t13 – the future of manufacturing in a connected world · pdf filetitle: t13 – the...

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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T13 - The Future of Manufacturing in a Connected World

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Today’s Discussion

Why we build Connected Enterprises

How to achieve a Connected Enterprise today with multi-capability

industrial architectures

New solution areas of Converged Plantwide Ethernet (CPwE)

Demo example

What steps to take to capture huge new value

Process, Partners, and Products


Why we build Connected Enterprises

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Rapid Adoption rate of digital

infrastructure:

5X faster than electricity and

telephony

50Billion“Smart Objects”

50

2010 2015 20200

40

30

20

10

Bil

lio

ns

of

De

vic

es

2512.5

Inflectionpoint

Timeline

7.26.8 7.6

World Population

The Internet of Things is Enabling aConnected World in Manufacturing


The Internet of Things (IoT)

Continuing Trend in Industrial Applications

6

“Things” are communicating using the same network technology as the Internet

EtherNet/IP (Internet Protocol)

“Things” become the catalyst for better understanding complex processes and

adapting to changes quickly Smarter Machines

Smarter machines can be better controlled thereby increasing efficiency

“Plant-wide Optimization”

Securing the architecture means data authentication and access control

become increasingly important “Unified Secure Infrastructure”

Faster Time to Market Lower Total Cost of Ownership

Improve Asset Utilization Enterprise Risk Management


Supply

Chain

Headquarters

Distribution

Center

Smart Grid

Customers

Optimized for Rapid Value Creation

THE CONNECTED ENTERPRISE

PRODUCTIVITY

SUSTAINABILITY

AGILITY


Supply

Chain

Headquarters

Distribution

Center

Smart Grid

Customers

Optimized for Rapid Value Creation

THE CONNECTED ENTERPRISE

8

Customer

Experience

$164B

Supply

Chain

$931B

R&D / Innovation

$503B

Smart Grid

$94B

Workforce

Enablement

$212B Plant Automation

/ Output

$2086B

$4T Manufacturing Value at Stake

PRODUCTIVITY

SUSTAINABILITY

Smart Things Mobility Big Data Analytics Cloud Security

AGILITY

Source: Cisco IoE Value Practice Survey


Network Convergence

…to a Critical Part of

the Infrastructure

From BasicConnectivity…

…to Converged,

Secure and

Collaborative

Operations

From Disparate IT and OT Networks…

…to Open

Standards

From Proprietary Standards...

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 10

MATERIAL & TRANSPORT

INDUSTRIAL “THINGS”

PLCS & SCANNERS

PRINTERS & LABEL SERVICES

SHOP FLOOR PERSONNEL

MACHINES & TESTERS

Real-time data: alarms, events, states, energy, diagnostics, …

FINANCIALS HR LOGISTICS QUALITY WAREHOUSE

Transactional information: orders, supply network, product design …

ERP

COMMON SECURE NETWORK INFRASTRUCTURE

OT

IT

IT-OT CONVERGENCE


Multi-Capability Industrial Architectures


Multi-Capability Industrial Architectures

Industrial

Customer Drivers• Faster Time To Market

• Lower Total Cost of Ownership

• Improved Asset Utilization and Optimization

• Enterprise Risk Management

Solution SetsScalable &

ComplementaryAutomation

Infrastructure

Security &

ComplianceMobility

Video &

Collaboration

Industrial

Compute & Cloud

Remote

Expert & Remote

Services

Energy

Management


Automation InfrastructurePain Point: Getting data from everywhere and getting it to the right place at the right time

in the right context…seamlessly

Value Prop: Common network infrastructure, brownfield ready and future proof

Outcome:

Faster time to market/new product introduction (NPI)

Ability to change production capabilities without having to totally

reconfigure the machines/operations

Reducing changeover times

Lower downtime

Solution:

Stratix™ family of automation network infrastructure products

Converged Plantwide Ethernet (CPwE) architectures

Automation

InfrastructureSecurity & Compliance Mobility Video & Collaboration

Industrial Compute &

Cloud

Remote

Expert & Remote

Services

Energy Management


Security and CompliancePain Points: Availability of the industrial automation control systems (IACS) including:

Unwanted access or activity on the network and to intellectual property

Unwanted activity and modifications to applications

Value Prop: Risk and downtime avoidance; enabling the Connected Enterprise

Outcome:

Permitting communication only between entities for which there is a need

Protecting the ability to view, edit, and use specific pieces of control

system content (e.g., logic, formulations, recipes, HMI displays, etc.)

Managing policies across applications, networks and systems

Solution: Defense in depth security approach including:

Stratix 5900™ Services Router

Intellectual property protection and licensing capabilities built

into development tools, end devices, and other applications

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management

http://images.google.com/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/4/4c/US_Department_of_Homeland_Security_Seal.svg/360px-US_Department_of_Homeland_Security_Seal.svg.png&imgrefurl=http://commons.wikimedia.org/wiki/Image:US_Department_of_Homeland_Security_Seal.svg&h=359&w=360&sz=82&hl=en&start=1&usg=__g68ZxZ1Czwnbm-C8k0D2deynJXk=&tbnid=fqr03iu-bFLMmM:&tbnh=121&tbnw=121&prev=/images?q=department+of+homeland+security&gbv=2&hl=en

http://images.google.com/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/4/4c/US_Department_of_Homeland_Security_Seal.svg/360px-US_Department_of_Homeland_Security_Seal.svg.png&imgrefurl=http://commons.wikimedia.org/wiki/Image:US_Department_of_Homeland_Security_Seal.svg&h=359&w=360&sz=82&hl=en&start=1&usg=__g68ZxZ1Czwnbm-C8k0D2deynJXk=&tbnid=fqr03iu-bFLMmM:&tbnh=121&tbnw=121&prev=/images?q=department+of+homeland+security&gbv=2&hl=en


MobilityPain Points: Connectivity to mobile people, assets, and tools is hard to move

Value Prop: Operations and maintenance productivity improvement

Outcome:

80% faster response in decision making

Solution:

Stratix™ 5100 Wireless Access Point

Architectures to manage radio frequency interference in plants

CPwE document “Deploying 802.11 Wireless LAN Technology

within a Converged Plantwide Ethernet Architecture” includes

wireless access equipment connectivity use cases

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management

WLC – Wireless LAN controller

AP – Access point

WGB – Work group bridge

WGB 5..12

AP

Fixed PAC

FactoryTalk® Application

Servers

Wireless

PAC

FTView ME

FTView SE

Core switch

Distribution

switch

Fixed I/O

Wireless

I/O

WGB

1..4

Wireless

I/OWireless

PAC

… …

AP (Backup)

AP (RADIUS)

5 GHz

2.4 GHz

Cell/Area ZoneLevels 0-2

Industrial Zone

Level 3 - Site Operations


Video and CollaborationPain Points:

Ease of use for video and audio integration with the control system

Cost to deploy and configure video

Value Prop: Converged network – video and controls with Quality of Service (QoS)

Outcome:

Reduce frequency of downtime, and especially micro stops

Reduce mean time to repair (MTTR)

Solution:

Cisco Video Surveillance Management (VSM) solution

IP cameras

Video collaboration for remote expertise and remote support

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management

ENCODER

TELEMETRY / PTZ

JOYSTICK

IP CAMERA MEDIA SERVER

MEDIA SERVER

OPERATIONS

MANAGER

ANALOG

VISUALIZATION

SERVER

VSM CLIENTS &

VIDEO WALL

FACTORYTALK VIEW

HMI & CLIENTS

MOBILE CLIENTS

DATA PLANE

CONTROL PLANEAPIANALOG


Industrial Compute and CloudPain Points: Deployment cost and complexity of application delivery and maintenance

Value Prop: Compute resources where they are required – at the edge, in the cloud,

or in between

Outcome:

Reduce cost to deploy 30-50%

Collect and process increased data from the production environment

Execute more optimization applications in the production environment

at a lower cost

Flexibility to add new intelligence and applications easily

Solution:

IOx – compute at the edge (Fog)

Industrial Data Center

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management

Switch w/IOx

Servers

• Single

• Redundant


• Essentials

• Essentials +

• Custom

Enterprise data centers

Private/ publiccloud



Remote Expert and Remote ServicesPain Points:

Cost to monitor and maintain remote assets (e.g., unnecessary “truck rolls”)

Skills gap leading to insufficient workers to maintain and fix automation systems

Value Prop: Proactive engagement by experts leveraging contemporary

collaboration tools

Outcome:

Faster response to avoid impending outages

Narrowing of the skills gap through outsourced services

More data for production optimization

Solution:

TechConnect℠ monitoring and manages services

M2M connectivity – Internet Protocol, cellular

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management

Rockwell Automation®

Monitoring Cloud

Firewall

Assets

On premise

On premise

RA monitoring end point

Dashboards

E-mail notification


Energy Intelligence

CIP Energy on EtherNet/IP

Energy Aggregator and

Low-Power

Energy Aggregator and

Energy Management

PowerMonitor™

Cisco EnergyWise™

Energy ManagementPain Points:

Energy cost is becoming critical to meet sustainability and profitability goals

Little visibility into where energy is being consumed in the context of manufacturing

Value Prop: Architecture that delivers safe, secure and sustainable automation

Outcome:

Reduce energy cost by 5-30% with better control over smarter equipment

Energy correlated to asset lifecycle

Solution:

Energy intelligence leveraging Cisco EnergyWise and

CIP Energy

Field area network

Automation



Cloud

Remote

Expert & Remote

Services

Energy Management


Multi-Capability Industrial Architectures are Achievable Today

VantagePoint/

FT EnergyMetrix Power

Monitoring and

Dashboards

Camera Feed

NAT /

Connected

Routing

8193750x and UCS

(behind board)

VSM,

IPICS,

FTVie

w, ISE

Image

s

Add a Switch to

the REP Ring

Guard

I/O™

PTZ Camera

Wireless Tool

Controller

?? ??

“Machines”

Video

Standalone

Fanuc

Robot Cell

GuardLogix

®

AP

Mobile

Tablet

FT View SE w/ Integrated

Video and Robot Diagnostics

Remote Diagnostics

Video


Multi-Capability Industrial Architectures – Value Impact

Value Impact

where customers

see value

• Lower downtime

• Faster line

expansion

• Faster NPI

• Risk reduction

(board level issue)

• Enablement of

new PoF business

models

• Faster MTTR

• Faster decision

making

• Productivity

• Faster MTTR

• Faster NPI

• Faster ECNs

• Lower costs 30-

50%

• Lower downtime

• IOT data

enablement

• Faster MTTR

• Faster NPI

• Faster ECNs

• Lower downtime

• Lower scrap

• Quality

• Lower energy

costs by 5-30%

Industrial Fabric

Solution SetsScalable &

Complementary

Automation

Infrastructure

Security &

ComplianceMobility

Video &

Collaboration

Industrial

Compute & Cloud

Remote

Expert & Remote

Services

Energy

Management


Steps to Take to Capture Huge New Value


Integrated, Pre-Tested Solution Architectures From Cisco and

Rockwell Automation® Can Ease Skill Gaps and Accelerate Value

Plus lowers costs for plant design and network engineers

Lifecycle Services

Industry Leading Partners

Business Risks Reduced

Faster Deployment

Better ROI


Delivering the right information

to the right person (or

machine) at the right time

ProcessConnecting people

in more relevant,

valuable ways

People

Turning data into more useful

information for decision

making

DataPhysical devices and objects

connected to the Internet and

each other for intelligent decision

making

Things

The Internet of Everything (IoE)Networked Connections of People, Process, Data, Things


Where are You on Your Journey Today?

Automation

Infrastructure

Security &

ComplianceMobility

Video &

Collaboration

Industrial

Compute &

Cloud

Remote

Expert &

Remote

Services

Energy

Management

Assessment

Secure,

Upgrade

Working Data

Capital

Analytics

Collaboration


Rockwell Automation® and Cisco Can Help You

Capture the Value Opportunities – Next Steps

Discovery Workshop with “OT” and IT

• Business challenges

• Best practice sharing

• Use case brainstorming

and prioritization

• Connected Enterprise

Maturity Modeling

TCO or OEE Opportunity Quantification

• Quantify top value

opportunities for senior

management (TCO, OEE,

and overall benefit

models)

Proof of Concept Design

• Run POCs in a Showcase

manufacturing facility to

prove the value and

technology

End State Architecture Assessment

• Document future state

architecture (e.g., 3 to 5

years out), gaps with

today, change

management, and phased

plan to get there

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900G

.

Connect with us.

www.rockwellautomation.com

How can Rockwell Automation® and Cisco help you

achieve your plant of the future?

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