systems & robotic integration

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Atlas Systems & Robotic Integration

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Turn a new or used press into a multi-function stamping cell and design and build integrated fabrication and assembly systems from concept to production.

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Page 1: Systems & robotic integration

Atlas

Systems & Robotic Integration

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PITCH - Servo belt driven

LIFT – Servo rack & pinion

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OverviewAtlas can turn a new or used press into a multi-function stamping cell and design and build integrated fabrication and assembly systems from concept to production. Atlas puts over forty years of metal forming expertise to work on your manufacturing demands and turns them into manufacturing solutions. Atlas has experience with almost every type of sheet metal automation to include:

•Blanking and blank handling (including stacking, reorientation, coating and washing)•Press-to-press and in-press part transfer automation •Panel processing (including notching, bending, piercing, welding and palletizing processes• Assembly and welding cells for fabricated parts•Finished part handling to include racking, and end of line•Die change and automatic storage and retrieval systems for dies and materials•Optimizing die design for automation processes•Objective based engineering studies to determine the optimum blend of manual operations, automation and controls•Turnkey responsibilities to include facilities upgrades or additions along with the manufacturing system•Long term production support 

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BenefitsOur business cards say that we are mechanical engineers, controls engineers, estimators

and project managers. In reality, we’re automation experts, embracing your company’s vision while understanding the motivation behind it. We go one step beyond. Atlas transforms visions of high speed production into a reality. Whether your program is the front of the line through the end of the line or something in between, Atlas will work with you to improve your operations, profitability and return on investment while solving all of the “what if” questions before they are ever asked.

Atlas will customize a solution that specifically achieves your goals to include:

• Providing you with the best automation equipment on the market• Working with the robot vender of your preference• Performing estimated cycle times and reach studies• Backing the equipment with 24-7-365 service support• Engineering seamless communications between the processing equipment and the

automation for maximum safety and performance

You can trust Atlas with your integration needs. After all, we have been providing pressroom solutions to customers around the world for over 40 years.

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Robotic Front of Line Systems

Today’s typical automation at the front of a press line consists of a large dedicated, gantry style destacker or press feeder which is high speed and very efficient but can be also be taxing on a budget. Let Atlas show you the front of line systems of the future, where gage stations are eliminated and the destacker is replaced by modular, reusable, affordable and exchangeable robots. It is our belief that your press should not be limited by your automation and the cost to automate a line should be in line with your budget and your needs. With help from Atlas, your processes will become faster, more efficient and more profitable.  The tangible result of our efforts is your bottom line. 

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End of Line Systems

Selecting the right automation is not about keeping pace with your competition, it’s about setting the pace and letting the rest catch up. Many of our competitors boast about their “out of the box” solutions. Who was the out of the box solution designed for? If it wasn’t designed specifically for your company and its process, then it most likely will not give you high performance or the flexibility to meet all of your production demands. Atlas Engineers will evaluate the ability of your current processing equipment, the best utilization of your floor space, the types and sizes of your parts as well as the style, size and condition of your containers. We will discuss your goals and develop an end of line solution which will increase your production today and can readily adapt to the production needs of tomorrow. Your complete satisfaction is our goal because we’ve noticed that happy, profitable customers always come back. 

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Press to Press Robotic SolutionsRobots between tandem presses are not the fastest solution, but for certain applications they provide the flexibility that is needed. Some of these applications may include an extremely large or heavy blank, the need for exact placement in the press or the necassity to flip a blank over. Robots usually offer a lower cost, highly flexible solution with the benefit of a programmable pathway…...but are they the right solution for you? Atlas Engineers can answer these questions through time cycle, reach and application studies and propose a complete turn-key solution. Peace of mind is one of the many benefits of using Atlas as your systems integrator. 

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Off Line Cells

By moving a process away from the pressline into its own standalone cell, you are able to consolodate a single automation purchase into a multi-line support system. You don’t have to choose a single press line for a capital equipment expenditure. An off line washing and re-oiling cell can service multiple press lines and robotically destacking and restacking the blanks reduces the need for additional manpower to tend the cell. Lower cost. Higher efficiency. Consistantly productive automation. Less down time.  It’s a simple idea that can save you millions.  

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Material HandlingAtlas Technologies provides fully integrated solutions for automated material handling in the manufacturing sector, including automotive, HV/AC, appliance, aerospace, defense, construction and other industries.

Effective and reliable systems are used by some of the worlds most successful and competitive manufacturers who enjoy the benefits of reduced operational costs, increased capacity and a more productive work force. Atlas Technologies designs, builds and integrates robotic solutions for your material handling operations to include articulated arm robots and gantry robots. Each system is designed to maximize our customers productivity at the beginning, middle or end of the line. Atlas is a single source provider, offering full system design, fabrication, installation, commissioning and the industries leading service and support. Atlas robotic material handling work cells include machine and fixture loading and unloading, part turn over, part conveyance, gaging, orientation, containerization, inspection, and weighing.  What ever your application calls for, Atlas can apply the right material handling solution to give you the flexibility and mobility to handle both complex and delicate work pieces efficiently and cost effectively.  

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Why Atlas?

Our Promise….Atlas listens to you, the customer.

We embrace your vision and understand your motivation.

It’s our culture of total commitment that allows us to conceptualize solutions tailor made to fit your specific applications…creating world class material handling systems that will exceed your expectations.

3100 Copper AvenueFenton, Michigan 48430 USAPhone: +1 810.629.6663Fax: +1 810.629.8145www.atlastechnologies.com

Die Handling Automation • Robotic Integration • Sheet Metal Handling • Tri-Axis Transfers System Integration • AS/RS • Washer & Oiler Systems • Automation Tooling