table 1 : post properties & dimensions table 2 : …...astm a1011 or astm a008, or a53 gr.a...

4
ISSUED UNDER EFFECTIVE: 05/02/2006 THESE DETAILS ARE SKETCH DRAWINGS AND ARE NOT TO SCALE EB 06-021 STATE OF NEW YORK DEPARTMENT OF TRANSPORTATION REVISION: , DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED 08-MAY-2006 09:16 FILE NAME = DATE/TIME = USER = afrank IP_PWP:dms61672\POZ_E_STD1_SHEET1.DGN SHEET OF MATERIALS DETAILS FOR TYPE A SIGN SUPPORTS MD645E-POZ-01 4 1 STANDARD CAPACITY POZ-LOC SIGN SUPPORTS NORTHWEST PIPE COMPANY 2.375 x 0.095 WALL GALV. STEEL TUBE TABLE 1 : POST PROPERTIES & DIMENSIONS 0.080 POST SIZE 0.320 MOMENT (ft-lbs) 1360 S (in ) FLAT MODERATE STEEP EMBEDMENT TYPE SOIL DESCRIPTION (NON-PLASTIC) MIN. EMBEDMENT SOIL SLOPE SOILp S-1 (MED TO VERY COMPACT) OR S-2 (LOOSE TO VERY LOOSE) 2 2 2 NO NO NO TABLE 2 : EMBEDMENT DETAILS NOMINAL PIPE SIZE T D 0.095 0.372 1580 2 2 A653, GR. 55 A653, GR. 55 2.375 2.375 ASTM STEEL BASE-SOCKET MAX NO. OF POSTS ASSOCIATED SPLICE HARDWARE SHALL BE AS SUPPLIED OR RECOMMENDED BY THE MANUFACTURER. POZ-LOC U-BOLT SIGN MOUNTING CLAMPS MAY BE USED AS AN ALTERNATE METHOD TO MOUNT SIGN PANELS. Z-BAR STRINGERS MAY BE USED TO MOUNT SIGN PANELS AND ADJACENT POSTS. PIPE CLAMP CASTING SHALL BE ASTM B-26 OR B-108 ALUMINUM ALLOY A444.0-T4 OR 356.0F WITH A SLOT TO HOLD A 5/16" X 1.25" LONG FULLY THREADED HEX BOLT AND A GALVANIZED STEEL SELF-LOCKING HEAD NUT. ALL SIGN MOUNTING CLAMP PARTS NOT MADE FROM ALUMINUM SHALL BE GALVANIZED PER ASTM A-153 CLASS A OR STAINLESS STEEL. U-BOLTS SHALL BE MADE IN ACCORDANCE WITH STANDARD MANUFACTURING PROCEDURE (11/32" OR 3/8" DIAMETER STOCK IS PERMISSIBLE) WITH AMERICAN STANDARD REGULAR SEMI-FINISHED HEX NUTS AND SPRING LOCKWASHERS. BASE POSTS DAMAGED OR DEFORMED IN THE SPLICE CONTACT AREA SHALL BE REPAIRED OR REPLACED A.O.B.E. AT NO ADDITIONAL COST TO THE STATE. SIGNPOSTS AND BASE-SOCKETS SHALL BE PRODUCED FROM STRUCTURAL QUALITY STEEL ACCORDING TO ASTM A-653, GRADE 55 PER TABLE 1 , HAVING A 55,000 PSI MINIMUM YIELD STRESS. SIGNPOSTS SHALL BE PUNCHED WITH FIFTEEN 3/8" DIAMETER HOLES, FOLLOWING THE HOLE PATTERN IN THIS DOCUMENT. COLOR-COATED POSTS SHALL HAVE A THREE STAGE COATING CONSISTING OF A MINIMUM 0.9 OZ/SF GALVANIZING, A ZINC-PHOSPHATE PRETREATMENT AND A MINIMUM 3 MIL DRY THICKNESS COLOR POWDER COATING. AN S-1 SOIL CONDITION SHOULD BE ASSUMED. S-1 INCLUDES SANDS, GRAVELS AND SILTS (AND THEIR MIXTURES) WHICH EXHIBIT PENETRATION VALUES OF 9 OR MORE BLOWS PER FOOT USING A STANDARD 300 LB. DROP HAMMER AND AN 18 INCH FALL. SHOULDER MATERIALS ARE INCLUDED IN THIS CATEGORY. S-2 INCLUDES UNIFORM SANDS WHICH EXHIBIT PENETRATION VALUES OF LESS THAN 9 BLOWS PER FOOT USING A 300 LB. DROP HAMMER. BEACH SANDS ARE INCLUDED IN THIS CATEGORY. y ALL COATINGS SHALL BE APPLIED AFTER ALL MOUNTING HOLES HAVE BEEN MADE. ALL GALVANIZING AND GALVANIZING REPAIRS SHALL BE DONE ACCORDING TO 719-01, TYPE III. y SIGN PANEL MOUNTING HARDWARE AND THE FINISH FOR FASTENERS SHALL CONFORM TO 730-22. SIGNPOSTS AND BASE-SOCKETS SHALL HAVE A THREE STAGE COATING CONSISTING OF A MINIMUM 0.9 OZ/SF GALVANIZING, A ZINC-PHOSPHATE PRETREATMENT AND A MINIMUM 0.5 MIL CLEAR ACRYLIC POLYMER COATING. 1 3 SOIL SLOPES HORIZONTAL 1 2 3 4 5 UNSTABLE STEEP MODERATE FLAT VERTICAL 1 THE GEOTECHNICAL ENGINEERING BUREAU AND THE STRUCTURES DIVISION SHOULD BE CONTACTED WHEN A POST IS TO BE PLACED IN A PLASTIC (SOFT CLAY OR ORGANIC) DEPOSIT, OR WHEN THE GROUNDWATER ELEVATION IS WITHIN THE MINIMUM EMBEDMENT. 1.96 lb/ft 2.31 lb/ft D T 3 38 54 60 10 16 21 24 23 27 33 37 SIGN POST HOLE PATTERN T-BRACKET DETAIL 39 45 47 55 57 9/16 d DRILLED THRU HOLE 1/8 63 2 NOTE: GALVANIZE "T" BRACKET ACCORDING TO ASTM A-123 AFTER ALL FABRICATION IS COMPLETED. NIPPLE: 12 BWG OR GREATER TUBING (2.625" OD) WITH A NOMINAL 0.109" WALL THICKNESS. TUBE SHALL BE SEAMLESS OR ERW STEEL TUBING, HSLAS GR. 55 PER ASTM A1011 OR ASTM A008, OR A53 GR.A SCHEDULE 40 PIPE (2.875" OD). COAT ONE END AND FILLET WELD; COAT WELD WITH ZINC RICH PAINT.

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Page 1: TABLE 1 : POST PROPERTIES & DIMENSIONS TABLE 2 : …...astm a1011 or astm a008, or a53 gr.a schedule 40 pipe (2.875" od). coat one end and fillet weld; coat weld with zinc rich paint

ISSUED UNDER

EFFECTIVE:

05/02/2006

THESE DETAILS ARE SKETCH DRAWINGS AND ARE NOT TO SCALE

EB 06-021

STATE OF NEW YORK

DEPARTMENT OF TRANSPORTATION

REVISION: ,

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED

08-M

AY

-2006 0

9:1

6

FIL

E N

AM

E =

DA

TE

/TIM

E =

US

ER

=afrank

IP_P

WP

:dm

s61672\P

OZ

_E

_S

TD

1_S

HE

ET

1.D

GN

SHEET OF

MATERIALS DETAILS FOR TYPE A SIGN SUPPORTS

MD645E-POZ-01

41

STANDARD CAPACITY

POZ-LOC SIGN SUPPORTS

NORTHWEST PIPE COMPANY

2.375 x 0.095 WALL

GALV. STEEL TUBE

TABLE 1 : POST PROPERTIES & DIMENSIONS

0.080

POST SIZE

0.320

MOMENT

(ft-lbs)

1360

S

(in )

FLAT

MODERATE

STEEP

EMBEDMENT

TYPE

SOIL DESCRIPTION (NON-PLASTIC)

MIN.

EMBEDMENT

SOIL

SLOPE

SOILp

S-1 (MED TO VERY COMPACT) OR S-2 (LOOSE TO VERY LOOSE)

2

2

2

NO

NO

NO

TABLE 2 : EMBEDMENT DETAILS

NOMINAL

PIPE SIZE

T

D

0.095 0.372 1580

2

2

A653, GR. 55

A653, GR. 55

2.375

2.375

ASTM STEEL

BASE-SOCKET

MAX NO.

OF POSTS

ASSOCIATED SPLICE HARDWARE SHALL BE AS SUPPLIED OR RECOMMENDED BY THE MANUFACTURER.

POZ-LOC U-BOLT SIGN MOUNTING CLAMPS MAY BE USED AS AN ALTERNATE METHOD TO MOUNT SIGN PANELS.

Z-BAR STRINGERS MAY BE USED TO MOUNT SIGN PANELS AND ADJACENT POSTS.

PIPE CLAMP CASTING SHALL BE ASTM B-26 OR B-108 ALUMINUM ALLOY A444.0-T4 OR 356.0F WITH A SLOT TO

HOLD A 5/16" X 1.25" LONG FULLY THREADED HEX BOLT AND A GALVANIZED STEEL SELF-LOCKING HEAD NUT.

ALL SIGN MOUNTING CLAMP PARTS NOT MADE FROM ALUMINUM SHALL BE GALVANIZED PER ASTM A-153 CLASS A

OR STAINLESS STEEL. U-BOLTS SHALL BE MADE IN ACCORDANCE WITH STANDARD MANUFACTURING PROCEDURE

(11/32" OR 3/8" DIAMETER STOCK IS PERMISSIBLE) WITH AMERICAN STANDARD REGULAR SEMI-FINISHED HEX NUTS

AND SPRING LOCKWASHERS.

BASE POSTS DAMAGED OR DEFORMED IN THE SPLICE CONTACT AREA SHALL BE REPAIRED OR REPLACED A.O.B.E.

AT NO ADDITIONAL COST TO THE STATE.

SIGNPOSTS AND BASE-SOCKETS SHALL BE PRODUCED FROM STRUCTURAL QUALITY STEEL ACCORDING TO

ASTM A-653, GRADE 55 PER TABLE 1 , HAVING A 55,000 PSI MINIMUM YIELD STRESS.

SIGNPOSTS SHALL BE PUNCHED WITH FIFTEEN 3/8" DIAMETER HOLES, FOLLOWING THE HOLE PATTERN

IN THIS DOCUMENT.

COLOR-COATED POSTS SHALL HAVE A THREE STAGE COATING CONSISTING OF A MINIMUM 0.9 OZ/SF GALVANIZING,

A ZINC-PHOSPHATE PRETREATMENT AND A MINIMUM 3 MIL DRY THICKNESS COLOR POWDER COATING.

AN S-1 SOIL CONDITION SHOULD BE ASSUMED. S-1 INCLUDES SANDS, GRAVELS AND SILTS (AND THEIR MIXTURES)

WHICH EXHIBIT PENETRATION VALUES OF 9 OR MORE BLOWS PER FOOT USING A STANDARD 300 LB. DROP HAMMER

AND AN 18 INCH FALL. SHOULDER MATERIALS ARE INCLUDED IN THIS CATEGORY.

S-2 INCLUDES UNIFORM SANDS WHICH EXHIBIT PENETRATION VALUES OF LESS THAN 9 BLOWS PER FOOT USING A

300 LB. DROP HAMMER. BEACH SANDS ARE INCLUDED IN THIS CATEGORY.

y

ALL COATINGS SHALL BE APPLIED AFTER ALL MOUNTING HOLES HAVE BEEN MADE. ALL GALVANIZING AND

GALVANIZING REPAIRS SHALL BE DONE ACCORDING TO 719-01, TYPE III.

ySIGN PANEL MOUNTING HARDWARE AND THE FINISH FOR FASTENERS SHALL CONFORM TO 730-22.

SIGNPOSTS AND BASE-SOCKETS SHALL HAVE A THREE STAGE COATING CONSISTING OF A MINIMUM 0.9 OZ/SF

GALVANIZING, A ZINC-PHOSPHATE PRETREATMENT AND A MINIMUM 0.5 MIL CLEAR ACRYLIC POLYMER COATING.

1 3

SOIL SLOPES

HORIZONTAL

1 2 3 4 5

UNSTABLE STEEP MODERATE FLAT

V

ER

TIC

AL

1

THE GEOTECHNICAL ENGINEERING BUREAU AND THE STRUCTURES DIVISION SHOULD BE CONTACTED WHEN A POST

IS TO BE PLACED IN A PLASTIC (SOFT CLAY OR ORGANIC) DEPOSIT, OR WHEN THE GROUNDWATER ELEVATION IS

WITHIN THE MINIMUM EMBEDMENT.

1.96 lb/ft

2.31 lb/ft

D T 3

38

54

60

10

16

21

24 23

27

33

37

SIGN POST HOLE PATTERNT-BRACKET DETAIL

39

45

47

55

57

9/16 d DRILLED

THRU HOLE

1/8

63

2

NOTE: GALVANIZE "T" BRACKET ACCORDING TO ASTM A-123 AFTER ALL FABRICATION IS COMPLETED.

NIPPLE: 12 BWG OR GREATER TUBING (2.625" OD) WITH

A NOMINAL 0.109" WALL THICKNESS. TUBE SHALL BE

SEAMLESS OR ERW STEEL TUBING, HSLAS GR. 55 PER

ASTM A1011 OR ASTM A008, OR A53 GR.A SCHEDULE

40 PIPE (2.875" OD). COAT ONE END AND FILLET WELD;

COAT WELD WITH ZINC RICH PAINT.

Page 2: TABLE 1 : POST PROPERTIES & DIMENSIONS TABLE 2 : …...astm a1011 or astm a008, or a53 gr.a schedule 40 pipe (2.875" od). coat one end and fillet weld; coat weld with zinc rich paint

ISSUED UNDER

EFFECTIVE:

05/02/2006

THESE DETAILS ARE SKETCH DRAWINGS AND ARE NOT TO SCALE

EB 06-021

STATE OF NEW YORK

DEPARTMENT OF TRANSPORTATION

REVISION: ,

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED

08-M

AY

-2006 0

9:1

6

FIL

E N

AM

E =

DA

TE

/TIM

E =

US

ER

=afrank

IP_

PW

P:d

ms6

16

72

\PO

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2.D

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SHEET OF

MATERIALS DETAILS FOR TYPE A SIGN SUPPORTS

MD645E-POZ-02

42

STANDARD CAPACITY

POZ-LOC SIGN SUPPORTS

NORTHWEST PIPE COMPANY

2 3-3/4 2-3/4 1-1/2 1-1/8 1/2 3/16 1 2-11/16 1-7/32 1-1/4 1-3/16

1-7/161-1/21-15/323-3/1611/41/21-1/423-1/44-1/42-1/2

PIPE SIZEA B C D E F G K L R R

U - BOLT

PIPE CLAMP CASTING

STANDARD1 2

G

B

K

L

A

B

F

D

C

SLOT

R

R 2

1

E

5/16- 18

THREAD

3/4

U-BOLT SIGN MOUNTING CLAMP DIMENSIONS (in.)

MOUNTING

HEIGHT

CENTROID OF

SIGN ASSEMBLY

12" OVERLAP

38" MIN.

EMBEDMENT

(SEE TABLE 2 )

EMBEDMENT DETAILS

8-1/2" LONG

POZ-LOC WEDGE

ON SIGN FACE SIDE

SIGN POST

2-7/8" BASE SOCKET

DRIVEN FLUSH TO GROUND

Page 3: TABLE 1 : POST PROPERTIES & DIMENSIONS TABLE 2 : …...astm a1011 or astm a008, or a53 gr.a schedule 40 pipe (2.875" od). coat one end and fillet weld; coat weld with zinc rich paint

ISSUED UNDER

EFFECTIVE:

05/02/2006

THESE DETAILS ARE SKETCH DRAWINGS AND ARE NOT TO SCALE

EB 06-021

STATE OF NEW YORK

DEPARTMENT OF TRANSPORTATION

REVISION: ,

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED

08-M

AY

-2006 0

9:1

7

FIL

E N

AM

E =

DA

TE

/TIM

E =

US

ER

=afrank

IP_

PW

P:d

ms6

16

72

\PO

Z_

E_

ST

D1

_S

HE

ET

3.D

GN

SHEET OF

MATERIALS DETAILS FOR TYPE A SIGN SUPPORTS

MD645E-POZ-03

43

STANDARD CAPACITY

POZ-LOC SIGN SUPPORTS

NORTHWEST PIPE COMPANY

ALLOWABLE SIGN PANEL AREAS (FT )

60 MPH WIND ZONE

2

CAUTION : ALLOWABLE SIGN PANEL AREAS ARE CALCULATED ASSUMING SITE ELEVATIONS CLOSE TO THE SURROUNDING TERRAIN.

FOR ELEVATED SITE CONDITIONS (E.G. OVERPASSES, HIGH CONTOUR AREAS) WHERE THE INFLUENCE OF THE GROUND ON THE WIND IS

REDUCED, ALLOWABLE SIGN PANEL AREAS MUST BE REDUCED (AS MUCH AS 40%) ACCORDING TO THE AASHTO "STANDARD SPECIFICATIONS

FOR STRUCTURAL SUPPORTS FOR HIGHWAY SIGNS, LUMINAIRES AND TRAFFIC SIGNALS", UNDER THE SECTION "LOADS".

USE AN INCREASED WIND PRESSURE FOR SIGN PANEL CENTROID HEIGHTS 29.0 FT OR MORE ABOVE THE SURROUNDING TERRAIN, AS FOLLOWS:

ZONE A (REGIONS 1,2,6,8 AND 9): 20.4 PSF

ZONE B (REGIONS 3,4,5,7,10 AND 11): 27.6 PSF

Page 4: TABLE 1 : POST PROPERTIES & DIMENSIONS TABLE 2 : …...astm a1011 or astm a008, or a53 gr.a schedule 40 pipe (2.875" od). coat one end and fillet weld; coat weld with zinc rich paint

ISSUED UNDER

EFFECTIVE:

05/02/2006

THESE DETAILS ARE SKETCH DRAWINGS AND ARE NOT TO SCALE

EB 06-021

STATE OF NEW YORK

DEPARTMENT OF TRANSPORTATION

REVISION: ,

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED

08-M

AY

-2006 0

9:1

7

FIL

E N

AM

E =

DA

TE

/TIM

E =

US

ER

=afrank

IP_

PW

P:d

ms6

16

72

\PO

Z_

E_

ST

D1

_S

HE

ET

4.D

GN

SHEET OF

MATERIALS DETAILS FOR TYPE A SIGN SUPPORTS

MD645E-POZ-04

44

STANDARD CAPACITY

POZ-LOC SIGN SUPPORTS

NORTHWEST PIPE COMPANY

ALLOWABLE SIGN PANEL AREAS (FT )

70 MPH WIND ZONE

2

CAUTION : ALLOWABLE SIGN PANEL AREAS ARE CALCULATED ASSUMING SITE ELEVATIONS CLOSE TO THE SURROUNDING TERRAIN.

FOR ELEVATED SITE CONDITIONS (E.G. OVERPASSES, HIGH CONTOUR AREAS) WHERE THE INFLUENCE OF THE GROUND ON THE WIND IS

REDUCED, ALLOWABLE SIGN PANEL AREAS MUST BE REDUCED (AS MUCH AS 40%) ACCORDING TO THE AASHTO "STANDARD SPECIFICATIONS

FOR STRUCTURAL SUPPORTS FOR HIGHWAY SIGNS, LUMINAIRES AND TRAFFIC SIGNALS", UNDER THE SECTION "LOADS".

USE AN INCREASED WIND PRESSURE FOR SIGN PANEL CENTROID HEIGHTS 29.0 FT OR MORE ABOVE THE SURROUNDING TERRAIN, AS FOLLOWS:

ZONE A (REGIONS 1,2,6,8 AND 9): 20.4 PSF

ZONE B (REGIONS 3,4,5,7,10 AND 11): 27.6 PSF