t. j. hirsch, wm. l. fairbanks, and c. e. buth research ... · cm) at the bottom. it was anchored...

39
TECHNICAL REPORT STANDARD TITLE PAGE J, R•port No. 2. Government Acc:estion No. 3. Recipient' 1 Cotolog No. FHWA/TX-83/ +416-lF -·---· . . ·-·· 4. Title and Subtitle S. Report Dote Concrete Safety Shape With Metal Rail On Top December 1984 To Redirect 80,DOO Lb Trucks 6.-P"'rforming Orgon1zollon --- - ------- --- ---- 7. Aufhor 1 sl 8. Performing Orgon1i:otion R"'porl No T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research Report 416-lF . 9. P•rforming Organization Nome and Address 10. Work Unit No . Texas Transportation Institute The Texas A&M University System 11. Contract or Grant No. College Station, Texas 77843 Study no. 2-5-83-416 13. Type of Report ond Periad Covered 12. Sponsorint Agency Nome and Address Final September 1983 Texas Sta e Department of Highways and Public Trans- - December 1984 portation; Transportation Planning Division P. o. Box 5051 14. Sponsoring Agency Code - Austin, Texas 78763 TS. Supplementary Notes Research performed in cooperation with DOT, FHWA. Research Study Title: Modified Type TS Bridge Rail to· Redirect Buses and Trucks. 16. Abstract Since the 32 in. ( 81 cm) higb concrete safety shape is .a popular median and bridge barrier, it was desirable to see if it could be modified to make it an effective traffic rail for trucks. An 18 in. (46 cm) high metal traffic rail was mounted on top of the 32 in. (81 cm) high concrete safety shape to make a bridge rail 50 in. (127 cm) high to restrain and redirect 80,000 lb. (36,287 kg) van type trucks. The bridge ra i1 was impacted by such a truck at 48.4 mph (77.9 km/h) at an angle of 14.5 degrees. The bridge ra i 1 did restrain and redirect the trucks on the simulated bridge. The truck did roll over, however, this was attributed to the 11.3 degree sloping face of the concrete safety shape. 17. Key Words 18, Distribution Statement Bridge Rails, Traffic Barriers, No restriction. This document is available to the public through the Highway Safety, Trucks, Heavy Vehicles. National Technical Information Service 5285 Port Royal Road Springfield, Virginia 22161. 19. S•curity Clossif. (of this report) 20. Sec:urify Clossi f. (of thi,, page) 21. No. of Pages 22. Price Unclassified Unclassified 39 Form DOT F 1700.7 ca .. •1

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Page 1: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

TECHNICAL REPORT STANDARD TITLE PAGE

J, R•port No. 2. Government Acc:estion No. 3. Recipient' 1 Cotolog No.

FHWA/TX-83/ +416-lF -· -·---· . . ·-··

4. Title and Subtitle S. Report Dote

Concrete Safety Shape With Metal Rail On Top December 1984 To Redirect 80,DOO Lb Trucks 6.-P"'rforming Orgon1zollon CoJ~- --- -

------- --- ----~------· 7. Aufhor1 sl 8. Performing Orgon1i:otion R"'porl No

T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research Report 416-lF

. 9. P•rforming Organization Nome and Address 10. Work Unit No . Texas Transportation Institute The Texas A&M University System 11. Contract or Grant No. College Station, Texas 77843 Study no. 2-5-83-416

13. Type of Report ond Periad Covered

12. Sponsorint Agency Nome and Address Final September 1983 Texas Sta e Department of Highways and Public Trans- - December 1984 portation; Transportation Planning Division

P. o. Box 5051 14. Sponsoring Agency Code -

Austin, Texas 78763 TS. Supplementary Notes

Research performed in cooperation with DOT, FHWA. Research Study Title: Modified Type TS Bridge Rail to· Redirect Buses and Trucks.

16. Abstract

Since the 32 in. ( 81 cm) higb concrete safety shape is .a popular median and bridge barrier, it was desirable to see if it could be modified to make it an effective traffic rail for trucks. An 18 in. (46 cm) high metal traffic rail was mounted on top of the 32 in. (81 cm) high concrete safety shape to make a bridge rail 50 in. (127 cm) high to restrain and redirect 80,000 lb. (36,287 kg) van type trucks. The bridge ra i1 was impacted by such a truck at 48.4 mph (77.9 km/h) at an angle of 14.5 degrees. The bridge ra i 1 did restrain and redirect the trucks on the simulated bridge. The truck did roll over, however, this was attributed to the 11.3 degree sloping face of the concrete safety shape.

17. Key Words 18, Distribution Statement

Bridge Rails, Traffic Barriers, No restriction. This document is available to the public through the Highway Safety, Trucks, Heavy Vehicles. National Technical Information Service 5285 Port Royal Road Springfield, Virginia 22161.

19. S•curity Clossif. (of this report) 20. Sec:urify Clossi f. (of thi,, page) 21. No. of Pages 22. Price

Unclassified Unclassified 39

Form DOT F 1700.7 ca .. •1

Page 2: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

CONCRETE SAFETY SHAPE WITH METAL RAIL ON TOP TO REDIRECT 80,000 lb TRUCKS

by

T. J. Hirsch Research Engineer & Principal Investigator

William L. Fairbanks Engineering Research Associate

and

C. E. Buth Research Engineer

Research Report 416-lF

on

Research Study No. 2-5-83-416 Modified Type T5 Bridge Rail to Redirect Buses and Trucks

Sponsored by

Texas State Department of Highways and Public Transportation

in cooperation with

The U.S. Department of Transportation Federal Highway Administration

November 1984

Texas Transportation Institute Texas A&M University_

College Station, Texas

Page 3: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

DISCLAIMER

The contents of this report reflect the views of the authors, who are

responsible for the opinions, findings. and conclusions presented herein.

The contents do not necessarily reflect the official views or policies of

the Federal Highway Administration. This report does not constitute a standard, specification, or regulation.

KEY WORDS

Bridge Rails, Traffic Barriers, Highway Safety, Trucks, Heavy Vehicles

ACKNOWLEDGMENTS

This research study was conducted under a cooperative program between

the Texas Transportation Institute (TTI}, the State Department of Highways

and Pub 1 i c Transportation ( SDHPT) and the Federal Highway Admi ni strati on

(FHWA). Mr. John J. Panak, Supervising Designing Engineer, SDHPT, was

closely involved in all phases of this study.

IMPLEMENTATION STATEMENT

As of the writing of this report none of the findings or conclusions

presented have been implemented.

iii

Page 4: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

ABSTRACT

Since the 32 in. (81 cm) high concre'te safety shape is a popular median

·and bridge barrier, it was desirable to see if it could be modified to make

it an effective traffic rail for trucks. An 18 in. (46 cm) high metal traffic

rail was mounted on top of the 32 in. (81 cm) high concrete safety shape to

make a bridge rail 50 in. (127 cm) high to restrain and redirect 80,000 lb

(36,287 kg) van type trucks. The bridge rail was impacted by such a truck

at 48.4 mph (77.9 km/h) at an angle of 14,5 degrees. The bridge rail did

restrain and redirect the trucks on the simulated bridge. The truck did roll

over, however, this was attributed to the 11.3 degree sloping face of the

concrete safety shape.

iv

Page 5: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

TABLE OF CONTENTS

INTRODUCTION • .

. DESIGN TECHNIQUE

DESCRIPTION OF BRIDGE RAIL AND DECK MODIFICATIONS

INSTRUMENTAION AND DATA ANALYSIS

TRUCK CRASH TEST • • •

DISCUSSION OF RESULTS

SUMMARY AND CONCLUSIONS

REFERENCES

BIBLIOGRAPHY

APPENDIX A - SEQUENTIAL PHOTOGRAPHS FOR TEST 2416-1

APPENDIX B - ELECTRONIC ACCELEROMETER, ROLL, PITCH AND YAW DATA

Page

1

2

3

9

10

lB

20

21

22

23

26

APPENDIX C - RAIL CRACK PATTERNS . • • • • • • • • . • • • • 31

v

Page 6: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Figure No.

1

2

3

4

LIST OF FIGURES

Cross Section of the Modified T5 Bridge Rail

Dimensions and Elevation of the Modified T5 Bridge Rail •.•.•••••••..

Plan View of the Modified T5 Bridge Rail

Comparison of 80,000 lb Van Truck with Modified T5 Bridge Rail •••••

Page

4

5

6

7

5 Tractor-Trailer Loaded Dimensions, Empty Weights and Loaded Weights • . . • • 11

6 Empty Tractor Dimensions and Weights • 12

7 80 ,000 1 b Truck Before and After Test 13

8 Posts 5, 6, 7, and 8 After Test . 14

9 Bridge Rail Before and After Test 15

10 Summary of Data for Test 2416-1 16

Al Sequential Photographs for Test 2416-1 24

A2 Sequential Photographs for Test 2416-1 25

Bl Vehicle Longitudinal Accelerometer Trace for Test 2416-1 • . • • . • • • • • • • . • . • 27

B2 Vehicle Lateral Accelerometer Trace

B3

B4

for Test 2416-1 • • . . • . . • • • • • • • • • • • 28

Vehicle Vertical Accelerometer Trace for Test 2416-1 ••••..••..

Vehicle Angular Displacement for Test 2416-1

29

30

Cl Crack Patterns on Traffic Side of the Rail After Test 2416-1 . • • • • • • • • • • • . • 32

C2 ·Crack Patterns of Fie 1 d Si de of the Rail After Test 2416-1 • . • • • • • • • • • • • • • 33

vi

Page 7: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

INTRODUCTION

Current bridge rails are designed to restrain and redirect passenger

cars only. Collisions of large trucks with these bridge rails have, in

the past, led to catastrophic accidents. Concern for the reduction of the

severity of these accidents has led highway designers to devote more

attention to the containment and redirection of large trucks at selected

locations. Several bridge rails have been designed recently which will

restrain and redirect large trucks (land £)*.

Since the 32 in. (81 cm) high concrete safety shape is a popular

median and bridge barrier, it was desirable to see if it could be modified

to make an effective truck traffic rail.

The factors involved in the design of bridge rails to contain and

redirect large trucks are not nearly as well understood or researched as

those involved in the design of passenger car rails. Therefore, it was

the objective of this project to design, build, and test a bridge rail to

contain and redirect an 80,000 lb (36,287 kg) van type tractor/trailer, as

shown in Figure 5. The design was based on data presented in References

(l, £, ~. 1· £and I). The rail selected was a modification of the Texas type T5 traffic

rail. The modified TS rail consists of a concrete safety shaped parapet

32 in. (81.3 cm) high with a modified Texas type C4 metal traffic rail

mounted on top. The parapet contains a large amount of reinforcing steel,

providing both flexibility and strength, thus minimizing cracking of the

concrete and permanent deflection of the rail when impacted by heavy

vehicles. The thickness of the bridge deck below the concrete parapet was

increased to minimize cracking and provide greater strength.

*Underscored numerals in parentheses refer to corresponding items in references.

1

Page 8: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

DESIGN TECHNIQUE

Earlier tests have shown that the highest forces generated during the

redirection of tractor/trailer vehicles occur when the tandem axles of the

tractor and the front of the trailer impact the bridge railing. A

relatively small part of the total kinetic energy is expended in the

redirection of the front axle of the tractor, and the rear tandem axles of

the trail er had an even sma 11 er impact with the traffic rails tested in

the past. Knowing that the total loaded weight on the tandem axles of the

tractor would be approximately 34,000 lb (15,436 kg) (see Figure 5), it

was assumed that 10,000 lb (4,540 kg) of this load would probably be

transferred to the rail through the wheels and the axles. The remaining

24,000 lb (10,896 kg) would be transferred to the rail through the bed of

the van trail er.

Accelerometer data from past tests indicated that the tandem axles of

the tractor would be subjected to a maximum average 50 msec 1atera1

acceleration of about 6 g's. Therefore, equivalent static design forces

of 60,000 lb (27,240 kg) (10,000 lb x 6 g's) applied at a height of 21 in.

(53.3 cm) and 144,000 lb (65,376 kg) (24,000 lb x 6 g's) applied at a

height of 47 .6 in. (120.9 cm) were used to design the rail using yield

line theory for reinforced concrete. These procedures are outlined in

Research Report· 230-2 "Analytical Evaluation of Texas Bridge Rails to

Contain Buses and Trucks" (.;!).

2

Page 9: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

DESCRIPTION OF THE BRIDGE RAIL AND DECK MODIFICATIONS

The modified TS rail has an 18 in. (4S.7 cm) tall modified Texas type

C4 metal rail mounted on top. This modified bridge rail makes a

combination bridge rail SO in. (127 cm) tall suitable to retain large

80,000 lb (36,287 kg) van type trucks or tractor/trailers impacting at lS

degrees and SO mph (80.S km/h). Drawings of this rail are shown in

Figures 1, 2 and 3 •. Figure 4 contains photographs comparing the size of

this bridge rail with the van type tractor/trailer.

The concrete parapet was basically a standard Texas type TS traffic

rail which was thickened to 10.5 in. (26.7 cm) at the top and 20 in. {50.8

cm) at the bottom. It was anchored to the bridge deck by #5 stirrups

spaced at 8 in. (20 cm) as shown, and eight #6 longitudinal bars were

used.

The metal rail mounted on top of the modified TS concrete rail was a

standard Texas type C4 metal traffic rail with three modifications. The

first modification involved the use of one additional 1 in. (2.54 cm)

thick steel post plate (ASTM-A36). This modification brought the total

number of post plates used in each post to three. The second modification

was the use of 7/8 in. (2.2 cm) diameter ASTM-A325 bolts in place of the

standard 3/4 in. (1.9 cm) bolts. The last modification was the reduction

of the post spacing from 10 ft (3 m) to 8 ft 4 in. (2.5 m). These

modifications were made for the purpose of increasing the strength of the

metal rail so that it could provide a greater resistance to overturning by

the van trailer.

The metal rail was fabricated from 6 in. (15 cm) diameter standard

steel pipe (ASTM A53 Grade B) shaped into an 8 in. X 4-7/8 in. (20 cm X

12.4 cm) ellipse and welded to the modified post mentioned previously.

3

Page 10: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Metal Traffic Rail is a Texas SDHPT Standard Type C4 Traffic Rail with the following modificatians1

il Anchor Botts are 7/8• dia. ii) Post SpacinQ is 81-4" c-c w/ Splices @ 161-e• C·C iii) One Additional 1• Post fl is used

Rail Member shaped to 811

l 4 7/8" •Hips• from 6" j Std. Pice ASTM-A53(E or s Gr. Bl or 6 5/8" , l ~;use" Tub• (AP! - SL x ~2)

4- 7/9" ft 1: 13 112" Bolts (ASTM-A325) with Hem: Nut a 3 Wa1h1r1

(2-2''0.0. Steel Washers a 1-H,.denod Washed ~

/\

#4 a 12"c-c Cant

1

.

112" Cir.

8" z'" Cir.

#s·a Cant.-~,,,----------,

• 1/4" Clr._J

Figure 1. Cross Section of the Modified T5 Bridge Rail.

4

#6 Cant. ( Typ.) Gr. 60

#s o s" c-c: (34")

#s a s" •-•

bent

Page 11: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

20"

1/2" . 10 I "

a"

2 1/211

... II .· .;· .. ·.,: . i~ .. ' D:: 0 ; •. :_ .·.: : I-- I 112"

.. ·~·: ... J.·.v .... ·.I .; . -. '.. -·· ..... ·• r :- ,.. .. ·.f: . . . . .,--...... '• . '-~-: . I': -·'· ... ·; . ,, : !"'

. ; .. . .:'. 't:- . . , ' . v .... :. ' ...• : . j • '!e

., .· .· 1· :··. •. "-

. . './· . . ·".

. '1'-' ._,,. ··~ ..• ·~

... . . '.

3° 6" I 311

SECTION A-A

L3,8" 1"

I~--- I" fl.' 1 ASTM .. A36

0 7/16+1/16

SEC. THRU RAIL RDWY. ELEV. OF RAIL

Figure 2. Dimensions and Elevation of the Modified TS Bridge Rail.

5

Page 12: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

' - I "

,,.

,. j t-4" Spacintttrp.\ J

101'- "

PLAN VIEW IN•ttl Roil N•111b•r 1111111•4 ftr clarll'I

Figure 3. Plan View of the Modified T5 Bridge Rail.

Page 13: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Figure 4. Comparison of 80,000 lb Van Truck with Modified TS Bridge Rail

7

Page 14: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

These posts were in turn welded to a base plate made of 1 in. (2.54 cm)

thick steel plate (ASTM A36). The posts were anchored to the concrete

rail by means of four 7/8 in. (2.2 cm) diameter by 13.5 in. (34.3 cm) long

A325 bolts. One· 2 in. (5.1 cm) diameter steel washer and one hardened

steel washer was installed under each bolt nut.

The strength of the Texas standard 7 in. (18 cm) thick bridge deck

was increased in many ways. The dimensions and reinforcement pattern of

the standard bridge deck were essentially maintained throughout except in

the cantilever portion of the deck. These changes are detailed in Figure

1. The length of the cantilever portion was decreased from 30 in. (76 cm)

to 18 in. (46 cm), and the thickness was increased to 10 in. (25.4 cm).

The size of the upper transverse bars was maintained at #5' s, while the

standard 5 in. (12.7 cm) spacing was decreased to 2.5 in. (6.4 cm). The

lower transverse reinforcement consisted of an alternating pattern of bent

#4's that extended into the lower portion of the bridge deck and straight

#5's, each at a spacing of 10 in. (25.4 cm). The size of the upper and

lower longitudinal bars was increased to #6's from #4's and #5's,

respectively, while the spacing was increased from 12 in. (30.5 cm) to

16.5 in. (41.9 cm)

All reinforcing bars used in the bridge rail had a minimum yield

strength of 60 ksi (413.4 MPa), while the bridge deck reinforcement had a

minimum yield strength of 40 ksi (275.6 MPa). It should be noted that all

of the 28-day compressive strengths were well above the minimum specified

strength of 3600 psi (24.8 MPa).

8

Page 15: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

INSTRUMENTATION AND DATA ANALYSIS

The vehicle was equipped with triaxial accelerometers mounted above

the tractor tandem wheels. Yaw, pitch and ro 11 were sensed by on-board

gyroscopic instruments. The electronic signals were telemetered to a base

station for recording on magnetic tape and for di.splay on a real-time

strip chart. Provision was made for transmission of calibration signals

before and after the test, and an accurate time reference s i gna 1 was

simultaneously recorded with the data.

Tape switches near the impact area were actuated by the vehicle to

indicate the elapsed time over a known distance to provide a quick check

of impact speed. The initial contact also produced an "event" mark on the

data record to establish the instant of impact.

Data from the electronic transducers was digitized, using a Southwest

Techni ca 1 Products 6800 mi ere-computer, for analysis and eva 1 uati on of

performance. Severa 1 computer programs were used to process· various types

of data from the test vehicle.

Still and motion photography were used to document the test, to

obtain time-displacement data and to observe phenomena occurring during

the impact. Still photography was used to record conditions of the test

vehicle and bridge rail installation before and after the test. Motion

photography was used to record the collision event.

9

Page 16: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

TRUCK CRASH TEST

This bridge ·rail· system was designed to contain and redirect an

80,000 lb (36,287 kg) van type tractor/trailer. A simulated bridge deck

with this rail system was built at the Texas Transportation Institute

Proving Grounds and tested with a 1981 Kenworth tractor/trailer ballasted

with sand bags to 80,080 lbs (36,356 kg). Drawings showing the dimensions

of this vehicle along with loaded and unloaded weights on each axle or

pair of axles are shown in Figures 5 and 6. Before and after test

photographs of the truck are presented in Figures 7 and 8.

The truck impacted the rail at 48.4 mph (77.9 km/h) and 14.5 degree

angle. The impact point was 26 in. (66 cm) downstream from post 5, and

the truck was contained and redirected. The truck and trailer did,

however, roll 90 degrees and came to rest on its side approximately 175

ft. (53 m) from the impact point. Figure 9 shows the bridge rail and test

site immediately after the test. The truck sustained damage to the right

front and right tandem wheels. The cab of the truck remained intact. A

summary of the crash test data is shown in Table 1.

The bridge deck supporting the rail sustained no damage. The

concrete parapet was not significantly damaged while the metal rail

experienced damage between posts 5 and 8 (see Fig. 8). It was determined

from the overhead film that the metal rail was deflected a maximum of 11

in. (27.9 cm) and sustained a permanent deflection of 6 in. (15.2 cm).

The concrete rail was permanently displaced 0.5 in. (1.3 cm). The threads

were stripped from the traffic side anchor nuts of post 5 and 6 of the

metal rail. Examination revealed that the thread fit was too loose on the

10

Page 17: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

TRAC TOR - TRAILER

i=ir=n=======================;rr='T;=;;;==;T=;r=;;==;;===========;r=;;::;;===r=o-==~--'I II I' II I

~51"

I

/, l 1 ~

16' 7 1/2"

EMPTY WEIGHTS

Tractor only

Trailer only

Total Empty Weight

18,320 lb

13,760 lb

32,080 lb

57' l 1/4"

31' 5 3/4"

LOADED WEIGHTS

Weight on front axle

~Jeight on Center axles

Weight on rear axles·

Total Loaded Weight

Figure 5. Tractor-Trailer Loaded Dimensions, Empty Weights and Loaded Weights.

56 l I 4"

12,020 lb

34,170 lb

33,890 lb

80,080 lb

8 1 611

Page 18: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

54 3/4"

TRACTOR

D 1 1/2" ( ) _____ _,

EMPTY WEIGHTS

Tractor only

Trailer only

Tota 1 Empty Height

18,320 lb

13,760 lb

32 ,080 1 b

Figure 6. Empty Tractor Dimensions and Weights.

Page 19: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Figure 7. 80,000 lb Truck Before and After Test

13

Page 20: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Post 5 Post 6

Post 7 Post 8

Figure 8. Posts 5, 6, 7 and 8 After Test

Page 21: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Before

After

Figure 9. Bridge Rail Before and After Test

15

Page 22: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

0.000 sec

Test Date Test

Vehicle subsequently rolled 90°

lfo. • • • • • . . . . . . . Installation.

Length of Installation Metal Rail Deflection

Permanent Maximum ....•

Vehicle ..•...•.

0.202 sec

2416-1 9/18/84 Mod. Texas Type T5 Bridge Rail w/Mod. Texas Type C4 Meta 1 Rail 101.2 ft (30.8 m)

0.5 ft (0.2 m) 0.9 ft (0.3 m) 1981 Kenworth Tractor with Freuhauf Van-type Trailer

0.399 sec

Vehicle Weights Empty Weight . Gross Static •

Impact Speed . . Impact Angle .••..• Tractor Accelerations at

(Max. 0.050 sec Avg) Longitudinal .• Latera 1. . . . . Vertical .•.. Max. Roll Angle.

Figure 10. Summary of Data for Test 2416-1.

0.650 sec

32,080 lbs (14,564 kg) 80,080 lbs (36,356 kg) 48 . 4 mph ( 77 . 9 km/h)

. 14.5 deg Drive Axles

-2.4 g 5.5 g 3.9 g

90 deg

Page 23: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

7/8 in. (2.2 cm) diameter bolts anchoring the metal posts.· This problem

has occurred with some previous tests and laboratory experiments indicated

that the bolts with the improper nut fit developed only 75 percent of the

ultimate tensile strength developed by those bolts with proper nut fit.

The traffic side anchor bolts of posts 6 and 7 pulled 1 oose from the

concrete parapet. Sequential photographs showing the overhead and frontal

view of the crash test are shown in Appendix A.

Maximum positive roll of the tractor tandem axles and the trailer was

90 degrees. From the accelerometers, the longitudinal and lateral maximum

average 0.050 sec accelerations were -2.4 g's and 5.5 g's, respectively.

Graphs of the filtered data from the yaw, pitch and roll rate gyro's and

the x, y and z accelerometers are presented in Appendix B.

17

Page 24: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

DISCUSSION OF RESULTS

NCHRP Report 230 (1) recommends the following criteria for tests S20

(80,000 lb/50 mph/15 deg):

1. "Test article shall smoothly redirect the vehicle; the vehicle shall not penetrate or go over the installation."

2. "Detached elements, fragments or other debris from the test article shall not penetrate or show potential for penetrating the passenger compartment or present undue hazard to other traffic."

3. "Vehicle, cargo, and debris shall be contained on traffic side of barrier."

According to these criteria the test was a success even though the

truck rolled over. The bridge rail contained and redirected the truck and

remained totally intact while doing so. The roll over of the truck is

attributed to the sloping face of the concrete safety shape. The metal

traffic rail is set back 9 1/2 in. ( 24 cm) from the lower face of the

concrete shape 47 1/2 in. (121 cm) below. This means the trailer

undergoes a roll angle of 11.3 degrees (tan-l 9.5/47.5) before it contacts

the metal rail. In Reference (1) where the redirection face of the rail

was vertical no rollover was experienced.

Impact severity as defined by the occupant flail space approach was

al so computed from the accelerometer data. The recommended th res hold

values for the flail space evaluation of passenger cars are 40 fps and 30

fps, respectively, for the longitudinal and lateral occupant impact

velocity, and 20 g's for the highest 10 msec average deceleration after

contact. The computed values for this test were well below these

recommended va 1 ues. The l ongitudi na 1- occupant impact velocity was 6. 59

fps, and the highest 10 msec average occupant acceleration. after contact

18

Page 25: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

was -2.34 g's. The lateral occupant impact velocity was 15.49 fps, and

the highest 10 msec average acceleration was 5.6 g's. Even though these

recommended threshold values do not apply to large trucks, they are

presented here for comparison purposes only.

19

Page 26: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

SUMMARY AND CONCLUSIONS

A standard Texas type T5 traffic rail was modified by increasing its

strength and effective height so that it could restrain and redirect an

80,000 lb (36,287 kg) van type truck or tractor/trailer. The concrete

parapet was 32 in. (81.3 cm) tall, while total rail height was 50 in. (127

cm).

The crash test was conducted on this bridge rail with an 80,080 lb

(36,356 kg) van type tractor/trailer impacting the rail at 48.4 mph (77.9

km/h) and at an impact angle of 14.5 degrees. The vehicle was restrained,

redirected, and came to rest on its side approximately 175 ft. (53 m) from

the impact point. While the truck roll over was not desirable, the bridge

rail did restrain, redirect, and keep the truck on the bridge.

The four 7/8 in. (2.2 cm) diameter by 13 1/2 in. (34.3 cm) long

ASTM-A325 anchor bo 1 ts used at each post had two deficiencies. The

threads on the bolts were cut too loose (not according to specifications)

and permitted the nuts to be stripped off at two posts. The anchor bolts

were not long enough to develop their strength. The 13 1/2 in. (34.3 cm)

length should be increased to at least 18 in. (46 cm) in length to

increase the development length.

This test has shown that a bridge rail can be built with the concrete

safety shape on a slightly modified Texas standard bridge deck to contain

and redirect large van type tractor/trailer trucks.

The cross-sectional area of this modified rail is approximately 2.8

sq ft (0.26 sq. m) as compared with approximately 2.5 sq ft (0.23 sq m)

for a standard Texas traffic rail type T5. The approximate cost of this

modified rail would be about $80 per linear foot, while a standard Texas

type T5 traffic rail normally costs about $35 per linear foot.

20

Page 27: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

REFERENCES

1. Hirsch, T. J. and Arnold, A., "Bridge Rail to Restrain and Redirect 80,000 lb Trucks", Research Report 230-4F, Texas Transportation Institute, Texas A&M University, November 1981.

2. Hirsch, T. J. and Fairbanks, William L., "Bridge Rail to Restrain and Redirect 80,000 lb Tank Trucks", Research Report 911-lF, Texas Transportation Institute, Texas A&M University, February 1984.

3. Hirsch, T. J., "Analytical Evaluation of Texas Bridge Rails to Contain Buses and Trucks", Research Report 230-2, Texas Transportation Institute, Texas A&M University, August 1978.

4. Hirsch, T. J., "Bridge Rail to Restrain and Redirect Buses", Research Report 230-3, Texas Transportation Institute, Texas A&M University, February 1981.

5. Michie, Jarvis D., "Recommended Procedures for the Safety Performance Eva 1 uati on of Highway Appurtenances", NCH RP Report 230, Transportation Research Board, National Research Council, Washington, D.C., March 1981.

6. Noel, J. S., Buth, C. E. and Hirsch, T. J., "Loads on Bridge Railings", Transportation Research Record No. 796, 1981.

7. Hirsch, T. J., Panak, J. J. and Buth C. E., "Tubular W-Beam Bridge Rail", Research Report 230-1, Texas Transportation Institute, Texas A&M University, October 1978.

21

Page 28: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

1.

2.

3.

4.

5.

6.

BIBLIOGRAPHY .,

Standard Specifications for Hi~hway Bridges, Twelfth Edition, American Association of State Hig way and Transportation Officials, Washington, D.C., 1977.

Wiles, E.O., Bronstad, M.E., and Kimball, C.E., ''Heavy Vehicle Crash Test Eva 1 uati on of Concrete Safety Shape," presented at the An nu a 1 Meeting of the Highway Research Board, Washington, D. C., January 1977.

Hirsch, T.J. and Post, E.R., "Truck Tests on Texas Concrete Median Barrier," Research Report 146-7, Texas Transportation Institute, Texas A&M University, December 1972.

Olson, R.M., Post, E.R., and McFarland, W.F., "Tentative Service Requirements for Bridge Rail Systems," NCHRP Report 86, Highway Research Board, National Research Council, Washington, D.C., 1970

Kimball, C.E., Bronstad, M.E., et al., "Development of a New Collapsing Ring Bridge Rail System," Report No. FHWA-RD-76-39, Federal Highway Adminstration, Washington, D.C., January 1976.

Bloom, J.A., Rudd, T.J., and Labra, J.J., "Establishment of Interim Guidelines for Bridge Rails Required to Contain Heavy Vehicles," Report No. FHWA-RD-75-45, Vol. I, Report No. FHWA-RD-75-46, Vol. II, and Report No. FHWA-RD-75-47, Vol. III, Federal Highway Adminstration, Washington, D.C., November 1974.

22

Page 29: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

APPENDIX A

SEQUENTIAL PHOTOGRAPHS FOR TEST 2416-1

23

Page 30: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

0.000 sec

0. 100 sec

0.202 sec

0.299 sec

Figure Al. Sequential Photographs for Test 2416-1.

24

\

Page 31: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

0.399 sec

0.501 sec

0.650 sec

0.800 sec

Figure A2. Sequential Photographs for Test 2416-1. (Continued)

25

Page 32: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

APPENDIX B

ELECTRONIC ACCELEROMETER, YAW, PITCH and ROLL DATA

26

Page 33: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

20

10 ~

c.!l

z 0 -I-<( c:: 0 UJ _, UJ u u <(

_, <( z: -§ -10 I--c.!l z: 0 -'

-20

-30 0.00

Class 180 Filter

I I --1 r Max. o 050 sec Avg = -2.4 g

.. I... . .......................................... . I I I

I I I

.......... j... . . . . . . . . . . . . . . . . . . . .................................. . I I I

... I ............................................. . I I . I I

0.30 0.60 0.90

TIME (SECONDS)

1. 20

Figure Bl. Vehicle Longitudinal Accelerometer Trace for Test 2416-1.

27

1.50

Page 34: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Class 180 Filter 40 ~~~~~!~~~~~.~~~~~.~~~~~~~~---,

--l ""''---- Max. Q.050 sec Avg. = 5.5 g I I ' '

; 20 ........... JI ................. . ~ I ffi I -' UJ u ~ -' <C c:: UJ

!;( -'

0

-20 0.00 0.30 0.60 0.90

TIME (SECONDS)

1.20

Figure B2. Vehicle Lateral Accelerometer Trace for Test 2416-1.

28

1.50

Page 35: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

~

(!)

z: 0 -I-"" o:'. UJ _, UJ u u

""

Class 180 Filter 20 .-~~-,--,-,--~~~~~~~~~~~---=-.:..:....:-=----=-~...:....::.=---+J H--Max. 0.050 sec Avg = 3.9 g

10

0

I I I I

................ 1.. . ........... . I I I

-20'--~~-'-.l..-'--~~~~'--~~~-'-~~~~-'--~~~_..J

0.00 0.30 0.60 0.90 1.20 1 .50

TIME (SECONDS)

Figure B3. Vehicle Vertical Accelerometer Trace for Test 2416-1.

29

Page 36: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

0 0 . 0 en

. 0 -I

Axes are vehicle fixed. Sequence for determining orientation is:

1. Yaw 2. Pitch

.~o~~ 3. Roll

Q.80 1.20 (SECCJNDSJ

Yaw

Roll NOTE: Vehicle subseciuently rolled 90 deg

Pitch

Figure B4. Vehicle Angular Displacements for Test2416-l.

30

Page 37: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

APPENDIX C

RAIL CRACK PATTERNS

31

Page 38: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Post 5

Post 6

·<'.,- ,,'

0 ~!ift!i!;,"!'B'!J'!'!!'··ao!lil ..... ~flailillllim:I··~~~ Post 7

Post 8

Figure Cl. Crack Patterns on Traffic Side of the Rail After Test 2416-1

32

Page 39: T. J. Hirsch, Wm. L. Fairbanks, and C. E. Buth Research ... · cm) at the bottom. It was anchored to the bridge deck by #5 stirrups spaced at 8 in. (20 cm) as shown, and eight #6

Post 5

Post 7

Figure C2. Crack Patterns on Field Side of the Rail After Test 2416-l

33

Post 6

Post 8