t series migration hardware manual · *1: a serious injury indicates loss of sight, injury, burns...

6F8C1619

Unified Controller

nv series

type1 light

T Series Migration Hardware Manual

Caution

(1) The technical information provided in this manual is intended to describe typical operations and

applications of the product and does not guarantee or grant the license of the intellectual property rights or

other rights of our company or third parties.

(2) Unauthorized reproduction of this Instruction Manual in whole or a part is prohibited.

(3) The contents of this manual are subject to change without notice.

(4) All possible measures have been taken to prepare the information herein. If you have any question or find

any error or problems, please contact us.

PROSEC, TOSLINE, TOSDIC, CIEMAC, and TC-net are trademarks or registered trademarks of TOSHIBA

Corporation.

IBM is a registered trademark of International Business Machines Corporation.

Microsoft and Windows are registered trademarks of Microsoft Corporation in the U.S.A. and other countries.

DeviceNet is a registered trademark of Open DeviceNet Vender Association Inc.

©Toshiba Infrastructure Systems & Solutions Corporation. 2017-2018 All Rights Reserved

Unified Controller nv Series type1 light Controller Unit Operating Instructions i

Safety Precautions This product and instruction manual contains important information for safe and correct use to prevent

danger to the user and other people as well as damage to property.

Understand the following information (signs and symbols) before reading the text, and follow the

instructions.

Description of signs

Sign Meaning of sign

Danger Indicates an imminent hazardous situation which, if not avoided, may result in

death or serious injury*1.

Warning Indicates a potentially hazardous situation which, if not avoided, may result in

death or serious injury*1.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in

minor or medium injury*2 or only property damage*3.

*1: A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock, broken

bones, or intoxication that will have aftereffects and require hospitalization or long-term hospital

visits for healing.

*2: An injury indicates injury, burn, or electric shock that does not need hospitalization or long-term

hospital visits for healing.

*3: A property damage indicates consequential damage in terms of breakage of properties or

materials.

Description of symbols

Symbol Meaning of symbol

Prohibited

Indicates prohibition (must not do).

The specific details of prohibition are indicated inside or near with pictures or

text.

Instruction

Indicates instruction (must do).

The specific details of instruction are indicated inside or near with pictures or

text.

Warning

Indicates warning.

The specific details of warning are indicated inside or near with pictures or

text.

(Note) The description of prohibition, instruction, and warning vary depending on the display on the main

unit.

6F8C1497 ii

1. Safety Precautions on Installation

Warning

Ground the device.

Operation without grounding may cause electric shock or fire.

Caution

Do not install/store/use the device in the

following environments:

• A place with a lot of dust

• A place with corrosive gases (SO2, H2S)

or flammable gases

• A place with vibrations and shocks

exceeding the allowed values

• A place with condensations due to a

sudden temperature change

• A place with low or high temperature

outside of the installation condition

• A place with high humidity which is

outside of the installation condition

• A place exposed to direct sunlight

• A place near devices generating strong

radio waves or magnetic fields

Otherwise, accidents may be caused.

Install the device at a place where

maintenance and inspection are easy to

perform.

Otherwise, accidents may be caused.

Do not block the ventilation hole or air

inlet/outlet.

It may cause fire or failure due to overheat.

For installation and wiring of the system,

observe the installation conditions and

methods described in this manual.

Otherwise, it may cause a fall, fire, failure,

or malfunction.

Do not install and store the relay output

module under the following conditions

• A place where there is silicon gas

• A place with silicon products are used

These may cause poor contact.

Avoid foreign debris like wire scraps

entering the modules or units

These may cause fire, failure, or

malfunction.

Mount the power supply module, the

controller module, the station bus module,

Expansion interface module and the

adapter module onto the base unit.

Otherwise, it may cause electric shock,

injury, or failure.

Do not use them by themselves for other

purposes.

Mount the TC-net I/O module onto the

base unit for the nv series


injury, or failure.

Do not use them by themselves for other

purposes.

Turn power off before installing and

removing the modules, the base unit, the

terminal blocks or the terminal block signal

conversion adapter


malfunction, or failure.

Connect and mount the connector , a

cable and the terminal block signal

conversion adapter securely and screw it

firmly

Insufficient screwing can cause failure or

malfunction due to vibrations.

When connecting a module to the base

unit, push it in until it clicks and screw it

firmly

Insufficient screwing can cause failure or

malfunction due to vibrations.

Instruction

Instruction

Instruction

Instruction

Instruction

Prohibited

Prohibited

Instruction

Prohibited

Instruction

Prohibited

Ground

Unified Controller nv Series type1 light Controller Unit Operating Instructions iii

Do not touch the terminal, the connector

and the cards inside the terminal block

signal conversion adapter. A part’s lead end can cause injury or electrostatic break down the module.

2. Safety Precautions on Wiring

Warning

Turn off the power before wiring cables

Otherwise, it may cause electric shock or

failure.

For wiring a module, use sheathed,

crimp-style terminals or cover with tape

Otherwise, conductive parts are exposed

to cause electric shock.

Mount the terminal block cover firmly to the

terminal block Exposed parts may cause electric shock.

Configure the emergency stop circuit and

the interlock circuit outside the controller

Otherwise, this may cause human injury or

machine damage if the nv series has a

failure or malfunction.

Caution

Connect an external power supply suitable

for the rating

Otherwise, explosion or fire may be

caused.

Wiring works shall be done by a qualified

electrician

Improper wiring may cause fire, electric

shock, or failure.

For the relay output module, mount a fuse

suitable for the current capacity to the

external circuit for overload protection

Otherwise, a load short may cause

accident or machine damage.

Battery replacement time

During non-energization, the battery shall

be replaced within 3 minutes.

Leaving without battery for a long time

causes loss of data or programs on the

memory, resulting in accident or machine

damage from malfunctioning.

For the contact relay in the relay output,

make sure its contact life is good before

use

The end-of-life relay contact may generate

output errors due to insufficient contact,

causing accident or machine damage.

The contact relay has a life due to contact

abrasions. If the relay has terminated its

life, replace it with a new one.

Battery mounting

Executing the RAM operation without

battery may cause loss of data and

programs on the memory, resulting in

accident or machine damage from

malfunctioning.

Replace the battery according to the

battery replacement period.

The battery is in the packaging box. Mount

it to the main unit before using the

controller.

The battery for the controller is in the

packaging box when the type1 light is

shipped from the factory. Mount the

battery immediately before using the

controller.

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Instruction

Prohibited

6F8C1497 iv

Fix any the battery module to the DIN rail.

When using a battery module, install it

near the controller unit.

Fix the battery module to the DIN rail so

that it may not come off due to vibration or

impact.

Protect the battery cable of the battery

module.

If you use a battery module, connect the

battery cable to the battery connector on

the controller unit. Then, fix the battery

cable to the DIN rail so that it may not

come off by being caught.

InstructionInstruction

Unified Controller nv Series type1 light Controller Unit Operating Instructions v

3. Safety Precautions on Daily Use

Warning

Do not modify/repair/disassemble/adjust

the device, module, or board.

It may cause electric shock, fire, injury, or

failure.

Upon malfunction or failure, contact our

branch offices or service offices.

Before using, check that the power

capacity, frequency, voltage, and

regulation comply with the device

specifications.

If not, it may cause not only insufficient

performance, but also damage of the

device or fire due to overheat.

Do not touch any terminal of the module

and unit during energization.

Otherwise, electric shock may be caused.

Do not use in case of an abnormal

temperature increase around or inside the

device or a failure on the device

Using with such a status may cause fire

due to overheat.

Turn off the device power and contact the

nearest Toshiba service station.

Caution

When you attempt to perform program

change, forced output, RUN/HALT

controls, etc. during operation, carefully

check for safety.

Incorrect operation or negligence in

checking safety conditions may cause

accident or machine damage.

Turn off the power if there is smoke or

abnormal odor.

Otherwise, fire or electric shock may be

caused.

Contact the Toshiba branch office or

service office.

Do not touch parts, terminals, connectors,

or soldered surfaces of the cards inside

the module.

A part's lead end can cause injury or

electrostatic breakdown of ICs or LSIs,

resulting in failure.

Do not forcibly bend, pull, or twist the

power cord and cables.

It may cause breaks or heating.

Do not insert a metal into, or allow

something like a clip to drop from a gap in

the device main unit

Fire may be caused.

Power on in the following order

Turn on the power to the core part where the

controller module is mounted, then the I/O

module external power supply and the external

load power supply

If this power-on order is not followed,

accident or machine damage may be

caused from malfunctioning.

For the safety of the system, turn off the

load power before turning off the nv series

power supply

If these are not followed. accident or

machine damage may be caused.

Share the external power supply to the I/O

module with the load power supply

wherever possible. If this is impossible,

configure the system so that the external

power supply and the load power supply

turn off simultaneously.

Prohibited

Prohibited

Avoid Contact

Instruction

Instruction

Avoid Contact

Prohibited

Instruction

Prohibited

Instruction

Instruction

6F8C1497 vi

4. Safety Precautions on Maintenance and Inspection

Warning

Make sure the external power supply is

turned off before installing and removing

the modules, units, terminal blocks, the

terminal block signal conversion adapter

and wiring cables

Otherwise, there will be live electrode on

the back of the external terminal block of

the module, which may cause electric

shock.

Do not connect in reverse, charge,

disassemble, heat up, throw in a fire, and

short circuit the battery

Otherwise, explosion or catching fire may

be caused.

Turn off the device switch before replacing

the power fuse or alarm fuse for the device

Operation without grounding may cause

electric shock or fire.

Use the specified items for fuse and

battery replacement.

Other items may cause fire or failure.

At inspection, be extremely careful when

measuring the power-supply voltage at the

module's power terminal

Otherwise, it may cause electric shock.

Caution

Before touching the device or modules,

touch a grounded metal part to discharge

the static electricity on your body.

Otherwise, static electricity on your body

can cause malfunction or failure.

Wipe the dirt on the device or modules

with a soft cloth.

For severe stains, use a cloth soaked with

water and wrung out. Leaving them

stained may cause misjudgment or

malfunction.

Do not drop the device and modules, hit

them, or give a strong shock on them.

Otherwise, failure may be caused.

The battery life of the controller varies

depending on the average annual

temperature. Check the instruction manual

of each controller and replace.

Depending on applications, the battery

drain may cause loss of data and

programs saved on the controller, resulting

in accident or machine damage from

malfunctioning.

Instruction

Instruction

Instruction

Prohibited

Instruction

Instruction

Instruction

Prohibited

Instruction

Unified Controller nv Series type1 light Controller Unit Operating Instructions vii

5. Safety Precautions on Disposal

Warning

Do not throw the battery into a fire

There is a risk of explosion.

Caution

When disposing the battery, observe the

local regulations or rules

Otherwise, they may cause environmental

damage.

Dispose of the units and modules as

industrial wastes

Otherwise, they may cause environmental

damage.

InstructionInstruction

Prohibited

6F8C1497 viii

6. Checking Warning Labels on Main Unit

Make sure the warning labels are affixed on the main unit.

If any label is missing or the wording is illegible, contact Toshiba's Service Department.

[Warning Mark on Main Unit]

This is the warning mark for a hazard. It is affixed on the main unit, at the portion with an

electric shock hazard or a risk of damage to the main unit through incorrect wiring.

Be careful with the followings at the location with this mark.

It is very dangerous to touch the power supply module's power supply input terminal while the

power is on as it gives an electric shock.

Do not touch the power supply input terminal.

For safety, always turn off the power during wiring, maintenance, or inspection.

Properly wire to the power supply input terminal and apply voltage not exceeding the specified

voltage range. Otherwise, this may cause failure or destruction.

Connect the nV-Tool port connector with the nV-Tool side (e.g., personal computer) power off.

After connecting, power on the nV-Tool side.

Do not allow connector pins to short with something like the connector cover.

[Safety Label]

The controller power supply module comes with the safety

label as in the left figure. Peel off the label from the

backing paper and

affix it to the controller unit or an easily visible place near

the controller.

Use the Japanese or English version of the label as

needed.

When wiring, remove the label's backing paper.

In the event the label is damaged, contact the dealer.

Unified Controller nv Series type1 light Controller Unit Operating Instructions ix

Restrictions on Application

This product is not developed and manufactured for use in systems including devices fatal to

humans (Note 1),

and thus must not be used for such purposes.

If you intend to use this product in a system including devices that significantly affect human safety or

maintenance of public functions (Note 2), special consideration (Note 3) is required in system

operation, maintenance, and management. In this case,

please consult with our sales representative.

(Note 1) Devices that are directly related to human lives includes the following:

• Medical devices such as life-support devices and devices for surgical units

(Note 2) Systems including devices that significantly affect human safety or maintenance of public

functions include the followings.

• Main control system of a nuclear power plant, the safety and protection system of a

nuclear power facility, and other lines and systems important to safety

• Operation control systems of mass transportation system and air traffic control

systems

(Note 3) Special consideration means to build a safety system (foolproof design, fail safe design,

redundancy design, etc.) in full consultation with Toshiba's engineers.

Disclaimer

Toshiba is not liable for any loss caused by earthquake, thunder, wind, flood, fire not our

responsibility, action by a third party, other accidents, customer's intention or negligence, incorrect

use, or use under abnormal condition.

Toshiba shall not be responsible for any incidental damage (loss of business profits, interruption of

business, change/loss of data on memory, etc.) caused by use of or inability to use this product.

Toshiba shall not be responsible for any damage caused by operation performed against any

instructions stated in the instruction manual.

Toshiba shall not be responsible for any damage caused by malfunctions due to combination with

the connected devices.

Toshiba shall not be responsible for any damage caused by malfunctions due to combination with an

application program created by the customer.

6F8C1497 x

Precautions for Use

About installation

• Use your cellular phone or PHS at least 1m away from the product main unit in operation,

transmission cables, and I/O cable. Otherwise, the system may malfunction.

• When connecting a connector or cable and mounting a module to the base unit, firmly fix it with

screws.

Insufficient screwing can cause failure or malfunction due to vibrations.

• Do not drop the device and modules, hit them, or give a strong shock on them.

Otherwise, failure may be caused.

About power supply wiring

• Separate the cables as far as possible from other cables. In particular, separate them at least

200mm from power lines.

• The size of the terminal screw is M3.5. Use an appropriate crimp-style terminal with a width of 7mm

or less for the M3.5 screw.

• Do not connect anything to the NC terminals.

About use of sample programs

• For the sample programs provided in the Operating Instructions, does not guarantee the operation.

The customer shall make operation check before using them.

To prevent accident from malfunctioning, confirm adequately before operating.

About battery replacement

• Manganese dry batteries, alkaline batteries, and lithium secondary batteries are not compatible in

voltage. Do not use them.

• The battery can be replaced during energization or non-energization. If replacing the battery during

non-energization, do it within 3 minutes. Leaving without battery for a long time causes the RAM

memory content to be lost.

• The battery LED (BAT) may light while the battery is removed, but this is not an error.

It will go off when voltage drop is detected correctly after the battery is mounted.

• Do not use those after three years from the date of manufacture.

About maintenance • Place the module removed from the unit on a conductive mat or conductive bag (a bag containing a

spare board, etc.) on a grounded table.

Otherwise, parts can be damaged due to static electricity.

• Before touching the device or modules, touch a grounded metal part to discharge the static electricity

on your body. Otherwise, static electricity on your body can cause malfunction or failure.

• Wipe the dirt on the device or modules with a soft cloth.

For severe stains, use a cloth soaked with water and wrung out.

Leaving them stained may cause misjudgment or malfunction.

• Do not use benzene or thinner to remove stains on the device and modules.

It may cause deformation or discoloration of the device panel and modules.

• To keep the system normal and prevent unnecessary troubles, perform the daily inspection, periodic

inspection, and cleanup on your body.

Unified Controller nv Series type1 light Controller Unit Operating Instructions xi

About handling

• The metal part of the base unit and terminal block signal conversion adapter are zinc plated.

Zinc plating may turn white over a long period of time, but it does not affect the performance of the

base unit and terminal block signal conversion adapter. Changes in color will be accelerated by

direct contact of your skin (e.g. hands) to the metal part. Take care not to touch the metal part with

bear hands during installation and maintenance, etc.

Be Sure To Observe The Following To ensure operator safety and normal device operation, be sure to observe the following.

1. Before installation, operation, maintenance, and inspection, carefully read this manual and all the

related manuals to familiarize yourself with the equipment knowledge, safety information, and

considerations. Use the device after carefully reading the instruction manual.

2. Avoid installation and storage under any of the following environments.

(1) A place with a lot of dust.

(2) A place with corrosive gases (e.g., SO2, H2S).

(3) A place subject to vibration or shock.

(4) Low- and high-temperature environments not applicable to the installation condition in this

instruction manual.

(5) A highly humid place.

3. When the device's ambient and internal temperatures rise abnormally or a failure occurs in the

device, stop using the device, turn off the power, and contact your nearest service representative.

4. Do not open the device case during operation, except for setting switches.

5. Do not modify the device.

6. Do not drop the product during transit.

7. The device is intended for persons with general knowledge of control equipment regarding its

installation, wiring, use, and maintenance. Erroneous use can result in electrical shock, fire, failure,

or malfunction. Therefore, if you do not have sufficient control equipment and electric knowledge,

avoid performing installation, wiring, use, or maintenance by yourself and ask a person with

specialized knowledge to do the work.

8. This manual and the separate related materials are intended for persons with general knowledge of

control equipment.

Contact us for any questions about the contents.

6F8C1497 xii

Introduction

This hardware instruction manual is provided for T series migration to upgrade the system of T series

programmable controller PROSEC, T2/T3 series (T2/T2E/T2N and T3/T3H/T3V) and T series

compatible controller S2E/S2T to the system of unified controllers, type1 light PUM11 andPUM12.

The product specifications of the controllers subject to the T series migration are listed in this manual.

Please refer to the relevant instruction manuals for the specification of existing T2/T3 series, S2E/S2T

and type1 light models.

For the conversion of system data, generated with T-PDS on T2/T3 series and S2E/S2T controllers to

the system data for type1 light PUM11/PUM12 controllers, use “T-PDS conversion tool” stored in the

install folder of unified controller nv series/integrated controller V series engineering too 4 (nV- Tool4,

hereafter referred to as “engineering tool” or nv-TOOL”). For details of T-PDS conversion tool, refer to

“type1 light T series Migration Guide (6F8C1497).

Engineering tool name Usage

Client Server version nV-Tool 4 For unified controller nv series

controllers Standalone version nV-Tool 4

The support versions are shown below. Be sure to check the version/serial number before using them.

Name Version

nV-Tool 4 V4.11.18 and later

type1 light PUM11/PUM12 V01.40 and later

Name Version

G2 I/O adapter GA922 xx1331 and later*1

*1 The serial number is indicated on the side of the product.

xx is a 2-digit alphanumeric character. Check the subsequent 4-digit number. ※１：開発中

Unified Controller nv Series type1 light Controller Unit Operating Instructions xiii

This manual consists of the following chapters:

Chapter 1: Overview of T Series Migration

Describes the overview of T series migration and notes on migration.

Chapter 2: System Migration Procedures.

Describes the procedures to migrate from T2 series, S2E/S2T and T3* series

systems.

Chapter 3: Installation and Wiring

Describes the detail of installing and operating the system including installation

conditions, installation and wiring.

Chapter 4: Start and Stop

Describes how to start and stop the controller unit.

Chapter 5: Troubleshooting

Describes troubleshooting information such as measures to take when a failure or

error occurs.

Chapter 6: Maintenance and Inspection

Describes the daily and periodic inspections, including inspection methods and

replacement of batteries and other parts.

Appendix A: Base unit BUM7B

Describes the specification and usage of BUM7B and registration of tools.

Appendix B: Terminal block signal conversion adapter

Describes the part name and wiring specification of the terminal block signal

conversion adapter.

Also refer to the following manuals:

• Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - 6F8C1497

• Unified controller nv series type1 light Controller Unit User’s Manual -Function- 6F8C1498

• Unified controller nv series /V series Engineering Tool4 -Set Up- 6F8C1291

• Unified controller nv series/V series Engineering Tool4 -BASIC- 6F8C1290

• Unified controller nv series/V series Programming Instructions (LD/FBD/SFC/ST) 6F8C1226

• Unified controller nv series type1 light T series Migration Guide (new) 6F8C1497

• G2 I/O Adapter (GA922) Module Instruction Manual 6F8C1516

・ G3I/O アダプタ(GA932※1)モジュール取扱説明書 6E8C5606

6F8C1497 xiv

Chapter 1

Overview of T Series Migration

…1

1.1 Overview ································································ 2

1.2 Applicalbe Series and Contollers ······························ 3

1.3 Migration Product List ·············································· 4

1.3.1 Unified Controller type1 Products ···························· 4

1.3.2 T Series Migration Specific Products ························ 6

1.4 Overview of Migration Products ·································· 7

1.4.1 Controller Module ················································ 7

1.4.2 Base Unit ··························································· 8

1.4.3 Power Supply Module ·········································· 12

1.4.4 Expanded Interface Module, Expanded Cable ··········· 13

1.4.5 TC-net I/O Adapter Module ··································· 14

1.4.6 Terminal Block Signal Conversion Adapter ··············· 15

1.4.7 Engineering Tools ··············································· 16

1.5 Restrictions and Requirements in Migration from T

Series ·································································· 17

Chapter 2

System Migration Procedures

…19

2.1 T2 Series ····························································· 20

2.1.1 CPU Module ······················································ 20

2.1.2 Base Unit ·························································· 21


2.1.4 Transmission Module ··········································· 23

2.1.5 I/O Module ························································ 24

2.1.6 Examples of Conversion during Migration ················ 26

2.1.7 Examples of Migration System Configuration ············ 30

2.1.8 Differences between T Series and Migration

System ····························································· 33

2.1.9 Conversion of User Programs ································ 33

2.2 S2T/S2E ······························································· 34

2.2.1 CPU Module ······················································ 34

2.2.2 Base Unit ·························································· 35



2.2.5 I/O Module ························································ 38

2.2.6 Examples of Conversion ······································· 40


2.2.8 Restrictions in Migration System ···························· 48

2.2.9 Conversion of User Programs ································ 48

Unified Controller nv Series type1 light Controller Unit Operating Instructions xv

2.3 T3 Series ····························································· 49

2.3.1 CPU Module ······················································ 49

2.3.2 Base Unit ·························································· 50



2.3.5 I/O Module ························································ 55

2.3.6 Examples of Conversion during Migration ················ 58


2.3.8 Application of Termonal Block Signal

Conversion Adapter ··········································· 68

2.3.9 Restrictions in Migration System ·························· 69

2.3.10 Conversion of User Programs ······························ 70

Chapter 3

Installation and Wiring

…71

3.1 Installation Conditions ·········································· 73

3.2 Before Working ···················································· 76

3.3 Mounting to Chassis ············································· 77

3.4 Grounding ··························································· 78

3.5 Mounting Base Unit ·············································· 82

3.6 Power Supply Wiring ············································· 83

3.7 Mounting/Dismounting Modules ····························· 86

3.8 Mounting/Dismounting Terminal Block Signal

Conversion Adapter ·············································· 94

3.9 Expansion of Base Unit ········································· 97

3.10 Input/Output Wiring ··············································· 98

3.11 TC-net I/O Loop Wiring ········································ 101

Chapter 4

Start and Stop

…103

4.1 Safety Circuit ····················································· 104

4.2 Switch Check before Starting ······························· 105

4.3 How to Start/Stop ················································ 106

4.4 LED State at Start ················································ 106

Chapter 5

Troubleshooting

…109

5.1 Troubleshooting Procedure ································· 110

5.2 Confirmation of Failure ········································· 111

6F8C1497 xvi

Chapter 6

Maintenance and Inspection

…113

6.1 Daily Inspection ·················································· 114

6.2 Periodic Inspection ············································· 115

6.3 Maintenance Parts ·············································· 116

6.4 Battery Replacement ··········································· 117

6.5 Control Module Replacement ······························· 118

6.6 Disposal ···························································· 118

Appendix A

Base Unit BUM7B

…119

A.1 Specifications ····················································· 120

A.1.1 General Specifications ······································· 120

A.1.2 Functional Specifications (with Module Mounted) ····· 121

A.1.3 Power Supply Specifications ································ 122

A.2 Outline Drawing ··················································· 123

A.3 Mounting Hole Dimensions ···································· 126

A.4 Power Terminal ···················································· 127

A.5 Use of BUM7B by Application ······························· 129

A.6 Registration of G2 I/O with nV-Tool and Slot

Information ························································ 130

Appendix B

Terminal Block Signal Conversion Adapter

…135

B.1 Overview ···························································· 136

B.2 Outline Drawing ··················································· 137

B.2.1 Terminal Block Signal Conversion Adapater

(Main Body) ···················································· 137

B.2.2 Terminal Conversion Cables (Attached) ··············· 138

B.3 Specifications ····················································· 140

B.3.1 EXM31 ··························································· 140

B.3.2 EXM32 ··························································· 142

B.3.3 EXM33 ··························································· 144

B.3.4 EXM34 ··························································· 147

B.3.5 EXM35 ··························································· 151

B.3.6 EXM36 ··························································· 154

Unified Controller nv Series type1 light Controller Unit Operating Instructions

xvii

1

Chapter 1 Overview of T Series Migration

This chapter provides an overview of migration from T series controllers.

1.1 Overview ··························································· 2

1.2 Migration Series and Applicable Controllers ··········· 3

1.3 Migration Product List ·········································· 4

1.4 Overview of Migration Products ····························· 7

1.5 Restrictions and Requirements in T Series

Migration ························································· 17


6F8C1497 2

1.1 Overview

T series migration is to upgrade T series programmable controller PROSEC T2*/T3*

series and T series compatible controller S2E/S2T systems to unified controller type 1

light PUM11/PUM12 controllers. Main migration systems are listed below.

（1） T2* series (T2/T2E/T2N) systems

T2/T2E/T2N systems are upgraded to PUM11 systems.

The CPU module is upgraded to PUM11, the base unit to BU668/BU666/BU664

available for the same mounting position, and the I/O module (T2 I/O) to more

compatible G2 I/O module.

（2） S2E/S2T systems

S2E/S2T systems are upgraded to PUM11/PUM12 systems.

The CPU module is upgraded to PUM11/PUM12. The existing base unit and G2

I/O module can be used.

（3） T3* series (T3/T3H) systems

T3/T3H systems are upgraded to PUM11/PUM12 systems.

[Upgrading the I/O module (G3 I/O) to G2 I/O module]

The PU module is upgraded to PUM11/PUM12, the base unit to a type for

mounting the G2 I/O module, and I/O module (G3 I/O) to the functionally

compatible G2 I/O module.

【既存の入出力モジュール(G3 I/O)を使用する方法】

PU モジュールを PUM11/PUM12 に更新して、

既存の入出力モジュール(G3 I/O)を TC-net I/O Loop で接続し制御します。

T series system data, generated with T-PDS, can be converted to import data for

engineering tool using the “T-PDS conversion tool.” A new type1 light system can be

configured by importing this import data using the import function of the engineering tool.

Refer to “type1 light T series Migration Guide” (6F8C1587) for the method of use and

restrictions of the “T-PDS conversion tool.”

Unified Controller nv Series type1 light Controller Unit Operating Instructions 3

1.2 Migration Series and Applicable Controllers

The following systems are included in T series migration:

•T series programmable controller PROSEC T2 series systems

• T series compatible controller S2E/S2T systems

• T series programmable controller PROSEC T3 series systems

These systems are upgraded to unified controller type1 light PUM11/PUM12 systems for

migration.

Table 1.1 shows the system conversion paths using the T-PDS conversion tool.

Table 1.1 Conversion paths

After conversion

Before conversion

nv controller type1 light

PUM11 PUM12 PUM14

PROSEC

T series

T2 series × ×

T3 series ×

Integrated

controller

S2T ×

S2E × ×

: Convertible, ×: Not convertible


6F8C1497 4

1.3 Migration Product List

The products included in T series migration are listed below. The T series migration

system is configured by combining these products with unified controller type1 light

PUM11/PUM12.

1.3.1 Unified controller type1 light products

Controller module

Model Product code Name Remark

PUM11 HPUM11**S Type1 light S Basic sequence controller module

PUM12 HPUM12**S Type1 light H High performance sequence

controller module

Main base unit・ Expansion base unit


BU648E GBU648E*S Main base Station bus x 4

G2 I/O Slots x8

BU643D GBU643D*S Main base Station bus x 3

G2 I/O Slots x3

BU668 GBU668**S Main/Expansion base G2 I/O Slots x8

BU666 GBU666**S Main/Expansion base G2 I/O Slots x 6

BU664 GBU664**S Main/Expansion base G2 I/O Slots x 4

Power module


PS693 GPS693**S AC power supply

PS632 GPS632**S DC24VDC power supply


Expansion interface module


IF661 GIF661**S G2 I/O expansion interface Main／Expansion unit

Expansion cable


CS6R3 GCS6R3*CS Expansion cable 0.3m




CS6*1 GCS6*1*CS Expansion cable 1.2m

Battery


BTM12 HBTM12*AS Lithium battery 3.0V-1000mAh

BTM52 HBTM52*AS Battery module 3.0V-8800mAh

CCMR7 HCCMR7*AS Battery connecting cable type1 light

Engineering tool


ET81J4 HET81J4SS nV-Tool4 Standalone Version (Japanese version)

ET82J4 HET82J4SS nV-Tool4 Client-Server Version (Japanese version)

ET81E4 HET81E4SS nV-Tool4 Standalone Version (English version)

ET82E4 HET82E4SS nV-Tool4 Client-Server Version (English version)

TC-net I/O adapter module


GA922 HGA922**S TC-net I/O loop G2 I/O adapter

Station bus module

Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual -

Basic Hardware -” (6F8C1497) .

G2 I/O module

Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual -

Basic Hardware -” (6F8C1497) .

Cover


SP600 GSP600*AS Space module

SP601 GSP601*AS IF cover Accessories of base unit

TC-netI/O loop optical fiber cable


CM901P HCM901P TC-netI/O loop optical fiber cable 1m






6F8C1497 6

1.3.2 T series migration system product

Main base unit・Remote base unit


BUM7B HBUM7B**S Main base unit

／Remote base unit

G2 I/O Slots x10

／G2 I/O Slots x11

Terminal signal conversion adapter


EXM31 HEXM31*AS DI334 terminal block signal conversion

adapter

Connect to DI634

EXM32 HEXM32*AS DO334 terminal signal conversion

adapter

Connect to DO634

EXM33 HEXM33*AS PI312 terminal block signal conversion

adapter

Connect to PI632

EXM34 HEXM34*AS AD368 terminal block signal conversion

adapter

Connect to AD668

EXM35 HEXM35*AS DA364 terminal block signal conversion

adapter

Connect to DA664

EXM36 HEXM36*AS DA374 terminal block signal conversion

adapter

Connect to DA664


1.4 Overview of Migration Products

This section provides an overview of the products applicable to T series migration. Use

these products after reading related manuals and attached specifications.

1.4.1 Controller Module

Unified controller type1 light PUM11/PUM12 (V01.40 or later) are used for T series

migration systems.

Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic

Hardware -” (6F8C1497) for the appearance of PUM11/PUM12.

PUM11/PUM12 is inserted into a mountable slot of the base unit. PUM11/PUM12 cannot

be used independently or in unspecified combinations.

Table 1.2 Mounting slots on the main base unit for PUM11

Slot No.

Base model S0 S1 S2 S3 S4 S5 S6 S7 S8

BU668 × × × × × × × ×

BU666 × × × × × - - -

BU664 × × × - - - - -

(: Mountable, ×: Not mountable, --: Not provided)

Table 1.3 Mounting slots on the main base unit for PUM12 (1)

Slot No.

Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8

BU648E × × × × × × × ×

BU643D × × × - - - - -

(: Mountable, ×: Not mountable, -: Not provided)

Table 1.4 Mounting slots on the main base unit for PUM12 (2)

Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

BUM7B × × × × × × × × × × ×

(: Mountable, ×: Not mountable)


6F8C1497 8

1.4.2 Base Unit

There are two types of base unit applicable to the T series migration system:

Standard base unit for unified controller type1 light

Base unit for T series migration systems

The modules are inserted into the mountable slots of the base unit. The slots which are

not specified as mountable cannot be used. Be sure to mount the modules into the

specified slots.

(1) Standard base unit for unified controller type1 light

Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual - Basic Hardware -”

(6F8C1497) for the appearance and specification of the standard base unit.

The standard base unit for unified controller type1 light is used as:

Main base unit (for mounting the controller module)

Expansion base unit (connected with the expansion interface module)

Remote station main base unit (for mounting the G2 I/O adapter module)

Table 1.5 Mounting slots on the main base unit

Slot

Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8

BU648E - - PUM12 ALL ALL ALL ALL IO IO IO IO

BU643D - - PUM12 ALL ALL ALL

BU668 - - PUM11 IO IO IO IO IO IO IO IO

BU666 - - PUM11 IO IO IO IO IO

BU664 - - PUM11 IO IO IO

PIF: For mounting the expansion interface module (IF661)

PS: For mounting the power supply module (PS693, PS632, PS652)

S0 - S8: For mounting modules

PUM12: For mounting PUM12


I/O: For mounting the G2 I/O module

ALL: For mounting station bus module or G2 I/O module

Remark Be sure to install an empty module (SP600) or IF cover (SP601) for the slot which does not contain a module.


Table 1.6 Mounting slots on the expansion base unit

Slot


BU668 - - × IO IO IO IO IO IO IO IO

BU666 - - IO IO IO IO IO IO

BU664 - - IO IO IO IO





×: Not mountable. Be sure to install an empty module (SP600).

Table 1.7 Mounting slots on the remote station main base unit

Slot


BU668 - - GA922 IO IO IO IO IO IO IO IO

BU666 - - GA922 IO IO IO IO IO

BU664 - - GA922 IO IO IO




GA922: For mounting the G2 I/O adapter module (GA922)


Remark Be sure to install an empty module (SP600) for the slot which does not contain a module.

Remark Be sure to install an empty module (SP600) or IF cover (SP601) for the slot which does not contain a module.


6F8C1497 10

(2) Base unit for T series migration systems

Base unit for T series migration systems BUM7B replaces T3/T3H base units BU31A

and BU35B.

BUM7B which has the same exterior dimensions (width and height) with BU31A and

BU35B can be mounted on the same mounting holes as BU31A and BU35B. BUM7B is

used as the main base unit or remote base unit with TC-net I/O loop by mounting

controller module PUM12 or G2 I/O adapter module GA922 on slot S0.BUM7B

accommodates 10 G2 I/O modules as the main base unit, or 11 G2 I/O modules as the

remote base unit. The number of mountable I/O modules is the same as T3/T3H main

base unit BU31A (10) or expansion base unit BU35B (11).

BUM7B is not equipped with expansion interface (IF661). When used as the main base

unit, therefore, it cannot connect the expansion base unit. For the same reason, BUM7B

cannot be used as the expansion base unit.

The photo below shows the appearance of BUM7B.

Figure 1.1 Appearance ofBUM7B

Using the internal wiring up to the I/O module (G3 I/O) terminal block of the existing

T3/T3H, base unit BUM7B can be combined with the terminal block signal conversion

adapter. This facilitates upgrading from T3/T3H series I/O module (G3 I/O) to the G2 I/O

module


Table 1.8 Mounting slots on the main base unit


BUM7B PUM12 IO IO IO IO IO IO IO IO IO IO ×




×: Not mountable. Be sure to install an empty module (SP600).

Table 1.9 Mounting slots on the remote base unit


BUM7B GA922 IO IO IO IO IO IO IO IO IO IO IO


GA922: For mounting the G2 I/O adapter module (GA922) (S/N xx1331 or greater)


The power supply module is not required for BUM7B which is provided with the built-in

AC power supply. Connect BUM7B to 100/200 VAC from the power supply terminal

block (same as PS361).

(３)既存 T3/T3H のベースユニット




6F8C1497 12

1.4.3 Power Supply Module

The unified controller type1 light power supply module is used for the standard base unit

for type1 light T series migration systems.

The power supply module cannot be used independently or in unspecified combinations.

The power supply module is not required for base unit BUM7B for T series migration

systems which is provided with the AC power function. Connect BUM7B to 100/200 VAC

from the power supply terminal block.

(1) Standard power supply modules for unified controller type1 light


Hardware -” (6F8C1497) for the appearance and specification of the standard power

module.

Table 1.12 Standard power supply module for unified controller type 1 light


PS693 GPS693**S AC power supply



(2)既存 T3/T3H の電源モジュール


1.4.4 Expansion Interface Module and Expansion Cable

The standard expansion interface module for unified controller type1 light is used for the

standard base unit of type 1 light for T series migration systems.

Base unit BUM7B for T series migration systems is not equipped with expansion

interface (IF661), and therefore cannot be expanded.

(1) Unified controller type1 light



Hardware -” (6F8C1497) for the appearance and specification of the standard interface

module for unified controller type 1 light.

Table 1.14 Expansion interface module for unified controller type1 light


IF661 GIF661**S G2 I/O expansion interface Main/expansion unit

Expansion cables


Hardware -” (6F8C1497) for the appearance and specification of the standard expansion

cable for unified controller type 1 light.

Table 1.15 Standard expansion cable for unified controller type1 light


CS6R3 GCS6R3*CS Expansion cable 0.3 m



CS6*1 GCS6*1*CS Expansion cable 1.2 m

(2)T3/T3H シリーズ


6F8C1497 14

1.4.5 TC-net I/O Adapter Module

The G2 I/O adapter module (GA922) is used for T series migration systems. It is

mounted in the specified slot of the relevant base unit. The G2 I/O can be used as a

remote station of PUM12 in the TC-net I/O adapter modules.

(1) G2 I/O adapter module (GA922)

Refer to “Unified controller nv series G2 I/O Adapter (GA922) Module Instruction Manual”

(6F8C1516) for the appearance and specification of G2 I/O adapter module.

A basic unit of remote station can be configured by mounting GA922 in slot S0 of the

base unit (BU668、BU666、BU664) for unified controller type 1 light.

A remote unit can be configured by mounting GA922 in slot S0 of the base unit (BUM7B)

for T series migration systems. Use GA922 having a serial number xx1331 or greater for

mounting on BUM7B.

Refer to “1.4.2 Base Units” for mounting G2 I/O adapter module GA922 on the base unit.

(2)G3 I/O アダプタモジュール(GA932)※1


1.4.6 Terminal Block Signal Conversion Adapter

An I/O module (G3 I/O) can be upgraded to the G2 I/O module by combining the

terminal block signal conversion adapter with base unit BUM7B for the use of the

internal wiring up to the I/O module (G3 I/O) terminal block of the existing T3/T3H I/O

module (G3 I/O).

As shown in the photo below, the terminal block signal conversion adapter is mounted

on BUM7B to connect the G3 I/O terminal block and G2 I/O.

Figure 1.2 Application of terminal block signal conversion adapter

The terminal block signal conversion adapter and attached terminal conversion cable

are used for converting I/O signals for G3 I/O terminal block to G2 I/O terminal. The

following combinations allow conversion from G3 I/O to G2 I/O signals.

Table 1.18 Existing G3 I/O and upgraded G2 I/O combination and applicable terminal

signal conversion adapter

Existing G3 I/O

Terminal block signal

conversion adapter

Terminal conversion

cable

Upgraded G2I/O

Remark

DI334 EXM31 CBM31 DI634

DO334 EXM32 CBM31 DO634

PI312 EXM33 CBM31 PI632

AD368 EXM34 CBM34 AD668

DA364 EXM35 CBM35 DA664

DA374 EXM36 CBM36 DA664

DI335 Not required Not required DI635 40-pin connector compatible

DO335 Not required Not required DO635 40-pin connector compatible

G3 I/O terminal block

Terminal conversion cable (attached)

G2 I/O

BUM7B

Terminal block signal conversion adapter


6F8C1497 16

1.4.7 Engineering Tool

Unified controller nv series/integrated controller V series engineering tool 4 (nV-Tool4)

(hereinafter referred to as the “engineering tool”) (V4.11.18 and later) is applicable to T

series migration systems. The T-PDS conversion tool in the install folder of engineering

tool supports the conversion of system data generated with T-PDS of T2/T3 series and

S2E/S2T to system data for type1 light PUM11/PUM12 controller. Use this function by

confirming restrictions.

Table 1.19 Engineering tools for T series migration systems


ET81J4 HET81J4SS nV-Tool4 Japanese standalone version

ET82J4 HET82J4SS nV-Tool4 Japanese client server version

ET81E4 HET81E4SS nV-Tool4 English standalone version

ET82E4 HET82E4SS nV-Tool4 English client server version

Refer to the following related manuals for the engineering tools and T-PDS conversion

tools:

Document

No.

Document name

6F8C1291 Unified Controller nv Series / Integrated Controller V Series Engineering

Tool 4 Operation Manual -Setup-

6F8C1290 Unified Controller nv Series / Integrated Controller V Series Engineering

Tool 4 Operation Manual -Basic-

6F8C1226 Unified Controller nv Series/V Series Programming Instructions (LD/FBD/SFC/ST)

6F8C1587 Unified Controller nv Series type 1 light T series Migration Guide


1.5 Restrictions and Requirements in T Series Migration

There are restrictions and requirements in T series migration as shown below. Please

apply T series migration to your system after confirming system operation.

• Confirm the product specification before and after migration with related instruction

manuals.

• Refer to “Unified controller nv series type 1 light T series Migration Guide” (6F8C1587)

for the conversion of programs and data.

• MMR (memory card) cannot be converted.

• G3 I/O and G2 I/O have different specifications. Use these modules after confirming

the specification in the relevant instruction manuals.


6F8C1497 18

18

19 19

Chapter 2 System Migration Procedures

This chapter describes T series migration procedures and restrictions, etc.

2.1 T2 Series ······························································· 20

2.2 S2T/S2E ································································· 34

2.3 T3 Series ······························································· 49


6E8C5563 20

2

2.1 T2 Series

2.1.1 CPU Module

T2 series CPU modules (T2/T2E/T2N) are converted to PUM11 using the T-PDS

conversion tool.

Table 2.1 T2 series CPU module conversion

After conversion

Before conversion


PUM11 PUM12 PUM14

PROSEC

T Series

T2 PU214 × ×

PU224 × ×

T2E PU234E × ×

T2N

PU215N × ×

PU235N × ×

PU245N × ×


Table 2.2 Comparison of CPU module and controller module specifications

T2 T2E T2N nv controller type1 light

Model PU214 PU224 PU234E PU215N PU235N PU245N PUM11

Applicable I/O T2 I/O T2 I/O T2 I/O G2 I/O

Development tool TPDS TPDS TPDS Engineering tool

Program capacity 9.5k step 9.5k step 23.5k step 32k step

Programming

Language

LD，SFC LD，SFC LD，SFC LD ， SFC ，

FBD，ST

I/O registers 64W 64W 128W 3kW

Data registers 4kW 4kW 8kW 8kW

Execution

speed

Contacts 0.46us 0.33us 0.33us 0.08us

Coils 0.61us 0.44us 0.44us 0.16us

Moving 2.0us 1.2us 1.2us 0.08us

Add 2.6us 1.63us 1.63us 0.08us

Transmission

port

Tool

connection

RS232C RS232C RS232C USB

Computer

Link

－ RS485 RS232C or RS485 (Option )

RS485 RS485

Ethernet No No No Yes Yes

Others －－－ TL-S20LP －

Remark Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.

T series Migration User’s Manual - Hardware - 21

2

2.1.2 Base Unit

The type1 light base unit, relevant to the T2 series base unit, is selected using the

T-PDS conversion tool.

Table 2.3 Conversion of T2 series base unit

After conversion

Before conversion


BU648E BU643D BU668 BU666 BU664

PROSEC

T series

T2/ T2E

BU218 × × ×

BU268 × × × ×

BU266 × × ×

T2N BU228N × × ×

Expansion BU268 × × × ×

BU266 × × ×

: Selectable, ×: Not selectable

Table 2.4 Comparison of base unit specifications T2 series nv controller type1 light

BU218 BU228N BU268 BU266 BU648E BU643D BU668 BU666 BU664

CPU mountable slot PU PU 0 0 S0 S0 S0 S0 S0

Mountable CPU T2/T2E T2N T2/T2E T2/T2E PUM11 PUM11 PUM11 PUM11 PUM11

I/O mountable slot on

main base unit

0-7

(8 slots)

0-7

(8 slots)

T2：2-7

(6 slots)

T2E：1-7

(7 slots)

T2：2-5

(4 slots)

T2E：1-5

(5 slots)

S1-S8

(8 slots)

S1-S3

(3 slots)

S1-S8

(8 slots)

S1-S5

(5 slots)

S1-S3

(3 slots)


extended base unit

0-7

(8 slots)

0-5

(6 slots)

S1-S8

(8 slots)

S0-S5

(6 slots)

S0-S3

(4 slots)

Station bus slot S0-S4

(5 slots)

S0-S3

(3 slots)

External dimensions

WHD*1 (mm)

394

125

115

394

125

115

340

125

115

274

125

115

417

135

115

238.5

135

115

417

135

115

295.5

135

115

238.5

135

115

×: Function not installed *1: Dimension D indicates the depth of I/O module to the front side.

Remark Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.


6E8C5563 22

2


T2 series power supply modules (PS261/PS31) are converted to PS693/PS632 for nv

controller type1 light.

Table 2.5 T2 series power supply module conversion

After conversion

Before conversion

nv type1 light

PS693 PS632 PS652

PROSEC

T series T2

PS261 × ×

PS31 × ×


Table 2.6 Comparison of power supply module specifications

T2 series nv controller type1 light

PS261 PS31 PS693 PS632 PS652

Rated voltage AC100-240V DC24V AC100-120V/

AC200-240V

DC24V DC100/110V

Allowable voltage

range

AC85-264V DC20.4-28.8V AC85-264V DC20.4-28.8V DC85-132V

Rated frequency 50/60Hz

(47-63Hz)

DC 50/60Hz

(47-53/57-63Hz)

DC DC

Allowable

instantaneous

outage time

10ms or less 10ms or less

Rated current 53VA or less 22W or less 120VA(50W) or

less

50W or less 50W or less

Inrush current AC100V-15A/

AC200V-35A

or less

30A/10ms or less

(DC24V)

AC240V-12A

peak or less

6.5A/10ms or less

(during rated input )

25A or less

(during rated input )

Output rating 5V-2.5A

24V-0.5A

Total 15W or less

5V-2.5A

24V-0.5A

Total 15W or less

5V-7A

3.3V-1.0A

24V-0.8A

Total 35W or less

5V-7A

3.3V-1.0A

Total 35W or less

5V-7A

3.3V-1.0A

Total 35W or less

Insulation

resistance

DC500V-10MΩ or more

(Between input and output, and

input and FG)

DC500V-10MΩ or more (Between input and output,

and input and FG)

Dielectric

strength voltage

AC1500V/ 1 minute(Between input

and output, and input and FG)

AC2500V/ 1 minute(Between input and output, and

input and FG)

Grounding Class 3 grounding*1 Class D grounding (dedicated)

Status display POWER(Red) POWER(Green)

RUN contact Dry Ａ contact

AC240V/DC24V-2Amax

Dry Ａ contact

AC240V/DC24V-0.2Amax.

External lines 10 terminal・M3.5 screw (Detachable) 9 terminal・M3.5 screw(Fixed)

*1: Currently used class D grounding

×:

Remarks： Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.


2

2.1.4 Transmission Module

T2 series transmission modules (TL-S/TL-F/OPT) are converted to the relevant module

for nv controller type1 light using the T-PDS conversion tool.

Table 2.7 T2 series transmission module conversion

T2 series nv controller type1 light Remarks

T-PDS Module name Model Module type

TL-S SN221 SN621 TOSLINE-S20 (electrical) *1

SN222A SN622 TOSLINE-S20 (optical) *1

TL-F MS211 UN611 TOSLINE-F10(master)

RS211 UN612 TOSLINE-F10(remote)

Z W LK11 LK611 TL-30 station(wire) *1

LK12 LK612 TL-30 station(optical) *1

OPT

FL211 FL611 FL-net (Ver.1) *2


－ FL622 FL-net (Ver.2)

DN211A DN611A DeviceNet master *3

－ TN623 TC-net 100LP station(optical loop)

－ PF611 PROFIBUS-DP master

－ PF612 PROFIBUS-DP slave

－ TM611 Telemeter

－ EN655 Ethernet

*1: SN621, SN622, LK611 and LK612 are no longer produced.

*2: FL611 and FL612 are no longer produced. Use alternative FL622.

*3: Register DN611A-AS with nV-Tool.

Refer to the individual manuals for the operation of these transmission modules.


6E8C5563 24

2

2.1.5 I/O Module

The T2 series I/O module is converted to the relevant module for nv controller type1 light

using the T-PDS conversion tool.

Table 2.8 T2 series I/O module conversion

T2 series nv controller type1 light Remarks


X 1W

DI31 DI633 16-point DC24V input

DI41 DI643 16-point DC48V input *1

- DI632D 8-point DC24V input

- DI653 16-point DC100V input

IN51 IN653 16-point AC100V input


X 2W

DI32 DI634 32-point DC24V input *2


PI21 - 1ch pulse input 5/12Vdc, 100kpps (Max) *3

X 4W


DI235H DI635H 64-point DC24V high-speed input

AI21 AD624L 4ch analog input (8bit) 1-5V/4-20mA

AI31 AD634L 4ch analog input (8bit) 0-10V

AI22 AD624 4ch analog input (12bit) 1-5V/4-20mA

AI32 AD674 4ch analog input (12bit ) ±10V

- RT614 4ch RTD input

X 8W

AD268 AD668 8ch analog input (16bit)

TC218 TC618 8ch thermocouple input (16bit)

- AD628S 8ch independent analog input 0-5V/0-20mA

- AD638S 8ch independent analog input ±10V

Y 1W

DO31 DO633 16-point DC5-24V transistor output

DO233P DO633P 16-point DC12-24V transistor output (PNP)

AC61 AC663 12-point triac output

RO61 RO663 12-point relay output *4

RO62 RO662S 8-point relay independent output

RO263 RO663 16-point relay output

Y 2W

DO32 DO634 32-point DC5-24V transistor output *2


AO31 DA622L 2ch analog output (8bit) 1-5V/4-20mA

AO22 DA622 2ch analog output 1-5V/4-20mA

AO32 DA672 2ch analog output ±10V

Y 4W


DA264 DA664 2ch analog output 16bit

- DA624S 2ch Independent analog output 4-20mA

X+Y 4W MC11 - 1 axes positioning *5

MC212 MC612 2 axes positioning 200kpps *6

X+Y 8W - MC614 4 axes positioning 1.3Mpps *6

iX+Y 4W - CD633 DC24V input 16-point module with the status

change detection function

iX+Y 2W PI232 PI632 2ch pulse input 5/12/24Vdc, 100kpps (Max)

PI272 PI672 2ch pulse input RS232C, 100kpps (Max)

iX+Y 4W AS11 - ASCII BASIC *7

CF211 CF611 General-purpose interface 1ch RS232C


2

*1: DI41 and DI643 have different terminal block arrangement.

*2: DI32 and DO32 are 24-pin x 2 connector. DI234 and DO234 are 40-pin connector

x 1. The shape and arrangement differs from one another.

*3: There is no module to convert PI21.

*4: RO61 has different number of outputs from RO663, and their shape and

arrangement also differ.

Model

Item

RO61 RO263

Terminal block 18 pin 20 pin

Output point 12 point(4point/common) 16 point(8 point/common)

Consumption current 50mA(internal 5V) 80mA(internal 5V)

External relay coil power required DC24V-140mA(all point ON) DC24V-90mA(all point ON)

*5: There is no module to convert MC11.

*6: MC612 and MC614 are no longer produced.

*7: There is no module to convert AS11.

Refer to the following manuals for the appearance and specifications of I/O modules:

･Integrated controller model 200 series

Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836)

S2T User’s Manual - Basic Hardware - (6F8C0936)

S2E User’s Manual - Basic Hardware - (6F8C1094)


6E8C5563 26

2

2.1.6 Examples of Migration Conversion

Examples of migration conversion to PUM11 which is a combination of T2 series CPU

module (T2/T2E/T2N) and main base unit are shown below.

(1) T2

・T2＋BU218

・T2＋BU268/BU266

・T2＋BU266

PU PS

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU266

IF PS PU

(0)

SP

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666

T2（PU214/PU224） type1 light（PUM11）

(2)～(5)：I/O SLOT NO. .

CN

(0)～(5)：Slot No. S0～S5

CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module（Up to 4）

IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module（Up to 4） SP: Space slot

PU PS

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU268

IF PS PU

(0)

SP

(1)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668


(2)～(7)：I/O Slot No.

CN

(0)～(8)：Slot No. S0～S8

CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module（Up to 6）


SP

(2)

BU266

PU PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU218

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668



CN

(0)～(8)：Slot No. S0～S8

CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module（Up to 8 ）

IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module（Up to 8）


2

(2) T2E

・T2E＋BU218

・T2E＋BU268/BU266

・T2E＋BU266

PU PS

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU266

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666

T2E（PU234E） type1 light（PUM11）


CN

(0)～(5)：Slot No. S0～S5

CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module（Up to 5）


I/O

(1)

PU PS

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU268

IF PS PU

(0)

SP

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668



CN

(0)～(8)：Slot No. S0～S8



I/O

(1)

BU266

PU PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU218

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668



CN

(0)～(8)：Slot No. S0～S8



SP


6E8C5563 28

2

(3) T2N

・T2N＋BU228N

Table 2.9 T2 series main base unit conversion

Before conversion After conversion

PU BU Slot

PU BU Slot

PU 0 1 2 3 4 5 6 7 S0 S1 S2 S3 S4 S5 S6 S7 S8

T2

BU218

PUM11

BU668

BU648E

BU268 - × BU668 × ×

BU266 - × - -BU668 × × × ×

BU666 × - - -

T2E

BU218

PUM11

BU668

BU648E

BU268 - BU668 ×

BU266 - - -BU668 × × ×

BU666 - - -

T2N BU228N PUM11BU668

BU648E

: CPU module/controller module

: T2 I/O module

: G2 I/O module

×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600)

-: Not provided

PU PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU228N

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668

T2N（PU215N/PU235N/PU245N） type1 light（PUM11）


CN

(0)～(8)：Slot No. S0～S8

CN: Expansion connector PS: Power module PU: PU215N/PU235N/PU245N I/O: I/O module（Up to 8）



2

Examples of T2 series expansion base unit to unified controller type1 light are shown

below.

(4) Expansion unit

・BU268

・BU266

Table 2.10 T2 series expansion base unit conversion


PU BU Slot

PU BU Slot

PU 0 1 2 3 4 5 6 7 S0 S1 S2 S3 S4 S5 S6 S7 S8

T2 T2E T2N

BU268 - PUM11

PUM12

BU668 ×

BU266 - - -BU668 × × ×

BU666 - - -

: T2 I/O module

: G2 I/O module

×: Not mountable (mount space slot cover (EX10*ABP1)/space module (SP600))

-: Not provided

PS I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU266

IF PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666

T2Series type1 light


CN

(0)～(5)：Slot No. S0～S5

CN: Expansion connector PS: Power module I/O: I/O module（Up to 6）

IF: Expansion interface module PS: Power module I/O: I/O module（Up to 6）

I/O

(1)

I/O

(0)

PS I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU268

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668

T2 Series type1 light


CN

(0)～(8)：Slot No. S0～S8

CN: Expansion connector PS: Power module I/O: I/O module（Up to 8）

IF: Expansion interface module PS: Power module I/O: I/O module（Up to 8） SP: Space slot

I/O

(1)

I/O

(0)

BU266


6E8C5563 30

2

2.1.7 Examples of Migration System Configuration

Examples of conversion of the I/O module from T2 series to nv controller type1 light are

shown below.

(1) T2

Figure 2.1 Conversion from T2 to type1 light (BU218 is used with a CPU slot)

CN PS PU I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU218

BU266

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

BU668

I/O

(8)

I/O

(8)

T2 (PU214/PU224) type1 light (PUM11)

BU668

I/O

(6)

I/O

(7)

BU268

BU268

I/O

(2)

I/O

(1)

BU668

IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot

CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module





(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(5)：Slot No. S0～S5

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

SP

(7)

I/O

(5)

BU668

SP

(8)


2

(2) T2E

Figure 2.2 Conversion from T2E to type1 light (BU268 is used without a CPU slot)

CN PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU268

BU266

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

BU668

I/O

(8)

I/O

(8)

T2 (PU234E) type1 light (PUM11)

BU668

I/O

(6)

I/O

(7)

BU268

BU268

I/O

(2)

SP

(1)

BU668


CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8





IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

SP

(7)

I/O

(5)

BU668

SP

(8)


6E8C5563 32

2

(3) T2N

Figure 2.3 Conversion from T2N to type1 light (BU228N is used with a CPU slot)

CN PS PU I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

CN PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

BU228N

BU266

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

BU668

I/O

(8)

I/O

(8)

T2N (PU215N/PU234N/PU245N) type1 light (PUM11)

BU668

I/O

(6)

I/O

(7)

BU268

BU268

I/O

(2)

I/O

(1)

BU668


CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8 (0)～(7)：I/O Slot No.




IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

SP

(7)

I/O

(5)

BU668

SP

(8)


2

2.1.8 Differences between T Series and Migration System

･Part of I/O modules and transmission modules is not compatible.

･The shape and mounting dimensions of base unit are different.

2.1.9 Conversion of User Program

Flow of conversion

For details, refer to “Unified controller nv series type1 light T series Migration Guide”

(6F8C1587).

T series ladder program

Printing function of T-PDS ・Printing method: character・Output device: file

Conversion

T-PDS

Program list (txt)

Comment file (csv)

T-PDS conversion tool・File reading ・Conversion setting

T series

ラダープロ

グラム

Import file

Engineering tool nV-Tool4・Construction of system (importing an import file etc.) ・Confirmation of conversion result ・Correction of inconvertible section ・Collective compilation

type1 light ladder

program

Operation by T-PDS

Operation by T-PDS conversion tool

Operation by engineering tool


6E8C5563 34

2

2.2 S2T/S2E

2.2.1 CPU Module

The CPU module of T series compatible controller S2T/S2E is converted to

PUM11/PUM12.

Table 2.11 S2T/S2E CPU module conversion

After conversion

Before conversion


PUM11 PUM12 PUM14

Integrated

controller

model 2000

S2T PU662T ×

PU672T ×

S2E PU612E × ×


Table 2.12 Comparison of CPU module/controller module specifications

S2T S2E nv controller type1 light

Model PU662T PU672T PU612E PUM11 PUM12

Applicable I/O G2 I/O G2 I/O ←

Development tool TPDS TPDS Engineering tool

Station bus Yes No ← Yes

Program capacity 32k step 64k step 32k step 32k step 64k step

Programing language LD，SFC LD，SFC LD，SFC，FBD，ST

I/O register 512W 512W 3kW

Data register 8kW 8kW 8kW

Execution

speed

Contacts 0.09us 0.11us 0.08us 0.04us

Coils 0.18us 0.22us 0.16us 0.08us


Add 0.9us 1.08us 0.08us 0.04us

Transmission

port

Tool

Connection

RS232C RS232C USB

Computer

Link

RS485 RS485 RS485

Ethernet No No Yes

Others －－－ TC-net I/O

Remark： Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.


2

2.2.2 Base Unit

The type1 light base unit, relevant to the S2T/S2E base unit, is selected using the T-PDS

conversion tool.

Table 2.13 S2T/S2E base unit conversion

After conversion

Before conversion


BU648E BU643D BU668 BU666 BU664

T series conversion controller

S2T BU648E × × × ×

BU643D × × ×

S2E

BU668 × × ×

BU666 × ×

BU664 × ×

Expansion

BU668 × × × ×

BU666 × × ×

BU664 × × ×


The base unit used for S2T/S2E and type1 light is the same model.

Be sure to select the same model when the base unit is converted.

Refer to the following manuals for the appearance and specification of the base unit:





･Unified controller nv series

Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -

(6F8C1497)


6E8C5563 36

2


The power supply module used for conversion of S2T/S2E to unified controller type1

light is the same model (except that PS691/PS694/PS694M are not used in unified

controller type1 light).

Table 2.14 S2T/S2E power module conversion

After conversion

Before conversion


PS693 PS632 PS652

Integrated

controller

model 2000

S2T/S2E

PS691 × ×

PS693 × ×

PS694 × ×

PS694M × ×

PS632 × ×

PS652 × ×


S2T/S2E and type1 light use the same model of power supply module.

Be sure to use the same model power supply model.

Use PS693 for PS691/PS694/PS694M.

Refer to the following manuals for the appearance and specification of power supply

module:





･Unified controller nv series

Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -

(6F8C1497)


2


S2T/S2E transmission modules (TL-S/TL-F/OPT) are converted to the relevant module


Table 2.15 S2T/S2E transmission module conversion (G2 I/O bus module)

S2T/S2E nv controller type1 light Remarks


TL-S SN621 SN621 TOSLINE-S20 (electrical) *1

SN622 SN622 TOSLINE-S20 (optical) *1

TL-F UN611 UN611 TOSLINE-F10 (master)

UN612 UN612 TOSLINE-F10 remote

Z W LK611 LK611 TL-30 station(wire) *1

LK612 LK612 TL-30 station(optical) *1

OPT



FL622 FL622 FL-net (Ver.2)

DN611A DN611A DeviceNet master *3

- TN623 TC-net 100LP station (optical loop)

PF611 PF611 PROFIBUS-DP master

PF612 PF612 PROFIBUS-DP slave

- TM611 Telemeter

- EN655 Ethernet

*1: SN621, SN622, LK611 and LK612 are no longer produced.

*2: FL611 and FL612 are no longer produced. Use alternative FL622.

*3: Register DN611A-AS with nV-Tool.

Refer to the independent manuals for the operation of these transmission modules.

Table 2.16 S2T transmission module conversion (station bus module)

S2T/S2E nv controller type1 light


TL-S

SN625 SN625 TOSLINE-S20 (electrical) *1

SN626 SN626 TOSLINE-S20 (optical) *1

SN627 SN627 TOSLINE-S20LP (optical loop) *1

OPT

EN611 EN611 Ethernet(10BASE5) *1

EN631 EN631 Ethernet (10BASE2) *1

EN651A EN651A Ethernet (100BASE-TX)

*1: SN625、SN626、SN627、EN611 and EN631 are no longer produced.

Remark： Confirm the relevant manuals for detailed specifications of transmission modules.


6E8C5563 38

2

2.2.5 I/O Module

The I/O module used for conversion from S2T/S2E to unified controller type1 light is the

same model.

Table 2.17 S2T/S2E I/O module conversion

S2T/S2E nv controller type1 light Remarks


X 1W



DI632D DI632D 8-point DC24V input




X 2W DI634 DI634 32-point DC24V input

X 4W


DI635H DI635H 64-point DC24V high-speed input

AD624L AD624L 4ch analog input (8bit) 1-5V/4-20mA

AD634L AD634L 4ch analog input (8bit) 0-10V

AD624 AD624 4ch analog input (12bit) 1-5V/4-20mA

AD674 AD674 4ch analog input (12bit) ±10V

RT614 RT614 4ch RTD input

X 8W

AD668 AD668 8ch analog input (16bit)

TC618 TC618 8ch thermocouple input (16bit)

AD628S AD628S 8ch independent analog input 0-5V/0-20mA

AD638S AD638S 8ch independent analog input ±10V

Y 1W


DO633P DO633P 16-point DC12-24V transistor output (PNP)

AC663 AC663 12-point traic output

RO662S RO662S 8-point relay independent output

RO663 RO663 16-point relay output

Y 2W


DA622L DA622L 2ch analog output (8bit) 1-5V/4-20mA

DA622 DA622 2ch analog output 1-5V/4-20mA

DA672 DA672 2ch analog output ±10V

Y 4W


DA664 DA664 2ch analog output (16bit)

DA624S DA624S 2ch independent analog output 4-20mA

X+Y 4W MC612 MC612 2 axes positioning 200kpps *1

X+Y 8W MC614 MC614 4 axes positioning 1.3Mpps *1

iX+Y 4W CD633 CD633 DC24V input 16-point module with ths status

changed detection function

iX+Y 2W PI632 PI632 2ch pulse input 5/12/24Vdc, 100kpps (Max)

PI672 PI672 2ch pulse input RS232C, 100kpps (Max)

iX+Y 4W CF611 CF611 General-purpose interface 1ch RS232C

OPT CF612 CF612 General-purpose interface (2ch RS232C+RS485)

*1: MC612 and MC614 are no longer produced.


2

Refer to the following manuals for the appearance and specification of I/O modules:






6E8C5563 40

2


Examples of migration to PUM11 which is a combination of the S2T/S2E CPU module

and main base unit are shown below.

(1) S2T

With a station bus module mounted on the base unit:

・S2T＋BU648E

・S2T＋BU643D

Table 2.18 S2T main base unit conversion (with a station bus module mounted)


PU BU Slot

PU BU Slot

S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8

S2T

BU648E

PUM12

BU648E

BU643D - - - - -BU643D - - - - -

BU648E


: Station bus module or G2 I/O module

: G2 I/O module

×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600))

-: Not provided

BU643D

S2T（PU662T/PU672T） type1 light（PUM12）

IF: Expansion interface module PS: Power module PU: PU662T/PU672T ALL: Station bus module

or I/O module

IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module

or I/O module

BU643D

IF PS PU

(0)

ALL

(1)

ALL

(2)

ALL

(3)

IF PS PU

(0)

ALL

(1)

ALL

(2)

ALL

(3)

(0)～(3)：Slot No. S0～S3 (0)～(3)：Slot No. S0～S3

IF PS PU

(0)

ALL

(1)

ALL

(2)

ALL

(3)

I/O

(5)

ALL

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU648E


(0)～(8)：Slot No. S0～S8

IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module（Up to 8） ALL: Station bus module

or I/O module

IF: Expansion interface module PS: Power module PU: PUM12 I/O: I/O module（Up to 8） ALL: Station bus module

or I/O module

IF PS PU

(0)

ALL

(1)

ALL

(2)

ALL

(3)

I/O

(5)

ALL

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU648E

(0)～(8)：Slot No. S0～S8


2

(2) S2T

Without a station bus module on the base unit:

・S2T＋BU648E

・S2T＋BU643D

Table 2.19 S2T main base unit conversion (without a station bus module)


PU BU Slot

PU BU Slot


S2T

BU648E

PUM11

BU668

BU648E

BU643D - - - - -BU664 - - - - -

BU643D - - - - -



: G2 I/O module


-: Not provided

BU643D

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

BU643D



IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module（Up to 3）


IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

BU648E

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU648E



IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module（Up to 8）


IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

Remark： PUM11 is does not contain a station bus, but BU648E/BU643D can be used as is.


6E8C5563 42

2

(3) S2E

・S2E＋BU668

・S2E＋BU666

・S2E＋BU664

BU664

IF PS PU

(0)

I/O

(1)

I/O

(3)

BU664

S2E（PU612E） type1 light（PUM11）

(0)～(3)：Slot No. S0～S3

IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module（Up to 3）


I/O

(2)

IF PS PU

(0)

I/O

(1)

I/O

(3)

I/O

(2)

(0)～(3)：Slot No. S0～S3

BU666

IF PS PU

(0)

I/O

(1)

I/O

(3)

I/O

(5)

I/O

(4)

BU666


(0)～(5)：Slot No. S0～S5



I/O

(2)

IF PS PU

(0)

I/O

(1)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(2)

(0)～(5)：Slot No. S0～S5

BU668

IF PS PU

(0)

I/O

(1)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668


(0)～(8)：Slot No. S0～S8



I/O

(2)

IF PS PU

(0)

I/O

(1)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(2)

(0)～(8)：Slot No. S0～S8


2

Table 2.20 S2E main base unit conversion


PU BU Slot

PU BU Slot


S2E

BU668

PUM11

BU668

BU648E

BU666 - - - BU666 - - -

BU664 - - - - -BU664 - - - - -

BU643D - - - - -


: G2 I/O module


-: Not provided


6E8C5563 44

2

The expansion base unit for migration from S2T/S2E to unified controller type1 light has

the same configuration.

(4) Expansion unit

・BU668/BU666/BU664

Table 2.21 S2T/S2E expansion base unit conversion


PU BU Slot

PU BU Slot


S2T/

S2E

BU268 ×

PUM11

BU668 ×

BU266 - - - BU666 - - -

BU664 - - - - - BU664 - - - - -

: G2 I/O module


-: Not provided

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668

S2T/S2E type1 light

(0)～(8)：Slot No. S0～S8



IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668

(0)～(8)：Slot No. S0～S8

IF PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666

(0)～(5)：Slot No. S0～S5

IF：Expansion interface module PS：Power module I/O：I/O module（Up to 6）


IF PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666

(0)～(5)：Slot No. S0～S5

IF PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(3)

BU664

(0)～(3)：Slot No. S0～S3



IF PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(3)

BU664

(0)～(3)：Slot No. S0～S3


2

2.2.7 Examples of Migration System Configuration

Examples of conversion from S2T/S2E to nv controller type1 light are shown below.

(1) S2T

With the station bus module mounted on the main base unit:

Figure 2.4 S2T to type1 light conversion (with a station bus module)

IF PS PU

(0)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU664

BU666

I/O

(8)

S2T (PU662T/PU672T) type1 light (PUM12)

BU648E

BU668

IF: Expansion interface module PS: Power module PU: PUM12 I/O: I/O module ALL: Station bus module or I/O module SP: Space slot

IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module ALL: Station bus module or I/O module SP: Space slot

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

IF PS PU

(0)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU664

BU666

I/O

(8)

BU648E

BU668 (0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

ALL

(1)

ALL

(2)

ALL

(3)

ALL

(4)

ALL

(1)

ALL

(2)

ALL

(3)

ALL

(4)

I/O

(0)

I/O

(0)


6E8C5563 46

2

(2) S2T

Without the station bus module mounted on the main base unit:

Figure 2.5 S2T to type1 light conversion (without a station bus module)

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU666

BU668

I/O

(8)

S2T (PU662T/PU672T) type1 light (PUM11)

BU648E

I/O

(2)

I/O

(1)

BU668


IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module SP: Space slot

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU666

BU668

I/O

(8)

BU648E

I/O

(2)

I/O

(1)

BU668 (0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

I/O

(0)

I/O

(0)


2

(3) S2E

Figure 2.6 S2E to type1 light conversion

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU664

BU666

I/O

(8)

S2E (PU612E) type1 light (PUM11)

BU668

I/O

(2)

I/O

(1)

BU668


IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module SP: Space slot

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

IF PS PU

(0)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

IF PS SP

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(6)

I/O

(7)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF PS I/O

(1)

I/O

(2)

I/O

(3)

I/O

(0)

BU664

BU666

I/O

(8)

BU668

I/O

(2)

I/O

(1)

BU668 (0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S8

(0)～(8)：Slot No. S0～S5

(0)～(5)：Slot No. S0～S3

I/O

(0)

I/O

(0)


6E8C5563 48

2



Conversion

T-PDS

Program list (txt)

Comment file (csv)


T series

ラダープロ

グラム

Import file


type1 light ladder

program

Operation by T-PDS



2.2.8 Restrictions of Migration System

･C2PU cannot be mounted.

･PS694/PS694M cannot be used

･PS691 cannot be used.


Flow of conversion


(6F8C1587).


2

2.3 T3 Series

There are two ways of migration to T3 series PUM11/PUM12:

Changing the G3 I/O module to the G2 I/O module

Retaining the G3 I/O module

For retaining the G3 I/O module, refer to 2.4.

2.3.1 CPU Module

The T3 series CPU modules (T3/T3H/T3V*) are converted to PUM11/PUM12 using the

T-PDS conversion tool.

Table 2.22 T3 series CPU module conversion

After conversion

Before conversion


PUM11 PUM12 PUM14

PROSEC

T series

T3 PU315 ×

PU325 ×

T3H PU325H ×

PU326H ×

T3V* PU325V ×

PU326V ×


*: For the conversion of T3V, refer to the same conversion

procedure for T3H.

Table 2.23 Comparison of CPU module/controller module specifications T3 T3H nv controller type1 light

Model PU315/325 PU325H PU326H PUM11 PUM12

Applicable I/O G3 I/O G3 I/O G2 I/O

Development tool TPDS TPDS Engineering tool

Station bus No No No Yes

Program capacity 32k step 32k step 64k step 32k step 64k step Programing language LD，SFC LD，SFC LD，SFC，FBD，ST

I/O registers 256W 512W 3kW

Data registers 8kW 8kW 8kW

Execution

speed

Contact 0.15us 0.1us 0.08us 0.04us

Coils 0.3us 0.2us 0.16us 0.08us


Add 2.25us 0.9us 0.08us 0.04us Transmission port

Tool

connection

RS232C RS232C USB

Computer

Link

RS485 RS485 RS485

Ethernet No No Yes

Others －－－ TC-net I/O



6E8C5563 50

2

2.3.2 Base Unit

There are two types of available base unit when the T3 series G3 I/O module is changed

to the G2 I/O module for migration to PUM11/PUM12:

Migration specific base unit BUM7B

type1 light standard base unit

The T-PDS conversion tool selects migration specific base unit BUM7B by default.

Change the option of the T-PDS conversion tool for selecting the type1 light standard

base unit.

Table 2.24 T3 series base unit conversion (G2 I/O module)

After conversion

Before conversion


BUM7B BU648E BU643D BU668 BU666 BU664

T3 series

T3/T3HBU31A

BU315

ExpansionBU35B

BU356


Table 2.25 Comparison of base unit specifications T3 series nv controller type1 light

BU31A BU315 BU35B BU356 BUM7M BU648E BU643D BU668 BU666 BU664

CPU mountable slot PU PU S0 S0 S0 S0 S0 S0

Mountable CPU T3/T3H T3/T3H PUM12／

GA922

PUM12

PUM11

PUM12

PUM11

PUM11／

GA922

PUM11／

GA922

PUM11／

GA922


main base unit

0-9

(10 slots)

0-4

(5 slots)

PUM12：

S1-S10

(10 slots)

S1-S8

(8 slots)

S1-S3

(3 slots)

PUM11：

S1-S8

(8 slots)

PUM11：

S1-S5

(5 slots)

PUM11：

S1-S3

(3 slots)


extended base unit

0-10

(11 slots)

0-5

(6 slots)

S1-S8

(8)

S0-S5

(6 slots)

S0-S3

(4 slots)


remote base unit

GA922：

S1-S11

(11 slots)

GA922：

S1-S8

(8 slots)

GA922：

S1-S5

(5 slots)

GA922：

S1-S3

(3 slots)

Station bus slot S0-S4

(5 slots)

S0-S3

(3 slots)

Expansion interface slot

External dimensions

WHD*1 (mm)

480

250

110

302

250

110

480

250

110

302

250

110

480

250

167,5

417

135

115

238.5

135

115

417

135

115

295.5

135

115

238.5

135

115

: Provided x: Not provided Conversion to migration specific base unit BUM7B is recommended. *1: Dimension D other than that for BUM7B indicates the depth of I/O module to the front

side.


2

Refer to the following manuals for the appearance and specification of the base unit:

･T3/T3H User’s Manual - Hardware - (UM-TS03***-J002)

･Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -

(6F8C1497)

･BUM7B specification in this document


6E8C5563 52

2


An external power supply module is not required for converting the base unit to BUM7B

which contains AC power supply. However, the built-in power supply is not 24Vdc input,

and if the existing T3 series power supply is PS332/PS332A, the voltage rating must be

changed for migration.

When the type1 light standard base unit is used, the T3 series power supply module

(PS361/PS332/PS332A) needs to be changed to PS693/PS632 for nv controller type1

light.

Table 2.26 T3 series power supply module conversion

After conversion

Before conversion


BUM7B PS693 PS632 PS652

PROSEC

T series T3/T3H

PS361 * × ×

PS332/

PS332A

× × ×


*: Removable power supply terminal block of PS361 can be used for

BUM7B.


2

Table 2.27 Comparison of power module specifications

T3 series nv controller type1 light

PS361 PS332/

PS332A BUM7B PS693 PS632 PS652

Rated voltage AC100/200V DC24V AC100-120V/

AC200-240V

AC100-120V/

AC200-240V

DC24V DC100/110V

Allowable voltage

range

AC85-132V/

AC170-264V

(Terminal

switching)

DC20.4-28.8V AC85-264V AC85-264V DC20.4-28.

8V

DC85-132V


(47-63Hz)

DC 50/60Hz

(47-53/57-63Hz)

50/60Hz

(47-53/57-63

Hz)

DC DC

Allowable

instantaneous

outage time

10ms or less 10ms or less 10ms or less

Consumption

current (max.)

80VA or less 50W or less － 120VA(50W)

or less

50W or less 50W or less

Rated current －－ AC100V-

1.5Amax*1

AC200V-

0.75A max*1

－－－

Inrush current AC100V-10A/

AC200V-20A

or less

6.5A or less

(DC24V)

AC100V-14A/

AC200V-28A

or less

AC240V-12A

peak or less

6.5A/10ms

or less

(during

rating input)

25A or less

(during rating

input)

Output rating 5V-7A 5V-7A 5V-10A

5V-7A

3.3V-1.0A

24V-0.8A

Total 35W or

less

5V-7A

3.3V-1.0A

Total 35W or

less

5V-7A

3.3V-1.0A

Total 35W or

less

Insulation

resistance

DC500V-10MΩ or more

(Between input and output,

and input and FG)

DC500V-10MΩor

more(Between

input and output,

and input and FG)

DC500V-10MΩ or more(Between input

and output, and input and FG)

Dielectric

strength voltage

AC1500V/1 minute

(Between input and output,

and input and FG)

AC2000V/ 1

minute(Between

input and output,

and input and FG)

AC2500V/ 1 minute (Between input and

output, and input and FG)

Grounding Class D grounding

(dedicated)

Class D grounding

(dedicated)

Class D grounding(dedicated)

Status display POWER(Green) POWER(Green) POWER(Green)

RUN contact Dry Ａ contact

AC240V/DC24V-2Amax

Dry Ａ contact

AC240V/DC24V-

2Amax

Dry Ａ contact

AC240V/DC24V-0.2Amax.

External lines

terminal

8 terminal・M3.5 screw

(Detachable)

8 terminal・M3.5

screw(Detachable)

9 terminal・M3.5 screw (Fixed)

*1: The rated current is typ.0.75A (100-120Vac) or typ.0.375A (200-240Vac) at an output rating of 5Vdc-10A.



6E8C5563 54

2


T3 series transmission modules (TL-S/TL-F/OPT) are converted to the relevant module


Refer to the operation manuals of these transmission modules before using them.

Table 2.28 T3 series transmission module conversion

T3 series type1 light Remarks

Model T-PDS Module type Model

SN321 TL-S TOSLINE-S20 (electrical) SN621 *1

SN625 * *1

SN322A TL-S TOSLINE-S20 (optical) SN622 *1

SN626 * *1

SN323 TL-S TOSLINE-S20 (electrical / optical)

SN324 TL-S TOSLINE-S20 (optical)(long distance)

SN325 TL-S TOSLINE-S20 (optical loop) SN627 * *1

MS311 TL-F TOSLINE-F10 master module UN611 *2

MS321 TL-F TOSLINE-F10M master module

MS331 TL-F TOSLINE-F10L master module

RS311 TL-F TOSLINE-F10 remote module UN612

FL311 OPT FL－net module (Ver.1) FL611 *4

FL312 OPT FL－net module(Ver.2) FL612 *4

FL322 OPT FL－net module (Ver.2) FL622

－ TC-net 100LP station(optical loop) TN623

DN311A OPT DeviceNet master

(No controller support) DN611A *3

MF313 OPT G3I/O module for MELSECNET/10

ML311 OPT MODBUS communication module

PF311 OPT PROFIBUS-DP master module PF611

PF312 OPT PROFIBUS-DP slave module PF612

TE322 OPT TOSLINE-200E

TE323 OPT TOSLINE-200E

EN311 OPT Ethernet module EN651A *

EN655

*: Station bus module *1: SN621, SN622, SN625, SN626 and SN627 are no longer produced.

*2: MS311 is no longer produced. *3: Register DN611A-AS with nV-Tool. *4: FL611 and FL612 are no longer produced. Use alternative FL622.

Refer to the following manuals for the support function of type1 light transmission modules:

･Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497)

･G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516)


2

2.3.5 I/O Module

T3 series I/O modules are converted to the relevant modules for nv controller type1 light

using the T-PDS conversion tool.

Refer to the individual manuals for the I/O module specifications.


G3 I/O type1 light Required

number

Rem

arksModel Type・Size Module type Model

AC354 Y 2W 32-point triac output module AC100V、0.5A/point、16-point/common

AC363 Y 1W 16-point triac output module AC100/200V、2.0A/point

AC663 1 *1

RO662S 2 *3

RO663 1 *2

AC364 Y 2W 32-point triac output module AC100/200V、0.5A/point、16-point/common

AC663 2 *1

RO663 2 *2

AD314S X 4W 4ch high-speed analog input module 0～5V、Insulated between channels

AD324S X 4W

4ch high-speed analog input module 0～20mA、Insulated between channels

AD334S X 4W

4ch high-speed analog input module ±10V、Insulated between channels

AD318 X 8W 8ch high-speed analog input module 0～5V、Insulated between channels

AD328 X 8W 8ch high-speed analog input module 0～20mA、Insulated between channels

AD338 X 8W 8ch high-speed analog input module ±10V、Insulated between channels

AD368 X 8W 8ch analog input module ±10V、±5V、0～20mA、4～20mA、 0～5V、1～5V

AD668+EXM

34 *4

AS311 iX+Y4W ASCII interface module

BS311A iX+Y4W BSC interface module JR-EAST specification (ST2・RT)

BS611A 1

BS311B iX+Y4W BSC interface module JR-EAST specification(ST1)

BS611 1

CD332 IX1W Status change detection module、8-point CD633 1 *5

CD333 IX1W Status change detection module、16-point CD633 1 *5

DA314S Y 4W 4ch high-speed analog output、0～5V、 Independent points(with output holding function )

DA324S Y 4W 4ch high-speed analog output、0～20mA、 Independent points(with output holding function )

DA334S Y 4W 4ch high-speed analog output、±10V、 Independent points

DA364S Y 4W 4ch high-speed analog output、 Output mode user setting、 Independent points(with output holding function )

DA374S Y 4W 4ch high-speed analog output、 Output mode user setting、 Independent points (with output holding function)

DA384S Y 4W 4ch high-speed analog output、±10mA、 Independent points

DA364 Y 4W 4ch analog output module Voltage output、±10V，±5V，0～10V，1～5V

DA664+EXM

35 1 *6

DA374 Y 4W 4ch analog output module Current output、0～20mA、4～20mA

DA664+EXM

36 1 *6


6E8C5563 56

2


G3 I/O type1 light Required

number

Rem


DI324S X 2W 32-point input module with strobe

DC12/15V、strobe：2-point

DI334S X 2W 32-point input module with strobe

DC24V、strobe:2-point

DI333D X 1W 16-point DC24V input module

DC12/24、1-point common

DI334 X 2W 32-point DC24V input module

DC12/24V DI634+EXM31

DI334H X 2W 32-point DC24V input module

DC12/24V、High-speed response


DC48V DI643 2 *8


DC24V DI635 1 *7

DI335H X 4W 64-point DC24V input module

DC24V、High-speed response DI635H 1 *7

DI353D X 1W 16-point DC110V/AC100V input module

DC110V/AC100V、1-point common DI653 1 *9

DO333 Y 1W 16-point transistor output module

DC24V、2.0A／point DO633 1


DC24V、0.5A／point DO634+EXM32 1


DC48V

DO334P Y 2W 32-point transistor output module

Source output、DC24V、0.5A／terminal DO633P 2 *10

DO334S 32-point output module with strobe

DC12／24V、strobe:2-point


DC24V、0.1A／point DO635 1 *7

IN354 X 2W 32-point AC input module

AC100V IN653 2 *11

IN364 X 2W 32-point AC input module

AC200V IN663 2 *12

MC352 X+Y4W 2 axes positioning module

MC392 2 axes positioning module for OLB

PI312 iX+Y 2W 2ch pulse input module

DC5/12V、50kpps PI632+EXM33 1 *13

PI314 iX 4W 4ch Bi-pulse input module

DC12/24V、50kpps

PI318 iX 8W 8ch pulse input module

DC12/24V、50kpps

PI324 iX 8W 4ch pulse input module RS485 differential input、Insulated between channels、2.6Mpps/650Kpps

RD32T Absolute location detection module

RO363S Y 1W

16-point relay output module

AC250V/DC30V、2.0A/point

Independent points

RO662S 2 *3

RO364 Y 2W 32-point relay output module

AC250V/DC30V、2.0A/point RO663 2 *2

RT318 X 8W 8ch resistance-temperature detector module

Pt100 RT614 2 *14


2


G3 I/O nv controller type1 light Required

number

Rem


SD32T S/D conversion module

SV31N Servo communication interface module

AB32N Absocoder converter module、1 回転型

AB33N Absocoder converter module、多回転型

AB34N Absocoder converter module、直線型

TM311 Telemeter communication module TM611 1

TP312 Temposonics sensor interface

DL311 iX+Y4W TMX1000 procedure communication DL611 1

UW311

(X+Y2W)X+Y2W Uni-wire 16-point input、16-point output M2ANY-X+Y2W 1 *15

UW311


UW311


UW311

(X4W) X4W Uni-wire 64-point input M2ANY-X4W 1 *15

UW311

(X8W) X8W Uni-wire 128-point input M2ANY-X8W 1 *15

UW311

(Y4W) Y4W Uni-wire 64-point output M2ANY-Y4W 1 *15

UW311

(Y8W) Y8W Uni-wire 128-point output M2ANY-Y8W 1 *15

×: Not provided for type1 light. *1: AC663 is 12-point module. *2: RO663 is 16 point contact output module. *3: RO662S is 8-point independent contact output module. *4: AD668 provides 16-bit resolution. *5: CD633 is 16-point status change detection module. *6: DA664 provides 16-bit resolution. *7: Connector pin arrangement is the same. *8: DI643 is 16-point 48Vdc input module. *9: DI653 is 16-point 100Vdc input module. *10: DO633P is 16-point 24Vdc output module. *11: IN653 is 16-point 100Vac input module. *12: IN663 is 16-point 200Vac input module. *13: The interrupt function of PI632 is limited depending on the mounting slot. *14: RT614 is 4-point resistance temperature sensor input module. *15: Operation in combination with type1 light is not verified.

Refer to the following manuals for the appearance and specification of I/O modules:

･T3/T3H User’s Manual - Hardware - (UM-TS03***-J002)

･Integrated controller model 2000 series:

Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836) S2T User’s Manual - Basic Hardware - (6F8C0936) S2E User’s Manual - Basic Hardware - (6F8C1094)


6E8C5563 58

2


Examples of converting T3 series to type1 light for migration are shown below.

(1) Using dedicated base unit BUM7B (recommended)

Table 2.30 shows T3 series modules and units subject to migration to type1 light.

Table 2.30 T3 series modules and units for migration

T3 series(Before conversion) Migration(After conversion) Name Specifications Model Model Remarks T3 32k(SRAM) PU315 PUM12*2 64k*4

32k PU325

T3H 32k PU325H

64k PU326H Main base unit 5 slots BU315 BUM7B Main(with power)

10 slots BU31A

Expansion base unit

6 slots BU356 BUM7B*3 Remote(with power) 11 slots BU35B

Power module AC100V/200V PS361 BUM7B AC100V/200V

DC24V PS332/PS332A

BUM7B*1 AC100V/200V*1


Main (1 channel) Expansion Long-distance(for main unit) Long-distance(for middle unit)Long-distance(for end unit) Main (2 channels)*5

IF311 IF351 IF312 IF352 IF353 IF321

GA922*3 G2 I/O adapter Module

*1: Change the rated voltage specification from 24Vdc to 100/200Vac to convert to

BUM7B.

*2: Controller module PUM12 can be used for BUM7B. PUM11 cannot be used.

*3: After conversion to BUM7B, the T3 series expansion base unit is used as the remote

base unit for TC-net I/O loop using the G2 I/O adapter module.

*4: Use PUM12 if program capacity exceeds the 32k step.

*5: Only for T3H.


2

Images of conversion to type1 light using dedicated base unit BUM7B are shown below.

Figure 2.7 Images of T3 series BUM7B based conversion to type1 light

Important

• DI/DO, AD/DA and TM611 modules are supported in GA922. Consequently,

transmission modules (TL-S20, TL-F10, FL-net, etc.), registered in the T3 expansion

unit, are not converted.

BU315/BU31A

BU356/BU35B

BUM7B

BUM7B

BUM7B

BU315/BU31A

I/O

I/O

I/O

I/OI/O

T3/T3H

PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module

PU

type1 light (PUM12)

PU: PUM11/PUM12 I/O: G2 I/O module

I/O I/O

I/O

I/O

I/O

PU

I/O

I/O I/O

I/O

I/O

PU: PU324/PU325/PU325H/PU326H IF: Interface module I/O: G3 I/O module

PU

PU: PUM12 GA: GA922 I/O: G2 I/O module

I/O I/O I/O I/OI/O

PU

TC-net I/O loop

I/O I/O I/O I/OI/O

IFIF

I/O

I/O

I/O

I/OI/O

GA

T3/T3H type1 light（PUM12）+GA922

Expansion cable


6E8C5563 60

2

• BUM7B is used as T3/T3H main base unit:

Table 2.31 Conversion of T3/T3H main base unit to type1 light


T3/T3H(PU324/PU325/PU325H/PU326H) type1 light(PUM12)

BU Slot

BU Slot

PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

BU315 －－－－－ BUM7B × × × × × ×

BU31A BUM7B ×

：CPU module/controller module

：G3 I/O module

：G2 I/O module

×：Not mountable (set space module (SP600))

-：Not provided

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

T3/T3H type1 light（PUM12）


IF: Expansion interface module（not mount） PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（Up to 5）

PU IF PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

SP

(6)

SP

(7)

SP

(8)

BUM7B

(0)～(11)：Slot No. S0～S11

PU: PUM12 I/O: G2 I/O module（Up to 5） SP: Space slot

SP

(9)

SP

(10)

SP

(11)

BU315

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU31A



I/O

(8)

I/O

(9)

PU IF PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BUM7B

(0)～(11)：Slot No. S0～S11

PU: PUM12 I/O: G2 I/O module（Up to 10） SP: Space slot

I/O

(9)

I/O

(10)

SP

(11)


2

• BUM7B is used as T3/T3H expansion base unit:

Table 2.32 Conversion of T3/T3H expansion base unit to PUM12 remote base unit



BU Slots

BU Slots

0 1 2 3 4 5 6 7 8 9 10 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

BU356 －－－－－ BUM7B × × × × ×

BU35B BUM7B

: GA922

: G3 I/O module

: G2 I/O module

×: Not mountable (set space module (SP600))

-: Not provided

Important

• DI/DO, AD/DA and TM611 modules are supported in GA922. Consequently,

transmission modules (TL-S20, TL-F10, FL-net, etc.), registered in the T3 expansion

unit, are not converted.


PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

IF

BU356


BUM7B

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

SP

(7)

SP

(8)

(0)～(11)：Slot No. S0～S11

SP

(9)

SP

(10)

SP

(11)

IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（Up to 6）


（GA922: Up to 6） SP: Space slot

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

BU35B

(0)～(10)：I/O Slot No.

BUM7B

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

(0)～(11)：Slot No. S0～S11

I/O

(9)

I/O

(10)

I/O

(11)

IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（Up to 11）


（GA922: Up to 11） SP：Space slot


6E8C5563 62

2

(2) Using type1 light standard base unit

Table 2.33 shows T3 series modules and units subject to migration to type1light.

Table 2.33 T3 series modules and units for migration

T3 series(Before conversion) Migration (After conversion) Name Specifications Model Model Remarks T3 32k(SRAM) PU315 PUM11

PUM12 32k 64k*1 32k PU325

T3H 32k PU325H

64k PU326H Main base unit 5 slots BU315 BU648E

BU643D BU668*2 BU666*2 BU664*2

Main*3 10 slots BU31A

Expansion base unit

6 slots BU356 BU668 BU666 BU664

Expansion*3 *4

11 slots BU35B

Power module AC100V/200V PS361 PS691 AC100V/200V

DC24V PS332/PS332A PS632 DC24V Expansion interface module

Main(1 channel) Expansion Long-distance(for main unit) Long-distance(for middle unit)Long-distance(for end unit) Main(2 channels)*5

IF311 IF351 IF312 IF352 IF353 IF321

IF661*4 Main/Expansion

*1: Use PUM12 if program capacity exceeds the 32k step.

*2: Not available when PUM12 is used.

*3: The number of I/O mountable slots on the base unit differs from the T3 series.

*4: Up to three expansion base unit can be connected.

*5: Only for T3H.

The T3/T3H system which contains more than eight G3 I/O modules on one base unit cannot be converted to a system configured with the type1 light standard base unit using the T-PDS conversion tool. After converting G3 I/O to a system containing 8 or less modules, convert it to a type1 light standard base unit system. Then add G2 I/O, equivalent to the deleted G3 I/O, to another base unit.


2

Images of conversion to type1 light using the standard base unit are shown below.

Figure 2.8 Images of conversion from T3 series to type1 light

Main base unit

BU315/BU31A

I/O

I/O

I/O

I/OI/O

T3/T3H

PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module

PU

type1 light（PUM11/PUM12）

PU: PUM11/PUM12 I/O: G2 I/O module

I/O I/O

I/O

I/O

I/O

PU


6E8C5563 64

2

・Conversion to PUM11 (mounted I/O is 8 or less)

Table 2.34 Conversion of T3/T3H main base unit to PUM11



BU Slot

BU Slot

PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

BU315 －－－－－

BU666 －－－－－－

BU668 × × × －－－

BU648E × × × －－－

BU31A BU668 －－－

BU648E －－－

BU31A


：G3 I/O module

：G2 I/O module


-：Not provided

PU PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

BU315

SP PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

BU666



IF

(0)～(8)：Slot No. S0～S5


IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module（Up to 5） SP: Space slot

SP PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

SP

(6)

SP

(7)

SP

(8)

BU668/BU648E

type1 light（PUM11）

(0)～(8)：Slot No. S0～S8

IF：Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module（Up to 5） SP:: Space slot

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU31A

SP PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668/BU648E


(0)～(9)：I/O Slot No. (0)～(8)：Slot No. S0～S8

IF: Expansion interface module（not mount） PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（Up to 8） SP: Space slot

IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module（Up to 8） SP: Space slot

SP

(8)

SP

(9)

PU IF


2

・Conversion to PUM12 (mounted I/O is 8 or less)

Table 2.35 Conversion of T3/T3H main base unit to PUM12



BU slot

BU Slot

PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

BU315 －－－－－ BU648E × × × －－－

BU31A × × BU648E －－－

BU31A


：G3 I/O module

：G2 I/O module


-：Not provided

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU31A

T3/T3H

(0)～(9): I/O Slot No.


SP

(8)

SP

(9)

SP PS PU

(0)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

BU648E


(0)～(8): Slot No. S0～S8 IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module（Up to 8） SP: Space slot

PU IF ALL

(1)

ALL

(2)

ALL

(3)

ALL

(4)

SP PS PU

(0)

I/O

(5)

SP

(6)

SP

(7)

SP

(8)

BU648E


(0)～(8)：Slot No. S0～S8

IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module（Up to 5） SP：Space slot

ALL

(1)

ALL

(2)

ALL

(3)

PU PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

BU315

T3/T3H


IF



6E8C5563 66

2

・T3/T3H+BU31A (mounted I/O is 9 or 10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU31A

IF PS PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BU668/BU648E


(0)～(9)：I/O Slot No. (0)～(8)：Slot No. S0～S8


IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module（Up to 8） SP: Space slot ※: Also applicable to BU666/BU668

I/O

(8)

I/O

(9)

IF PS PU

(0)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

BU648E


(0)～(8)：Slot No. S0～S8

IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module（Up to 8） SP: Space slot ※: Also applicable to BU666/BU668

PU IF

ALL

(1)

ALL

(2)

ALL

(3)

ALL

(4)

IF PS I/O

(0)

I/O

(1)

SP

(2)

SP

(3)

BU664※

(0)～(3)：Slot No. S0～S3

IF PS I/O

(0)

I/O

(1)

SP

(2)

SP

(3)

(0)～(3)：Slot No. S0～S3

BU664※

Delete configuration

Add configuration

Add configuration

Remark: The T3/T3H system which contains more than eight G3 I/O modules on one base unit cannot be converted to a system configured with the type1 light standard base unit using the T-PDS conversion tool. After converting G3 I/O to a system containing 8 or less modules, convert it to a type1 light standard base unit system. Then add G2 I/O, equivalent to the deleted G3 I/O, to another base unit.


2

2.3.7 Examples of System Configuration Migration

• T3/T3H+BU315/BU31A+BU35B/BU356 (configuration with expansion base unit)

T3/T3H type1 light（PUM12）+GA922

BU315

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU31A

(0)～(9)：I/O UP TO Slot No.

IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（BU31A: Up to 10）（BU315: Up to 5）（BU35B: Up to 11）（BU356: Up to 6）

I/O

(8)

I/O

(9)

PU IF PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BUM7B

(0)～(11)：Slot No. S0～S11


（PUM12: Up to 10）（GA922: Up to 11）

SP: Space slot

I/O

(9)

I/O

(10)

SP

(11)

BU356

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

BU35B

(0)～(10)：I/O Slot No.

I/O

(8)

I/O

(9)

IF I/O

(10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

PS I/O

(0)

I/O

(1)

I/O

(2)

I/O

(4)

I/O

(3)

I/O

(5)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

IF I/O

(10)

BU356

BU35B

(0)～(10)：I/O Slot No.

Only T3H

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

I/O

(10)

I/O

(11)

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

(0)～(11)：Slot No. S0～S11

I/O

(9)

I/O

(10)

I/O

(11)

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

I/O

(10)

I/O

(11)

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BUM7B

I/O

(9)

I/O

(10)

I/O

(11)

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

I/O

(10)

I/O

(11)

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

(0)～(11)：Slot No. S0～S11

I/O

(9)

I/O

(10)

I/O

(11)

BUM7B

TC-net I/O loop


6E8C5563 68

2

2.3.8 Use of Terminal Block Signal Conversion Adapter

By combining the terminal block signal conversion adapter with base unit BUM7B, an

I/O module (G3 I/O) can be upgraded to the G2 I/O module using the internal wiring up

to the I/O module (G3 I/O) terminal block of the existing T3/T3H.

The G3 I/O terminal block is connected to the G2 I/O by mounting the terminal block

signal conversion adapter on BUM7B as shown in the photo below.

The photo shows BUM7B and terminal block signal conversion adapter connected with

the G3 I/O terminal block.

Figure 2.9 G3 I/O terminal block mounted on BUM7B

The procedure to connect BUM7B and the terminal block signal adapter is shown below.

(1) Mount G2 I/O on BUM7B.

(2) Connect attached terminal conversion cable to the terminal block signal conversion

adapter.

(3) Connect attached cable to the I/O terminal of G2 I/O or I/O connector.

(4) Secure the terminal block signal conversion adapter to BUM7B with attached screws.

(5) Mount the wired G3 I/O terminal block on the terminal block signal conversion

adapter, and secure it with screws.

For more details, refer to the installation description.

BUM7B

G3 I/O Terminal block

(1)G2 I/O

(4) Setscrew x 2

(5) Setscrew x 2

(2) Terminal block signal conversion adapter

(3) Terminal conversion cable (attached)


2

2.3.9 Restrictions in Migration System

Slot number

nV-Tool manages the modules mounted on BUM7B with slot numbers S0 to S11.

Accordingly, the module positions are associated with slot numbers S0 to S11 on base

unit BUM7B in the “product tree” of nV-Tool.

PUM12 manages the slot position of G2 I/O modules mounted on BUM7B with slot

numbers S1 to S10. Therefore, the slot numbers in the “system view (I/O module

status)” displayed on nV-Tool of G2 I/O, which is installed on the main base unit through

nV-Tool, and the slot numbers in the “log” are identical with slot numbers S1 to S10 on

BUM7B.

In contrast, GA922, which is the I/O node of a TC-net I/O loop remote I/O system,

manages the slot position of G2 I/O modules with the I/O module addresses with the

leftmost G2 I/O mountable slot as slot 0. Therefore, BUM7B slot numbers S1 to S11 are

converted to I/O module addresses 0 to 10 in the remote base unit.

It should be noted that the slot numbers on nV-Tool’s “system view (I/O module status)”

and the I/O slot numbers in the “log” indicate I/O module addresses 0 to 10, which are

not identical with slot numbers S1 to S11. Association between the slot numbers and I/O

module addresses is shown in the following figures.

Figure 2.1 Association between BUM7B slot numbers and I/O module addresses

Longer I/O upgrading time is required (I/O bus to TC-net I/O: Bus speed slows down)

When configuring an expansion (remote) unit

The cable wiring for the terminal block may be extended by some 50 mm.

When replacing with BUM7B

PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

BUM7B+GA922

(0)～(11): Slot No. S0～S11

I/O

(9)

I/O

(10)

SP

(11)

BUM7B+PUM12

GA

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

(0)～(11): Slot No. S0～S11

I/O

(9)

I/O

(10)

I/O

(11)

PU I/O

①

I/O

②

I/O

③

I/O

⑤

I/O

④

I/O

⑥

I/O

⑦

I/O

⑧

⓪～⑨: I/O module address0～9

I/O

⑨

I/O ⓪

SP GA I/O

⓪

I/O

①

I/O

②

I/O

④

I/O

③

I/O

⑤

I/O

⑥

I/O

⑦

⓪～⑩: I/O module address 0～10

I/O

⑧

I/O

⑨

I/O

⑩

Slot numbers Slot numbers

I/O module address I/O module address


6E8C5563 70

2



Conversion

T-PDS

Program list (txt)

Comment file (csv)


T series

ラダープロ

グラム

Import file


type1 light ladder

program

Operation by T-PDS




Flow of conversion


(6F8C5602).

71 71

Chapter 3 Installation and Wiring This chapter described the installation of modules on the base unit which composes the

controller unit, and the controller unit on the chassis, as well as the power supply wiring, I/O

wiring and other wiring.

3.1 Installation Condition ....................................................... 73

3.2 Before Working ................................................................. 76

3.3 Mounting to Chassis ........................................................ 77

3.4 Grounding of Controller Unit and I/O Unit ...................... 78

3.5 Mounting Base Unit .......................................................... 82

3.6 Power Supply Wiring ........................................................ 83

3.7 Mounting/Dismounting Modules ..................................... 86

3.8 Mounting/Dismounting Terminal Block Signal

Conversion Adapter .......................................................... 94

3.9 Expansion of Base Unit .................................................... 97

3.10 Input/Output Wiring .......................................................... 98

3.11 TC-net I/O Loop Wiring ................................................... 101

Chapter 3 Installation and Wiring

6F8C1497 72

Caution

Mount the power supply module, the controller module,

the station bus module, the I/O module , the interface

module and the terminal block signal conversion adapter

to the base unit

Otherwise, it may cause electric shock, injury, or failure.

Do not use them by themselves for other purposes.

Caution

Turn power off before installing and removing the

modules, the base unit, the terminal blocks or the

terminal block signal conversion adapter

Otherwise, it may cause electric shock, malfunction, or failure.

Caution

Avoid foreign debris like wire scraps entering the

modules , units or the terminal block signal conversion

adapter

These may cause fire, failure, or malfunction.

Caution

When connecting a connector or cable and mounting a

module to the base unit, push it in until it clicks and

screw it firmly

Insufficient screwing can cause failure or malfunction due to

vibrations.

Caution When handling the base unit, wear the gloves.

There is danger of injury by the end of the metal frame.

Instruction

Prohibited

Instruction

Instruction

Instruction


3.1 Installation Condition

Install the type1 light controller and related products in T series migration system onto the

indoor control panel openable and closable by the administrator, within each general

specification range. The type1 light controller's installation environment shall meet the

condition in the following table.

For the type1 light controller see the unified Controller nv Series type1 light Controller Unit

User’s Manual (6F8C1497).

Caution

Do not install/store/use the device in the following

environments:

• A place with a lot of dust

• A place with corrosive gases (SO2, H2S) or flammable gases

• A place with vibrations and shocks exceeding the allowed

values

• A place with condensations due to a sudden temperature

change

• A place with low or high temperature outside of the installation

condition

• A place with high humidity which is outside of the installation

condition

A place exposed to direct sunlight

• A place near any equipment generating intense radio wave or

magnetic field

This may cause accident.

Prohibited


6F8C1497 74

Table 3-1 Installation environment

Item Specifications Remarks

Operating ambient

temperature

0 to 55°C, 24-hour average temperature 40°C or

less

(Note 1)

Storage

temperature －40-70°C

Operating ambient

relative humidity

10 to 95%RH, level RH2 (no condensation) (Note 2)

Dust Dust 0.3mg/m3 (no conductive dust)

Degree of

contamination

2 (usually, no conductive contamination) or less IEC 61131-2

Corrosive gas No corrosive gasses

No silicon-containing substances

(Note 3)

Usable altitude Up to 2000m above sea level

Vibration

resistance

(vibration

immunity)

IEC 60068-2-6, test Fc-compliant X, Y, Z

10 cycles each

(Note 4)

Shock resistance

(shock immunity)

IEC 60068-2-27, test Ea-compliant 147m/S2

(Three times each in three orthogonal axis

directions)

Noise resistance

First

transient

AC power supply: 2kV

DC power supply: 2kV (10m or less unnecessary)

I/O power supply DC: 1kV (10m or less

unnecessary)

AC-I/O: 2kV (unshielded cable)

DC-I/O: 1kV (unshielded cable)

Analog I/O: 1kV (shielded cable)

Electrostatic

discharge

4kV (contact discharge), level ESD-3

Radiation field

level

10V/m

Impulse noise Power supply line Noise voltage: 1500V,

Pulse width: 1µs/100ns

EMC zone Zone B (including Zone A)

Grounding Class D grounding (Note 5)

Structure Open-type equipment

Installation

location

Inside of indoor control panel

Cooling method Naturally-cooled

(Note 1) The reference temperature measurement position is 50mm below the bottom of the base

unit.

(Note 2) For long-term storage, store spare parts in dark places and avoid hot or wet places.

For the product in long-term storage, the temperature and humidity shall be 0 to 40°C and

20 to 80%RH (no condensation) and the temperature change rate shall be 10°C/h or less.

Particularly store batteries and power supplies at the room temperature (25°C) or less as

their estimated usable periods are affected by high ambient temperatures.


(Note 3) The following components shall not be contained

Hydrogen sulfide, sulfurous acid gas, chlorine gas, nitrogen oxides (NOx), sulfur oxides

(SOx), ammonia, silicon gas, and so on

(Note 4) •5f<8.4Hz : Half amplitude 3.5mm

•8.4f<150Hz : Constant acceleration 9.8m/sec2

(Note 5) Grounding (e.g., mesh grounding) other than Class D grounding can be applied to the

system under a condition which achieves the equivalent effect as with Class D grounding.

For grounding other than Class D, the user shall check for the effect of the grounding.

Note

Avoid installing the Unified Controller nv Series type1 light in places like below.

• A place where the ambient temperature exceeds the range of 0 to 55°C (when the controller is

housed inside the panel, the ambient temperature means the temperature inside the panel)

• A place where the relative humidity exceeds the range of 10 to 95%

• A place with condensations due to a sudden temperature change

• A place where impermissible vibration is applied

• A place where impermissible shock is applied

• A place where corrosive or flammable gas exists (e.g., SO2, H2S)

• A place with lots of dust, salt, or iron powder

• A place exposed to direct sunlight

Observe the following precautions when installing the panel in which the controller unit is housed.

• Install it away from the high-voltage and power panels as far as possible.

• If there is high-frequency equipment or facility, ensure to ground the panel.

• When sharing the channel base with other panels, check for leakage currents from the other

panels or equipment.

Caution

(1)Use under the environment described in this manual.

Using under an environment that is hot, humid, dusty, exposed

to corrosive gas, vibration, or shock may cause electric shock,

fire, failure, or malfunction

(2)Mount according to the mounting method described in

this manual.

Mounting at an orientation other than specified or improper

mounting may cause fall, fire, failure, or malfunction.

Prohibited


6F8C1497 76

3.2 Before Working

Before working, always check for the following work condition and method.

Work condition

• Work in a place with less moisture and dust and no direct sunlight.

• Do not give a rapid temperature change which allows condensation to occur.

• Ensure to power off the type1 light before working.

• Use of working gloves is recommended to avoid fingers getting cut.

• Static electricity may cause breakage of electronic parts. Touch a grounded metal to

discharge static electricity from your body before working.

Tool preparation

• Please prepare a #2 Phillips screwdriver having a shaft length of 150 mm or more in

order to tighten and loosen the screw for attaching the module or the top bracket.

Work method

• Do not touch except the portions necessary for the work.

• Be careful not to lose the removed screws. Do not drop them inside the type1 light

modules, the units, or the housing case.

• In case of an error or failure, consult with our service representative.

• Printed circuit boards have sharp pointed parts. Prevent injury to your hands.

• When using drivers for connecting connectors or mounting modules and units,

ensure to use a driver suitable to the screw. A driver unsuitable to the screw is

unstable in the cross recess due to a gap. Forcibly using an unsuitable driver to the

screw does not transmit force well, causing the cross recess to strip.

Figure 3-1 Caution in using driver

Caution

(1) Never disassemble modules, units, and adapters.

Otherwise, this can go out of order.

(2) Ensure to work with the T series migration system

powered off. There is a danger of burnout or electric

shock.

Prohibited


3.3 Mounting to Chassis

Figure 3-1 shows the example of mounting the controller unit. In this figure, the controller

unit, incoming power distribution unit, terminal block unit, and others are mounted.

Figure 3-1 Example of mounting controller unit in chassis

Keep the temperature inside the chassis 55°C or less around the T series migration system.

The product life is specified at the equipment ambient temperature of 40°C. If the

temperature exceeds 40°C, set the maintenance and replacement time by considering life

shortening.

ファンユニット

コントローラ

ユニット

受電分電

ユニット

Ether net

中継コネクタ

Ether net

中継パネル

ファンユニット

端子台ユニット

TC-net I/ O

モジュール

通信ベース

ユニット

通信モジュール

I/ Oシステム電源ユニット

外部電源ユニット

I/O system power supply unit

Fan unit

Controller

Received power distribution unit

Communications baseunit

Ethernet relay connector

Ethernet relay panel

Communication module

External power supply unit

Fan unit

unit


6F8C1497 78

3.4 Grounding of Controller Unit and I/O Unit

T series Migration system should be exclusively grounded separate from the power system.

T series migration system is designed to be noise tolerable by considering the practical

application and the device itself has a sufficient noise immunity. Still, grounding is very

important to keep the system safety and stable operation. Fully consider the following items

and ground properly.

Points for grounding

Pay attention to the following points when grounding.

(1) T series migration system shall not be a path for a ground current of other

equipment

Particularly, be careful with high-frequency currents.

(2) The ground potential shall be equivalent on the T series migration system

Connect to a single-point ground.

(3) Do not connect to the power system grounding

High-frequency isolation is required.

(4) Do not connect to unstable grounds

Do not connect to portions which are unstable in impedance or are subject to

vibration, such as painted screws.

Warning

Ground the device.

Operation without grounding may cause electric shock

or fire.

Ground


Grounding method

(1) Control panel installation

対策対策

nv シリーズ

コントローラ動力盤

専用接地

コントローラユニット収納盤を絶

縁体で浮かせ、専用接地配線を

します。

動力盤

専用接地

コントローラユニットを絶縁板

に取り付け、専用接地配線をし

ます( 同一盤内に高周波機器

がある場合も同様) 。

nv シリーズ

コントローラ動力盤連結盤の場合、高周波機器や動力盤から流れ

る接地電流が、コントローラユニット収納盤を

通して流れる場合があります。

nv シリーズ

コントローラ

Figure 3-3 Control panel installation

nv series Controller Power panel If the controller unit panel and power panel are

coupled, grounding current from the high-frequency equipment or power panel may flow through the controller unit panel.

Measures

Dedicated groundingIsolate the controller unit panel with insulation and run the dedicated ground wiring.

T sereis migration system


Power panel Power panel

Measures

Dedicated grounding

Attach the controller unit to the insulation board and run the dedicated ground wiring (This is alsoapplicable when a high-frequency equipment is on the same board).




6F8C1497 80

(2) Ground wiring between bases

Figure 3-4 Ground wiring between bases

• Connect the power supply module's FG terminal to the base mounting screw, then

wire with a wire of 2mm2 or larger to the ground bar in the panel in the shortest

distance.

• The grounding shall be dedicated for the control device and separated from the

high-current circuit ground wires and shall be Class D.

Power supply

FG

Basic unit

Ground bar in the panel

Class D ground dedicated for control device

FG

Expansion unit

Controller unit

FG

Expansion unit

Power supply

Power supply

FG

I/O unit

Power supply

FG

FG

I/O unit

FG

I/O unit

Basic unit

Ground bar in the panel

Class D ground dedicated for control device

Controller unit


(3) Line filter ground (LG) terminal

The LG terminal is a neutral point of the line filter at the primary power supply.

Grounding the LG terminal is effective in reducing influence of common mode noise

on the power supply line.

Therefore, usually connect the LG terminal with a wire of 1mm2 or larger to the

ground bar in the panel.

However, if the power supply is one-side grounding, there may be a problem of

leakage current flowing from the LG to the earth. If this is the case, put an isolated

transformer in the power supply or open the LG terminal.

If the controller unit is installed in isolation, open the LG terminal as well.

Avoid connecting the LG and FG terminals without grounding them.

Remarks

In migration from the T3 series, when using the terminal board of PS361 for BUM7B, there is no

LG terminal on BUM7B, and it is "NC", but there is no problem even if NC and FG are

short-circuited by the short bar.

(4) Frame ground (FG) terminal

This is the ground terminal of the controller unit. The base unit metal also has the

same potential as with the FG terminal.

To prevent electrification by static electricity and security/safety problems, ensure to

ground it at single point.


6F8C1497 82

3.5 Mounting Base Unit

Follow the notes below when mounting or dismounting base unit BUM7B. For mounting and

dismounting type1 light controller or T3 series to the base unit, refer to “Unified controller nv

series type1 light Controller Unit User’s Manual - Basic Hardware -“ (6F8C1497) or “T3/T3H

User’s Manual - Hardware - ” (UM-TS03***-J002).

Mounting base unit BUM7B (1) The controller unit is not of dust-proof construction. House it in the control panel

considered for dust proofing. (2) Avoid mounting the base unit directly above the equipment which generates a large

amount of heat (e.g. heater, transformer, large capacity resistor). (3) Do not install it in the panel containing high-voltage equipment. (4) Keep it away from high-voltage and power lines for 200mm or more. (5) Keep at least 100mm space on all sides of the base unit for ventilation. (6) For safety during operation and maintenance, keep base unit BUM7B well away from

the high-voltage or power equipment. Alternatively, separate it using a steel plate or similar shield.

(7) Particularly around the high-voltage and power equipment, also consider grounding such as connecting the Class D ground to the dedicated ground.

(8) Mount the base unit to a vertical panel. (9) Mount the base unit on a panel without mounting any modules including the G2 I/O

module. (10) Firmly secure the base unit using four M5 screws (tightening torque: approx. 2.94N・

m = 30kgf・cm).

The figure below shows the mounting dimensions of base unit BUM7B.

Figure 3.1 Base unit BUM7B mounting hole dimensions

465mm

200mm

M5x4480mm

250mm

Base Unit


3.6 Power Supply Wiring

Follow the precautions below when wiring base unit BUM7B for the T series migration

system. For wiring of type1 light controller or T3 series, refer to “Unified controller nv series

type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s

Manual - Hardware -” (UM-TS03***-J002).

Ground the device.

Failure to do so may cause electric shock or fire.

Turn off the power before wiring cables.

Failure to do so may cause electric shock or system

failure.

Use sheathed crimp-type terminals for wiring modules.

Failure to do so may cause electric shock due to

exposed conductors.

Connect an external power supply suitable for the rating.

Failure to do so may cause explosion or fire.

A qualified electrician shall be assigned to wiring work.

Improper wiring may cause fire, electric shock or system

failure.

Important

• Be sure to make all of necessary wirings and connections.

Use sheathed crimp-type terminals for connecting cables.

• Check wirings and connections are correct and secured firmly on the terminal block

before closing the power supply terminal block cover.

Note


The PS361 terminal block can be used on the BUM7B power supply terminal block

without changing wiring.

For details, refer to Appendix A.4.

Warning

Warning Instruction

Warning Instruction

Caution

Instruction

Caution

Instruction

Ground


6F8C1497 84

Power supply wiring for base unit BUM7B

(1) Power supply condition

Connect the power supply that meets the specifications including voltage and frequency

ratings and distortion rate (for the power supply ratings of base unit BUM7B, refer to

“Appendix A Power Supply Specifications”).

[Example] Power-supply voltage: 100-120Vac, 200-240Vac, 50/60Hz

Rated current: 1.5A or less (100-120Vac)

Allowable momentary interruption: 10ms

If the power supply is unstable, install a constant voltage transformer to stabilize the

voltage.

(2) Mount an electrostatic shielded transformer or a noise filter (see the figure below). In

addition, using a 2-turn ferrite core near the power module is recommended.

(3) Use a twisted-pair cable of 1.25mm2

or thicker for the power supply line. Separate the

power supply and common lines from the I/O wires wherever possible.

(4) The power of the main and remote base units should be supplied from the same source.

Configure the system to supply the power to these units simultaneously (or in the order

of the remote base unit and main base unit).

The TC-net I/O node power supply connected to the type1 light controller does not need

to be the same system as for the main base unit, but must be turned on prior to or

simultaneously with the main base unit.

(5) If the power is fed from the CVCF or UPS, observe power supply waveforms to make

sure the peak voltage is 130V or more for the 100Vac system and 260V or more for the

200Vac system. The distortion factor of the power supply must be 10% or less.

Figure 3.2 Example of recommended AC power supply wiring

Ferrite core 2-turn

Main base unit

Remote base unit

100/240Vac

Shielded transformer

Noise filter Ferrite core

2-turn


BUM7B power supply wiring

Figure 3.3 BUM7B power supply wiring

Frame ground terminal (FG): Connected to the base unit chassis.

For details, refer to “3.4 Grounding.”

Important

• The M3.5 screw is used for securing the terminal. Use an appropriate crimp-type

terminal with a width of 7 mm or less for the M3.5 screw (tightening torque: approx.

1.0N･m).

Remark

• Take into account the leak current of the BUM7B power supply and noise filter in

designing the system.

RUN contact output 240Vac (+10%) / 24Vdc (+20%)Max. 2A

Input power 100/240Vac Max. 1.5A. 50/60Hz

Connect a power supply suitable for rating Failure to do so may cause explosion or fire.

Ferrite core2-turn

Noise filter


Use a twisted-pair cable of 1.25mm2

or thicker as the power supply line.


6F8C1497 86

3.7 Mounting/Dismounting Modules

Follow the precautions below when mounting or dismounting modules to and from base unit

BUM7B for the T series migration system. For mounting and dismounting modules of type1

light controller or T3 series, refer to “Unified controller nv series type1 light Controller Unit

User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware -”

(UM-TS03***-J002).

The modules including G2 I/O are secured on base unit BUM7B with the top and bottom

lock levers and a screw at the top.

Be sure to turn off the power before mounting or dismounting modules.

Important

(1) Mount the controller module, TC-net I/O loop G2 I/O adapter module, I/O module and

terminal block signal conversion adapter to the base unit.

Do not use these modules independently or for other purposes. It may cause electric

shock, injury or system failure.

(2) Turn off the power of the T series migration system before mounting or dismounting

the module, base unit, I/O terminal block, I/O connector and terminal block signal

conversion adapter.

Failure to do so may cause electric shock, malfunction or system failure.

(3) Avoid foreign matters such as wire scraps entering the module, base unit or terminal

block signal conversion adapter.

Failure to do so may cause fire, system failure or malfunction.

(4) Make sure terminal blocks, connectors and cables are connected, and modules and

the terminal block signal conversion adapter are secured firmly to the base unit,

without any parts dropping or loosening, in the specified ways such as screwing.

Insufficient tightening can cause system failure or malfunction due to vibrations.


Procedure to mount modules to base unit BUM7B

(1) Mount base unit BUM7B to the vertical plane of the control panel (refer to “3.5 Mounting

Base Unit”).

(2) Check the mounting slot on the base unit for each module.

On the main base unit:

• Power supply connector cover (attached to BUM7B): Leftmost slot

• type1 light controller module (PUM12): Slot S0

• G2 I/O module: Any slot from S1 to S10

• Space module (SP600): Any slot from S1 to S11 without containing G2 I/O

On the remote base unit:

• Power supply connector cover (attached to BUM7B): Leftmost slot

• TC-net I/O loop G2 I/O adapter module (GA922): Slot S0

• G2 I/O module: Any slot from S1 to S11

• Space module (SP600): Any slot from S1 to S11 without containing G2 I/O

(3) Align the module to the top and bottom slot

guides on the base unit.

(4) Hold the module firmly and slowly push it

straight into the slot.

Make sure the top and bottom lock levers are

set on the base unit and a clicking sound is

heard.


6F8C1497 88

Insert the module from the bottom.

(5) Insert the M4 screw through the screw hole at

the top of the module, and tighten it to secure

the module on the base unit firmly.

To secure the G2 I/O module to a slot from S1

to S11 of BUM7B, insert a 150-mm or longer

Phillips screwdriver into the hole on the top

bracket of BUM7B to tighten the screw

(tightening torque: approx. 1.47N・m = 15kgf・

cm).

(6) Make necessary wirings and connections.

For wiring with cables, be sure to use sheathed crimp-type terminals.

Power supply terminal: Wire the terminal block

type1 light controller module (PUM12): Connect the cable.

TC-net I/O loop G2 I/O adapter module (GA922): Connect the cable.

I/O module: Mount the detachable terminal block, or connect the connector cable.

The bottom lock lever is engaged in the base unit with a clicking sound when the module is pushed into the base unit from the bottom. Push it through until the top lock lever is engaged in the base unit with a clicking sound.

Backplane of BUM7B


Procedure to dismount modules from base unit BUM7B

(1) Turn off the power to the T series migration system.

Turn off the external power to the I/O module.

(2) Disconnect cables from modules.

Power supply terminal: Remove the detachable terminal block.

type1 light controller module (PUM12): Disconnect the cable.

TC-net I/O loop G2 I/O adapter module (GA922): Disconnect the cable.

I/O module: Remove the detachable terminal block, or disconnect the connector cable.

(3) Remove the screw at the top of the module.

To remove the G2 I/O module screw

from BUM7B S1 to S11, insert a

150-mm or longer Phillips screwdriver

into the hole on the top bracket of

BUM7B to loosen the screw.

(4) Hold the bottom of the module by one

hand and hold the top of the module

and press the top lock lever by the

other hand.


6F8C1497 90

(5) While pressing down the

top lock lever, pull the

module straight from the

slot by the hand holding

the bottom of the

module.

Remark

(1) After firmly securing the modules on the base unit with screws, fix the base unit to keep

the modules vertical, including the time of transportation.

Pull the module straight from the base unit. If the bottom lock lever is caught inside the base unit, pull the module back into the base once, and then pull it out straight from the base unit.

Pull the module straight from the base unit.


Procedure to dismount and mount the top bracket of base unit BUM7B

A proper space should be provided when the top bracket is mounted on base unit BUM7B

with the base unit installed on the vertical plane of the control panel. If space is not provided,

there is no room for the hand to reach and press the top lock lever of the G2 I/O module for

dismount the module.

If the specified space for the top bracket is not provided when the existing T3 series base

unit is replaced with BUM7B, remove the top bracket from BUM7B, remove the modules

from the slots, and install the top bracket to BUM7B properly in the procedure described

below.

(1) Turn off the power to the T series migration system.

Turn off the external power to the I/O module.

(2) Disconnect cables from the modules.

Power supply terminal: Remove the detachable terminal block.

type1 light controller module (PUM12): Disconnect the cable.

TC-net I/O loop G2 I/O adapter module (GA922): Disconnect the cable.

I/O module: Remove the detachable terminal block, or disconnect the connector cable.

(3) Loosen four screws securing the top bracket.

While holding the top bracket by one hand, insert a 150-mm or longer Phillips

screwdriver into four holes for fixing both top bracket and G2 I/O module (S1, S4, S8

and S11) in turn by the other hand and loosen the screws securing the top bracket.

The screws securing the top bracket do not go off, but loosen by turning them to the left

several times with the screwdriver.


6F8C1497 92

(4) Remove the top bracket.

After loosening four screws securing the top bracket, move the top bracket to the left,

and pull it from the body of BUM7B. Check that four screws securing the top bracket

align with the large diameter circle of keyhole-shaped screw holes.

(5) Remove the screw at the top of the module.

(6) Hold the bottom of the module by one hand, and press the top lock lever by the other

hand.

(7) While pressing down the top lock lever, pull the module straight from the slot by the hand

holding the bottom of the module.

Top bracket mounting hole (keyhole type)

Large diameter hole

Top bracket mounting hole (keyhole type) x 4

After moving the top bracket to the left


Screw securing the top bracket

Move the top bracket to the left

The screw aligns with the large diameter hole.

Before moving the top bracket

Small diameter hole


(8) Mount the top bracket.

Position the top bracket on BUM7B by aligning the loosened screws and the large

diameter circle of the keyhole-shaped screw holes (4). Move the top bracket to the right

to align the screws and the small diameter circle of the screw holes.

(9) Tighten four screws for securing the top bracket.

While holding the top bracket by one hand, insert a 150-mm or longer Phillips

screwdriver into four holes for fixing both top bracket and G2 I/O module (S1, S4, S8

and S11) in turn by the other hand and temporarily fix the top bracket. Mount the blank

panels attached to BUM7B on slots S2 and S10 and position the top bracket.

Adjust the mounting position of the top bracket, and tighten four screws to secure the

top bracket (tightening torque: 1.47N･m).


Proper positioning of the top bracket

The screw aligns with the large diameter hole.

Top bracket mounting hole (keyhole type) x 4 Screw securing the top bracket

Move the top bracket to the right.

After moving the top bracket to the right

Hold the bottom of the top bracket by hand for aligning the top bracket with the center of the mounting hole. The top bracket cannot be moved to the right if it inclines downward.

Center of the top bracket mounting hole

S1

: Top bracket mounting screw x 4

S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

Blank panel x 2


6F8C1497 94

3.8 Mounting/Dismounting Terminal Block Signal Conversion Adapter

This section describes the procedure to mount and dismount the terminal block signal

conversion adapter of the T series migration system to and from base unit BUM7B. For

mounting and dismounting modules such as G2 I/O or G3 I/O with terminal blocks and

connectors, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -

Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware - ” (UM-TS03***-J002).

Procedure to mount the terminal block signal conversion adapter

Be sure to turn off the power to the T series migration system before mounting the terminal

block signal conversion adapter.

(1) Mount the G2 I/O module to BUM7B.

Refer to 3.7 Mounting/Dismounting Modules for mounting G2 I/O to base unit BUM7B.

(2) Connect the attached terminal conversion cable to the terminal block signal conversion

adapter.

Connect the cable and adapter properly by aligning the cable connector on the terminal

block signal conversion adapter and the adapter side connector of the attached terminal

conversion cable before connection.

• Connector type terminal conversion cable:

Insert the connector of the terminal conversion cable completely into the terminal block

signal conversion adapter, and tighten the screws at both sides of the connector. Check

there is no rattling or loose part in the connector.

• Terminal block type terminal conversion cable:

Insert the connector of the terminal conversion cable into the terminal block signal

conversion adapter until a clicking sound is heard. Check there is no rattling or loose part

in the connector.

There is a correct combination of the terminal block signal conversion adapter and

terminal conversion cable. An incorrect combination may cause abnormal operation,

system failure, breakage, fuming or ignition. Be sure to connect the attached terminal

conversion cable to the terminal block signal conversion adapter.

For details of cable and adapter combination, refer to Appendix B Terminal Block Signal

Conversion Adapter.

(3) Connect the attached terminal conversion cable to G2 I/O.

Connect the G2 I//O side connector of the attached terminal conversion cable to G2 I/O.

There is a correct combination of G2 I/O and terminal conversion cable. An incorrect

combination may cause abnormal operation, system failure, breakage, fuming or ignition.

Be sure to connect the attached terminal conversion cable to G2 I/O.


Conversion Adapter.


(4) Mount the terminal block signal conversion adapter to BUM7B.

Mount the terminal block signal conversion adapter to the same slot of G2 I/O, which has

already been mounted to BUM7B, for signal conversion in the procedure described

below. Secure the terminal block signal conversion adapter to B UM7B by tightening two

attached screws.

Care should be taken for the terminal conversion cable not to be caught between the

terminal block signal conversion adapter and BUM7B. The caught cable may cause

abnormal operation, system failure, breakage, fuming or ignition due to breaking of wire,

deformation or damage to the cable.

• Insert the attached screw into the terminal signal conversion adapter and into the screw

hole on the bottom bracket of BUM7B for securing the terminal block signal conversion

adapter with some clearance.

• Set the bottom BUM7B mounting hole (U-shaped) of the terminal block signal

conversion adapter into the screw inserted to the bottom bracket in the previous step.

Clearance

BUM7B mounting screw

Side view Front view


U hole


6F8C1497 96

• While keeping the terminal conversion cable in the BUM7B space, align the upper part

of the terminal signal conversion adapter with the top bracket of BUM7B so that the

upper BUM7B mounting hole of the terminal block signal conversion adapter is align

with the hole on the top bracket for securing the terminal block signal conversion

adapter, and set and temporarily tighten the mounting screw.

• Adjust the mounting position of the terminal block signal conversion adapter, and firmly

tighten the screws at the top and bottom brackets of BUM7B to secure the adapter to

BUM7B.

(5) Connect the G3 I/O terminal block to the terminal block signal conversion adapter.

Connect the removable terminal block of G3 I/O to the terminal block signal conversion

adapter by aligning the direction of PCB on the adapter for mounting G3 I/O and the G3

I/O terminal block. There is a correct combination of terminal block signal conversion

adapter and G3 I/O terminal block. An incorrect combination may cause abnormal

operation, system failure, breakage, fuming or ignition.


Conversion Adapter.

Procedure to dismount the terminal block signal conversion adapter

Be sure to turn off the power to the T series migration system before dismounting the

terminal block signal conversion adapter.

Dismount the terminal block signal conversion adapter in the reverse order of mounting.

(1) Disconnect the G3 I/O terminal block from the terminal block signal conversion adapter.

(2) Dismount the terminal block signal conversion adapter from BUM7B.

(3) Disconnect the attached terminal conversion cable from G2 I/O.

(4) Disconnect the attached terminal conversion cable from the terminal block signal

conversion adapter.

(5) Dismount the G2 I/O module from BUM7B.

Refer to 3.7 Mounting / Dismounting Modules.

Top bracket

Bottom bracket


Side view Front view


3.9 Expansion of Base Unit

Expansion of the standard base unit for type1 light

A maximum of three expansion units can be connected for the standard base unit of type1

light controller. The base unit can be expanded by mounting expansion interface module

(IF661) to the main and expansion base units and connecting them with an expansion

cable. Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic

Hardware -” (6F8C1497) for connecting the expansion unit to the standard base unit of type1 light

controller.

Expansion of base unit BUM7B exclusive to T series migration system

Base unit BUM7B exclusive to T series migration systems can be used as the main base

unit and remote base unit. G2 I/O can be expanded in TC-net I/O loop remote I/O system

by mounting type1 light controller module PUM12 and G2I/O adapter module GA922 to

BUM7B.

Figure 3.4 TC-net I/O loop remote system on BUM7B

G3


I/O I/O I/O I/OI/O

PU

TC-net I/O loop

I/O I/O I/O I/OI/O

GA

type1 light (PUM12) + GA922


6F8C1497 98

3.10 Input/Output Wiring

Notes for mounting and wiring the I/O module are covered in this section.


Hardware -” (6F8C1497) for details of I/O wiring of G2 I/O and G3 I/O.

Ground the unit.

Failure to do so may cause electric shock or fire.

Turn off the power before wiring cables.

Failure to do so may cause electric shock or system

failure.

Use sheathed crimp-type terminals for wiring modules.

Failure to do so may cause electric shock due to exposed

conductors.

Connect an external power supply suitable for the rating.

Failure to do so may cause explosion or fire.

A qualified electrician shall be assigned to wiring work.

Improper wiring may cause fire, electric shock or

system failure.

Important

• Make necessary wirings and connections.

For wiring with cables, be sure to use sheathed crimp-type terminals.

• Close the terminal block cover of the I/O module after confirming that all wirings and

connections are correct and firm.

Important


Warning

Warning

Warning

Caution

Caution

Instruction

Instruction

Instruction

Instruction

Ground


Mounting and wiring the I/O module on type1 light standard base unit


Hardware -” (6F8C1497)

Mounting and wiring the I/O module on base unit BUM7B exclusive to T series

migration systems

Figure 3.5 Example of I/O module mounting and wiring

Low-power system I/O module High-power system I/O module

Vdc input module

Analog input module

Analog output module

Pulse input module

Transmission module

AC input module

DC output module

AC output module

Contact output module

PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

Main base unit

I/O

(9)

I/O

(10)

SP

(11)

Remote base unit

PU

(0)

I/O

(1)

I/O

(2)

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

I/O

(10)

I/O

(11)

PU: PUM12 GA: GA922 I/O: G2 I/O module SP: Space slot

Remote base unit

PU

(0)

I/O

(1)

I/O

(2

I/O

(3)

I/O

(5)

I/O

(4)

I/O

(6)

I/O

(7)

I/O

(8)

I/O

(9)

I/O

(10)

I/O

(11)

100mm or more

High-power signal duct

Low-power signal duct

Power line

Low-power system I/O

High-power system I/O


6F8C1497 100

(1) Place the I/O module for the low-power system I/O on the left, and that for the

high-power system I/O on the right. Wiring should also be separated.

(2) Keep 100mm or more space between units for maintenance and ventilation. Keep

100mm or more space above the top unit and beneath the bottom unit.

(3) Keep the unit at least 200mm away from the power line and power equipment, or shield

it with a grounded steel plate. If a fluorescent lamp is used for in-board lighting,

separate the lighting wiring from the I/O signal lines.

(4) For the I/O wire size, see the table below.

Use a thicker wire for the common line according to the current capacity. Use of 1.25

mm2 cable is recommended for external cables including those coming out from the

panel to keep the impedance low.

Table 3.2 I/O modules and associated wire sizes

Point of I/O module Wire size

16-point module 0.5 - 1.25mm2

32/64-point module 0.1 - 0.3mm2

(5) The terminal screw size is M3.5. Use an appropriate crimp-type terminal with a width of

7mm or less for the M3.5 screw.

(6) DO NOT tie I/O signal line with, locate it close to or wire it in parallel with the

high-voltage or power cable, irrespective of inside or outside the panel. If separation is

difficult, use a collective shielded cable for each I/O signal type and connect the shield

to a single-point ground at the panel inlet (for digital I/O).


3.11 TC-net I/O Loop Wiring

This section describes how to connect type1light controller module (PUM12) to TC-net I/O

loop G2 I/O adapter (GA922) via the TC-net I/O loop to configure a remote I/O system.

The TC-net I/O loop connects the TC-net I/O loop optical fiber cable to the transmission

connectors (LP1 and LP2) of each module for the input and output of G2 I/O or G3 I/O

data.

For details, refer to “High-speed Serial I/O System TC-net I/O Instruction Manual”

(6F8C1240) and “Unified controller nv series type1 light Controller Unit User’s Manual -

Basic Hardware -” (6F8C1497).

Precautions on TC-net I/O loop cable connection

• Use a GI optical fiber cable with duplex LC connector (core / clad diameter: 50/125 or

62.5/125) for the TC-net I/O loop cable.

• The maximum length of TC-net I/O loop nodes is 2 km, and the total length of the TC-net

I/O loop is 4 km.

• Connect the GI optical fiber cable with duplex LC connector to proper TC-net I/O loop

connectors (LP1 and LP2) of the controller module.

• The TC-net I/O loop cable can be converted to an Ethernet cable using the electro-optic

repeater (RP913) on the TC-net I/O loop.

• The minimum bend radius of the optical fiber cable is 10 times its outer diamter. Do not

bend the cable below this value.

Connecting the TC-net I/O loop cable

• Connect the controller module (PUM12) and I/O adapter (GA922) with the TC-net I/O loop

cables in the combination of LP2 and LP1, starting the node with the smallest node

number.

※ 開発中

※ 開発中

Figure 3.6 TC-net I/O loop transmission cable connection

Important

• The minimum bend radius of the optical fiber cable is 10 times its outer diameter. Do

not bend the cable below this value during wiring. Otherwise, it may cause a wire

break or system failure.

PUM12

LP1

LP2

1

GA922

LP1

LP2

3

GA922

LP1

LP2

4

GA922

LP1

LP2

14 Note No.


6F8C1497 102

Remark

(1) Insert the duplex LC connector of the GI optical fiber cable into the TC-net I/O

loop connector until a clicking sound is heard.

(2) Do not hold the cable to pull out the duplex LC connector of the GI optical fiber

cable from the TC-net I/O loop connector. The cable may break. Be sure to grip

the connector firmly and pull it out while holding down the tab.

(3) Take care not to bend the tab in the reverse direction inadvertently when

inserting or pulling out the duplex LC connector of the optical fiber cable. The tab

may break and the cable cannot be properly connected.

103

Chapter 4 Start and Stop This chapter describes checking of the switch settings of the controller modules, and starting

and stopping of the controller unit.

4.1 Safety Circuit ................................................................ 104

4.2 Switch Check before Starting ..................................... 105

4.3 How to Start/Stop ......................................................... 106

4.4 LED State at Start ......................................................... 108

Chapter 4 Start and Stop

6F8C1497 104

4.1 Safety Circuit

"Contacts open when power supply stops or power line is broken". This is one of the

fundamental characteristics of relays in the normal relay sequence. Based on this concept,

the T series migration system for type1 light controller module PUM12 is made failsafe so

that all outputs are turned off in the event of emergency stop, power failure, or error

shutdown.

However, it is not the best way to include all functions in the program of type1 light

controller, considering such a case that the CPU or I/O module fails or the I/O cable is

broken.

Configure the following safety circuits outside the type1 light controller with full

consideration of the failure of type1 light controller and breaks of wiring.

(1) Emergency stop circuit

(2) Safety interlocking circuit (forward and reverse, etc.)

Configure the emergency stop circuit and the interlock

circuit outside the type1 light controller

If a failure or malfunction occurs in the type1 light controller, it may

result in serious accidents. There is also the risk of damage to the

equipment.

For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -


Danger Instruction


4.2 Switch Check before Starting

Type1 light controller module PUM12 has an operation mode switch and operation mode

setting switches. Check that these switches are set correctly.

Operation mode setting switches

Operation mode switch




6F8C1497 106

4.3 How to Start/Stop

For the safe use of type1 light controller, configure the start (power on) and stop (power off)

sequence described below outside the controller.

Starting PUM12

Turn ON the controller power supply and the I/O control power supply

Check that the operation mode switch of controller module PUM12 is set to “HALT.”

When the G2-I/O expansion unit is used, use the same power supply system for the

main and expansion units, and turn on the power simultaneously (or in the order of the

expansion unit and main unit).

When a remote I/O system is configured with the TC-net I/O loop, configure the system

to turn on the control power to the controller and remote unit simultaneously or in the

order of the remote unit and controller.

Turn on the external power and load power to the G2-I/O module.

Use the common power supply for the external power and load power as far as

possible.

If it is difficult, configure the system to turn on the power simultaneously (or in the order

of the external power and load power).

Turn on the external power and load power to the I/O module of the remote I/O

node in the TC-net I/O loop.

Use a common power supply for the external power and load power as far as possible.

If it is difficult, configure the system to turn on these powers simultaneously (or in the

order of the external power and load power).

Turn on the power in the following order:

Power of the controller

External power to the I/O module and external

load power

If this order is not followed, accident or mechanical damage may

be caused by malfunction.

Change the operation mode switch of the controller module to “RUN.”

Change the operation mode switch of controller module PUM12 from “HALT” to “RUN.”

Instruction

Caution


Stopping PUM12

Change the operation mode switch of the controller module to “HALT.”

Turn off the external power and load power to the G2-I/O module.

If the common power supply cannot be provided for the external power and load power,

configure the system to turn off these powers simultaneously (or in the order of the load

power and external power).

Turn off the external power and load power to the I/O module of the remote I/O

node in the TC-net I/O loop.

If the common power supply cannot be provided for the external power and load power,

configure the system to turn off these powers simultaneously (or in the order of the load

power and external power).

Turn off the power of the controller and I/O control power.

For the safety of the system, turn off the load power

prior to the controller power.

If this order is not followed, accident or mechanical damage may

be caused by malfunction.

Use a common power supply for the external power and load

power to the I/O module as far as possible. If it is difficult,

configure the system to turn off these powers simultaneously.

Caution Instruction


6F8C1497 108

4.4 LED State at Start

Type1 light controller module PUM12 is equipped with the status display LEDs. Confirm the

controller module status with these LEDs.

If the LED indicates an error, check the detail of error with the special register (register S)

or error log.



109 109

Chapter 5 Troubleshooting This chapter describes status display LEDs for the controller and other modules which

indicate the failure in the controller. Check the error and take necessary action to recover

from the error.

5.1 Troubleshooting Procedure ........................................ 110

5.2 Confirmation of Failure ................................................ 111

Chapter 5 Troubleshooting

6F8C1497 110

5.1 Troubleshooting Procedure

If a failure occurs, it is important to determine the source of failure in the T series migration

system for type1 light controller module PUM12, whether it is caused by the controlled or

the controller.

In some cases, a single failure may cause the secondary failure. Accordingly, a

comprehensive approach across the system is required for determining the cause of

failure.

If there is a possibility that failure may be caused by controller module PUM12 or I/O

module, check the following by referring to “Unified controller nv series type1 light

Controller Unit User’s Manual - Basic Hardware -” (6F8C1497):

Check:

Power system

Controller module

Programs

Input signals

Output signals

External factors

Be sure to turn off the power before mounting or

dismounting modules, terminal blocks, wiring cables and

terminal block signal conversion adapter.

Failure to do so may cause malfunction or system failure.

Remark

• If the controller does not operate normally, take actions by checking 5.2 “Confirmation of Failure.”

• If a failure occurs, contact a Toshiba branch office (store) or service agent to request return or

repair.

• Normal system operation is not guaranteed if the failed product is repaired not by Toshiba or a

designated service agent.

Caution Instruction


5.2 Confirmation of Failure

Check the status display LED or nV-Tool log for the failure in the T series migration system

for type1 light controller module PUM12.

Check the status display LED of the controller module

The FLT LED on the front panel of the controller module lights or blinks if an error occurs in

the controller. Check the error.

For details, refer to Table 7-1 in “Unified controller nv series type1 light Controller Unit

User’s Manual - Basic Hardware -” (6F8C1497).

Check the nV-Tool error log.

Display the error log on nV-Tool to check the detail of error and remove the cause of error.



Chapter 5 Troubleshooting

6F8C1497 112

113 113

Chapter 6 Maintenance and Inspection This chapter describes daily and periodic inspections for maintaining the normal operation of

the controller. During these inspections, batteries and other consumables are replaced.

6.1 Daily Inspection ............................................................. 114

6.2 Periodic Inspection ....................................................... 115

6.3 Maintenance Parets ...................................................... 116

6.4 Battery Replacement .................................................... 117

6.5 Control Module Replacement ...................................... 118

6.6 Disposal ......................................................................... 118

Chapter 6 Maintenance and Inspection

6F8C1497 114

6.1 Daily Inspection

Check items on daily basis for operating the T series migration system for type1 light

controller module PUM12 are listed below.

Checking items in daily inspection:

LED lighting status

Power supply module

Controller module

TC-net I/O loop I/O adapter module

I/O module

Controller module switch position

For details of inspection, refer to:

·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic



Turn off the power if the device fumes or generates

unusual smell. It may cause fire or electric shock.

Remark

• Be sure to conduct daily and periodical inspections and cleaning to maintain the normal

operation of the system and prevent unnecessary mechanical trouble.

Caution Instruction


6.2 Periodic Inspection

Check items periodically (about once every 6 months) on the T series migration system for

type1 light controller module PUM12 are listed below. Also check these items when the

surrounding or operating environment has changed:

Checking items in periodical inspection:

Power supply (supply voltage)

Installation status

Base unit

Power supply module

Controller module

I/O module

Adapter module

Terminal block, connector

Breakage of wiring cables

Breakage of cables

LED lighting status

Loosen terminals

Surrounding environment

Programs, etc.

Battery, etc.





Wear protective equipment to prevent electric shock when

measuring the supply voltage at the power supply terminal

during inspection. Failure to do so may cause electric

shock.

Do not modify, repair, disassemble or adjust devices,

modules and boards.

It may cause electric shock, fire, injury or system failure.

When malfunction or failure is found, contact our branch

office or service agent.

Warning

Warning Prohibited

Instruction


6F8C1497 116

6.3 Maintenance Parts

It is recommended to keep the minimum required maintenance parts, as listed in the table

below, for an early recovery of the T series migration system for type1 light controller

module PUM12 from failure.

Maintenance parts

Part name Quantity Remarks

Station bus module and I/O

module

1/type Take the contact life into account for the relay

contact output.

Battery Module 1 For emergency use

Controller module 1 Keep at least one spare part for each product to

minimize the system downtime. TC-net I/O loop I/O adapter 1

Power supply module 1

Dedicated base unit BUM7B 1

nV-Tool 1 set Useful for finding the cause of error.

Master program As required

Save it on USB memory, MO or CD-ROM.




Base unit BUM7B dedicated to the T series migration system has a built-in power supply.

Similar to the power supply module, keep one spare part for the power supply.

Replace the fuse and batteries with the specified models.

Using unspecified products may cause fire or system

failure.

Important

• Avoid storing spare parts in extremely hot or we places.

Batteries will, in particular, increase self-discharge when the ambient temperature is high. Store

them at room temperatures (25°C or less).

InstructionWarning


6.4 Battery Replacement

Type1 light controller module PUM12 applied to the T series migration system uses battery

power (BTM12) to hold registers and calendar data which are specified with power failure

storage. The battery needs to be replaced on a regular basis.

For details of the battery, refer to:

“Unified controller nv series type1 light Controller Unit User’s Manual - Basic


Do not connect in reverse, charge, disassemble,

heat, throw in the fire or short-circuit the battery.

It may cause explosion or ignition.

Replace the battery within the specified period.

Drained battery may cause the loss of data or

programs saved on the controller module, or

accident or mechanical damage due to malfunction.

Remark

• The battery can be replaced irrespective of the power supply status of the module. It

should, however, be replaced within three minutes when the module is not energized.

Leaving the module without a battery for a prolonged time may cause the loss of RAM

data.

• The battery LED (BAT) will light while the battery is removed, but this is not an error (it will

go off when voltage drop is detected correctly after the battery is mounted).

• The rated voltage differs from the manganese dry batteries and alkaline batteries. Do not

use them.

• Do not use the battery for more than three years from the date of purchase.

Battery disposal

Dispose the battery according to the local regulations.

It is very dangerous to disassemble or burn the battery. Dispose the battery as it is.

The lithium battery will fume or ignite if cathode and anode are shorted.

Do not break or disassemble conductors for disposal and take care of the positive and

negative electrodes not to be shorted.

Warning

Warning

Prohibited

Instruction


6F8C1497 118

6.5 Control Module Replacement

Clear the controller memory before replacing the controller module.

For how to clear the memory, refer to:

“Unified controller nv series type1 light Controller Unit User’s Manual - Basic

Hardware -” (6F8C1497), 4.2 Switch Check before Starting, “Special use (memory

clear)”

6.6 Disposal

Dispose the units, modules, adapters, batteries and other parts used for the T series

migration system according to the local regulations.

119 119

Appendix A Base Unit BUM7B

A.1 Specifications ······················································ 120

A.2 Outline Drawing ···················································· 123

A.3 Mounting Hole Dimensions ···································· 126

A.4 Power Terminal ···················································· 127

A.5 Use of BUM7B by Application ································ 129

A.6 Registration of G2 I/O with nV-Tool and

Slot Information ···················································· 130


6F8C1497 120

A

A.1 Specifications

The specifications of base unit BUM7B dedicated to the migration system are shown

below.

A.1.1 General Specifications

The general specifications of type1 light apply to those of BUM7B.

TableA.1 General specifications

Item Specification Remarks

Operating ambient temperature 0° - 55°C (24-hour average temperature: 40°C or less) *1

Storage temperature -40° - +70°C *2

Operating ambient relative humidity 10 - 95%RH, level RH2 (no condensation) *2

Dust 0.3mg/m3 (no conductive dust)

Degree of contamination 2 (normal state, no conductive contamination) or less

Corrosive gas No corrosive gas No silicon-containing substance *3

Operating altitude Up to 2000m above the sea level

Vibration resistance IEC60068-2-6, test Fc-compliant 10 cycles in each of the X, Y, Z directions *4

Shock resistance IEC60068-2-27, test Ea-compliant 147m/s2 Three times in each of three orthogonal axis directions)

Insulation resistance 500Vdc Megger, 10 Mohm or more (power terminal - FG)

Dielectric strength 2000Vac, one minute (power terminal - FG)

EMC zone Zone B (including zone A)

Grounding D class grounding *5

Installation location Inside of the indoor control panel

Cooling method Natural cooling

Weight Approx. 11 kg (with all slots used and the conversion adapter installed) Approx. 5 kg (without load and accessories)

External dimensions 480 mm(W) x 250 mm(H) x 167.5mm(D) Excluding protrusions

Target durable years 10 years (operating ambient temperature: 40°C) *6

*1: The reference temperature measurement position is 50mm below the bottom of the base unit.

*2: For long-term storage, store spare parts in dark places and avoid hot or wet places.

For long-term storage, the temperature and humidity should be 0° - 40°C and 20-80 %RH (no

condensation) respectively, and the temperature variation rate should be 10°C/h or less.

Particularly, high ambient temperatures affect the estimated usable periods of batteries and power

supplies. Store them at room temperature (25°C or less).

*3: The following components shall not be contained:

Hydrogen sulfide, sulfurous acid gas, chlorine gas, nitrogen oxides (NOx), sulfur oxides (SOx), ammonia,

silicon gas, etc.

*4: 5 ≤ f < 8.4Hz: Half amplitude 3.5mm, 8.4 ≤ f < 150Hz: Constant acceleration 9.8m/sec2

*5: Grounding other than Class D grounding (e.g., mesh grounding) can be used for the system, provided

that the equivalent effect as with Class D grounding can be achieved. For grounding other than Class D,

the user needs to confirm the effect of the grounding.

*6: The “target durable years” in the general specification indicates the "design life" (target value), which is

not a guaranteed value.

The chance failure period of a product is generally referred to as durable years or service life. A

component which stops functioning before the design life of the product due to secular change or heavy

use is referred to as the limited-life part. Aluminum electrolytic capacitor, relays, fuses and

photo-couplers are classified to these parts in BUM7B.

The whole unit of BUM7B should be replaced, since it contains the limited-life aluminum electrolytic

capacitor at an average operating ambient temperature of 40°C and in standard installation condition

(natural cooling). The recommended replacing interval is 10 years.

In addition, the whole unit of module should be replaced if it contains the aluminum electrolytic capacitor.

The recommended replacing interval is 10 years.


A

A.1.2 Functional Specifications (with Modules Mounted)

Migration dedicated base unit BUM7B has 12 slots (S1 to S11) for mounting modules.

Table A.2 Functional specifications


Mountable I/O G2-I/O module No. of mountable I/Os

Main base unit: 10 Remote base unit: 11

*1

Other A terminal block signal conversion adapter is mountable.

*1: The main base unit contains PUM12 in slot S0. The remote base unit contains GA922 in slot S0.

Figure A.1 Module mounting slots in BUM7B

The modules that can be mounted in those slots are listed in the table below. They differ

between the main base unit (having PUM12 in slot S0) and remote base unit (having

GA922 in slot S0).

Table A.3 Modules mountable to BUM7B

Slot S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11Mai PUM12 × Remote GA922 : The G2 I/O module is mountable (interrupt enabled) : The G2 I/O module is mountable (interrupt disabled) × : Modules are not mountable.

Remark

1) The maximum output current of the BUM7B power supply is 10A. This means the total consumption current of the I/O modules mounted on BUM7B should not exceed 10A.

2) The interrupt function is enabled only when PUM12 is mounted in controller slot (S0). If the interrupt function of interrupt module (PI632/672, CD633) is used, mount the interrupt module from S1 to S8. If it is mounted in S9 to S10, interrupt function is disabled. When GA922 is mounted in controller slot S0, the interrupt function is not available.

3) Be sure to mount the space slot (SP600) for empty slot (no module is mounted). 4) Tighten the screw for securing the module with #2 Phillips screwdriver having a shaft length of

150mm or more.

【S11】

【S2】

【S3】

【S4】

【S5】

【S6】

【S7】

【S8】

【S9】

【S10】

【S1】

【S0】

G2-I/O module

Interrupt enabled Interrupt disabled

PUM12 or GA922


6F8C1497 122

A

A.1.3 Power Supply Specifications

Table A.4 Power supply specifications


Rated voltage 100 - 120Vac, 200 - 240Vac *1

Allowable voltage range 85 - 264Vac *1


Allowable frequency

range 47 - 53 / 57 - 63Hz

Allowable instantaneous

outage time 10ms or less

Allowable waveform

distortion factor 10% or less

Rated current Max.1.5A (100 - 120Vac)

Max.0.75A (200 - 240Vac)

*2

Leak current Max. 2.0mA

Inrush current typ 14A (100Vac) / 28A (200Vac) *3

Output rating 5Vdc - 10A (for internal logic) *7

Insulation resistance 500Vdc Megger, 10Mohm or more (power input terminal -

FG)

Dielectric strength

voltage 2000Vac, one minute (power input terminal - FG)

Grounding Class D grounding (dedicated)

Protection circuit Overcurrent and overvoltage protection *4

Duplex power outlet None

Status display LED POWER *5

RUN contact Dry 1a contact (240Vac / 24Vdc - 2A max)

Switch None

Terminal block for

external lines 8-terminal, M3.5 screw (detachable)

*6

Overhaul Replace the whole base unit at each of the target durable

years for the product

*1: Switching is not required for the 100Vac system and 200Vac system terminals.

*2: The rated current at the output rating (5Vdc - 10A) is typ.0.75A (100-120Vac), or typ.0.375A (200 -

240Vac).

*3: It is the value at the cold start with the ambient temperature of 25°C.

The inrush current may exceed the specification when the ambient temperature is high or immediately

after the operation.

*4: Remove the cause of error if the protection circuit starts operating.

Restarting the power supply may be required depending on the error.

*5: The LED (POWER) indicating the normal state of power is installed inside the unit. It cannot be seen

when a blank panel or terminal block signal conversion adapter is mounted.

*6: The terminal block is the same with the one used for PS361, suggesting that PS361 can be used without

any change.

*7: The maximum output current of the BUM7B power is 10A. Mount the I/O modules so that the total

consumption current of the I/O modules mounted on BUM7B does not exceed 10A.


A

A.2 Outline Drawing

The external views of base unit BUM7B dedicated to the migration system are shown

below.

External dimensions

Figure A.2 External dimension of BUM7B

Be sure to mount the terminal block signal conversion adapter or attached blank panel

on slots S1, S6 and S11.

BUM7B may deform or break if it is transported, installed or operated without anything

inserted in these slots.

When handling BUM7B, wear protective gloves to prevent injury caused by the metal

frame edge or sharp parts of BUM7B.

Top view

左側面 Front view480mm

200m

m

160m

m

167.

5m

465mm

250m

m

Power input terminal block

Blanc panel

Power connector cover

Left side view

LED (POWER)

Top bracket Mounting hole x 4

G2 I/O module mounting hole x 11

Terminal block signal conversion adapter mounting hole

(Top bracket (11) + Bottom bracket (11))

Bottom bracket


6F8C1497 124

A

The top bracket of base unit BUM7B dedicated to the migration system is shown below.

External dimensions

Figure A.3 External dimensions of BUM7B top bracket

Top view

Front view

Rear view

Right side view

Top bracket mounting hole x 4

G2 I/O module mounting hole x 7 S2, S3, S5, S6, S7, S9, S10

Common to top bracket mounting G2 I/O module mounting hole x 4

S1, S4, S8, S11

150m

m

395mm

14.5

mm


A

The association between the mounting holes for the top bracket of base unit BUM7B

dedicated to the migration system and those for G2 I/O module is shown below.

Insert a 150mm or longer Phillips screwdriver into the G2 I/O module mounting hole on

the top bracket to tighten or loosen the screw securing the G2 I/O module (tightening

torque: 1.47N･m).

Figure A.4 BUM7B’s G2 I/O module mounting holes and screwdriver insertion

Top bracket mounting plane

Top bracket front view

Module mounting base panel

G2 I/O module mounting hole x 7 S2, S3, S5, S6, S7, S9, S10

Common to top bracket mounting G2 I/O module mounting hole x 4

S1, S4, S8, S11

Top bracket mounting hole x 4

G2 I/O module mounting hole x 11

[S1] [S2] [S3] [S4] [S5] [S6] [S7] [S8] [S9] [S10] [S11]

Insert the screwdriver in S5


6F8C1497 126

A

A.3 Mounting Hole Dimensions

The dimensions of the mounting hole of base unit BUM7B for the migration system are

shown below.

Mounting hole dimensions

Figure A.5 BUM7B mounting hole dimensions

Mount base unit BUM7B through bored mounting holes under the following conditions:

• Avoid mounting the base unit directly above the equipment which generates a large

amount of heat (e.g. heater, transformer, large capacity resistor).

• For safety during operation and maintenance, keep BUM7B well away from the

high-voltage or power equipment. Alternatively, separate BUM7B using a steel plate or

similar shield.

• Keep BUM7B away from high-voltage and power lines for 200mm or more.

• Keep at least 100mm space on all sides of BUM7B for ventilation.

• Mount BUM7B on a vertical plane of the panel.

465mm

200mm

M5x4480mm

250mm

Base unit


A

A.4 Power Terminal

The same terminal of PS361 for the T series can be used for the power terminal of base

unit BUM7B for the migration system.

The power terminal is shown below.

Figure A.6 BUM7B power terminal connection

Important

• The M3.5 screw is used for securing the terminal. Use an appropriate crimp-type terminal with a width of 7 mm or less for the M3.5 screw (tightening torque: approx. 1.0N･m).

Table A.5 BUM7B power terminal function

Pin No. Sign Name Description PS361 terminal function

1 RUN Operation signal output

terminal

Transmits the normal operation of

controller (PUM12 or GA922) to an

external device (a contact).

The contact opens when the controller

stops or an error occurs.

Operation signal output

terminal

2

3 NC1 Not connected (NC)

terminal

Do not connect anything to these

terminals.

(NC1 and NC2 can be shorted using a

short bar when the terminal block of

PS361 is used for T3 series migration.)

Voltage selecting

terminal

4 NC2

5 L Power input terminal (L) Connects the AC power line (L side). Power input terminal (L)

6 N Power input terminal (N) Connects the AC power line (N side). Power input terminal (L)

7 NC Note connected (NC)

terminal

Do not connect anything to this terminal.

(This NC terminal can be shorted with

FG using the short bar when the terminal

block of PS361 is used for T3 series

migration.)

Line ground terminal

8 FG Frame ground terminal A protective ground terminal connected

to the unit frame.

It must be class D grounding.

Frame ground terminal

RUN contact output 240Vac (+10%) / 24Vdc (+20%) Max. 2A

Input power 100/240Vac Max. 1.5A. 50/60Hz

Connect a power supply suitable for rating Failure to do so may cause explosion or fire.

Ferrite core2-turn

Noise filter


Use a twisted-pair cable of 1.25mm2 or thicker as the power supply line.


6F8C1497 128

A

The connection of the PS361 power terminal is shown below for reference.

Figure A.7 Connection of PS361 power terminal (for reference)

[Grounding]

The ideal ground of electronic devices is the dedicated ground separately provided from

the power system, and a single-point ground for two or more devices. The nv series

unified controller is designed to be noise tolerable in consideration of practical

applications and the controller itself has a sufficient noise resistivity. Even so, proper

grounding is important for the security and reliability of the controller.

Keep the following notes for grounding:

･Prevent the enclosure of electronic device from being a path for ground current

(especially high-frequency current).

･Make the ground potential of two or more electronic devices equivalent when

connecting them (a single-point ground is the best practice).

･Do not connect the electronic device to the power system ground (high-frequency

isolation is required).

･Do not connect the electronic device to an unstable ground (e.g. unstable impedance

area such as screwed and painted part, or area subject to vibration).

Important

Be sure to ground the controller. Operation without grounding may cause electric shock or

malfunction.

Operating signal output (RUN)

100Vac line: Shorted

200Vac line: Opened

100 - 200Vac or 200 - 240Vac

Ground


A

A.5 Use of BUM7B by Application

Examples of BUM7B configuration are shown in this section.

BUM7B can be used as the main or remote base unit.

The tables below show the usage and operation of BUM7B.

Table A.6 Main / remote base unit

Model Usage No. of space

slots No, of mountable

I/O modules Remarks

BUM7B Main base unit 1 10 PUM12 is mounted in S0.

Remote base unit 0 11 GA922 is mounted in S0.

Table A.7 Mountable modules on the main base unit (: mountable, ×: not mountable)

Model BUM7B

Module type Slot No.

S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

PUM12 × × × × × × × × × × × G2 I/O with interrupt function

× × × ×

G2 I/O without interrupt function

× ×

Table A.8 Mountable modules on the remote base unit (: mountable, ×: not mountable)

Model BUM7B

Module type Slot No.

S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

GA922 × × × × × × × × × × × G2 I/O with interrupt function

× × × × × × × × × × × ×

G2 I/O without interrupt function

×

Table A.9 I/O module addresses according to the usage

Model BUM7B

Usage Slot No.

S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

Main base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ －

Remote base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

S: Slot number

Circled number: Module address


6F8C1497 130

A

A.6 Registration of G2 I/O with nV-Tool and Slot Information

Registration of G2 I/O to BUM7B with nV-Tool and slot information including I/O data are

described using configuration examples of the main base unit containing PUM12 and

the remote base unit containing GA922. Part of nV-Tool display differs between the main

and remote base units. Confirm the difference.

Examples of registering a configuration to nV-Tool:

[Main base unit]

BUM7B

[S0] PUM12

[S1] RO663

[S10] RO663

[Remote base unit]

BUM7B

[S0] GA922

[S1] RO663

[S11] RO663

Table A.1 I/O module addresses according to the usage

Model BUM7B

Usage Slot No.

S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

Main base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ － Remote base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

S: Slot number

Circled number: Module address

BUM7B + GA922

BUM7B + PUM12

PU I/O

０

SP

①

SP

②

SP

④

SP

③

SP

⑤

SP

⑥

SP

⑦ I/O module address

SP

⑧

I/O

⑨

SP

⑩

(0) (1) (2) (3) (5)(4) (6) (7) (8) (9) (10) (11) Slot Nos. S0 to S11

GA I/O

０

SP

①

SP

②

SP

④

SP

③

SP

⑤

SP

⑥

SP

⑦ I/O module address

SP

⑧

I/O

⑩

SP

⑨

(0) (1) (2) (3) (5)(4) (6) (7) (8) (9) (11) (10) Slot Nos. S0 to S11


A

Registering G2 I/O to the product tree

[Main base unit]

[Remote base unit]

PUMP12 is registered to 00

RO663 in slot [S1] is registered to 01


GA922-U1 is registered to node 003


BUM7B is registered as the main base unit

BUM7B_E is registered to 00 in remote base unit



6F8C1497 132

A

Confirming I/O registration to BMU7B on the system view (I/O module status)

[Main base unit]

[Remote base unit]

Slots [S1] to [S10] registered to the product tree

I/O module addresses to ⑩, not slots [S1] to [S11 registered to the product tree

Slot No. indicates slots [S1] to [S10]

Slot No. indicates I/O module addresses [0] to [10]


A

Confirming error logs for the failure of RO663 registered in slot S1 due to no response

in batch I/O

[Main base unit]

[Remote base unit]

Slot [S1] registered to the product tree

I/O module address , not slot [S1] registered to the

product tree

Slot No. indicates slots [S1] to [S10]

I/O slot N. indicates I/O module addresses to ⑩


6F8C1497 134

A

The registration and display of G2 I/O with the engineering tool and specification of the

G2 I/O mounting position in the instruction word are shown below. For the remote base

unit, also refer to “G2 I/O Adapter (GA922) Module Instruction Manual” (6F8C1516).

Table A.2 I/O registration and display with the engineering tool in the main base unit

Slot No. Remarks

BUM7B usage Main base unit

Slot number S0 PUM12

S1 - S10 I/O module

S11 - Not

registerable

I/O module address S1 - S10 ⓪‐ ⑨

G2 I/O registration in the product tree S1 - S10 (1) - (10)

System view (I/O module status) S1 - S10 (1) - (10)

Log details, auxiliary information, slot

No.

S1 - S10 (1) -(10)

Instruction word (MREAD/MWRITE)

Unit + slot specification

S1 - S8 Unit = 0

Slot = (1) to (8)

S9 - S10 Unit = 1

Slot = [⑧ - ⑨] - 8

(1) - (10): Slot number

⓪ - ⑨: I/O module address (I/O module address = Slot No. - 1)

Table A.3 I/O registration and display with the engineering tool in the remote base unit

Slot No. Remarks

BUM7B usage Remote base unit

Slot number S0 GA922

S1 - S11 I/O module

I/O module address S1 - S10 ⓪ - ⑩

G2 I/O registration in the product tree S1 - S10 (1) - (11)

System view (I/O module status) S1 - S10 ⓪ - ⑩

Log details, auxiliary information, slot

No.

S1 - S10 ⓪ - ⑩

Instruction word

(MREAD_N/MWRITE_N)

Unit + slot specification

S1 - S8 Unit = 1

Slot = ⓪‐ ⑦

S9 - S11 Unit = 2

Slot = [⑧ to ⑩] - 8

(1) - (11): Slot number

⓪ - ⑩: I/O module address (I/O module address = Slot No. - 1)

135 135

Appendix B Terminal Block Signal Conversion Adapter

B.1 Overview ····························································· 136

B.2 Outline Drawing ···················································· 137

B.3 Specifications ······················································ 140


6F8C1497 136

B

B.1 Overview

The terminal block signal conversion adapter is mounted in BUM7B for converting I/O

signals between G3 I/O and G2 I/O.

There are six models of terminal block signal conversion adapter:

EXM31 DI334→DI634 (For G3 I/O migration)

EXM32 DO334→DO634 (For G3 I/O migration)

EXM33 PI312→PI632 (For G3 I/O migration)

EXM34 AD368→AD668 (For G3 I/O migration)

EXM35 DA364→DA664 (For G3 I/O migration)

EXM36 DA374→DA664 (For G3 I/O migration)

Figure B.1 Exterior view of the terminal block signal conversion adapter

For details, refer to the relevant specifications.


(Separately provided)

G2 I/O terminal block/connector

Terminal block signal conversion adapter

Attached adapter cable


B

B.2 Outline Drawing

B.2.1 Terminal Block Signal Conversion Adapter (Main Body)

The external views of the terminal block signal conversion adapter is shown below.

Figure B.2 Outer dimensions of the terminal block signal conversion adapter (main body)

The terminal block signal conversion adapter models are listed below.

Table B.1 Terminal block signal conversion adapter models

Model Product code Name Usage

EXM31 HEXM31*ASDI334 terminal block signal conversion adapter

For DI634 connection

EXM32 HEXM32*ASDO334 terminal block signal conversion adapter

For DO634 connection

EXM33 HEXM33*ASPI312 terminal block signal conversion adapter

For PI632 connection

EXM34 HEXM34*ASAD368 terminal block signal conversion adapter

For AD668 connection

EXM35 HEXM35*ASDA364 terminal block signal conversion adapter

For DA664 connection

EXM36 HEXM36*ASDA374 terminal block signal conversion adapter

For DA664 connection

249m

m

29mm 35mm

Adapter model name

EXM31

EXM32

EXM33

EXM34

EXM35

EXM36

BUM7B mounting panel

BUM7B mounting screw x 2

G2 I/O LED view window


mounting hole x 2


mounting board (connector)

Attached cable

mounting connector

Rear view Left side view Front view

BUM7B mounting hole x 2


6F8C1497 138

B

B.2.2 Terminal conversion cable (attached)

Terminal conversion cable (attached)

The external view of the cable (terminal conversion cable) attached to the terminal block

signal conversion adapter is shown below.

Figure B.3 External view of the terminal conversion cable (connector type)

Figure B.4 External view of the terminal conversion cable (terminal block type)

40-pin connector (female)

40-pin connector (female)

20-pin detachable


20-pin connector

(female)

Screw x 4

With a lock

Adapter side G2 I/O side

G2 I/O side Adapter side

Terminal block screw x 2

Interdigital flat cable


B

The cables listed below are attached to the terminal block signal conversion adapter.

Table B.2 Cables attached to the terminal block signal conversion adapter

Model Product codeTerminal conversion

cable

Connected to: Usage

G3 I/O G2 I/O

CBM31 HCBM31*CS Connector type

DI334 DI634 Attached to EXM31

DO334 DO634 Attached to EXM32

PI312 PI632 Attached to EXM33

CBM34 HCBM34*CS Terminal block type AD368 AD668 Attached to EXM34

CBM35 HCBM35*CS Terminal block type DA364 DA664 Attached to EXM35

CBM36 HCBM36*CS Terminal block type DA374 DA664 Attached to EXM36


6F8C1497 140

B

B.3 Specifications

B.3.1 EXM31

EXM31: DI334→DI634 (for G3 I/O migration) terminal block signal conversion adapter

DI334 terminal

block

DI634 connector DI334 terminal

block

DI634 connector

Pin No. Terminal

name Signal

namePin No.

Pin No.

Terminal name

Signal name

Pin No.

1 0 - 0L A1 19 0 - 0H B1 2 1 - 1L A2 20 1 - 1H B2 3 2 - 2L A3 21 2 - 2H B3 4 3 - 3L A4 22 3 - 3H B4 5 4 - 4L A5 23 4 - 4H B5 6 5 - 5L A6 24 5 - 5H B6 7 6 - 6L A7 25 6 - 6H B7 8 7 - 7L A8 26 7 - 7H B8 9 LC0 - LC0 A9 27 HC0 - HC0 B9 10 8 - 8L A10 28 8 - 8H B10 11 9 - 9H A11 29 9 - 9H B11 12 A - AH A12 30 A - AH B12 13 B - BH A13 31 B - BH B13 14 C - CH A14 32 C - CH B14 15 D - DH A15 33 D - DH B15 16 E - EH A16 34 E - EH B16 17 F - FH A17 35 F - FH B17 18 HC1 - HC1 A18 36 HC1 - HC1 B18 NC A19 37 NC NC B19 NC A20 38 NC NC B20

Table B.3 EXM31 signal conversion

CBM31 (connector type)


B

Figure B.5 Signal connection diagram of G3 I/O terminal block with DI634 + EXM31

DC24V +10%

-15%Input power

24Vdc + 10% - 15%


6F8C1497 142

B

B.3.2 EXM32

EXM32: DO334→DO634 (for G3 I/O migration) terminal block signal conversion adapter

DO334 terminal

block

DO634 connector DO334 terminal

block

DO634 connector

Pin No. Terminal

name

Signal name

Pin No. Pin No.Terminal

name

Signal name

Pin No.

1 0 - 0H A1 19 0 - 0H B1 2 1 - 1H A2 20 1 - 1H B2 3 2 - 2H A3 21 2 - 2H B3 4 3 - 3H A4 22 3 - 3H B4 5 4 - 4H A5 23 4 - 4H B5 6 5 - 5H A6 24 5 - 5H B6 7 6 - 6H A7 25 6 - 6H B7 8 7 - 7H A8 26 7 - 7H B8 9 8 - 8H A11 27 8 - 8H B11 10 9 - 9H A12 28 9 - 9H B12 11 A - AH A13 29 A - AH B13 12 B - BH A14 30 B - BH B14 13 C - CH A15 31 C - CH B15 14 D - DH A16 32 D - DH B16 15 E - EH A17 33 E - EH B17 16 F - FH A18 34 F - FH B18 17 P24H - P24H0 A10 35 P24H - P24H0 B10

P24H1 A20 P24H1 B20 18 HC - HC0 A9 36 HC - HC1 B19

HC1 A19 HC0 B9 37 NC 38 NC

Figure B.6 EXM32 signal conversion



B

Figure B.7 Signal connection diagram of G3 I/O terminal block with DO634 + EXM32

Load power 12 - 24Vdc


6F8C1497 144

B

B.3.3 EXM33

EXM33: PI312→PI632 (for G3 I/O migration) terminal block signal conversion adapter

CH1 CH2

PI312 terminal block

PI632 connector PI312 terminal

block PI632 connector

Pin No. Terminal

name

Signal name

Pin No. Pin No.Terminal

name

Signal name

Pin No.

1 1A12 - 1A12 B2 17 2A12 - 2A12 B6 2 1AP - 1AP B1 18 2AP - 2AP B5 3 1A5 - 1A5 A1 19 2A5 - 2A5 A6 4 1BP - 1BP A2 20 2BP - 2BP A7 5 1B12 - 1B12 A3 21 2B12 - 2B12 A8 6 1B5 - 1B5 B3 22 2B5 - 2B5 B7 7 1G12 - 1G12 A11 23 2G12 - 2G12 B12 8 1GP - 1GP A10 24 2GP - 2GP B11 9 1G5 - 1G5 B10 25 2G5 - 2G5 A12 10 1MP - 1MP A4 26 2MP - 2MP B8 11 1M12 - 1M12 A5 27 2M12 - 2M12 B9 12 1M5 - 1M5 B4 28 2M5 - 2M5 A9 13 EXT- - EXT- A13 29 2EXT- - 2EXT- A14 14 1EXT+ - 1EXT+ B13 30 2EXT+ - 2EXT+ B14 15 SP 31 SP 16 SHIELD 32 SHIELD 33 1S1 - 1S1 B15 35 2S1 - 2S1 B16 34 1S2 - 1S2 A15 36 2S2 - 2S2 A16 NC A17 37 24Vdc+ - 24Vdc+ A18 NC B17 24Vdc+ B18 NC A20 38 24Vdc- - 24Vdc- A19 NC B20 24Vdc- B19

SHIELD: Pins 16 and 32 of the PI312 terminal block are not connected between EXM33 and PI632. SP: Pins 15 and 31 of the PI312 terminal block are unused (not connected). NC: Indicates an unconnected terminal of PI632 connector.



1A12

1A5

1B12

1G12

1G5

1M12

1EXT-

SP

2A12

2A5

2B12

2G12

2G5

2M12

2EXT-

SP

1S1

2S1

P24

1AP

1BP

1B5

1GP

1MP

1M5

1EXT+

SHIELD

2AP

2BP

2B5

2GP

2MP

2M5

2EXT+

SHIELD

1S2

2S2

N24

1AP

1A12

1B5

1M5

2AP

2A12

2B5

2MP

2M12

1G5

2GP

2G12

1EXT+

2EXT+

1S1

2S1

NC

P24

N24

NC

1A5

1BP

1B12

1MP

1M12

2A5

2BP

2B12

2M5

1GP

1G12

2G5

1EXT-

2EXT-

1S2

2S2

NC

P24

N24

NC


B

Figure B.9 Signal connection of G3 I/O terminal block with PI632 + EXM33

NC 未接続

NC 未接続

Terminal No.

Phase A input (12V rating) Phase A plus common Phase A input (5V rating)

>S1 (CH1 value: 1) <S2 (CH1 value: 2)

24Vdc plus (+) 24Vdc common (-)

External limit common (-) External limit input (+)

Terminal name Function

Phase B plus common Phase B input (12V rating) Phase B input (5V rating)

Phase G input (12V rating) Phase G plus common Phase G input (5V rating)

Phase M plus common Phase M input (12V rating) Phase M input (5V rating)

External limit common (-) External limit input (+)

No useUnconnected

Phase A input (12V rating) Phase A plus common Phase A input (5V rating)

Phase B plus common Phase B input (12V rating) Phase B input (5V rating)

Phase G input (12V rating) Phase G plus common Phase G input (5V rating)

Phase M plus common Phase M input (12V rating) Phase M input (5V rating)

No use

Unconnected

>S1 (CH1 value: 1) <S2 (CH1 value: 2)


6F8C1497 146

B

Figure B.10 Signal connection diagram of G3 I/O terminal block with PI632 + EXM33

Terminal block Power supply

5/12Vdc Encoder, etc.

Inpu

t

Shielded twisted-pair cablePower supply

12/24Vdc

(the square () is substituted with 5, 12 or 51.) Load, etc.

Power supply

Power supply 24Vdc

Out

put


B

B.3.4 EXM34

EXM34: AD368→AD668 (for G3 I/O migration) terminal block signal conversion adapter

AD368 terminal

block AD668 terminal



block

Pin No. Terminal

name Terminal

namePin No.

Pin No.

Terminal name

Terminal name

Pin No.

1 24Vdc+ - 24Vdc+ 17 21 5V - 5P 9 2 24Vdc- - 24Vdc- 18 22 5C - 5N 10 3 LG - LG 19 23 5I - 5P 9 4 FG - FG 20 24 5G - FG 20 5 1V - 1P 1 25 6V - 6P 11 6 1C - 1N 2 26 6C - 6N 12 7 1I - 1P 1 27 6I - 6P 11 8 1G - FG 20 28 6G - FG 20 9 2V - 2P 3 29 7V - 7P 13 10 2C - 2N 4 30 7C - 7N 14 11 2I - 2P 3 31 7I - 7P 13 12 2G - FG 20 32 7G - FG 20 13 3V - 3P 5 33 8V - 8P 15 14 3C - 3N 6 34 8C - 8N 16 15 3I - 3P 5 35 8I - 8P 15 16 3G - FG 20 36 8G - FG 20 17 4V - 4P 7 37 ALM 18 4C - 4N 8 38 ALMC 19 4I - 4P 7 20 4G - FG 20

Connect the signal line to either voltage input nV or current input nI of the AD368 terminal block.

The connection of pins 1 to 4 of the AD368 terminal block differs when EXM34 is mounted as shown in the

table below. Pin No. When EXM34 is used: When AD368 is used:

1 24Vdc+ Connects the plus (+) side of 24Vdc external power to AD668. Normally open (analog input)

2 24Vdc- Connects the negative (-) side of 24Vdc external power to AD668.

3 LG Connects the line ground of external power. +10V reference voltage output

4 FG Connects to the same frame ground with the shield of analog signal line.

Pins 37 and 38 (alarm output) of the AD368 terminal block do not function when EXM34 is mounted.


1P

2P

3P

4P

5P

6P

7P

8P

24Vdc+

LG

1N

2N

3N

4N

5N

6N

7N

8N

24Vdc-

FG

CBM34 (terminal block type)


6F8C1497 148

B

Figure B.12 Signal connection of G3 I/O terminal block with AD668 + EXM34

NC 未接続

NC

24Vdc+

24Vdc-

LG

FG

External power connection terminal (+)

External power connection terminal (-)

External power line ground

Frame ground

Analog input channel 1








Unconnected

Terminal No.

Terminal No. Terminal name Function


B

Figure B.13 Signal connection diagram (voltage input) of G3 I/O terminal block

with AD668 + EXM34

NCNC

24Vdc+ 24Vdc-

LGFG 1V

2V

3V

4V

5V

6V

7V

8V

24Vdc external power

1V

2V

3V

4V

5V

6V

7V

8V

＋

Shielded line (twisted-pair)


6F8C1497 150

B

Figure B.14 Signal connection diagram (current input) of G3 I/O terminal block

with AD668 + EXM34

NCNC

24Vdc+ 24Vdc-

LGFG

1I

2I

3I

4I

5I

6I

7I

8I

24Vdc external power

1I

2I

3I

4I

5I

6I

7I

8I

＋


FG


B

B.3.5 EXM35

EXM35: DA364→DA664 (for G3 I/O migration) terminal block signal conversion adapter

DA364 terminal

block DA664 terminal



block

Pin No. Terminal

name Terminal

namePin No.

Pin No.

Terminal name

Terminal name

Pin No.

1 ADJ - 2 ADJ - 3 1P - 1V_P 1 1C_P 3 4 1N - 1V_N 2 1C_N 4 5 1G - 20 6 1P - 2V_P 5 2C_P 7 7 1N - 2V_N 6 2C_N 8 8 1G - 20 9 1P - 3V_P 9 3C_P 11 10 1N - 3V_N 10 3C_N 12 11 1G - 20 12 1P - 4V_P 13 4C_P 15 13 1N - 4V_N 14 4C_N 16 14 1G - 20 15 24Vdc+ - 24Vdc+ 17 16 24Vdc- - 24Vdc- 18 17 HG - HG 19 18 FG - FG 20 19 ALARM 20 ALARM

The connection of pins 1 and 2 of the DA364 terminal block differs when EXM35 is mounted as shown in the table below.

Pin No. When EXM35 is mounted: When DA364 is mounted:

1 NC Unconnected Normally open (analog output)

2 NC Unconnected

Pins 19 and 20 (alarm output) of the DA364 terminal block do not function when EXM35 is mounted. The current output terminals (nC_P, nC_N) of DA664 cannot be used when EXM35 is mounted.


1V__P

1I_P

2V_P

2I_P

3V_P

3I_P

4V_P

4I_P

24Vdc+

LG

1V_N

1I_N

2V_N

2I_N

3V_N

3I_N

4V_N

4I_N

24Vdc-

FG



6F8C1497 152

B

Figure B.16 Signal connection of G3 I/O terminal block with DA664 + EXM35

NC 未接続

NC

NC Unconnected

NC

Analog output channel 1




External power connection terminal (+)

External power connection terminal (-)

External power line ground

Frame ground

Unconnected

Terminal No. Terminal Name. Function


B

Figure B.17 Signal connection diagram (voltage output) of G3 I/O terminal block

with AD664 + EXM35

NC

NC Shielded line (twisted-pair)

24Vdc (+)

24Vdc (-) 24Vdc external power

＋

NC

NC


6F8C1497 154

B

B.3.6 EXM36

EXM36: DA374→DA664 (for G3 I/O migration) terminal block signal conversion adapter

DA374 terminal




block

Pin No. Terminal

name Terminal

namePin No.

Pin No.

Terminal name

Terminal name

Pin No.

1 ADJ - 2 ADJ - 3 1P - 1I_P 3 1V_P 1 4 1N - 1I_N 4 1V_N 2 5 1G - 20 6 1P - 2I_P 7 2V_P 5 7 1N - 2I_N 8 2V_N 6 8 1G - 20 9 1P - 3I_P 11 3V_P 9 10 1N - 3I_N 12 3V_N 10 11 1G - 20 12 1P - 4I_P 15 4V_P 13 13 1N - 4I_N 16 4V_N 14 14 1G - 20 15 24Vdc+ - 24Vdc+ 17 16 24Vdc- - 24Vdc- 18 17 LG - LG 19 18 FG - FG 20 19 ALARM 20 ALARM

The connection of pins 1 and 2 of the DA374 terminal block differs when EXM36 is mounted as shown in the table below.

Pin No. When EXM34 is mounted: When DA374 is mounted:

1 NC Unconnected Normally open (analog output)

2 NC Unconnected

Pins 19 and 20 (alarm output) of the DA374 terminal block do not function when EXM36 is mounted. The voltage output terminal (nV_P, nV_N) of DA664 cannot be used when EXM36 is mounted.


1V__P

1I_P

2V_P

2I_P

3V_P

3I_P

4V_P

4I_P

24Vdc+

LG

1V_N

1I_N

2V_N

2I_N

3V_N

3I_N

4V_N

4I_N

24Vdc-

FG

DA374 terminal block arrangement

DA664 terminal block arrangement



B

Table B.4 Signal connection of G3 I/O terminal block with DA664 + EXM36

NC 未接続

NC

Unconnected NC

NC





External power connection terminal (+) External power connection terminal (-) External power line ground

Frame ground

Unconnected

Terminal No. Terminal Name. Function


6F8C1497 156

B

Figure B.19 Signal connection diagram (current output) of G3 I/O terminal block

with DA664 + EXM36

NC

NC

NC

NC


24Vdc (+)

24Vdc (-) 24Vdc external power

＋

Unified Controller nv series

type1 light T Series Migration Hardware Manual

March 15, 2018 2nd Edition

Industrial Systems Division 72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan

© Toshiba Infrastructure Systems & Solutions Corporation. 2017-2018 All Rights Reserved.

No part of this document may be reproduced without permission.

1619.2.1803

t series migration hardware manual · *1: a serious injury indicates loss of sight, injury, burns...

Documents