagnostic routines, which are
automatically executed every time the processor is powered up or the bootstrap routine is
initiated. The Implementing Agency shall supply and install all necessary cables and connectors
etc.
Operating system, database software, monitoring & display software, pump house resource
planning software etc. and all other required peripherals shall be provided under this project for
achieving required functionality of the Local SCADA system at each location.
SCADA softwares shall be of reputed make likes Wonderware/Intelution/Ellipse/Rockwell
Automation/Schneider
End User Interface
There shall be three levels of End user Interface:
Central Monitoring Station
The Central Monitoring Station shall have the following main components
1. Screens to display the layout schematic of the system as per actual configuration on
the field
2. Online and historical trends plotted with respect to benchmark graphs. The
benchmarks are to be arrived at using practical data over a reasonable period of
time
3. Settings screen for important parameters like timing, pressure and flow, residual
chlorine etc.
4. User login and authentication screens
5. Dashboards of important KPIs as specified by the Engineer in Charge
6. Bar graphs as per Engineer-in-charge to be plotted against Benchmark levels
Cloud based web Pages
1. Important Data to be uploaded to the cloud using state of the art protocols like IOT
drivers etc. and viewed using Http protocol. Any software/hardware/drivers required
for the same shall be provided by Implementing Agency
2. This shall be only in view mode and no changes shall be possible in this method
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3. It should be possible to add a link to these Web Pages on the IMC website. The link
to be added by the customer using the services of the service provider/agency
maintaining the website of IMC.
Apps
1) Apps for IOS and android devices to be developed by the Implementing Agency
2) Apps to be downloadable by users/citizens if required
3) Screens of the apps to be developed as per Engineer in Charge
4) No Changes to be possible using the apps.
8.2.23 CENTRAL MONITORING SYSTEM
Space for Central Monitoring / SCADA System Control Room will be provided by IMC as decided
and all the required furniture and other accessories shall be in Implementing Agency scope. All
the equipment, cables, electrical boards / points, instrumentation and all required hardwares
and softwares to be provided for the system shall be from a standard line of equipment
manufactured and supported by a manufacturer approved by the IMC Engineer. Implementing
Agency should supply install & commission the system with specific project plan for effective
and successful monitoring system including all necessary hardwares and softwares (not covered
in price bid under specific item).
Control Room Furniture
In addition to the control system equipment, the Implementing Agency shall provide furniture
to complement or match both the colour and styling of the equipment. Control room furniture
shall comply with relevant IEC standards for ergonomic design. Details of the control room
furniture shall be submitted to the Engineer for approval.
Fabric-covered upholstered swivel-type adjustable arm chairs with casters shall be provided
along with a rigid and lockable steel cupboard for the storage of operating and maintenance
manuals, drawings, logger paper, charts, disks and the like.
The visual display unit consoles or VDU desk shall incorporate suitable nos. drawer unit with
drawers for operators use and for standard files.
Large Video Display System
The LVS shall be designed for continuous operation, i.e. 24 hours per day. Viewing distance for
the display screen & viewer shall be small.
The LVS system should have following technical specification General Specification of Video wall.
1. The product should be from OEM which has installations worldwide and should be of
international repute.
2. The OEM should have their own manufacturing unit in India. The Indian
Manufacturing unit should be certified for the following quality management System
ISO 9001: 2008, ISO 14001: 2004
3. The cubes, controllers and the associated software should be from the same
manufacturer to ensure seamless integration.
4. The system shall be complete with display wall with 50” each Diagonal Laser based
Rear projection system preferably 3.5 meter x2 meter with multiple unit or as system
desired.
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Screen to screen gap should be ≤ 0.2 mm.
Each cube should have minimum specification as below:
Cube
1. Resolution: 1920 x 1080 DMD resolution of chip.
2. Light Source type: Laser light source,
3. Brightness of each projection engine : Minimum 2000 lumens
4. Brightness Uniformity: ≥ 97% and control should be IP based and IR remote control
should also be provided for quick access.
5. Input terminals – 1X-Digital DVI, 1X-HDMI, 1X-Analog Dsub-15, 1X-Analog RGBHV
6. Cooling: Inside cube should be by means of a heat pipe only. Pump based cooling
involving hazardous liquids is not acceptable.
7. Cube Size: 50” with Rear Maintenance.
Video Wall Controller
1. Controller: Controller to control Video wall in a matrix (3.5 x2) outputs, inputs along
with software’s.
2. Processor: Single Quad Core Intel (R) CoreTM i7 Quad Core 3.4 GHz Processor) or
better and supports 64-bit Operating System Windows 8 with RAM capacity of 16
GB or more with HDD 1000 GB or more.
3. Net Working: Dual Port Gigabit Ethemet.
4. Power Supply: 1+1 (Redundant Hot Swappable).
5. Inputs: Minimum 6 DVI
6. Outputs: 6 DVI outputs
Video Wall Management
1. Display and Scaling: Display multiple sources anywhere on display up to any size.
2. Input Management: All input sources can be displayed on the video wall in freely
resizable and movable windows and should have and load desktop layouts from Local
or remote machines.
3. It should be able to provide an error message in three sections a) Problem area b)
Error Module location c) Error Module image.
4. Provide video wall status including Source, light source, temperature, fan and power
information.
5. Should provide a virtual remote on the screen to control the video wall.
6. Input sources can be scheduled in “daily”, “periodically” or “sequentially” mode per
user convenience.
7. System should have a quick monitor area to access critical functions of the video wall.
Monitoring system instruments earthing
Monitoring system instruments and all related equipment earths shall be electrically bonded to the instrumentation earthing system or be provided with a separate independent isolated earth terminal bonded directly to the main station earth terminal in accordance with BS 6739.
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8.2.24 CENTRAL SERVER PC
General:- The central processor(s) shall be of industrial quality and of proven high reliability suitable for continuous operation (24hrs.). The processor shall be furnished with a real-time calendar clock with battery back-up which provides the current time and date during system boot-up with no operator action required. The processor shall contain sufficient memory for all requirements described herein, including future requirements, and 30% spare capacity when all application programmes are loaded and operating,. The central processor shall be equipped with storage facilities consisting of:
Random access memory (RAM) for the storage of all current data (real-time database);
Large capacity, fast access, mass storage magnetic (hard) disks for on-line data storage;
High density cartridge or streaming tape drive or optical disk system, with removable media, for offline archiving of data;
CD DVD Read/Writer, for off-line archiving of data; Additional high capacity fixed and removable storage media, shall be provided for data back-up. At least 50% of the hard disk shall remain unused and available for other uses after all database, program, historical and working files required by the system are resident. The operating system and application software shall reside on the hard disk. Upon power-up, power restoration after power failure or warm start, the system shall automatically load and become fully operational without the need for operator action. Minimum Server configurations:
: System x 3650 Server or latest version
Type : 2U Rack Mount
Processor : Xeon 8 Core E5-2630V3 90W 2.4 GHZ /1866MHZ/20MB INTEL
Chipset : Intel
RAM : 2x16 GB RAM ECC DDR
Cache L2 8 M B or higher
Raid support : Support Raid 0,1 & 10
Optical drive : DVD Writer ( Sony or any OEM )
HDD : 5x1TB 2.5" inch 7.2k RPM6Gbps SATA Hot plug Hard Drive
Ports : 4 USB, 1 KBD,1 MOUSE, 1 Parallel & 2 Serial
Ethernet : Four integrated RJ-45 Gigabit Ethernet 1000 BASE-T ports
Power supply : 550 watt redundant power supply
Cooling fan : Yes
Keyboard : standard Keyboard
Mouse : Optical Mouse
Monitor : 55” LCD / LED (make standard)
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OS : WINDOWS SERVER 2012
It is under the scope of this project that the Implementing Agency shall provide the web enabled facility/ cloud server facility for server data of whole Central monitoring System including internet facility and necessary communications. IMC users can be able to access this data with user name and password facility.
8.2.25 PCS, SOFTWARES, KEYBOARDS, PRINTERS ETC
Minimum configuration for PCs are as under:-
Processor Intel Core i7
Make Industrial Grade Reputed Make
Chipset Intel
RAM 16 GB DDR
Cache 8MB Total Cache
Optical drive Combo drive
HDD 1TB SATA
Ports Display Port – 1 VGA
USB 4.0 – 6 Nos.
Serial port - 1 Rear
Parallel port – 1 Rear
Ethernet network - 1 Rear
Stereo Line –In 1 Rear
Stereo Line – Out - 1 rear
Ethernet Gigabit LAN
Power supply power Supply – 280 W
Keyboard wireless Keyboard
Mouse wireless Mouse
Monitor 55” LCD/LED
Operating Software Windows -10
System Softwares
All programming necessary to provide a fully debugged operating system shall be provided. The software required shall consist of those programs necessary for the system to efficiently perform the functions specified herein, plus enable convenient and efficient preparation of new programs. The system shall be capable of operating in a foreground/background mode. All programs can be completely debugged and operable prior to delivery of the system. The IMC shall not be required to expend any programming effort in order to achieve a fully operational system. The overall operating software package shall be modular, primarily comprised of an integrated group of proven, standard software modules. Individual standard modules shall be designed such that adoption to this system’s specific needs shall be accomplished through entry of definitive data in stored parameter tables. The system software shall be of standard product. No programming shall be required beyond configuration and minor customization. The system software shall be designed to provide a disturbed database.
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All of the programs are to be generalized in nature such that the IMC may later add new functions. The scheduling and initiation of future application programs and the servicing of their input and output requirements, including construction of new printing formats and other system interfaces, shall be accomplished without recompiling of application software. Specifics for the system are given as a guide, however manufacturer’s standard offerings that can accomplish all of the specified functions will be considered. The system shall be capable of accepting process control operational directives in a conversational mode. Data validation shall be performed on operator inputs and reject illegal entries. System parameters such as data, time, set points, alarm limits, loop tuning constants, etc., shall be entered or modified via the operator’s terminal. Any input, which modifies the system, shall be logged on the logging printer with data and previous value. Software Licensing- The computer system supplier shall include all necessary licensing for operation of all software on all computer systems provided. All packaged and system software licenses shall be registered by the Implementing Agency in the name of the Indore Municipal Council. Operating System
The Operating System software shall be the latest version of Microsoft Windows to provide system resource allocation and management in a Real-Time, multi user environment. The Operating System shall provide an orderly shutdown on loss of power or low voltage and automatically restart the system, including processor and peripherals, upon restoration of power without operator intervention. The power failure protection shall protect against loss of program and/or work in progress at the time of occurrence.
OIS User Interface
The operator shall be capable of to access displays via a printing device and/ or soft key menus with a choice of function keys, cursor, control keys, or any key on the key IMC. Supported pointing devices shall include a mouse, touch screen, light pen or trackball. The system shall support operator access to multiple displays at one time, including split screens where the operator may view more than one process area at a time. In addition, the system shall support unlimited use of pop-up displays for additional help or diagnostic information. Access to all displays and to all command functions shall be based on the operator’s security level to protect against unauthorized use. The security level shall be established during the operator sign-on procedure. Visibility and operation of command buttons, symbols etc shall be controllable based up on the operator’s security level. The operator shall be able to have access to context sensitive help at any time during operation of the system. The operator shall be able to access multiple data sources/ items with a single tag name. Programmer’s console
For systems, which require it for modifications or additions to be made to the operating system
or application programmes, a programmer’s terminal shall be provided of the type
recommended by the system software and hardware manufacturers.
d) Diagnostic capability
The system shall be provided with the capability to diagnose hardware malfunctions in the central station and related peripheral equipment. Diagnostic programmes shall be password-protected to prevent unauthorized use. The diagnostic procedures shall be able to be performed by operations personnel with a minimum of training. Software routines shall be provided which can isolate a single problem to the circuit board level. The routines shall be menu-driven to allow for ease of use. Complete documentation of diagnostic procedures shall be provided as part of the system documentation.
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Keyboard
Unless otherwise specified, keyboards shall be equipped with upper and lower case alphanumeric keys as well as a minimum of 10 function keys. Each key shall be clearly and permanently labeled to show its purpose. Standard editing keys such as tab, insert, delete and backspace shall be provided. Cursor control shall be available for the keyboard giving right, left, up, and down movements. Keyboards located in the process area shall be protected from dust and splashed water. Certain keys shall be programmable. A minimum of 8 keystroke-sequences, apart from the standard functions, shall be available after project completion for assignment of programmable functions. Key boards for use in program modifications shall be of the standard QWERTY configuration with separate 10-key pad for numeric input.
Cursor-positioning device
Cursor-positioning devices shall be of the mouse or track-ball type or otherwise approved by
the engineer. Two select buttons shall be provided as a minimum.
Printer Requirements
Two types of printers shall be supplied for reports, alarms and events as detailed below. It shall be possible to configure any text based output from the master station to either of these printers.
It shall be possible to add additional printers if required. Additional printers shall be capable of being assigned the functions of alarm/event logging, or report printing/ scanning of documents.
a) Printer Connections
Alarm / Event printers, shall offer at a minimum of 100 characters per second, upper and lower case ASCII character set with true descenders, a minimum of 132 characters per line, and a self-test facility capable of printing automatically the entire character set.
The minimum size of printer buffers shall be 4k characters.
Each printer type shall connect to the system using the standard interfaces such as RS232 / Ethernet with both RTS/CTS control signal and XON/XOFF data transfer control methods supported.
All printer types shall be of a low noise type or shall be provided with acoustic hoods to ensure the ambient noise level never exceeds 30Dba.
Printer types shall be provided with all necessary cables and connectors. Should a printer be off-line when an output is ready, the control system shall send a message to the operator.
b) Alarm/Event printers
The alarm/event printer shall be a dot matrix/ laser printer with a minimum of four colors available. Alarms shall be highlighted by colored printing (i.e. plant alarms red/system alarms orange/return to normal green) while events and alarm acceptance shall be printed in black. This printer shall be located in the Control Room in a self-contained printer stand.
c) Report colour printers
The report colour printer shall be an A4 printer capable of producing high quality text and graphical reports for plant and management purposes and full colour high quality prints of screen display mimics, trends etc. In text mode the printer shall be capable of up to 7 pages per minute for text and 1 minute per page for graphics. The resolution shall be 600 by 600 dpi for
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colour and 600 by 600 dpi for black as a minimum. The printer shall be capable of receiving and printing data formatted for a Hewlett Packard printer. It shall be located in the control room of each location.
8.2.26 UNINTERRUPTED POWER SUPPLY
The monitoring system processor(s), VDUs, logging printer and communications equipment shall
be powered through an uninterruptible power supply (UPS) via a dedicated distribution system.
The UPS shall provide for full functioning of this equipment for minimum of one hour in the event
of a power failure. UPS capacity shall be over-sized in terms of rating and power duration by 50%
to provide for future additional equipment. The Uninterruptible Power Supply system shall
consists of a regulated rectifier to operate from commercial AC power, a battery to store
emergency power, and an all – static inverter to convert DC power from the rectifier or battery
to high quality AC. The power supply system shall normally operate from the existing commercial
power. When commercial power failure occurs, the battery shall immediately and without
switching, take over as the source of power to the inverter which shall continue to provide high
quality AC power to the equipment.
The UPS shall be a of minimum following Specifications:-
Make Transtech /Emerson/ Schneider / APC Type : On Line
Input : 230 VAC +/- 15 %
Output : 230 VAC +/- 1 %
Power factor : 0.8 Lag
Power capacity : 1.00 KVA- 2 KVA -5 KVA As per requirement of site and system
Frequency : 50 Hz +/- 0.5 Hz.
Wave form : Pure sine wave
Total Harmonic Distortion : < 4 % on linear load
Inverter : IGBT based high freq PWM
Inverter efficiency : > 85 %
Duty : Continuous
Transfer time : Zero secs.
Battery Voltage : 48 – 360 VDC as per requirement
Battery Type : Sealed Maintenance Free
Operating Temp : 0-45o C
Humidity : Up to 95 % RH
Protection : Output high / Output Low/ Output Short Ckt/Batt. Low Trip
Alarm : Battery Low
Indicators : Mains ON, Inverter ON, Battery Low, Fault
Metering : Output voltage
Exact sizing shall be the responsibility of the system suppliers based on total load
requirements of equipments proposed.
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The system batteries shall be sized to sustain operation for a minimum of 360 minutes. The
system batteries shall be of the gelsel or NiCad type and shall reside in the same enclosure as
the UPS.
8.2.27 AIR CONDITIONING UNIT
Window type room air conditioner of 2 ton capacity shall be provided at the Central Control
Room for monitoring system and at SCADA rooms in pumping stations. The air conditioner shall
be sized to maintain a temperature of 24 + 1 degree Celsius, 50 % relative humidity inside at all
time. Air conditioner and its part shall be constructed with the strength and rigidity adequate
for normal conditions of handling, transport and usage. AC shall be of reputed brand.
8.2.28 FLOW CONTROL VALVE (FCV)
Main valve
The control valve should have a weir pattern, consisting of a main valve and a pilot control
system. The main valve must be hydraulically operated, Direct- Sealing Diaphragm valve. A
diaphragm and a spring are the only moving parts, and the diaphragm itself is the component
that closes or opens the liquid flow.
The standard basic valve shall have the capability of regulating at near zero flow, no low- flow
devices such as a V-port or bypass valve are allowed.
The standard valve model should fit all control operations, using different pilot control systems.
Valves at sizes 20mm to 250mm have a single control chamber and diaphragm, sizes 300mm and
400mm are assemblies of 2 control chambers and diaphragms, sizes 500 and 600mm are
assemblies of 4 chambers and diaphragms, all actuated simultaneously by a common control
circuit- which may vary according to the required control function.
The standard valve body should be made of ductile iron, withstanding both high hydraulic and
mechanical stresses. While the valve closes, the closure pace slows down, reducing the risk of
water hammer.
Material of Construction:
Body Ductile iron to ASTM A536
Internal trim- metals Spring- SST302
Internal trim-
Non-metalic parts
Diaphragm- NR, Spring disc- GRP
Pilot Body Brass EN12164, Elastomers NBR, Sleeve POM
Circuit fittings Brass EN12164
Control tubes Nylon
Surface Protection Epoxy coating min. 150 microns, color RAL 5005 Blue
Polyester coating min.100microns, color RAL 5005 Blue
Operation Automatic, manual override enabled
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Electronic controller of hydraulic control valves
Technical Description
The valve will be controlled by an Electronic controller, which enables control of Inlet pressure,
Outlet pressure, water flow which is measured by an analog sensor. The controller should enable
control up to 4 different parameters, or 2 parameters plus their remote control, simultaneously.
The start / stop operation of the controller can be made manually or by external dry- contact
(digital) signals. The controlled parameter can be modified automatically on time basis, or by a
pre-defined relation to measured parameter.
The controlled parameter should be able to be modified by a 4-20mA signal, provided to the
controller by a remote terminal unit (RTU) of the SCADA. When the remote- control signal is
activated, the programmed parameter will be override, and its value determined by the remote-
control signal.
The controller will activate the main control valve by two 2/2 Solenoid valves. One solenoid
closes, the other opens the valve. The controller should activate the solenoids by electric pulses,
when a controlled parameter deviates from its programmed value.
The pulses length will automatically extended, as the deviation of network value from the
programmed value increases- so the response of the valve accelerates.
And vice-versa: when the network value becomes nearer to the required set-point (+/- preset
tolerance), the activation pulses will be shorter and less frequent, to eliminate over-reaction and
unstable regulation.
The programming of the controller should be made in plain English, no special programming skill
will be required.
The programming will be protected from un-authorized change, by entry codes.
The controller requires continuing supply of energy to activate the solenoids. It can be provided
by a local 220 or 110VAC grid, by water-driven turbine or by solar panel. All supply sources will
charge a rechargeable battery, which enables sufficient energy to run the valve and sensors for
[approximately] one day, in case of failure of the power source.
The initial programming of the controller will not be lost, even in the case it is not supplied by
any power source, including the battery.
The controller should be insulated against direct water spraying and medium mechanical impact,
but should not be installed in a potentially-flooded site.
In the case it must be installed near to a strong source of electromagnetic emission such as pump
contactor, the controller should be installed inside an earth-connected metal box.
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8.2.29 CAST IRON PIPE SPECIALS
1. The horizontal Cast C.I. double flanged pipes shall conform to IS 7181-1986 (reaffirmed 205)
duly inspected and tested and having BIS certification mark
2. The C.I. fittings shall conform to IS – 1538 – 1993 duly inspected and tested and having BIS
certification mark
3. Method of sampling of cast iron pipes and fittings shall conform to IS 11606 – 1986
4. Specification for rubber and insertions shall conform to IS 1638
5. Code of structural steel in general building construction (for nuts and bolts) shall conform
to IS 800
6. Flanged pipes centrifugally cast with screwed/welded flanges shall conform to IS 1536-2001
7. Tolerance
7.1 Tolerance on Thickness-
The tolerance on the wall thickness of pipes and flange thickness of pipes shall be as follows:-
Dimension Tolerance mm
Wall Thickness - (1 + 0.05e)
Flange Thickness +(2 + 0.05b)
Where e = Thickness of pipe in mm, and
b = Thickness of flange in mm
a. Tolerance on Mass Fittings
The mass of fittings are given I the specifications prepared by UADD. Tolerance on mass of
fittings shall be as follows:-
(i) The permissible tolerances on standard mass of fittings shall be + 8 percent except
for bends, fittings with more than one branch and non-standard fittings, in which
case the tolerance shall be + 12 percent. Fittings of a heavier mass than the
maximum may be accepted provided they comply in every other respect with the
requirement of this standard.
b. Permissible Deviation I double flanged cast iron pipe (Horizontal) from a straight
line. The pipes shall be straight. When rolled along two gantries separated by
approximately two thirds the lengths of the pipes to be choked, the maximum
deviation fm, shall be thus fm < 1.25L.
8. Laying of pipes and fittings/specials includes all precautions to guard against possible
damaged to the existing structure/pipelines, cables, etc, taking precautions to prevent dirt
from entering the pipe ends, lowering and laying pipes and specials in the trenches with
specials arrangement such as cranes, tripods with chain pulley block, use of slings of
canvas etc. to fit the ends of pipes and fittings/ specials to lift an lower the same.
Inspection of pipes and fittings for defects by striking with a light hammer while
suspended. Laying of pipes perfectly true in alignment and to gradient etc.
9. Fixing means laying in specified position to ensure interconnection between all flanged
pipes, fittings and valves. It is also to ensure that the bolt holes of two flanges of pipe
fittings are correctly aligned.
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10. As per prevailing excise duty norms there is excise duty exemption on certain diameter of
water supply pipes of different material class. All though in computation of item rates for
pipes, the rates are inclusive of excise duty but excise duty exemption shall be obtained as
per prevailing rules for such pipes. This benefit shall be availed by local bodies. All the
concerned officers shall be responsible to get all the exemptions of such taxes and duties.
11. Measurement
The net length of pipes as laid or fixed should be measured in running meters correct to a
cm. Specials should be excluded and enumerated and paid for separately. The portion of
the pipe within the collar at the joints should not be included in the length of pipe work.
12. Rates
(i) The rates include the charge for all tools and plant such as chain pulley blocks and other
appliances etc. required for lifting and laying the pipes and specials in position.
(ii) The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc. and from damages from fall of materials and other causes
(iii) The rates include provision of handling, storing under cover as required and returning of
empty cases or containers to the store without any extra cost, for such materials as may
be supplied by the Department.
(For Detail refer to Specifications prepared by the Urban Administration and Development
Department, IS Code and CPHEEO Manual)
8.2.30 CONSTRUCTION OF INSTRUMENTATION ROOMS
Item includes:-
1) Designing the structure with relevant IS
2) Excavation in all strata together with disposal of surplus excavated stuff as directed
3) Construction of instrumentation room as per approved drawing with foundation in M-10,
frame structure, B.B masonry (II class in C.M. 1:6) 20 mm cement plaster in C.M. 1:3 inside
and outside, steel doors and windows with glass panels.
4) Cement concrete flooring M-15 (nominal mix) finish with floating coat of neat cement
including cement slurry
5) One coat of primer and two coats of plastic emulsion paint of approved quality and shame
dot the internal surface shall be provided
6) Waterproof cement painting to exterior surfaces
Specifications:-
The building works shall generally comply with the following specifications
(a) All building frame works shall be reinforced concrete framework
(b) All external walls shall be in 230 mm thick brick masonry built cement mortar in (1:3).
Transoms and mullions of 115 mm x 230 mm size with four numbers 6 mm bars and 6 mm
links at 150 mm c/c shall be provided to form panels not exceeding 3500 mm x 3500 mm in
size
(c) Finishes to concrete surfaces shall have class F1 finish
(d) All internal masonry surfaces and concrete surfaces with F1 finish shall have 20 mm thick
plain faced cement plaster in cement mortar (1:3) with neat finish on top. Over this, one
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coat or primer and two coats of plastic emulsion paint of approved quality and shade shall
be provided
(e) All external masonry surfaces and concrete surfaces with F1 finish shall have 20 mm thick
sand faced cement plaster in cement mortar (1:3). Waterproofing compound of approved
make and quality shall be added to the cement mortar in proportions as specified by the
manufacturer.
(f) The flooring shall be in 250 mm x 250 mm x 20 mm thick marble mosaic tiles of approved
shade and pattern and placed in cement mortar or lime mortar to give overall thickness of
50 mm. half tile skirting shall also be provided in these areas.
(g) The reinforced concrete roofs shall have waterproofing with water proof compound as per
the specifications of an approved specialist waterproofing company. Finished roof surface
shall have adequate slope to drain quickly the rain water to R.W. down take inlet points.
(h) Top surfaces of chajjas and canopies shall have the waterproofing with water proof
compound and slopes to effectively drain rain water
(i) Building plinth shall be minimum 450 mm above average finished ground level around
building
(j) All types of doors, windows, rolling shutters shall have lintels above. Chajja protection to
lintels on external walls shall be such as to prevent the rainwater splashing into the building
(k) All windows and ventilators shall have minimum 25 mm thick Kota stone sill in cement
mortar (1:3)
(l) Design of control room shall be got approved prior to construction
Providing Electrification to Instrumentation Room
Item includes in each job:-
a) 6 Nos. Points wiring (Wiring for light/fan with ISI mark 2-1 sqm 1100 V grade PVC insulated
FRLS (Fire retardant low smoke) grade copper wire in 20 mm dia ERWH.H screwed steel
conduit of 16 gauge with ISI mark duly painted with 3 x 20 mm M.S. spacers and GI saddles
screwed and with 12 SWG G.I/1.5 Sq mm bare copper wire as earth wire.
b) 2 Nos. supply and erection of approved make 40 watt white stove enameled powder
coated vex type fluorescent fitting made of CRCA sheet with tube holder, starter and
condenser.
c) 1 Nos. switch gear (switch heavy duty surface type/flush type 32 A 250 V)
d) 1 Nos. ceiling fan (Double ball bearing and with condenser A.C. 230 V 50 cycles of 900
mm sweep complete erected in position
e) 2 Nos. tube light (Fluorescent tube 36 watt. With fixtures and fittings.)
f) 1 Nos. energy meter (Electronics energy meter 230 V 50 cycles AC 5/10/20/25/40 Amps
duly tested including necessary connection charges of M.P.PKVVCL.
Specifications:-
All electric works should be carried as per
1. Relevant standards set by Bureau of Indian Standards (BIS)
2. Indian Electricity Rules. 1956 (amended up to date)
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8.2.31 REFURBISHMENT OF EXISTING FLOWMETERS
The implementing agency shall undertake the works for refurbishment of existing
electromagnetic flowmeters installed by IMC. The flowmeters shall be refurbished according to
following minimum specifications:-
1 Transmitter/Converter IFC 100
1.1 Type Microprocessor Based
1.2 Mounting Separate/Remote
1.3 Language English
1.4 Accuracy 0.5% of Measured Value
1.5 Display 2 Line Large LCD Backlit
1.6 Outputs 1 X 4-20mA HART, 1 Pulse O/P, 1 Status O/P, 1 Relay O/P
1.7 Protection Class (IP) 67
1.8 Enclosure Die Cast Aluminum
1.9 Power Supply 100-230 V AC, 50/60 Hz (85 – 250 V)
1.10 Cable Entry M20 X 1.5
8.2.32 VSAT TRANS-RECEIVER
Indoor Unit
Operating Voltage 100-240 VAC
RF Input / Output Two F Connectors, 75 Ohm Female
Data Interface 100 Base T / RS-232 ( Optional)
Type VSAT Terminal
Make Gilat / Hughes
Out Band Carrier
Standard DVB-S
Carrier Bit Rate 340 Kbps – 66 Mbps
Modulation QPSK
Coding Viterbi & Reed Somolon or Turbo
FEC rate ½, 2/3, ¾, 5/6, 7/8
Inbound Carrier
Access Scheme Combined TDMA, FDMA
Bit Rate 60 Kbps – 2 Mbps ( as per requirement)
Modulation GMSK
Coding Turbo coding FEC 3/4, 7/8
Out Door Unit
Antenna Size Ku Band 0.55 m to 1.2 m, C band 1.8 m
Operating Temp -40 to + 60 C
Humidity Up to 100 %
Transmitter ODU 1W, 2W Ku Band
LNB Standard TVRO type
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8.2.33 OUTDOOR DISPLAY MONITORS
It is intended to display the information related with water quality parameters like pH, Turbidity,
conductivity, chlorine, flow etc. at various display points as specified by IMC within project area
for the citizens. The implementing agency is expected to provide outdoor video display monitors
as per specification below which will have GPRS communication / interfacing facility with Central
Control Station for remote data display.
Implementing agency shall provide Industrial-grade Sunlight Readable LCD TFT monitors or
outdoor LED’s of 32” (minimum size) designed for use throughout a wide range of harsh
Outdoor applications which shall withstand the effects of severe environments such as water,
dust and dirt intrusion. Outdoor display unit shall perform well beyond ordinary ‘commercial’
type monitors. The monitors shall be an ideal solution for high-ambient lighting conditions such
as outdoor information kiosks, transport stations, IMC parks / gardens / premises or any other
information terminals specified by IMC.
The monitor display shall achieve minimum 1500 nits (cd/m²) of brightness in an outdoor
environment where strong ambient or direct sunlight may be present. The display panel shall
features a 1080P HD resolution (minimum) for exceptional picture clarity and video quality and
shall be engineered with extended operational temperatures ranging from -40°C to +60°C (-40°F
to +140°F) as well as wide viewing angles and a variety of mounting options including ceiling,
wall and portrait orientations. Enclosure shall be of IP 65 with all required accessories for
protection etc. complete.
Outdoor video display monitors shall be provided with GPRS modem / router / datalogger which
will have compatibility to interface with display panel and communicate with Central Control
Station for remote data and information display. The display content will be either a text data or
any video graphic / mimic display or any informative display as per IMC requirement. All
protection enclosures, locking arrangements’, cabinets and structure required for mounting,
platforms, railings, cables, with all required hardware etc. complete shall be provided to
establish the display system.
8.2.34 OPERATION AND MAINTENANCE
Following are the minimum obligations covered under the scope of Operation and Maintenance
of Implementing Agency.
1. Maintaining the minimum personnel as specified in contract during the previous month. 2. Compliance with the obligations under the Contract. 3. O & M of all monitoring and control instrumentation assets 4. Monitoring of important parameters like Flow, Pressure, Energy and Turbidity. 5. O & M of SCADA Web Server and monitoring System of project area with web enabled
facility 6. O & M of telemetry system including Integrated GIS system and WDMS system 7. O & M of PLCs , Flow Meters, Chlorine Analysers, level, pressure, pH, turbidity etc. 8. Information management and reporting 9. O & M of existing and new instrumentation of project area
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9. PROJECT COST
The project will consist of instrumentation, monitoring and control system from raw water intake
upto ESR outlet for existing 86 nos and proposed 27 nos of ESRs, including WTPs, pure water
pump houses, Transmission mains and Feeder mains tapings. The SCADA system will consist of
various field instruments like electromagnetic flow meters, pressure measuring instruments,
energy meters, level measuring instruments, valve actuators and communication interfaces like
PLCs and RTUs that will relay the field data at each location to the Central Monitoring System
(CMS) located at Central Control Room. The system also consists of communication media like
Radio frequency and GPRS system for seamless and continuous data transmission to CMS from
each location. Instrumentation list is provided in each chapter of the report.
The Project cost Summary is shown on the following page;
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Sr No Description of components Qty Unit Cost (Rs.)
I Instrumentation System
1 Flow Control / Pressure Reducing Valve 166 Nos. 84095024
2 Electromagnetic Flow-meter (EMF) 169 Nos. 52407202
3 Pressure Measuring Instruments 228 Nos. 15663600
4 Level Measurement Systems 108 Nos. 9274500
5 Residual Chlorine Measuring Instruments 6 Nos. 2112525
6 Turbidity Meter 4 Nos. 1145000
7 pH Meter 4 Nos. 1300496
8 RPM Measuring Instruments 75 Nos. 1288125
9 Energy Measuring (Power Analyser) Instruments 48 Nos. 906840
10 GPRS Data Logger 214 Nos. 25728150
11 Valve Actuators 48 Nos. 6930308
12 Wireless Radio Telemetry / GPRS 216 Nos. 46587188
13 Lightening / Surge Protection System 9 Nos. 77288
14 Instrumentation Cable 10000 Mtr 1637350
15 MS Tubular Tower 13 Nos. 3577500
16Sensors & Instruments Required to Communicate /
Interface Central Station38 Nos. 114214
17civil work cost (including chambers, meter room and
pipe specials , etc)27409310
280254619
II SCADA Components & System
1 PLC Based Control Panels 6 Nos. 3606750
2 Local SCADA System at each Pumping Station 4 Nos. 446550
3 Local SCADA PC Consol for Running SCADA Softwares 6 Nos. 1288125
4 Local SCADA Softwares & Monitoring 4 Nos. 1060000
5Central Monitoring System for all UGR/GSR/Pumping
stations1 Nos. 858750
6 Central Server PC 1 Nos. 429375
7PCs, Softwares, Keyboards, Printers and Other
Hardware Complete1 Nos. 921375
8610925
III Interfacing and Communication System
1Communication Interface / SCADA Interfaces /
Telemetry Interfaces137 Nos. 29626875
2 Refurbishment of Existing Flowmeters 2 Nos. 938900
3 Interfacing of Valve Actuators 48 Nos. 989280
4 VSAT Technology 2 Nos. 458000
5 Billboard Display 10 Nos. 2862500
34875555
323741099
9712233
333453332
33.35
8.05
IMC BULK WATER METERING & SCADA SYSTEM (Phase 1) - PROJECT COST SUMMARY
Total
Total
Total
Total (I+II+III)
Provisional Sum 3% (Rs.)
Total Project Cost Phase I (Rs.)l (Rs.)
Total Project Cost for Phase I (Rs. Crores)
O&M Cost for 10 years (Rs. Crores)
As seen from above, the project will consist of instrumentation, monitoring and control system
from raw water intake upto ESR outlet of 86 existing and 27 proposed ESRS, including WTPs, pure
water pump houses, Transmission mains and Feeder mains tapings. The total capital cost of the
project is estimated as Rs 33.35 Crores. The total O&M cost of the project Rs. 8.05 Crores.
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10. PROJECT IMPLEMENTATION PLAN The project implementation plan for the execution of the proposed Monitoring, instrumentation and SCADA system for IMC water supply system of Indore Municipal Corporation (IMC) has been given following Bar Chart. The execution of project will be implemented in 18months.
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11. LAND AVAILABILITY WITH IMC
The land required for this project is already available with IMC. Proposed Instrumentation/
Monitoring system and SCADA shall be installed at existing water supply components / locations.
Thus, there will be no need to acquire any additional land by IMC for this purpose.
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12. OPERATION & MAINTENANCE COST
After completion of Implementation works of Instrumentation & SCADA works, Operation
and Maintenance of the works shall be handed over to the Implementing Agency for the
period of ten years. Implementing Agency (to be appointed by IMC) shall take over the
management responsibilities of the Operations and Maintenance (O&M) of the water supply
facilities of for respective instrumentation and SCADA works is taken under the project.
This section applies to the specifications for operation and maintenance of Instrumentation
and controls used for all the four levels of system architecture of Central Monitoring System.
The Implementing Agency shall operate and maintain the Complete Central Monitoring
System including instrumentation & control system for WTP and raw / pure pumping stations
with monitoring of all existing and proposed ESRs, GSRs and MBRs of Water Distribution
Management System for Indore Water Supply.
12.1 SPECIFICATIONS
The specification of materials used for repairs shall be the same as have been used in the
original work. Specifications for any materials which were not used during construction shall
be approved by IMC engineer prior to commencement of the operation and maintenance
period and must be incorporated in the O&M manual. Without being limited by this
clause, during O&M period the Implementing Agency shall use appropriate material for
repairs even if material required for such repairs has not been approved earlier, and no delay
in making such repairs shall be subjected to such limitation. However, subsequent to use of
such material the Implementing Agency shall submit proposals for the approval of
specifications of such material. The approved material will subsequently form a part of the
O&M manual.
12.2 ACTIVITIES DURING O & M PERIOD
12.2.1 General
Within the framework of the Implementing Agency’s responsibilities given above, the
Implementing Agency shall carry out the following activities. However, these shall not limit
the requirement for other activities which otherwise are required as per term and conditions
of Contract or to fulfill the Implementing Agency’s responsibilities or are essential as per good
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industrial practices. The Implementing Agency shall be responsible for, but not limited to, the
following:
a) Providing the centralized monitoring system for Indore Water supply system including
WTPs and raw / pure water pumping stations with all ESRs, GSRs & MBRs. or as directed by
the IMC engineer.
b) Providing the required staff, but not less than the minimum as specified Implementing
Agency, during operation and maintenance period
c) Providing all required consumables required for functioning of plant and equipment.
d) Maintenance of instrumentation (all field instruments) & control system, software, PCs,
control room, radio telemetry system, GPRS, UPS, A.C. etc. and all other works constructed
in this Contract.
e) Entering into AMC (Annual Maintenance Contract) contracts with system / equipment
suppliers, as necessary.
f) Periodic calibration check of all supplied instrumentation and controls from reputed
agencies and submitting the same document to IMC engineers during the period of
operation and maintenance.
g) Reporting;
•Repair history of all mechanical, electrical and instrumentation control equipment in raw
water and pure water pumping stations, water transmission mains;
• Every day input voltage and current, frequency, power factor, kWh meter readings and
kW reading for Substation at WTPs & water pumping station;
• Daily log of operations of all the important instrumentation & equipment
• Daily start–stop operation of pumps with every hour readings for operating voltage,
amperage and power factor;
• Hourly readings of pressure, flow rate and integrated quantity of water;
•Hourly levels of sumps;
•Daily list of alarms with time tag;
•Logbook format and the data to be included in the logbook shall be decided during
commissioning in consultation with department;
•Last periodic maintenance done for all equipment/buildings of the system;
h) Providing required spares and maintaining adequate inventory of required accessories or
equipment itself for repair of system so that the all instrumentation and control equipments,
software and communication system can work efficiently for the proper functioning of
Central Monitoring System as per the guarantees given or minimum required efficiencies
asked for in the Contract, without any additional costs to department.
Prior approval to the changes required to be carried out during O&M shall be obtained by
the Implementing Agency from the IMC engineer. The required changes shall be reported to
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IMC well in time necessary drawing and literature for any changes shall be submitted to the
employer’s representative.
The Implementing Agency shall be solely responsible for the safety and security of the goods
in the store and will be responsible for any loss or damages in stores for any reason. He
may opt for insurance cover against the value of the goods to be stored without any
additional costs on the Department.
I) Daily patrolling of each location, to identify and report the damages / defects if any.
j) Periodic routine maintenance of structures/control room / chambers of each location of
WTPs, pumping station, Direct Tapping, ESRs etc. and others built in the Contract.
Such maintenance must ensure adequate cleanliness, ventilation, illumination and
structural safety. In addition to this, the general hygienic standards must be maintained and
adequate plantation, horticultural activities must be taken up to maintain the total
environment of the campus / building /room pleasant.
k) Providing adequate manpower for monitoring / watch and ward of each location of WTPs,
pumping stations, ESRs etc.
l) Providing transportation facilities between various locations including remote locations.
m) Updating and periodic submissions of the operation and maintenance manual as defined
in specifications for O&M works. The Implementing Agency shall take up all periodic
maintenance works provided in the approved O&M manual.
n) Submission of Daily report (Water audit / energy Audit / Water balance).
o) Co-ordination with other Implementing Agencies and/ or agencies responsible for the
execution, operation and maintenance of other works of the system.
p) Insurance: The Implementing Agency shall, without limiting his or the Employer’s
obligations and responsibilities, insure;
I. The work together with material and plant for incorporation therein, to the full
replacement cost (term “cost” in this context shall include profit).
II. The Implementing Agency’s equipment and other things brought onto site by the
Implementing Agency, for a sum sufficient to provide for their replacement at the site.
III. The insurance shall be in the joint names of the Implementing Agency and the
Employer at the Implementing Agency’s cost and shall cover the Employer and the
Implementing Agency against all losses or damages from whatsoever cause arising from the
start of the O&M until the date of completion of O&M in respect of the facility or any section
or part thereof as the case may be.
IV. Any amount not insured or not recovered from the insurer shall be borne by the
Implementing Agency
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12.3 WTPS, PUMPING STATIONS, ESRS, DIRECT TAPINGS
(i) Operation Central Monitoring System as required, including provision of required
manpower and services for proper operation and monitoring of remote locations of WTPs,
Water pumping stations and ESRs / Direct Tapings.
(ii) Periodic site calibration of all measuring/metering equipment and instrumentation at
every 6 months minimum or as recommended by the manufacturer.
(iii) Repair or replacement, as required, of damaged instrumentation and controls for
proper functioning of system.
(iv) Maintenance of the Central Monitoring System including central server, software,
PCs, UPS, A.Cs, telemetry system etc.
(v) Routine maintenance of the field instruments as per recommendation of the
manufacturer.
(vi) Routine monitoring of each remote location for damage / repair of any equipment
/ parts and taking preventive measures as required
(vii) Keeping the hourly records of:
Status of pumps of each pumping location Status of ESRs, GSRs, MBRs levels and input flow Status of all water quality parameters of WTP Current Voltage Frequency Active and reactive power Water level at suction reservoir/Sump Suction and delivery gauge readings Rate of flow Pump head pressure Keeping hourly / daily records of:
o Total number of hours of operation o Total quantity pumped o Total energy(kWh) consumption
(viii) Providing office furniture for operating and maintenance staff.
(ix) Construction of chambers and control room (if required)
(x) Providing safety accessories such as gloves, shoes, first aid box etc.
(xi) Ensuring safety of plant and equipment.
(xii) Furnishing required information to Employer as and when required.
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Spare parts & stores
All spare parts used for the equipment in the maintenance of the system must be from the
manufacturer of the equipment or, if the equipment itself has been made with parts from
other manufacturers, the parts must be of the same make as used in the equipment
supplied and installed.
All spare parts shall be packed for long storage under the climatic conditions prevailing at
the Site. Each spare part shall be labeled on the outside of its packing with its description,
number and purpose and, if more than one spare is packed in a single case, a general
description of the case contents shall be shown on the outside and a packing list enclosed.
The cost of O & M shall inclusive of spare parts during O & M contract period.
The stores inventory, the issuing and recording of spare parts will be the responsibility of the Implementing Agency.
The Implementing Agency is also be responsible for providing spare parts and instrumentation required for the Operation and Maintenance during the operation period, and shall bear the cost of the same, including the cost of storing and safeguarding.
The Implementing Agency will make all necessary arrangements to ensure the continuous
supply of spare parts and instrumentation for the works, and the rate of supply of these
materials shall be in such quantities and amount as would ensure uninterrupted
operations.
Manpower & Resources
The table below presents the Implementing Agency’s key personnel (indicative) required
during Operation and maintenance period, minimum numbers of staff required for each key
position, educational and working experience requirements.
Sr. No
Position Minimum Number Required
Professional requirements
Education level Total Working Experience
Working Experience in similar assignments
Centralized Operational Staff
1 Operational
Manager 2
Graduate Engineer with experience in Automation and Instrumentation SCADA Management and knowledge of water distribution management system with 5 years experience
10 years 5 years
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2 Assistant Engineer 2
Graduate Engineer with experience in water Instrumentation and management
5 years 3 years
O & M Team
Systems Manager 1 Systems Engineering and Management Experience
10 Years 5 Years
5 Maintenance Team 5 Instrumentation management & repairs experience
1 years 1 years
6 SCADA Operators 10 Water distribution & SCADA experience
3 years 2 years
9 Instrumentation
Engineer 20
Experience of similar works of Instrumentation and SCADA
3 years 2 years
10
Operators for SCADA
& Central
monitoring system
01 Experience of operating SCADA and Master Control
3 years 2 years
11
Software
Programmer/
Developer
6 Experience of Data Center and Server management
3 years 3 years
12 PRO Manager 1 Similar Work Experience
3 years 2 years
13 Office manager 2 Similar Work Experience
3 years 2 years
14
Supervisor –
customer
complaint
2 Similar Work Experience
Note:- List above is minimum and Implementing Agency shall deploy the staff over and above to
perform his obligations as specified under this contract
12.4 COMPLETION OF THE CONTRACT
On the date of Contract Completion or if the Contract is terminated, all the installations, works and equipment's placed under the Implementing Agency's responsibility shall be handed over to the Employer, at no cost, in good working order, barring normal wear and tear. The Employer may perform any inspections, tests from expert appraisals he shall find necessary with a view to checking that this property is in good working order. For the status of plant & machinery IMC may deploy the third party for investigation and the payment to third party for inspection will be Implementing Agency’s liability.
At the end of O&M period, the Implementing Agency shall be entitled to receive an Operation & Maintenance Completion Certificate within One Month of the Completion of the Contract.
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The delivery of such Completion Certificate will relieve the Implementing Agency from his
responsibility as regard to the Operation and Maintenance and confirm that the Implementing
Agency has fulfilled all of his obligations under the Contract.
12.5 DOCUMENTS TO BE PROVIDED BY THE IMPLEMENTING AGENCY (OPERATION LOG
BOOK)
The Implementing Agency shall keep a permanent record of plant in Operation (logbook). This logbook shall be kept at the site and shall be presented on request to the Employer.
On a daily basis the following information shall be recorded in the logbook –
Result of analysis and tests conducted on site to determine the quality of raw and treated water and treatment parameters,
Doses of coagulant & chlorine
Machinery Operation data, its operating parameters
Maintenance record, shut down record of each machinery & equipment
Reading from the different meters, indicators and recorders (Including but not limited to
consumption of energy and chemicals, volume of water treated, operating times of the different equipments).
Computer documents and tapes produced by monitoring and surveillance equipment, shall be attached to the logbook.
12.6 OPERATION AND MAINTENANCE MANUAL
The comprehensive manual shall be submitted before the operation and maintenance period,
as specified. It shall be periodically updated to incorporate the “best practices” experience
gained while carrying out the O&M activities, broadly on the principals listed below:
1. Up-dating any changes in the procedures set out in the O&M manual, as deemed necessary
based on any limitations observed during the maintenance period, including incorporating
additional procedures for maintenance of other repairs/break downs not incorporated in the
maintenance manual but faced during O&M period.
2. Procedures for repair of must be provided, with supporting drawings. The O&M manual
must be updated if any differences are observed during O&M period.
3. Records of Inventory used must be maintained and the relevant portion of O&M manual
must be updated to list out the inventory requirements for maintaining the system for 12
months.
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4. The provisions in the manual must incorporate every aspect of good industrial practices
even if not elaborated here or in other parts of the bid document. The provisions in the
approved operation and maintenance document shall be valid and binding for both the parties
during operation and maintenance along with the additions and deletions made.
5. The manual so prepared must be updated after the end of every year of operation and
maintenance, giving effect to the experience gained and the observations made by the
Department during the maintenance period.
6. At the time of handing over after completion of O&M period, all the equipment, including
standby equipment, must be in good working order.
12.7 PENALTIES FOR FAILURE TO ACHIEVE THE FUNCTIONAL GUARANTEES
In case of failure to generate the desired report, liquidated damages shall be imposed for such
failure to meet the performance criteria or satisfactory service. The Employer will be entitled
to recover any such damages from the monthly progress payments to be made to the
Implementing Agency in the month in which the failure occurred, or at any time thereafter
from the subsequent monthly progress payments. The penalty charges will be applicable as
Rs. 500 per data per location per day.
12.8 MODE OF PAYMENT
The Implementing Agency, at the time of bidding, will be responsible to ensure the
completeness and adequacy of his Bid Price to fulfill the entire responsibilities as described
above. Their bid price, as quoted on a monthly basis in the Schedule of Prices, shall include all
costs for carrying out all O&M responsibilities, except for the following items for which the
Employer will bear the cost.
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13. PROJECT FINANCE
Proposed Monitoring, Instrumentation and SCADA system project cost is to be sanctioned under
AMRUT YOJANA. IMC already received the fund for this financial year as per following details.
The financial structuring for the project funding shall be as per below; –
City
Funding pattern(%)Grant
ULB Total Central State
Government Government
Indore Municipal Corporation, Indore (%)
33.33% 50% 16.67% 100%
Project Cost Share Pattern (Rs. Crores)
11.11 16.67 5.55 33.35
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14. FINANCIAL STATEMENT OF IMC
As per the Budget book (2016-17) of IMC, the financial statement of the IMC are below;
values in lacs Receipt & Expenditure for year 2016-2017
sr.no particulars Receipts Revenue
Expenditure capital
revenue Capital
Expenditure
1 city planning 12935 15.35 4700 25.5
2 public works 5817 5905.62 14400 42819.71
3 solid waste
management 1000 2479 0 1935
4 Water Supply 12893 36913 1228 42599
5 sewerage 50 4055.56 2050 25995
6 transportation 0 1111 0 4225
values in lacs (Revenue Receipts) (capital receipts)
sr.no particulars estimate
15-16 budget
estimate 16-17 estimate 15-
16
budget estimate 16-
17
1 city planning 4157 12935 3000 4700
2 public works 4717 5817 12400 14400
3 solid waste
management 0 1000 0 0
4 Water Supply 8516 11893 1581 1228
5 sewerage 0 50 650 2050
6 transportation 0 0 0 0
values in lacs (revenue payments) (capital payments)
sr.no particulars estimate
15-16 budget
estimate 16-17 estimate 15-
16
budget estimate 16-
17
1 city planning 7.35 15.35 375 25.5
2 public works 6969 6674 68966 61695
3 solid waste
management 2513.5 2479 3615 1935
4 Water Supply 22538.51 36913.7 16116.01 42599.65
5 sewerage 1572.56 4055.56 12540 25995
6 transportation 606 1111 0 0
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sr.no water supply Actual 14-15 Estimate 15-16 Budget estimate 16-17
1 state Govt grant for water problems
0 1250 522
2 charges for supply of waters tank 0.49 5 5
3 Narmada water tax 0 500 1000
4 grant from member of parliament 0 50 50
5 state Govt grant(M.P.C.D) 90 100 583
6 grant from MLA fund 0 50 50
7 renovation plan of water supply lines
0 100 500
8 various O&M costs involved - - -
sr.no sewerage/drainage Actual 14-15
Estimate 15-16 Budget estimate 16-17
1 New Sewer lines 2128.57 2900 6000
2 New Sewer lines(slum areas) 147.9 750 1000
3 new sewer lines jan sahayog 55.99 150 1000
4 secondary sewerage network development and maintenance
0 300 800
5 construction of decentralized STP 0 0 200
6 ATP/Tapping work in river 0 4000 10000
7 sewerage project 8835.56 13000 10000
8 solid waste management 0 100 50
9 work of water distribution system 276.95 223 180
10 laying of pipes and feeder main 0 100 880
11 work of distribution system -Phase 2 218.31 282 180
12 expense on sewerage under AMRUT scheme 0 0 14170
13 expenditure on urban transport (AMRUT) 0 0 2060
14 expenditure on water distribution under AMRUT scheme
0 0 14336.5
15 Expenditure on overall development plan of city drainage
1201.45 500 4000
16 underground drains(O&M) 316.61 300 1000
17 augmentation of Yeshwant sagar(water supply)
26.22 0.01 0.01
18 expense on storm drain under AMRUT 0 0 400
sr.no revenue Actual 14-15 Estimate 15-16 Budget estimate 16-17
1 water supply charges 3576.66 4950 7500
2 regularization of water connection 19.87 400 1000
3 water connection charges 76.35 500 500
4 water disconnection charges 4.83 4 4
5 drainage cess receivable 269.24 850 1050
6 water tax receivable 0 4000 5000
7 water cess receivable 127.27 313.24 500
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15. ENVIRONMENTAL IMPACT ASSESSMENT
Most of the engineering projects have been found to be causing certain positive as well as
adverse or negative impacts on our surrounding environment; which has forced us to evaluate
these adverse impacts in detail, well before implementation. All such impact assessment for any
project should thoroughly examine various possible environmental damages, whether
pertaining to water pollution, air pollution, land pollution, noise pollution or any kind of
environmental pollution as a whole for the project area and also surrounding area and to suggest
the ways and means to reduce or minimize the environmental damages.
The Instrumentation and SCADA implementation project, in question, do not by itself, cause any
environmental degradation and do generally justify its nature being in environmental harmony.
This water s upply & distribution management project will help to improve equitable water
distribution to all, bulk metering, monitoring and associated accountability, operation control for
decision making, reduce human errors etc. The project aims for better monitoring and
transparency of water supply to improve system efficiency and services to citizens which is
absolute necessity for the development and prosperity of the area. However, it is the haphazard
and unplanned development and industrialization encouraged by the implementation of such
projects, which causes all round environmental degradation and therefore, this must be checked.
On completion of this proposed project as per design and if the same is operated strictly as
per requirements, the above mentioned adverse impact on the community as well as the
surrounding urban environment will be minimized.
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16. RISK ANALYSIS
16.1 GENERAL
This part of the DPR focuses on the identification and assessment of certain project risks and how
these are proposed to be mitigated are also discussed here.
16.2 LEGAL / CONTRACTUAL RISKS
Designs of various components of this project have been prepared as per the recommendations
of various standard methodology adopted for the execution of such instrumentation and SCADA
projects. Telemetry and SCADA manuals are referred and all designs are as per Indian Standards.
The tender documents which is to be prepared for the implementation of the project components
covered under this project will be very clear with terms and conditions, terms of reference,
financial stipulations, evaluation criteria for tenders, time limits for completion of project,
technical specifications with B.S.S/I.S.S. etc., detailed working drawings; so that there will not
be any contractual disputes etc. However, if any such issue arises during implementation of the
project, IMC, who is well competent, will settle down such issues, with the contracting agencies
very quickly; so that the implementation of the project may not be delayed.
16.3 ENVIRONMENTAL RISKS
This project aims to improve and install the monitoring system for water supply, wholesome and
reliable drinking water to the citizens of this city; so as to reduce the risks of the water borne
diseases. Impact on community health due to degradation of environment and eco‐system of
the region, ground water pollution in the adjoining area, odor and mosquito as well as fly
nuisance are also other impacts on environment; due to pollution as well as the possible
environmental degradation.
However, this is being instrumentation and SCADA installation project there is no such
environmental risk. Even though there is any risk, IMC shall have to take adequate precautions for
quality control aspects during implementation as well as efficient operation and maintenance of
all components of the entire systems through efficient project management supported by
adequate finance as well as qualified and experienced O&M personnel to achieve the above
mentioned objectives.
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16.4 REVENUE RISKS
The total revenue through water tax, surcharge etc. from this project to IMC will not be able to
recover the total capital as well as O&M cost of this project. The revenue from house tax etc. has
to be supported for this type of basic infrastructure facility. Thus, there is certainly a revenue risk
to be recovered by direct taxes. Such risk can be minimized through other taxes being
implemented by the authority. If the imposition of these taxes and recovery of the same is
implemented systematically with more care and vigilance, the revenue risks may be reduced to
certain extent.
16.5 PROJECT MANAGEMENT RISKS
Proper care in project implementation, commissioning as well as operation and maintenance of
the components of this project will be taken properly and timely by IMC who have efficient, well‐
qualified personnel with long experience; so that there will be no risk in management of project.
IMC may opt for the services of project management consultant for the Implementation of the
project.
16.6 REGULATORY RISKS
The main aim is to improve bulk water supply for the Indore city potable and wholesome water
supply system by providing instrumentation and monitoring system and control the operation
situation to abate the environmental pollution in and around Indore city. There are various
projects under implementation as well as the simultaneously projects like intercepting, diverting
and collecting sewage flow, modification of existing sewage treatment plants, providing
additional sewage treatment plants, low cost sanitation etc. All these works shall have to be
implemented as well as commissioned and operated as per the design requirements, so that the
pollution or contamination of drinking water is completely prevented. If the entire water supply
system as well as water treatment systems are not properly implemented or maintained, the
resulting treated drinking water will not be able to conform to the specific drinking water
standards and as such, there will be certain regulatory risk to this extent. As such, proper care is
utmost required for the efficient performance of the system to prevent such risks.
16.7 TECHNICAL RISKS
This project is based on latest technology, instrumentation and automation and wireless
telemetry available in India. Integration of water supply components and creation of central
database and monitoring and control of the same is bit risky. But due care will be taken to strictly
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comply with the quality aspects of the project implementation as far as Instrumentation and
SCADA is concerned.
As far as implementation of the project is concerned there is no such technical risk.
16.8 FINANCIAL RISKS
Further, as mentioned previously, for want of finance, this project will not be delayed. This will
not happen when, this project is implemented under AMRUT Programme with financial help of
Central Government, State Government. IMC is also providing financial contribution to this
project and also recovering due taxes systematically as well regularly, then, there will be no such
risk.
16.9 INSTITUTIONAL AND ADMINISTRATIVE RISKS
As IMC have efficient organizational structure and technical support for implementation of this
project, there is not such risk, if properly and timely executed. Further, the operation and
maintenance of this project works will be given to the private agencies by IMC so as to avoid such
risks.
16.10 SOCIAL RISKS
If this project of monitoring and control of the water supply and distribution system is
implemented within time limit, the hazards of pollution, community health risk, degradation
of water quality and its beneficial uses, degradation of environment as well as ecology will not
be further damaged beyond limits and information and transparency of water supply and
associated will be shared with the citizens which in due course of time will improve the services
towards citizens of Indore city and further risk to society, as a whole, will be prevented/reduced.
Therefore, IMC will take all necessary steps for increasing public awareness, active participation
in project preparation, implementation as well as O&M of the proposed entire system, as
mentioned above.
16.11 PUBLIC AWARENESS
Certain awareness amongst the Public about the importance of the project and necessity of the
monitoring and instrumentation and control of the water supply system with latest technologies
available in the market will definitely going to improve the system and will be a step ahead to
make a city one of the SMART City of India. This awareness is yet to be enhanced by some suitable
measures such as holding meetings, group discussions etc. with local leaders, social workers,
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intellectuals and also utilizing the services of suitable NGOs, school children, collegians, women,
leading businessmen, industrialists, religious leaders, priests etc. to participate actively in the
project and its associated benefits.
16.12 BENEFITS OF PROJECT
On completion of this entire project, it is envisaged that factors responsible for water‐borne
diseases will be controlled and the health of the community will be improved substantially with
well-established system of water supply monitoring and control system which will result in
reduction of medical expenditure of individuals and increase the life span as well as working man-
hours of common people etc. This will improve the social status as well as the economy of the
individuals, as a whole.
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17. PROCUREMENT STRATEGY
IMC Central Monitoring & SCADA Project shall be implemented by Implementing Agency or say System
Integrator and selection of the agency shall be followed as per following strategy & process:
1. Publication of RFQ notice
2. Issue of RFQ / NIT document
3. Site Visit
4. 1st Pre-Bid Meeting with eligible Implementing Agency
5. Clarification to 1st Pre-Bid
6. 2nd Pre-Bid & Clarifications
7. Receipt of RFQ / NIT
8. Evaluation of Implementing Agency
9. Presentation
10. Selection of Implementing Agency
11. Issue of LOI (LOI is deemed as Work Order)
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ANNEXURES
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Annexure 1: List of Existing ESR’s
Details of ESR
Sr. No. ESR Inlet (mm) Outlet (mm)
1 Bijalpur 300 600
2 Rajendra Nagar 300 450
3 Vidhur Nagar 450 600
4 Hawa Bunglow 600 600
5 Scheme no. 71 350 350
6 Chandan Nagar 600 600
7 Punchkuia Antim Chouraha (Nagin Nagar) 400 600
8 BSF 500 500
9 Aerodrome Road (Ambika Puri) 600 600
10 Annapurna 450 600
11 Dravid Nagar 400 400
12 Lokmanya Nagar (New) 400 600
13 Rajmohalla 600 600
14 Chatribagh 600 600
15 Pagnis Paga 500 500
16 Gaddi Adda 450 450
17 Urdu School 400 400
18 Khatiwala 600 600
19 Sneh Nagar 300 600
20 Jhinsi Hat 350 400
21 Palhar Nagar; 600 600
22 Sangam Nagar 500 500
23 Kila Maidan 500 600
24 Maharana Pratap Nagar 600 600
25 Industrial Area Sector A 500 600
26 Narval 400 600
27 Subhash Chowk 300 400
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28 Sadar Bazar 500 600
29 Malhar Ashram 400 450
30 Gandhi Hall 600 600
31 Scheme no. 59 300 200
32 Maha Vihar Colony 300 250
33 Bilawali 500 500
34 Bhanwarkua 450 450
35 Nanak Nagar 400 450
36 Scheme no. 94 400 600
37 Radio Colony 600 600
38 Krishi Nagar 600 600
39 Scheme no. 140 400 600
40 MY Hospital 300 400
41 Yashwant Club 600 600
42 Cotton Adda 600 600
43 Bhagirathpura 500 600
44 Nanda Nagar Old 400 450
45 Nanda Nagar New 400 600
46 PWD 500 600
47 Ambedkar Nagar 600 600
48 MIG 350 600
49 Press Complex (Barphani Dham) 300 600
50 Khajrana 600 600
51 Khajrana Sump Well 400 350
52 Sarv Suvidha Nagar 400 600
53 Mahaveer Nagar 600 600
54 Bajrang Nagar 600 600
55 Sukhaliya 500 500
56 Veena Nagar 400 400
57 Scheme no. 54 600 600
58 Scheme no. 114 Part-II (Gulab Bagh)
350 600
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59 Mahalaxmi Nagar 400 600
60 Sai Kripa Colony 400 600
61 Scheme No. 134 450 450
62 Scheme No.54/78 (74) 600 600
63 Scheme no. 78 400 600
64 Scheme no. 114 (Part 1) 250 200
65 IDA Tank (Scheme No. 136) 400 400
66 Scheme no. 103 300 200
67 Hari Tanki 150 200
68 Shiv Nagar 250 300
69 Lohamandi 300 200
70 Rajiv Awas 200 200
71 Tukoganj 450 450
72 Budhha Nagar 300 300
73 Nanda Nagar Old (Rectangular Tank)
200 250
74 Nakshatra Garden 300 100
75 Scheme No. 113 ESR 400 200
76 Slice No. 3 250 150
77 Slice No. 4 300 150
78 Slice No. 5 300 150
79 Janta Quarter Red Tank-1 100 150
80 Janta Quarter Tank-2 100 150
81 Janta Quarter Tank-3 100 150
82 Bhakt Prahlad Nagar 200 200
83 MOG 100 150
84 Janta Quarters ESR 200 200
85 Retimandi 400 600
86 Scheme 134 (JNNURM Part II) 200 200
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Annexure 2: List of Direct Tapings on 1200 mm dia Transmission Main and Feeder Mains
LIST OF DIRECT TAPPING ON 1200 MM GRAVITY MAIN (BPT TO BIJALPUR)
Sr. No.
Tapping Location No.s of Tapings
Size of Tapings
1 For Manpur Village Supply At Gondkua Village 1 100 mm
2 For Gawli Palasia, Kodaria, Signal Vihar & Green Colony at MCTE Mhow 1 150 mm
3 For Dr. Ambedkar Sansthan AT MCTE Mhow 1 80 mm
4 For MES near BP Tank Mhow 1 500 mm
5 For Railway at Arfame Sq Mhow 1 200 mm
6 For Cantonment/City At Arfame Sq Mhow 1 300 mm
7 For Sunil Saini Bhanwarlal Mithaiwala @ kishanganj 1 40 mm
8 For Veterinary Hospital Near Christian Colony 1 100 mm
9 For Umaria Village 1 40 mm
10 For Sump near Medicaps University, supply to 10 no bulk consumer At Rajpoot Dhaba
1 200 mm
11 For IIM Supply Near Rajpoot Dhaba 1 300 mm
12 For Mittal Cold Storage Near Rajpoot Dhaba 1 50 mm
13 For R C Mittal Near Rajpoot Dhaba 1 15 mm
14 For Nagar Panchayat OHT Rau Near Yash Dhaba 1 150 mm
15 For Rau village Supply 1 100 mm
16 For Akashwani Center 1 25 mm
17 For Gramin Vikas Training Center 1 15 mm
18 For Girish Nema Near Emerald High school 1 15 mm
19 For Navneet Nema Near Emerald High school 1 15 mm
20 For Emerald High school 1 25 mm
21 For Hotel Royal Park Near Emerald High school 1 25 mm
22 For Fauji Dhaba near Emerald High school 1 15 mm
23 For Khalsa Auto Service near Emerald High school 1 15 mm
24 For Indore Public School 1 15 mm
25 For Indore Public School 1 25 mm
26 For Arnest Chemical near Indore Public School 1 15 mm
27 For Ramchandra Ramaji Bhagmal Near Ishwaria Garden 1 15 mm
28 For CAT Supply & Rajendra Nagar near Bijalpur Control Room 1 200 mm
29 For CAT Supply & Retimandi near Bijalpur Control Room 1 200 mm
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Sr. No. ESR/ Feeder Main Tapping
Location Nos of
Tapings Size of Tapping
1 On 620 mm PSC Annapurna ESR Feeder main
1 400 mm DT near Datta Mandir
2 Near Chameli Devi School Infront of La Sagesse Montessori
1
300 mm DT for Scheme 103 Small ESR from 1000 mm PSC Trunkmain Towards Nandalay Nagar
3 On Hawa Bunglow Feeder main
1 2'' Tapping from 600 mm Hawa Bunglow Feeder main
1 300 mm DT from Hawa Bunglow Feeder main for Buddha Nagar ESR
4 Towards Maharana Pratap ESR on 600 mm Trunkmain
1
200 mm DT connected to 300 mm Distribution Line from 600 Trunkmain @ Shri Khada Ganpati Mandir
1 300 mm DT from 600 mm Trunkmain @ Vrindavan Chouraha
5 Jhinsi Chouraha to Subhash Chowk ESR
1 150 mm DT from 750 Trunkmain @ Shri Ram Dairy
1 300 mm DT from 750 Trunkmain @ All Indore Shop
1 200 mm DT from 750 Trunkmain @ Anand Choudhari Clinic
1 150 mm DT from 750 Trunkmain @ Smirti Talkies for Iqbal Colony
6 Subhash Chouk ESR 450 mm Feeder main
1 150 mm DT From Subhash Chouk ESR 450 mm Feeder main
7 Between Subhash Chowk to Malhar Ashram
1 100 mm DT from 600 mm @ SKJ Sons (Fish Market) MLA Galli to Supply for Martand Chowk Colony
8 on 600 feeder main towards Gandhi Hall
1 100 mm DT from 600 mm Feeder main @ Nalla for Nagar Nigam Office
1 100 mm DT from 600 mm Feeder main @ Maharaj Shivaji Rao School
9 on Yashwant Club ESR Feeder main
1 250 mm DT from 450 mm Feeder main @ Nag mandir
1 3'' DT from 450 mm Feeder main @ Samav Saran Apartment
1 150 mm DT from 450 mm Feeder main @ gitabhavan Apartment
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10 from Yashwant Club to Cotton Adda ESR 500 mm Trunkmain
1 100 mm ACP from 500 mm Trunkmain @ Diamond Colony
1 3'' ACP from 500 mm Trunkmain
1 200 mm from 500 mm Trunkmain @ Shalby Hospital
1 150 mm from 500 mm Trunkmain @ Pancham ki fail for sump
1 3'' DT from 500 mm Trunkmain Shashkiya Hindi Vidyalaya
1 100 mm DT from 500 mm Trunkmain @ Chankya Talkies
1 100 mm DT from 500 mm Trunkmain @ Gopal Hardware & Paints
1 200 mm DT from 500 mm Trunkmain @ Bekri Gali
1 150 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Shivaji Nagar
1 200 mm DT from 500 mm Trunkmain @ Vishranti Chouraha for Pardesi pura
1 150 mm DT from 500 mm Trunkmain @ Bansi ki Press Chal
1 300 mm DT from 500 mm Trunkmain for 13 No ESR Gurudwara road
1 250 mm DT from 500 mm Trunkmain @ Navdip Bal Mandir HS School for Janta Qtrs.
11 From Cotton Adda to Bhagirathpura ESR
2 100 mm DT from 500 mm Trukmain near Nalla @ Adinath Manglik Bhavan
1 150 mm DT from 500 mm Trunkmain @ Rohit Kirana Store
12 Imli Chouraha to Sadar Bazar ESR 1 80 mm DT from 500 mm Feeder main @ Sanjay Tent House for Bakshibagh
13 At Navlakha Chouraha 1 300 mm DT for Nemavar from 1200 mm Trunkmain @ Navlakha Chouraha
14 From Azad Nagar Chouraha to Krishi Nagar ESR Trunkmain
1 400 mm DT near Jail from 750 mm PSC for Musakhedi
15 from Radio Colony to Shavaji Statue 1 150 mm ACP DT for Hari Tanki from 750 mm PSC
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1 300 mm ACP from 750 PSC @ Shivaji Statue
16 At Azad Nagar Chouraha
1 300 mm CI from 750 PSC for Azad Nagar/Musakhedi
1 150 mm CI from 750 PSC for Azad Nagar/Musakhedi
17 Near Krishi Nagar ESR 1 100 mm ACP from 750 mm Trunkmain for PTC
18 Ambedkar Nagar Feeder main 1 300 mm ACP from 600 mm Feeder main @ Rama Medical Store
19 Gaddi Adda Feeder main
1 2'' GI DT from 450 mm feeder main near railway track for Harijan Basti
1 300 mm CI from 450 mm Feeder main near railway track @ Gaddi Adda ESR
20 Pagnis Paga Feeder main
1 3'' ACP from 500 mm Trunkmain near railway Track for Harijan Basti
1 400 mm MS from 500 mm Trunkmain near Railway track
21 Bhanwarkua Chouraha to Sindhi Colony
1 300 mm CI from 600 mm Trunkmain near Arti Sweet shop
22 Bhanwarkua Feeder main 1 150 mm CI from 450 mm Feeder main for IT Park
23 Nanda Nagar Feeder main
1 300 mm CI from 600 mm PSC @ Bhamori Plaza
1 150 mm ACP near Shyam Bhojanalaya for Azad Nagar
24 Rajmohalla Feeder main 1 450 mm CI from 750 mm Feeder main at Shivani Hotel for Lodhipura
25 MY hospital Feeder main 1 150 mm CI from 300 mm DI Feeder main at anandmai Ashram for Hospital Sump
26 Khajrana Sumpwell Feeder main 1 300 mm CI from 600 mm PSC @ Siddhivinayak Hospital for Siddhivinayak Nagar
27 Khajrana ESR Feeder main 1 250 mm CI from 600 mm PSC @ Khajrana SQ. for Mumtaz Bagh/Scheme No. 94
28 Scheme No. 54 Feeder main
1 300 mm CI from 600 mm Feeder main for Bombay Hospital
1 200 mm MS from 600 mm Feeder main for Sump used for hydrant
29 PWD ESR Feeder main 1 300 mm ACP from 500 mm Feeder main @ Mahasagar Apartment for Manorama Ganj
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1 300 mm CI from 500 mm Feeder main near PWD OHT for Vinoba Nagar/Azad Nagar
30 Old Palasia Sq to Khajrana Sq
1 100 mm CI from 350 mm @ Ravi Alpahar for Vaikunth Dham
1 150 mm CI from 350 mm @ Regel Tower for Vaikunth Dham Colony
1 150 mm CI from 350 mm @ Shekhar Corner for Bima Nagar
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar Kankad
1 200 mm CI from 350 mm @ Shekhar Corner for Shrinagar main
1 150 mm CI from 350 mm @ Daily Mart for Ravi Nagar
1 150 mm CI from 350 mm @ Princes Garden for Kalpana lok
1 150 mm CI from 350 mm @ Little flower School for Pushp Nagar
1 150 mm CI from 350 mm @ Little flower School for Utkarsh Vihar
1 150 mm CI from 350 mm @ HP Petrol Pump for Classic Pornima Colony
1 200 mm ACP from 350 mm @ HP Petrol Pump for Naresh paliwal
1 250 mm MS from 350 mm @ Khajrana Sq for Swarn Bagh/Priydarshani Colony
31 At LIG Sq. 2 300 mm MS from 600 PSC @ LIG Sq. for Anup nagar, MIG, HIG O Sector
32 At Bada Ganpati on 600 mm Feeder main
1 300 mm CI from 600 mm Feeder main
Total 73
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