t-tubes ® clean room insulation efgh 29 august, 2015 zotefoams plc the foam technologists™ david...
TRANSCRIPT
21 April 2023
T-TUBES®CLEAN ROOM INSULATION
Zotefoams plcThe Foam Technologists™
David SadlerGlobal Sales & Marketing Manager
21 April 2023
PROBLEMS IN 21ST CENTURY CLEAN ROOMS
Open Cell Foam
Crushable
Cracks Easily
Leak Paths
Soak up Cleaning
Fluids
Particle shedding
Dirty
Smell
Bacteria Growth
Bulky
INTRODUCING PROBLEMS INTO THE CLEAN ROOM
21 April 2023
CLEAN ROOM INSULATION IS YOU COSTING MONEY• OPEN CELL TECHNOLOGY
– ABSORBS MOISTURE– NON-STERILE– UNHYGENIC– PARTICLE SHEDDING
• ALLOWS BACTERIA GROWTH– ANTI-MICROBIOLOGICAL AGENT NOT ENOUGH
• ALLOWS CLEAN ROOM CONDENSATION– ENHANCED RISK OF BACTERIA GROWTH
• COSTLY UNSCHEDULED DOWNTIME…
21 April 2023
THE SOLUTION FOR 21ST CENTURY CLEAN ROOMS...?
• CLEAN TECHNOLOGY INSULATION– STERILE – HYGENIC - HYDROPHOBIC
• DOES NOT ALLOW BACTERIA GROTH– ZERO MOISTURE ABSORBTION
• MINIMIZES CLEAN ROOM CONDENSATION– REDUCED RISK OF BACTERIA GROWTH
• SPACE SAVING ALLOWS REDUCED SKID SIZE– ¼” IS THE SAME AS 2” (1” = 5” / 11/2”)
21 April 2023
THE T-TUBES® SOLUTION
• Wyeth (Pfizer) Enquiry 2005
• Fluor Collaboration
• Field Test
• Wyeth (Pfizer) Installation 2006
21 April 2023
ZOTEFOAMS PLC
• Specialists in Operating high pressure nitrogen autoclave foaming technology since 1921
• ZOTEK® F, Kynar® PVDF foams (Since 2002)– BOEING & AIRBUS DUCTING PROJECTS
21 April 2023
21st CENTURY CLEAN ROOM INSULATION:
‘Open’ Cell Technology!Absorbs Moisture!
Allows Bacteria Growth!
Time Consuming!
Requires Specialist Installers
High Installation Cost!
Cracks/Splits!
Requires Constant Updating!
High Maintenance Cost!
Inferior Material!
Quickly Degrades!
21st Century ‘Closed Cell’ Technology!
Sterile
Hygenic
Hydrophobic!
Zero Bacteria Growth
Reusable
Non-Crushable
Regain Shape
Particulate Free
Will not crack
Flame Retardant
Superior Thermal Conductivity
21 April 2023
T-TUBES® = PURITY & STRENGTH
• Resin - Kynar™ - Inherently Pure• Pure Kynar Resin™
• Unique Foaming Process – Nitrogen Injection• No Chemicals!
• FM Audited - on Annual Basis• ISO 9000• FM4924• FM4910 (CLEAN ROOM PROTOCOL)
21 April 2023
THE END OF CONDENSATION
GLYCOL & CHILLED WATER LINES
MEDIA & BUFFER PREP
CELL CULTURE
PLANT STEAM & CLEAN STEAM
HARVEST & RECOVERY SUITES
PURIFICATION SUITES
21 April 2023
STERILE – HYGENIC - HYDROPHOBICJulphar Insulin Plant, Ras Al Khaimah, UAE
21 April 2023
PRIMARY/INSTALLATION COST SAVINGS
• SUBSTANTIALLY REDUCED TIME TO INSTALL – TIME IS MONEY!
• FOR 1000M OF 1” ASME BPE – APPROX US$8,000• RECENT US FACILITY SAVED $800K ON 8KM OF PROCESS PIPING
• REDUCED TIME TO COMMISSIONING COMPLETION
SAVE…………….+US$K000s
21 April 2023
REDUCED INSTALLATION & OPERATING COSTS
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Open CellT-Tubes® Closed
Cell
Maintenance Costs
Installation Costs
Material Costs
SAVE WITH T-Tubes®
21 April 2023
COST SAVINGS & COMPARISONST-TUBES COST COMPARISON
0%
20%
40%
60%
80%
100%
Material Costs Installation Costs Maintenance Costs
T-Tubes® Closed Cell
Open Cell
21 April 2023
SECONDARY COST SAVINGS
• NON SHEDDING – NO SHUTDOWN REQUIRED!• NO SHUTDOWN – NO REVALIDATION!• VERY LOW MAINTENANCE – SAVE US$24,831• INSULATE MORE OF PROCESS – LOWER ENERGY COSTS• SMALLER SKIDS – LOWER ENGINEERING COSTS• NO RISK BACTERIA GROWTH – ASTM G-21 (NO GROWTH AFTER 28
DAYS• OPEN CELL PRODUCT ALLOWS BACTERIA GROWTH IN 21 DAYS!
SAVE…………….+US$K000s
21 April 2023
T-TUBES® CUSTOMER BASE
• LONZA AG• NOVARTIS• BAXTER• PFIZER• GSK BIO• ELI LILLY• DR REDDYS (INDIA)• BIOCON (INDIA)• JULPHAR (UAE)• SAMSUNG (KOREA)• INDIAN IMMUNILOGICAL• AMGEN• GENZYME
www.t-tubes.com