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TRANSCRIPT
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SYSTEMS DEFINITION REVIEW
GREG FREEMAN
ANDY GRIMES
NICK GURTOWSKI
MOTOHIDE HO
VICKI HUFF
POORVI KALARIA
ROMAN MAIRE
TARA PALMER
SANJEEV RAMAIAH
JACK YANG
A A E 4 5 1
M A R C H 1 2 , 2 0 0 9
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TABLE OF CONTENTS
Executive Summary (Page 4)
I. MISSION OBJECTIVES (Page 5)
i. Introduction
ii. Mission Statement
iii. Systems Requirements Review
II. DESIGN REQUIREMENTS (Page 8)
III. AIRCRAFT CONCEPT SELECTION (Page 9)
IV. ADVANCED TECHNOLOGIES & CONCEPTS (Page 11)
i. Engine Selection
ii. Combustor Technology
iii. Inlet Design
iv. Nozzle Design
v. Compression Lift and Wing Tip Inclusion
vi. Material Selection
V. INITIAL CABIN LAYOUT (Page 16)
VI. CONSTRAINT ANALYSIS & DIAGRAM (Page 19)
i. Constraint Analysis
ii. Basic Assumptions Made For Each Constraint
iii. Constrain Diagram
VII. SIZING STUDIES (Page 24)
i. Current Sizing Approach
ii. Steps Toward Advanced Sizing
iii. Weight Breakdown
iv. Current and Future Steps
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VIII. CONCLUSION (Page 28)
i. Final Aircraft Concept
ii. Requirements Compliance Matrix
iii. Summary
iv. Next Steps
IX. REFERENCES (Page 31)
X. APPENDIX (Page 32)
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EXECUTIVE SUMMARY
As aviation advances, the desire for an economic, affordable Supersonic Transport (SST) has increased
rapidly. Since the Concorde, there have been no operable Supersonic Transports in the world. OceanAire
intends to design the world’s next SST, called Sky, which will solve the technical challenges that have
impeded the development of supersonic airliners for decades. As stated by NASA Aeronautics Research
Mission Directorate’s 2008-2009 University Competition, the technical challenges include supersonic
cruise efficiency, low sonic boom, and high-lift for take-off and landing. Other design specifications
decided upon were high cruise speed, long distance cruise, and reasonable passenger capacity, along
with providing a luxurious flight.
Sky will provide transportation for up to 49 passengers, mainly targeting first and business class
travelers. OceanAire has developed a concept to be the most effective of its kind, featuring
characteristics fit for an efficient supersonic aircraft and containing an optimized cabin layout. Sky will
incorporate various advanced technologies to improve its performance and surpass its competition. It
will offer these benefits while remaining both aerodynamically and structurally efficient and
environmentally friendly.
OceanAire proposes a Supersonic Transport to meet and exceed the requirements set forth by NASA,
Lockheed and the future market. Through research on past and present concepts, and ideas
recommended by Dan Raymer[10], tools have been used to generate a concept with features that will
allow Sky to meet objectives and perform necessary maneuvers. OceanAire has completed much
research to design an airplane that will be the best of its kind. These studies have led to an initial design
that will reasonably meet the aforementioned goals. This report will define what OceanAire has, thus
far, achieved for Sky.
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I. MISSION OBJECTIVES
Introduction
In the United States today, more passengers and cargo are moved by air than ever before. Over the
past 20 years, air travel has grown each year despite two major world recessions, terrorist acts, the
Asian financial crisis of 1997, the SARS outbreak in 2003, and two Gulf wars. According to NASA’s
Fundamental Aeronautics Program on October 2008, the total volume of air traffic is expected to double
or even triple over the next ten to fifteen years[4]. Boeing predicts an average growth in airline passenger
numbers between 2008 to 2027 of around 4.0 percent each year[5]. As a result, the demand for business
aircraft will increase dramatically by 2020. The need and desire for reduced travel time has and will
steadily increase as well. However, since the Concorde, there have been no operable Supersonic
Transports in the world to meet the growing market’s need for quicker travel times.
It has become clear that no new successful supersonic transport aircraft can be designed without first
identifying and solving the several technical challenges that have impeded the development and
production of one to date. Aeronautical advances will have to be made to solve many difficult
challenges. The main areas of progress are related to the environmental impact of the vehicle (NOx
emissions, generated sonic booms, exceptional amounts of noise) and to operational considerations
(manufacturing costs, operational costs, efficiency). These challenges will require progress in
aerodynamic improvement for sonic boom and drag reduction, combustion management for harmful
emission reduction, engine design to comply with noise regulations, and propulsion incorporation to
improve performance.
Meeting the challenges stated above is the objective of the NASA Fundamental Aeronautics University
Competition. OceanAire proposes a Supersonic Transport called Sky to meet the requirements set forth
by NASA and the growing airline passenger and traffic numbers. Through research on past (such as the
Concorde, Tu-144, and XB-70) and present concepts (Aerion Corporation’s SBJ, Lockheed Martin’s QSST,
Dassault Aviation’s HISAC, and Sukhoi’s S-21), and ideas recommended by Dan Raymer[10], goals and
benchmarks have been developed in order to facilitate the design of Sky.
Mission Statement
The two main mission objectives as set forth by OceanAire are to design an aircraft with supersonic
capabilities that is able to link major city pairs, as well as compete with other existing aircraft in the
market. Building on the first mission statement, it is imperative that Sky be designed as supersonic,
flying at speeds up to Mach 2.0. The aircraft will be designed for civilian purposes, enabling the
transport of passengers and cargo between city pairs across the world. The second mission objective
specifically is to design an efficient aircraft that can compete with existing ones in the market and still
remain profitable. With an assumed first flight in 2020, Sky’s competition will most likely be Aerion
Corporation’s SBJ, Lockheed Martin’s QSST, Dassault Aviation’s HISAC and Sukhoi’s S-21.
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The mission objectives as set forth by the NASA Fundamental Aeronautics University Competition are
to design a small supersonic airliner with a cruise speed of Mach 1.6 to 1.8, a design range of 4,000
nautical miles, a payload capacity of 35 to 70 passengers, a fuel efficiency of 3 passenger-miles per
pound of fuel, and a takeoff field length less than 10,000 feet. Furthermore, the NASA competition
states that the design should achieve one or more of the following: supersonic cruise efficiency, low
sonic boom (less than 70 PldB), and/or high-lift for take-off and landing. As stated in the System
Requirements Review, Sky will be designed with a cruise speed, fuel efficiency, and takeoff field length
as designated by NASA. The other mission requirements will specifically be a still air range of 5,450
nautical miles and a payload capacity of 49 passengers. Furthermore, Sky’s configurations and systems
will be chosen in order to emphasize supersonic cruise efficiency and high-lift for take-off and landing.
Even though the achievement of low sonic boom will not be stressed, Sky will be designed to be as eco-
friendly as possible.
Systems Requirements Review
The Systems Requirements Review was the initial design phase for Sky. The results of this first design
stage were the basis of the next design phase, the Systems Definition Review, as outlined in this paper.
The Systems Requirements Review focused mainly on obtaining customer requirements, an accurate
market study, and an initial sizing of the aircraft. After the market requirements and benchmarks were
known, concepts were generated based on these requirements.
After a preliminary market analysis, it was determined that Sky would be designed to serve business-
and first-class passengers who wish to significantly decrease their travel time. Up to 49 passengers will
be held in a luxurious and comfortable single-aisle configured cabin. The passengers of Sky will be able
to fly to a total of 17 global locations with a total of 19 global city pairs. The market analysis performed
for the year 2008 allowed for an estimated 2020 market forecast based on Boeing’s prediction of a four
percent increase in business travel per year[5]. From this forecast, it was predicted that 203 units of Sky
would be needed for the chosen city pairs. Using NASA’S Airframe Cost Model calculator[6], a crude cost
of each unit was estimated to be $123.4 million in the year 2009 (the year 2009 was chosen for
comparison between market competitors). With a sell price of $180 million, the profit for OceanAire is
predicted to be roughly $11.5 billion over a 10-15 year period. As a result, it is believed that 203 units
sold to a total of 19 city pairs is a sufficient number for profitable operations.
One major design constraint is that Sky will not be designed for supersonic flight overland. Per FAR36,
supersonic flight overland in the United States as well as 50 other countries is prohibited. Each of Sky’s
competition relies on this regulation being redefined; however, OceanAire believes that FAR36 will not
be changed in the near future, specifically by 2020. As a result, all of the 19 city pairs were chosen so as
to eliminate any supersonic flight overland. Despite not flying overland supersonically, Sky will be
designed to be as eco-friendly as possible.
Despite the inability for supersonic flights across land, Sky has many market strengths compared to
Aerion’s SBJ, Lockheed Martin’s QSST, Dassault Aviation HISAC, and Sukhoi’s S-21. Sky is able to hold
more passengers providing for better per-seat efficiency, has a longer range capability, and has one of
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the highest Mach cruise speeds. Specifically, Sky will be designed to have a maximum cruise speed of
1.8, a total still air range of 5,410 nautical miles, and a maximum cruise altitude of 50,000 feet. From the
quality function deployment and house of quality studies, it was shown that cruise Mach cruise number
and cruise efficiency would be the prime design focuses.
Furthermore, the System Requirements review showed that the design mission profile is based on the
San Francisco to Seoul route with head winds of 100 knots and added range capability to reach an
alternative airport 200 nmi away as well as loitering there for 30 minutes. The design range of the design
mission profile cruise segment was calculated to be 5,155 nmi. The economic mission profile was based
on the most route flown most frequently, New York (JFK) to London (HEA).
The initial sizing of Sky entailed the use of an aircraft database of numerous types of supersonic
aircraft and the gross takeoff weight, empty weight, empty weight fraction, aspect ratio, thrust-to-
weight ratio, wing loading, and maximum Mach number for each aircraft. From the database, estimates
for Sky’s aspect ratio and wing loading were predicted to be 2.2 and 100 lbs/ft2, respectively. The thrust-
to-weight ratio was estimated as 0.3. The SFC was predicted to be 0.78 1/hr on the presumption that a
low to medium bypass turbofan will be used. MATLAB was used to determine the empty weight fraction
equation. The empty weight fraction was imported into another section of the aircraft database
together with mission and design parameters. From an iterative process, the estimate for the gross
takeoff weight was predicted as 245,283 lbs with an empty weight fraction of 0.41355.
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II. DESIGN REQUIREMENTS
As discussed in the Systems Requirements Review, OceanAire developed the major design
requirements for Sky using a house of quality. After identifying Sky’s four primary customers (airlines,
passengers, the public, and NASA/Lockheed Martin), the needs and wants of these customers were
evaluated. The following quantifiable design requirements were chosen in order to meet every
customer’s needs:
• Takeoff field length • Operating cost
• Landing field length • Cruise altitude
• Door height above ground • Cruise efficiency
• Airframe life • Cumulative certification noise
• Range • Stall speed
• Number of passengers • Wing span
• Cruise Mach number • NOx emissions
• Cabin volume per passenger
Takeoff and landing field lengths are important design requirements that OceanAire must meet
because if Sky cannot operate at the airports of chosen city pairs, it will not be successful. The current
shortest runway that Sky will operate on is 10,081 ft in Boston. Sky’s door height above the ground must
be taken into consideration to meet airlines’ need for airport compatibility. In order for Sky to be
profitable it must have an airframe life of at least 20 years. The aircraft must have a range of 5,440
nautical miles in order to avoid flying supersonic overland and to reach its furthest city pair. Sky will hold
a total of 49 passengers: 10 in first class and 39 in business class. This number was chosen so that an
optimum seating arrangement could be utilized. Sky will cruise at a Mach number of 1.8 in order to
reach NASA’s design requirements. To provide adequate room, a cabin volume per passenger of 8.5
ft3/pax will be proposed. Operating cost for the development of this supersonic aircraft must be
reasonable in order for Sky to be profitable. The Concorde failed as a supersonic transport aircraft
because it made less money than its operating cost. A cruise altitude of 50,000 ft must be obtained so
that supersonic flight can take place. The current estimated cruise efficiency is 0.36 lb fuel/pax-nm. This
value still needs to improve so that fuel can be saved and range can be improved. Since Sky will not be
flying supersonic overland, sonic boom is not a design issue. However, OceanAire still wants to choose
or develop engines that mitigate the sonic boom. Stall speed will be an important design requirement so
that stall does not occur during takeoff and landings. This is a concern since one of NASA’s technical
challenges is to have high-lift for takeoff and landing. Sky’s wing span needs to meet airline regulation
for gate clearance and stay within the Mach cone. Finally, the emission of NOx into the atmosphere is an
important design requirement. This is due to the fact that the world is becoming more concerned about
keeping the earth clean, and the public will not tolerate an airplane that emits pollution through its
engines.
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III. AIRCRAFT CONCEPT SELECTION
Pugh’s Method was chosen to be used as the evaluation tool for the aircraft concept selection. It was
chosen because it is effective in comparing different designs, it allows for scoring concepts relative to
one another, and it is iterative and efficient. Prior to the concept brainstorming, it was necessary to
determine what criteria the designs would be compared through as well as the descriptors by which the
designs would be characterized. The lists of these categories are listed below. The criteria chosen were
based on market research, the Quality Function Deployment, and the NASA requirements given.
Once these categories had been discussed and evaluated, the next step was for each group member
to design his or her own custom supersonic transport concept based on the descriptors listed above. For
the initial evaluation of the generated concepts, the Concorde was chosen as the datum. It was chosen
due to the fact that it is one of the only successful commercial supersonic transports to be produced.
The initial concepts can be viewed in the appendix as well as the two completed iterations of Pugh’s
Method. Initially, nine concepts were evaluated and compared to the Concorde based on the design
criteria. Positives and negatives were used to determine what characteristics of each concept were
better or worse than those of the Concorde. This allowed for the best components from each concept to
be chosen and incorporated into three hybrid designs for the second iteration of Pugh’s Method. In the
second iteration, the “best” design from the first comparison was chosen as the new datum, and the
three new hybrid concepts were compared to it, again via the design criteria. Following this iteration, a
“winning” concept was established. A detailed sketch of this design is shown below in Figure 1.
Design Criteria Concept Descriptors
Airport Compatibility Nose Type
High Supersonic Cruise Efficiency Canards (Yes or No)
Low Certification Noise Fuselage Design
High Lift for Takeoff and Landing Wing Type
High Cabin Volume per Pax Engine Placement
Low Wave Drag Engine Inlet and Nozzle
Aerodynamic Supersonic Regime Tail Configuration
Stable Flight Gear Type
Low MX Cost Door Placement
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Figure 1: Current Sky Concept
The current concept for Sky is based on the best characteristics of the two iterations of Pugh’s
Method. The nose will not incorporate a quite spike, but will be long and slender with a gradual taper. A
quite spike was not chosen due to the fact that Sky will primarily operate over the ocean and, therefore,
will not need to reduce boom overpressure. Weaker shocks will be created via the long and slender
nose, which will allow for lower pressure losses. Sky will also implement canards aft of the cockpit to
add stability in supersonic flight, as well as additional lift. A Sears-Haack fuselage design will be used to
allow for a more gradual increase in cross-sectional area as the wings begin to develop. This will create a
decrease in wave drag. The wings will incorporate a dual sweep to not only allow them to stay inside the
Mach cone, but to also allow for a relatively larger surface area in the second segment to create more
stability in subsonic flight. Sky may also use wing tips that will fold down ninety degrees in supersonic
flight. If this design concept is chosen, Sky will also take advantage of compression lift to add lift in
supersonic flight. Compression lift will be discussed in more detail in the advanced concepts section.
Based on trade studies and constraint diagrams, the use of three engines is currently being considered
to create enough lift for Sky. Two of the engines will most likely be placed under the wings close to the
fuselage similar to the Concorde. The third engine will be mounted below the fuselage along the
centerline with its exhaust exited via the tail. The placement of the third engine, however, may create
unacceptable drag and affect the configuration of the tail. Thus, using three engines is only an initial
design consideration. The inclusion of a forth engine may be deemed necessary further into the design
of Sky. Sky will also integrate variable inlet and nozzle geometry to allow for a better match between
supersonic and subsonic regimes. These variable geometries will also be described in more detail in the
advanced concepts section.
Sky will use a tricycle gear configuration, and placement will be decided upon later. Due to the
inclusion of canards, a horizontal tail has been considered unnecessary at this stage in the design.
However, Sky will use a large vertical tail. Currently, door placement will be aft of first class and forward
of business class to allow for better airport compatibility due to the use of canards. At this phase in the
design, the current concept for Sky will allow for the most efficient supersonic transport. However, as
the design develops, some of these components may change.
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IV. ADVANCED TECHNOLOGIES AND CONCEPTS
Based on research done on supersonic transport flight, there are six major technologies to consider
for the design of Sky. These are engine selection, combustor technology, inlet design, nozzle design and
selection, wing tip inclusion, and material selection. Other technologies to research are the use of
compression lift as well as possible skin and structural materials to be used.
Engine Selection
When dealing with engine selection, there are a few considerations that should be taken into account.
This first is operational power. In most subsonic flight, engines operate at partial power. However, in
supersonic flight, engines must usually operate at near full power for hours at a time. This introduces
very high temperatures in the engine components which cannot be ignored. Another consideration is
the limit on pressure ratios created in the compressor section. The increase in air flow increases the ram
temperature. This in turn increases the compressor temperature which decreases the pressure ratio
that is achievable. Engine noise is also a problem with supersonic flight. High exhaust velocities from the
nozzle create high noise. Nozzle geometry selection needs to take this into account. The last
consideration is emissions. The emissions of a supersonic engine are quite high and need to be
addressed.
Figure 2: Variable Cycle Engine
The best type of engine to consider for Sky will be a medium bypass turbofan incorporating variable
cycle technology, as shown in Figure 2. A medium bypass turbofan is a better choice than a high or low
bypass due to a few factors explained in Koff’s paper entitled “Engine Design and Challenges for the
High Mach Transport.”[8] In it, he describes that a high bypass turbofan will not create the required
thrust while maintaining the necessary reduction in velocity from supersonic to subsonic. The fan for a
high bypass turbofan is too large and will be too prone to damage from the shocks. A low bypass
turbofan will address the thrust issue but will create too much noise to operate commercially. Variable
cycle technology will be used in order to vary the inlets and exits of various engine components. Analysis
done by Sipple in “Research on TBCC Propulsion for a Mach 4.5 Supersonic Cruise Airliner” predicts that
this technology offers superior thermal and propulsive efficiencies at various mach numbers and
altitudes compared with non variable cycle engines[11]. It will also allow for a vast range of bypass ratios
to be achieved, which in turn will give lower TSFC and will help reduce turbine temperatures.
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Combustor Technology
Combustor technology is also worthwhile to consider in engine selection and component design.
Temperature is the main concern when dealing with a jet engine combustor. The temperature of the
combustor and of the turbine inlet is a direct function of the gas temperature at which the fuel-air
mixture is burnt[3]. Current technology stipulates that combustor temperatures cannot remain above
3,300 degrees Fahrenheit for too long due to the production of NOX emissions. The main tradeoff in
combustors is that turbines operate more efficiently at high temperatures, but higher temperatures in
the combustor create high levels of NOX. One way to improve this would be more effective mixing of the
fuel and air. Another way is to vaporize the fuel better before its injection into the air flow. In Figure 3
shown below from Koff’s paper on combustor technology, having a more air-rich or even fuel-rich
mixture creates less emissions than a stoichiometric mixture. With the utilization of variable cycle
technolgy as well, better fuel/air mixtures could be achieved through bypass air entering the core flow
after combustion.
Figure 3: NOx Emissions
Inlet Design
Due to the differences between air mass flow required for subsonic and supersonic flight, inlet design
is also quite important. The inlet must capture core and bypass air to be used for combustion as well as
cooling for the various engine components. It is also important because the inlet must slow the
incoming air from supersonic to subsonic in order to keep the components of the engine (primarily the
fan) from being damaged. Based on these qualities, the inclusion of an inlet ramp with variable
geometry is being considered. Shown in Figure 4 below from Raymer’s book “Aircraft Design: A
Conceptual Approach,” this type of inlet would allow for the necessary changes to be from a subsonic to
a supersonic regime[10].
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Figure 4: Variable Inlet Geometry
The ramp will open in supersonic flight to create the necessary oblique shock waves that will slow the
flow without agitating it and decreasing the pressure too much. At subsonic speeds, the ramps will close
to allow for the maximum amount of mass flow to enter the engine. The gradual taper to the inlet
throat will create oblique shocks rather than an immense normal shock, which would destroy the
pressure of the incoming air flow. In a study done by Evelyn of the Boeing Corporation, it was found that
an axisymmetric inlet with variable geometry will create the least amount of drag for a supersonic
transport compared to a simpler spike or conical inlet[7].
Nozzle Design
In subsonic and low supersonic flight regimes, nozzle design also becomes important. Because Sky
needs the exit velocity from the nozzle to be supersonic, a converging-diverging nozzle must be used
with a chocked throat. Variable nozzle geometry with an ejector will also be used to allow for flow
control. In the subsonic regime, the maximum exit area will be achieved to allow for efficient flight. In
supersonic flight, the ejector will inject bypass air into the core flow, and the variable nozzle will
accelerate the chocked flow to a supersonic Mach number of 1.8. The utilization of flow vectoring may
also be considered if additional control is needed later in design.
Compression Lift and Wing Tip Inclusion
As mentioned earlier, folding wing tips may also be used of Sky. This will create inherent advantages
and disadvantages to the design. One advantage is that the aspect ratio will be reduced during cruise
when the wing tips are folded down. They will also add more stability surfaces to Sky. The main focus in
using wing tips is the incorporation of compression lift in the design. As the shock waves are created on
the underside of the aircraft body, they will be reflected back under the wing via the wing tips. This will
create a greater pressure reduction under the wing and will create more lift. The tips will, however,
create more weight and complexity and may also interfere with landing constraints given a malfunction.
Although the disadvantages seem high, the inclusion of the wing tips and the use of compression lift will
be advantageous to use.
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Material Selection
Various materials that could be used on Sky were considered, and it was realized that there would be
a number of factors that could affect material selection. Skin temperature increases more rapidly at
higher speeds, and since Sky will be flying at high speeds, material performance at high temperatures
will be important. According to Raymer, flying between Mach 1.6 and 1.8 would produce an average
skin temperature of about 350 degrees Fahrenheit, which is not particularly challenging but could be
limit material selection[10]. Other factors will be affordability, as this was one of the main reasons
Concorde fell short; efficiency, which includes corrosion and service life of the material and aircraft; and
availability of the material, determining if a certain material or manufacturing process has been or has
to be developed. However, at this point, only standard materials used in the aerospace industry were
researched.
One of the most widely used materials on aircraft is obviously aluminum and its alloys, but aluminum,
like other materials, has its pros and cons. Aluminum is abundant, affordable, and has a great strength-
to-weight ratio, especially its 7075 alloy. Some aluminum alloys, such as aluminum lithium, offer the
same weight savings as composites and can be formed using standard techniques. However, aluminum
has a maximum operating temperature of about 250 degrees Fahrenheit, which limits its use in
supersonic cruise, and is weak in fracture toughness and creep resistance[10].
Titanium alloys are another widely used material in the aerospace field. They are very stiff and
resistant to high temperatures and corrosion. They also have a high strength to weight ratio. However,
titanium alloys are difficult to form and are excessive in weight, which is extremely disadvantageous for
Sky. Also, titanium costs about 5 times as much as aluminum. For this reason, titanium is mainly used on
the leading edges of wings and tails and on engine components and landing gear[10].
One of the most remarkable materials to enter the world of aviation is composites. They are light in
weight, and composite material of the filament reinforced form offers a great strength to weight ratio.
The most commonly used composite in aircraft structure is graphite epoxy which also has a high
strength to weight ratio, but could be very expensive; up to 20 times more expensive than aluminum.
Composites that use epoxy as its matrix also have a maximum temperature about 350 degrees
Fahrenheit, which could limit its performance in supersonic transport[10].
As mentioned in the Systems Requirements Review, composites are good but are not the answer to
everything. It’s been noted that composites cannot accept concentrated loads, and that the strength of
composites can be affected by many factors such as moisture, cure cycle, and temperature exposure, to
name a few. Composites are also susceptible to damage, and internal damage can be particularly
difficult to find. When dealing with an aircraft that may be the first of its kind, internal damage is not
something that should be looked over. Composite materials are also hard to repair, which can incur
maintenance costs. Lastly, composites have very complex material properties that may be difficult to
fully comprehend[10].
The material selections of some of OceanAire’s competitors and benchmarks were also researched.
Aerion’s business jet incorporates composite materials, namely carbon epoxy, in its wings, but uses a
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metal coating on the leading edge for erosion resistance. The fuselage is made out of aluminum and
composites[1]. Lockheed mentions, on its website, that no new breakthrough materials were used or
needed on QSST, so the structural technology exists today to built such a supersonic transport[9]. Lastly,
the XB-70 has stainless steel and titanium components and utilized a sandwich honeycomb, which is a
certain type of composite made by attaching two thin, stiff skins to a thick, lightweight core[14].This
allows for high bending stiffness but low density. The sandwich honeycomb is a commonplace concept
today.
Advances in composites are constantly being made, so there is no telling what the future in materials
holds, even in 2020. This is especially true for composite materials for which advances are being made
constantly. It is also very possible for the cost of composites to decrease by 2020. However, it’s been
realized that, as far as material selection goes, the two main focuses for OceanAire will be weight and
temperature. Weight will be important because assuring that Sky remains as lightweight as possible is
crucial and temperature will be important because travelling at supersonic speeds requires temperature
to be a major concern. Also, since different materials prove advantageous in certain locations on the
aircraft than others, different materials will most likely be used in different locations based on the
specific needs on that location. Working with sizing with definitely be a must since maximum loads will
have to determined and met, and since the chosen materials will have an impact on empty weight
prediction. Material selection will also affect the cost of Sky, and this will be taken into consideration as
well. Next steps will be to begin looking at joint methods and sealants, as it becomes necessary.
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V. INITIAL CABIN LAYOUT
The initial cabin layout has been modified since the Systems Requirements Review. The new
configuration can be seen in Figure 5. The aircraft will still be divided into two different classes that can
hold 49 passengers. Those two classes will be first class and business class. First class will be able to
accommodate up to 10 passengers while business class will accommodate the remaining 39 passengers.
First class will be divided into 5 rows with 2 seats in each row. Business class will be divided into 13 rows
with 3 seats in each row in a 2-1 configuration. There will be 4 crew members, 2 pilots, and 2 flight
attendants. Even though our passenger capacity is under 50, two flight attendants were chose because
of the fact our aircraft will be a luxury aircraft, and having prompt service will be a desirable benefit. The
flight attendants will have their jumps seats located in the back facing forward. The cabin will have 2
lavatories, one located in front of first class and one located aft of business class. The galley will be
located behind the lavatory behind business class so that flight attendants can have easy access to the
galley.
Figure 5: Cabin Layout
There will be 4 doors on the airplane, as seen in Figure 6. Most other airplanes with a passenger
capacity of about 40 - 60 have 4 emergency doors as well[10]. One of those doors will be a boarding door
on the right side of the aircraft while the remaining three doors will be emergency doors. One of these
doors on the left side can also be used as
boarding door will be located in front of business class
fact that there will be canards towards the front of the plane
somewhere aft of the canards.
Figure 6
The dimensions inside the fuselage have changed since the first systems review.
dimensions can be depicted from Figure
business class seat pitch is 42 inches.
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be used as a maintenance door or as a loading door for the galley.
boarding door will be located in front of business class, but directly behind first class.
here will be canards towards the front of the plane. Therefore, the plane m
Figure 6: Boarding and Emergency Door Locations
The dimensions inside the fuselage have changed since the first systems review.
dimensions can be depicted from Figures 7 and 8. The first class seat pitch is now 46 inches, while the
business class seat pitch is 42 inches.
Figure 7: Seat Pitch
loading door for the galley. The
but directly behind first class. This is due to the
the plane must be boarded
The dimensions inside the fuselage have changed since the first systems review. These new
seat pitch is now 46 inches, while the
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The aisle width in first class is 26 inches and the aisle width in business class is 20 inches. The inside
cabin length will be 88 feet 8 inches, and the internal cabin width is 8 feet 1 inch. These dimensions are
subject to change if it is decided that the delta wing will be placed in a different location on the aircraft,
due to the area rule. The overall dimensions of the external fuselage have been adjusted to be able to
hold all the passengers. The fuselage length is now 196 feet, and the external width of the fuselage is 9
feet at the maximum diameter while the width at the tail end of the plane is 4 feet.
Figure 8: Cabin Dimensions
19
.
VI. CONSTRAINT ANALYSIS AND DIAGRAM
Constraint Analysis
The optimal performance requirements of an aircraft necessitate a functional relation between thrust
to weight ratio (��) and wing loading (
�� �. It is crucial for OceanAire to perform at optimal conditions for
cruise, subsonic maneuver, takeoff ground roll, landing ground roll, and second segment climb.
OceanAire wants to be able to have the opportunity to design their aircraft in the best region of thrust-
to-weight ratio and wing loading region. There are 6 major performance constraints being considered.
These are below:
• Cruise
� 1 g Steady Level Flight, M = 1.8 at h = 50,000 ft
� Assuming Standard Atmosphere Conditions
This is the cruise mode of OceanAire. The altitude of cruise is not yet fully determined and is still
subject to change. A trade study of the different efficiencies at different altitudes will be carried in later
steps.
• Subsonic Maneuver
� 2 g turn at 250 knots at h= 10,000 ft
� Assuming 92% of the takeoff weight
OceanAire considered that it would be important to be able to perform such a maneuver in order to
blend in the subsonic traffic around airports in a safe manner. The 2g turn is still not fixed, and the team
will research federal regulations in order to eventually use a lower rate of turn.
• Takeoff Ground Roll
� 6000 ft at h = 0 ft
� +15° Hot Day
Takeoff ground roll is the distance required before the wheels leave the runway. Takeoff distance is
normally the total distance required for the aircraft to depart and clear an obstacle of a known height
past the end of the runway. OceanAire wants to be able to comply with the NASA 2009 design
competition requirements of 10,000 ft field length. The field length is the ground roll plus 66%, which
gives a 6,000 ft ground roll. OceanAire will be flying to airports in a hot environment. Therefore, an extra
15 degrees were added to the standard atmosphere.
• Landing Ground Roll
� 6000 ft at h = 0 ft
� +15° Hot Day
The landing ground roll is the same as the take ground roll. OceanAire used a ground roll of 6,000 ft to
be able to land at an airport with a 10,000 ft field length. The use of thrust reversers was not useful
20
.
here, as the landing constraint on a 6,000 ft ground yielded a wing loading of about 130 psf, which is far
from the design region that OceanAire will use.
• Second Segment Climb Gradient
� Above h = 0 ft
� +15° Hot Day
Second segment climb gradient requirements from FAR regulations were used in this constraint. The
only configuration showing in the diagram is the one with 3 engines, which is the one that is optimum
for the set up. The use of a 2 engine configuration yields a thrust-to-weight ratio close to 0.7, which is
unfeasible; and 4 engines yields a thrust to weight ratio of about 0.3, which is much lower than the
design region and therefore won’t be necessary.
• Second Segment Climb Gradient
� Above h = 30,000 ft
� Level flight
This constraint was established to see how the aircraft would be able to accelerate through the
transonic regime. Following the results found in the report of the conceptual design of a Mach 1.6
airliner, the optimum transonic acceleration must happen at an altitude of 30,000 to decrease the wave
drag[12].
Basic Assumptions Made for Each Constraint
The 5 constraints assumptions which include cruise, subsonic maneuver, take off ground roll, landing
ground roll, and 2nd segment climb gradient are tabulated in the Table 1 below with respect to major
parameters including engine lapse rate, weight fraction, aspect ratio, leading edge angle, CLmax, Cd0, CDW,
engine quantities, climb gradient, and distance constraint. This table offers a summary of the main
assumptions made during the constraint analysis.
Cruise Subsonic
Maneuver
Take Off
Ground
Roll
Landing
Ground
Roll
2nd
Segment
Climb Gradient
Engine Lapse Rate (�) (%) 42% 82% 99% 99% 99% (25%
Reverse T)
Weight Fraction (Wi/Wo)
(%) 91% 92% 100% 100% 100%
AR
1.9 2.6 2.6 2.6 2.6
Oswald Efficiency (%)
82%
LE Angle (deg)
60°
CLmax
1.2 1.2 1.2
21
.
Cd0
0.0018 0.018
CDW
0.022
Number of Engines
3
Climb Gradient
(%) 2.7%
Distance Constraint
(ft) 6000ft 4000ft
Table 1: Major Parameters for Constraints
The engine lapse rate (�) was initially calculated using thrust, density at a specified altitude to thrust,
and density at sea level. This calculation is given by Equation 1.
� � ���
� ���
(Equation 1)
However, this relation is simply an approximation for obtaining the engine lapse rate, and the value
yielded through this method was clearly unrealistic (�� ���� = 15.23%). To verify the invalidity of this
relation for this application, the Concorde’s parameters were used to compute the lapse rate for
Concorde itself. This yielded a rather invalid cruise lapse rate of �� ���� = 9.15% (Concorde’s actual lapse
rate is �� ���� = 37%). By using the Concorde’s parameters to come up with its constraint diagram, it was
evident that the thrust-to-weight ratio was too high. The lapse rate approximation is more applicable for
high bypass turbofan engines, such as that used on the Boeing 747. Thus, its incompatibility for other jet
engine such as the Concorde’s twin spool Rolls-Royce/Snecma Olympus 593 turbojet engine is
understandable. It was concluded that an alternative approach for estimating the engine lapse rate for
OceanAire was necessary.
The lapse rate for Sky was instead estimated through Dassault, Aerion, Lockheed Martin, and
Concorde’s design lapse rate. OceanAire does plan on using new technologies when implementing its
propulsion system, which will have better performance and be more adaptable than the current
technology. For more information refer to the Advanced Concepts section.
Most of the values used in the constraint analysis were estimated roughly for a supersonic transport
type airplane or were found from historical data. The limitation of these assumptions will be clearly
decreased as more accurate values will be found from the different analyses that will be performed in
the upcoming stage of the project. For instance, the maximum lift coefficient was assumed to be 1.2
because it is a feasible value for a delta type of wing. Sky’s wing does not exactly meet the delta wing
specifications but can be approximated as being close for now.
Also, the weight fractions for each of the constraints were roughly approximated from the mission of
the aircraft, but they will be updated with better accuracy once the sizing code is completed, tested, and
ran for this project.
22
.
It should be noted that the aspect ratio varies in different regimes of flight of the aircraft. This is
because OceanAire considers using compression lift with folding wing tips, which inevitably will change
the aspect ratio. Of course, very little information is known about the aerodynamics performances of
this concept, and more accurate aspect ratios might be used in different phases of the mission of the
aircraft. The current aspect ratios were found using hand sketches of the airplane respecting scale ratios
(length of the airplane and wing surface area).
OceanAire initially made estimations for various parameters utilizing Concorde’s performance
attributes as the basis for estimating OceanAire’s unknown parameters. Accordingly, some parameters,
such as the zero lift drag coefficient Cd0, were challenging to be predicted in this stage of the project due
to lack of information regarding airfoil shape. Airfoil geometry for Sky has not yet been decided.
The drag coefficients were roughly estimated as well. The wave drag coefficient Cdw, was computed
with the following formulas (Equation 2 and 3) provided by Raymer[10].
(������� � ��� �1 � 0.386 ! � 1.2�#.$% &1 � 'Λ()*+,-...
/## 01 ������ �23���4 (Equation 2)
������� � 5'
6 789:; �6 (Equation 3)
Equations 2 and 3 are linked with the Sears-Haack body wave drag for M < 1.2. The major assumption
made in this correlation is the utilization of the wing area from initial sizing.
The Oswald Efficiency Factor (e) is another factor that had to be roughly estimated in this step. A fair
estimation generally falls within the following range for transport aircrafts:
0.75 < e < 0.85
It was assumed that the Oswald Efficiency factor would tend to be high for Sky due to aerodynamic
efficiency concepts that could be used later on, and also due to the variable geometry of the wingtips
which allows for a greater aspect ratio at subsonic speeds.
The leading edge angle was found using the supersonic flow behaviors. Since OceanAire is planning on
using compression lift, a device enabling the formation of an oblique shock parallel to the leading edge
of the wing will have to be implemented, such as a central engine air inlet. To maximize the surface of
overpressure from the shock compression, it is more beneficial if the oblique shock is parallel to the
leading edge. After calculation of the oblique shock angle from a 5o deviation, it was found that the
leading edge angle of the wing should be 60o.
The transonic acceleration was calculated using the Equation 4.
�� � =
> ? �� @ /
�ABAC @ /
DA�ACE (Equation 4)
The coefficients alpha and beta were assumed to be 60% and 92%, respectively. The drag to weight
coefficient was taken from Torenbeek and Laban’s Figure 10[12]. There was no climbing, therefore the
second term in the brackets was equal to zero and the acceleration dv/dt was found by adjusting the
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constraints to the rest of the maneuvers of the aircraft such that the acceleration would not be a
limiting factor. This process yielded an acceleration of 6 ft/s2 when the drag is at its highest.
Constraint Diagram
Figure 9 shows the constraint diagram including all 6 of the main limiting maneuvers that will need to
be performed by Sky. The three maneuvers determining where the design region will lie are the cruise
segment, the subsonic 2g turn, and the landing. The shaded region shows the design region of the
aircraft, which should remain below a thrust-to-weight ratio of 0.5 for efficiency issues and between
wing loading values of 85 and 110 psf. The design value chosen right now is 104 psf wing loading and
0.45 thrust to weight ratio, but this can be subject to change depending on later trade studies
conducted by the design team.
Figure 9: Constraint Diagram
70 80 90 100 110 120 130 140 1500
0.1
0.2
0.3
0.4
0.5
0.6
Wing Loading [psf]
Thr
ust
to W
eigh
t ra
tio T
/ W
0
Constraint Diagram
CruiseSubsonic 2g Maneuver
Take Off
Landing
2nd Segment ClimbAcceleration
24
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VII. SIZING STUDIES
Current Sizing Approach
Between the Systems Requirements Review and Systems Definition Review, much advancement has
been made in predicting aircraft size. It was determined that the Excel spreadsheet originally being used
was not detailed enough to allow for accurate weight estimates of a supersonic transport. Although
there are numerous sizing codes available, it seemed beneficial to write an original code using MATLAB,
as the design of a supersonic transport is fairly unique.
In the previous design phase, empty weight estimations were based on the empty weight fraction,
We/W0. In order to include more detail and accuracy in the sizing estimates, one important addition to
sizing prediction is the estimation of component weights. Other important considerations are the
variables that need to be taken into account for supersonic flight due to the continuous updating of
flight conditions throughout the design mission, along with more detailed equations for different
segments of the design mission. These will be discussed in further detail below.
However, as of now, the Excel spreadsheet is still being used to predict aircraft weights. Since the
Systems Requirements Review, weight has been modified due to the constraint diagrams. From the
constraint diagram, values for W/S and T/W0 ratios that allow for flight of the aircraft were determined
and used in the spreadsheet rather than the previous values predicted from past aircraft. This allowed
for a more accurate weight prediction of W0 = 300,000 lbs, Wf = 170,000 lbs, and We = 118,000 lbs.
Steps Toward Advanced Sizing
As the design of the aircraft advanced, new and more detailed equations were chosen for advanced
sizing, which required many numbers that were input as constants in the initial sizing to be made into
functions of other parameters. This was necessary because as the conditions of flight change, so do
many variables. Some examples of the variables that need to be accounted for are the lift and drag of
the aircraft, along with SFC, which changes based on flight conditions. Along with these parameters
being made into functions, so were the design mission segments. This is due to the fact that many of
these parameters will change during the mission due to the burning on fuel (the change in fuel weight
effects the current weight of the aircraft). This is based on the fact that current aircraft altitude is
constantly changing, which means the density, speed of sound, etc. are also changing. As a result, these
variables will affect the instantaneous weight of the aircraft. The breakup of the individual design
mission segments into smaller segments accounts for continuous atmospheric and aerodynamic changes
based on altitude, along with calculating relatively continuous changes in weight based on fuel
consumption.
Weight Breakdown
When the component weights are estimated, they will be tabulated and summed to determine the
empty weight. The fuel weight can then be adjusted to yield the takeoff weight, which is the sum of the
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.
payload, crew, empty, and fuel weights. If the empty weight is higher than expected, there may not be
enough fuel to complete the design mission. As a result, the aircraft must be resized and optimized.
No component equations exist specifically for supersonic transport. As a result, the specific
component weights were computed using Dan Raymer’s fighter/attack weights (Section 15.3)[10]. These
equations were chosen due to the supersonic capabilities of Sky. For consistency, only the fighter
equations were used. Since Sky is not a fighter aircraft, a “calibration factor” would be needed in order
to accommodate the difference in component weights. The “calibration factor” was determined by first
applying Raymer’s equations to the Concorde, the only supersonic transport to date. Since no individual
component weights were found for the Concorde, all component weight equations were calculated,
summed, and then compared with Concorde’s published empty weight. The weights of the following
components were calculated: wing, vertical tail, fuselage, main landing gear, nose landing gear, engine
mounts, engine section, air induction system, engine cooling, oil cooling, engine controls, starter, fuel
systems and tanks, flight controls, instruments, hydraulics, electrical, and avionics.
The component weight equations that were used included 57 constants specific to the aircraft. Many
of the constants were not published values for the Concorde and had to be estimated. Conservative
estimates were taken in order that the “calibration factor” would be more accurate. As a result, when
the “calibration factor” is applied to Raymer’s equations to determine the component weights for Sky,
the values will be more accurate. Some constants that were estimated for the Concorde include the
taper ratio for both the wing and vertical tail, tail length, air induction duct length, nose and main
landing gear lengths, electrical routing distance, ultimate load factor, ultimate landing load factor,
number of hydraulic utility functions, system electrical rating, sweep of vertical tail, and uninstalled
avionic weight.
Once all the fighter equations were calculated using Concorde’s specifications in MATLAB, the
predicted empty weight was found to 84,923 lbs. The published empty weight of the Concorde is
173,500 lbs[2]. This gives a “calibration factor” of 2.043. This means that in order to effectively predict
the component weights for Sky using the fighter equations, the predicted component weight needs to
be multiplied by 2.043 in order to get a more accurate estimate. The new component weight estimates
will then be added up to determine Sky’s new predicted empty weight.
The “calibration factor” of 2.043 means that the fighter equations given by Raymer predict an empty
weight that is a little more than half the actual value for a supersonic transport. It may be assumed that
the equations are poorly correlated. However, there is no direct correlation between any known
component weight equations and supersonic airliners. The only way to improve this “calibration factor”
is to combine both the fighter and cargo/transport equations given by Raymer. The same combination
of equations applied to the Concorde to determine the new “calibration factor” will have to be applied
to Sky. After combining the cargo and fighter equations, it was found that the cargo/transport equations
given by Raymer predict the empty weight of supersonic transports (as shown by calculating the
equations in relation to the Concorde) more accurately. The specific component weights calculated with
the cargo/transport equations were the weights of the following: wings, fuselage, vertical tail, horizontal
tail, main and nose landing gears, nacelles and contents, starter (pneumatic), hydraulic systems,
26
.
electrical systems, installed APU, furnishing, air condition system, avionics, instruments, anti-ice system,
and handling gear. The component weights computed from the fighter equations that were kept were of
the engine mounts, engine cooling, oil cooling, fuel systems, flight controls, and engine controls. This
combination of weight equations used for the Concorde decreased the “calibration factor” to a value of
1.08. Since this new value is nearly one, it shows that the current combination used to calculate
component weights (and subsequently the empty weight) is more accurate.
Once the “calibration factor” had been calculated, a new component sizing code in MATLAB was
written for Sky. However, the component weights could not be determined in this design phase due to
the limited knowledge of the aircraft’s specifications and design characteristics. There are too many
estimations at this point in the design phase, and an accurate prediction of the weight components
could not be reached. The next step in the design phase is to calculate the needed constants used in the
component weight equations. Some constants for Sky may never be accurately predicted, such as
electrical routing distance. One solution to this problem may be determining the component weights
that cannot be calculated with Raymer’s equations as a percentage of other component weights, such as
the wings or fuselage. This percentage can be found from historical values. Once the component weights
are calculated, the new empty weight prediction can be incorporated into the sizing code to more
accurately predict the fuel weight and takeoff gross weight. Furthermore, the center of mass can then
be estimated for the aircraft. Once the center of mass is found, an analysis of the dynamics of the
aircraft can then ensue. The static margin can be determined in order to analyze the stability of Sky. The
vertical tail and canards can then be sized more accurately as well.
Current and Future Steps
Although many forward steps have been made in developing an accurate weight prediction, there is
still much left to be completed. The first is to include different parameters based on engine
specifications. As of now SFC is constant, which will not be true throughout flight. As altitude increases
and density changes, SFC will change. Lift will also change as weight changes during different segments
of flight. This will need to be updated. Perhaps most importantly is the need for a function to predict
drag. There are many components of drag, which include induced drag, parasite drag, and most notably
wave drag. Furthermore, these need to be calculated for the many different components of an aircraft
such as wings, fuselage, nacelles, canards, etc. Accurate drag estimations can allow for an accurate
weight prediction, since the amount of fuel needed to achieve a certain range greatly depends on the
amount of drag an aircraft produces, and since fuel accounts for a significant portion of gross takeoff
weight. As of now, accurate methods for prediction of parasite and induced drag have been determined,
but overall drag cannot be calculated since, at this point, there is not a valid wave drag prediction.
Finally, the advanced sizing code needs to be completed. This incorporates much of what has been
stated above, along with the completion of any functions already created that rely on the above
parameters. Once completed, validation should be done to show that the code predicts the weights
accurately. This can only be done using numbers for existing aircraft, such as the Concorde, to see how
closely the code predicts its weight compared to the published value.
27
.
Overall, the sizing code is advancing, and although there are still variables to account for in order to
obtain accurate predictions for empty weight and gross takeoff weight, this greater accuracy will allow
for a more reliable prediction of how the aircraft will truly perform. Current sizing code can be found in
the Appendix.
28
.
VIII. CONCLUSION
Final Aircraft Concept
Figure 10 displays an isometric view of OceanAire’s Sky, to scale. Layout and arrangement were
discussed in the Initial Cabin Layout section above.
Figure 10: Isometric of Sky
Requirements Compliance Matrix
The requirement compliance matrix is a tool used to keep track of the achieved design objectives. The
matrix, shown in Figure 11, contains various engineering parameters with target, threshold, and current
values for those parameters.
Requirement Unit Condition Target Threshold Design (to Date)
Takeoff Field Length [ft] < 10,000 11,800 11000
Range [nmi] > 5410 4000 5410
Payload [pax] > 49 35 49
Cruise Mach # [N/A] > 1.8 1.6 1.8
Cruise Efficiency [lb fuel/pax-nmi] < 0.25 0.33 0.36
Certification Noise [PldB] < 50 70 69
Cabin Volume per Pax [ft^3/pax] > 10 8 8.55
Cruise Altitude [ft]
50000 60000 50000
Aircraft Life [years] > 30 20 28
Aspect Ratio [N/A] < 2.6 1.9 1.9
Thrust to Weight Ratio [N/A] > 0.37 0.3 0.45
Wing Loading [N/A] > 125 95 104
Crew [crew] < 3 5 4
Figure 11: Requirements Compliance Matrix
It can be seen from the above matrix that all the design parameters achieved up to now are in the
range between their respective target and threshold values. The only exceptions are the values obtained
29
.
for cruise efficiency and the thrust to weight ratio. Further work will be done in the next phase of the
design process to improve cruise efficiency and bring it into the acceptable range. As far as the thrust-
to-weight ratio is concerned, the current value was obtained from the constraint analysis and is fixed for
a particular mission.
Summary
The second phase of this project was a very crucial phase in the design process. It dealt with the
process of concept generation and a concept selection; research was conducted into advanced
technologies pertaining to different components and the performance of the aircraft; an initial cabin
layout was designed; a constraint analysis was performed on the selected mission; and further work was
done on the sizing of the aircraft.
The initial stages of the second phase of this degisn focused on concept generation and selection. As
for the concept generation process, each member of the team came up with a design for the aircraft to
meet the mission requirement. A total of thirteen concepts were generated. All the generated concepts
were then evaluated using the Pugh’s matrix to narrow down on a final concept. During this evaluation
process, all the generated concepts were evaluated against the Concorde, which was chosen to be the
datum for the required aircraft. The winning concept in this evaluation concept would be the most
efficient and most suited to the mission requirements among all other concept generated.
Once the concept evaluation process was finished and a concept was narrowed down on, studies
were conducted to look into advanced technologies for different components of the aircraft. This was
done to identify technologies that could be incorporated into the aircraft to improve its performance
and efficiency. The study was conducted on two major aspects of the aircraft, viz.: the engine selection
and the materials. The study was conducted by researching numerous papers on the above aspects of
the aircraft. For the engine selection, it was found that a medium bypass turbofan engine would suit the
thrust requirements. It was also determined that the supersonic efficiency of the engine can be
maximized by employing the variable cycle technology in the engine. Further research was conducted
into inlet geometry for the engine, as shock waves at inlet during supersonic flight play an important in
deciding the engine efficiency. It was found that a variable geometry inlet would be very beneficial in
terms of meeting the mass flow requirements and control over shock waves.
Along with engine selection, studies were conducted on materials to be used in the construction of
the aircraft. The main factors that dictated material selection were their performance at high
temperatures, affordability, efficiency, and availability of the material. The materials studied were
aluminum, titanium and composites. The materials present on some of Sky’s competitors’ planes were
also looked into. It was determined that the material focuses are the weight of the material and the
temperature resistance, as the aircraft is in supersonic flight for most of its mission.
An initial constraint analysis was conducted on the mission profile to obtain constraints for the thrust-
to-weight ratio and wing loading. It was found from the constraint analysis that the main limiting factors
during aircraft design would be the subsonic 2g maneuver, the landing of the aircraft and cruise. Once
the constraint analysis was completed, initial values for the thrust-to-weight ratio and for wing loading
30
.
were obtained. These values are not final and will be subject to change as more detailed analysis will be
conducted on the aircraft and better estimates will be available.
The sizing process used to predict the weights of the aircraft and its components saw progress in this
phase. The Excel sizing spreadsheet used in phase one was updated, and OceanAire also developed its
own sizing code in MATLAB.
Next Steps
In phase three of the design process, OceanAire wants to improve its sizing algorithm to more
accurately predict the required weights, and to include aircraft dimensions in the sizing process. More
advanced technologies will be looked into, and it will be determined how to best employ the newest and
best technologies into Sky in order to acquire the best performance. Further work is needed in the solid
modeling of the aircraft, and OceanAire intends to improve its CATIA model during the third phase. It
was also found during phase two that more work and analysis will be needed on the vertical and
horizontal tails. Hence, structural and dynamical analysis will be performed on the vertical and
horizontal tails, which may also affect their sizing. Finally, efficient use of carpet plots will be made in
phase three, which will help OceanAire to better visualize the trends in thrust-to-weight ratio and wing
loading on Sky.
31
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IX. REFERENCES
1Aerion Supersonic Business Jet. Aerion Corporation http://www.aerioncorp.com/home
2“Aerospatiale_BAC Concorde”. Aircraft-Info. http://portal.aircraft-info.net/article11.html
3Bernard Koff, TurboVIsion, Inc., Miami, FL; Steven Koff, TurboVIsion, Inc., Miami, FL
AIAA-2007-5344 . 43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit,
Cincinnati, OH, July 8-11, 2007
4Brown, Diane. “Fundamental Aeronautics”. NASA. October 17, 2008.
http://www.aeronautics.nasa.gov/fap/
5“Current Market Outlook 2008-2027”. Boeing. http://www.boeing.com/commercial/cmo/index.html
6Cyr, Kelly. “Airframe Cost Model”. NASA. May 2007. http://cost.jsc.nasa.gov/airframe.html
7EVELYN, G. B., Boeing Commercial Airplane Co., Seattle, Wash.; JOHNSON, P. E., Boeing Commercial
Airplane Co., Seattle, Wash.; SIGALLA, A., Boeing Commercial Airplane Co., Seattle, Wash. AIAA-
1978-1051. American Institute of Aeronautics and Astronautics and Society of Automotive
Engineers, Joint Propulsion Conference, 14th, Las Vegas, Nev., July 25-27, 1978, AIAA 14
8Kauser, Fazal B., California State Polytechnic Univ., Pomona
AIAA-1994-2828 . ASME, SAE, and ASEE, Joint Propulsion Conference and Exhibit, 30th,
Indianapolis, IN, June 27-29, 1994
9QSST Quiet Supersonic Transport. Lockheed Martin http://www.saiqsst.com/
10Raymer, Daniel P. “Aircraft Design: A Conceptual Approach.” Fourth Edition. 2006. AIAA Education
Series. Conceptual Research Coorporation, Playa del Rey, California
11Sippel,Martin. DLR, German Aerospace Research Center, Cologne; AIAA-2006-7976. 14th AIAA/AHI
Space Planes and Hypersonic Systems and Technologies Conference, Canberra, Australia, Nov. 6-
9, 2006
12Torenbeek, Jesse, and Laban, Conceptual Design and Analysis of a Mach 1.6 Airliner, AIAA2004-4541,
10th Multidisciplinary Analysis and Optimization Conference 2004.
13United Airlines Embraer ERJ-145 (ER4) February 17, 2009 www.seatguru.com
14“XB-70 Valkyrie.” Wikipedia.com. March 9 2009. http://en.wikipedia.org/wiki/XB-70_Valkyrie#Design
32
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X. APPENDIX
Pugh’s Method: Iteration 1 & 2
33
.
Initial Sky Concepts
34
.
MATLAB Sizing Codes
EmptyWt.m
function We = EmptyWt(W0guess,AR,T_W0,W0_S,Mmax) % Empty Weight Fraction We_W0 = 2.808524*(W0guess^-0.08453959)*(AR^0.1377132)*(T_W0^0.1351319)*(W0_S^-0.1789255)*(Mmax^0.01676361); % We/W0 using composites composites = 0.95*We_W0; % Empty Weight We = composites * W0guess;
Mission.m
function Wfuel = Mission(Mcruise,dmr,sfc_cr,velCr,suprsonic_L_Dcr,al tAP,suprsonic_L_Dmax,resltr,sfc_ltr,subsonic_L_Dmax,W0guess,velMax) % ***** CHECK UNITS & DIMENSIONS ***** % Inputs numpax = 49; %number of passengers numcrew = 4; %number of crew AR = 2.55; %aspect ratio dmr = 5100; % Design mission range altAP = 180; %alternate airport range resltr = 0.75; %reserve loiter time T_W0 = .45; %thrust to weight ratio guess W0_S = 106; %wing loading guess Mmax = 2.0; %mach number sfc_cr = 0.78; %SFC for cruise $$$$$$$$$$$$$$$$$ Cl_cr = ; %$$$$$$$$$$$$$ sfc_ltr = 1; %sfc for loiter $$$$$$$$$$$$ Mcruise = 1.8; %cruise mach number % Constants g = 32.2; % Gravity Constant, ft/sec^2 % Calculations Based on Inputs W_pyld = 220*numpax; W_crew = 200*numcrew; % Supersonic Calculations suprsonic_L_Dmax = 11*Mcruise^-0.5; % $$$$$$$$$$$$$$$$$4 suprsonic_L_Dcr = 0.86*suprsonic_L_Dmax; % $$$$$$$$$$$$ velCr = Mcruise*968.1/1.689; velMax = Mmax*968.1/1.689; % Subsonic Calculations subsonic_L_Dmax = (1.4*AR)+7.1; %$$$$$$$$$$$$$$$$ subsonic_L_Dltr = subsonic_L_Dmax; % $$$$$$$$$$$$$$$$$
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% Design Mission % Wb_W0: Engine Start, Warmup, Taxi Wb_W0 = 0.97; Wb = Wb_W0 * W0guess; % Wc_b: Takeoff/1st segment climb : pages 581,549 T_tos = ; % Takeoff static thrust BPR = ; % Bypass Ratio G = ; % Gamma_climb - Gamma_min CALCULATE $$$$$$$$$$$$$ $$$$$$$ Cl_climb = ; % Cl at climb speed (1.2Vstall) % $$$$$$$$$$$$$$$ Cl_max = ; % Cl max ????? h_obs = 35; % Height of obstacle, ft rho_sl = ; % Density at Sea Level Wc = Takeoff(Wb,T_tos,BPR,G,Cl_climb,Cl_max,h_obs,r ho_sl,W0_S); % Wd_c: 2nd segment climb: pages 536-537, 582 *Subs onic Vel2 = 1.25*Vstall; h1 = 35; h2 = 1500; Wd = Climb(Vel2,h1,h2,Wc); % We_d : 3rd segment climb: climb to 10,000 ft at 250 KCAS *Subsonic h3 = 10000; Vel3 = ; % 250 knots We = Climb(Vel3,h2,h3,Wd); % Wf_e: Accelerate to best climb speed % DO WE NEED THIS??????????????????????????? % Wg_f: 4th segment climb *Supersonic h4 = 50000; Vel4 = ; Wg = Climb(Vel4,h3,h4,We); % $$$$$$$$$$$$$$$Possibly Wf % Wh_g: Best cruise speed and altitude *Supersonic initial_alt_cr = 50000 ; VelCr = M_spr_cr*a; range = ; Wh = Cruise(VelCr,Wg,range,initial_alt_cr,S); % Wi_h: Descend to 10,000 ft : No range descent % Wj_i: Decelerate to 250 knots % DO WE NEED THIS?????????????????? % Wk_j: Descend to 1500 ft at 250 knots: No range d escent % Wk: Loiter for 30 min E = 30; % min Wk = Loiter(E,Wh); % $$$$$$$$$$$$$$$$$$$$ Possibly Wj % Wl_k: Approach
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% ASK ABOUT THIS % Wm_l: Missed approach, climb 10,000 ft $$$$ VERI FY $$$$ Vel5 = 1.5*Vstall ; % h5 = ; h6 = 10000; Wm = Climb(Vel5,h5,h6,Wk); % $$$$$$$$$$$$$$$$$ Possibly Wl % Wn_m: Cruise for best alternate airport (200 nmi) VelCr2 = M_sub_cr*a; range2 = ; Wn = Cruise(VelCr2,Wm,range2,Cl_cr); % Wo_n: Decelerate to 250 knots and descend to 1,5 00 ft: No range descent % Wo: Loiter for 30 min Wo = Loiter(E,Wn); % Wp_o: Approach % ASK ABOUT THIS % Wq_p: Land over 50 ft obstacle Wq = 0.995*Wo; % Possibly Wp % Fuel Fraction wfuel_w0 = 1.01*(1-Wq/W0guess); % Fuel Weight Wfuel = wfuel_w0*W0guess;
Climb.m
function Weight = Climb(Vel,h1,h2,W) Weight = W; Delta_h = (h2-h1)/50; for i = 1:50; % sfc = will be a function % T = will be a function % D = will be a function WeightRatio = exp(-sfc*Delta_h/(Vel*(1-D/T))); Weight = WeightRatio(i)*Weight(i); end Weight;
Cruise.m
function Weight = Cruise(VelCr,W,range,initial_alt,S) segrng = range/300; Weight = W; for i = 1:300 rho = atmosphere4(atmosphere4(initial_alt,0)); q = 0.5*rho*VelCr^2 Cl = Weight/q*S
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L = Weight %D L_D = Lift/Drag; % sfc WeightRatio = exp(-(segrng)*sfc/(VelCr*L_D)); Weight = WeightRatio*Weight; end Weight;
Loiter.m
function Weight = Loiter(E,W) segE = E/10; Weight = W; for i = 1:10 % D L = Weight L_D = Lift/Drag; % sfc WeightRatio = exp(-(segE)*sfc/L_D); Weight = WeightRatio*Weight; end Weight;
Takeoff.m
function Weight = Takeoff(Wb,T_tos,BPR,G,Cl_climb,Cl_max,h_ obs,rho_sl,W0_S) % CHECK on Tavg, Tavg_W0 % Sfc = function rho = atmosphere4(atmosphere4(initial_alt,0)); %%%%%%%%%RHO for what altitude?! U = 0.01*Cl_max + 0.02; % For Flaps in takeoff position Tavg = 0.75*T_tos*((5 + BPR)/(4 + BPR)); Tavg_W0 = Tavg/Wb ; % $$$$$$$$$$$$$$$$$$$$ d = (0.863/(1+2.3*G))*(W0_S/(rho*g*Cl_climb) + h_ob s)*(1/(Tavg_W0 - U)+2.7) + (655/sqrt(rho/rho_sl)); WeightRatio = 1-sfc*d*(T/W); % (T/W)i Weight = WeightRatio * Wb;
Main.m
% Main Sizing Code clear all clc counter = 1; W0guess(counter) = 300000; %-------------------------------------------------- ---------- % ITERATION FOR WEIGHTS % Fuel Weight Wf(counter) = Mission(Mcruise,dmr,sfc_cr,velCr,suprsonic_L_Dcr,al tAP,suprsonic_L_Dmax,resltr,sfc_ltr,subsonic_L_Dmax,W0guess(counter),velMax); % Empty Weight
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We(counter) = EmptyWt(W0guess(counter),AR,T_W0,W0_S ,Mmax); % Gross Takeoff Weight W0(counter) = We(counter) + Wf(counter) + W_pyld + W_crew; % end while abs(W0(counter)-W0guess(counter)) > 0.001 counter = counter+1; W0guess(counter) = W0(counter-1); % Fuel Weight Wf(counter) = Mission(Mcruise,dmr,sfc_cr,velCr,suprsonic_L_Dcr,al tAP,suprsonic_L_Dmax,resltr,sfc_ltr,subsonic_L_Dmax,W0guess(counter),velMax); % Empty Weight We(counter) = EmptyWt(W0guess(counter),AR,T _W0,W0_S,Mmax); % Gross Takeoff Weight W0(counter) = We(counter) + Wf(counter) + W _pyld + W_crew; % end end fprintf( 'The gross takeoff weight Wo = %.2f\n' , W0(counter)) fprintf( 'The empty weight We = %.2f\n' , We(counter))
atmosphere4.m
function [temp,press,rho,Hgeopvector]=atmosphere4(Hvector,G eometricFlag) %function [temp,press,rho,Hgeopvector]=atmosphere4( Hvector,GeometricFlag) % Standard Atmospheric data based on the 1976 NASA Standard Atmoshere. % Hvector is a vector of altitudes. % If Hvector is Geometric altitude set GeometricFla g=1. % If Hvector is Geopotential altitude set Geometric Flag=0. % Temp, press, and rho are temperature, pressure an d density % output vectors the same size as Hgeomvector. % Output vector Hgeopvector is a vector of correspo nding geopotential altitudes (ft). % This atmospheric model is good for altitudes up t o 295,000 geopotential ft. % Ref: Intoduction to Flight Test Engineering by Do nald T. Ward and Thomas W. Strganac % index Lapse rate Base Temp Base Geopo Alt Base Pressure Base Density % i Ki(degR/ft) Ti(degR) Hi(ft) P, lbf/ft^2 RHO, slug/ft^3 format long g D= [1 -.00356616 518.67 0 2116.22 0.00237691267925741 2 0 389.97 36089.239 472.675801650081 0.000706115448911997 3 .00054864 389.97 65616.798 114.343050672041 0.000170813471460564 4 .00153619 411.57 104986.878 18.1283133205764 2.56600341257735e-05
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5 0 487.17 154199.475 2.31620845720195 2.76975106424479e-06 6 -.00109728 487.17 170603.675 1.23219156244977 1.47347009326248e-06 7 -.00219456 454.17 200131.234 0.38030066501701 4.87168173794687e-07 8 0 325.17 259186.352 0.0215739175227548 3.86714900013768e-08]; R=1716.55; %ft^2/(sec^2degR) gamma=1.4; g0=32.17405; %ft/sec^2 RE=20926476; % Radius of the Earth, ft K=D(:,2); %degR/ft T=D(:,3); %degR H=D(:,4); %ft P=D(:,5); %lbf/ft^2 RHO=D(:,6); %slug/ft^3 temp=zeros(size(Hvector)); press=zeros(size(Hvector)); rho=zeros(size(Hvector)); Hgeopvector=zeros(size(Hvector)); % Convert from geometric altitude to geopotental al titude, if necessary. if GeometricFlag Hgeopvector=(RE*Hvector)./(RE+Hvector); disp( 'Convert from geometric altitude to geopotential al titude in feet' ) else Hgeopvector=Hvector; %disp('Input data is geopotential altitude in feet' ) end ih=length(Hgeopvector); n1=find(Hgeopvector<=H(2)); n2=find(Hgeopvector<=H(3) & Hgeopvector>H(2)); n3=find(Hgeopvector<=H(4) & Hgeopvector>H(3)); n4=find(Hgeopvector<=H(5) & Hgeopvector>H(4)); n5=find(Hgeopvector<=H(6) & Hgeopvector>H(5)); n6=find(Hgeopvector<=H(7) & Hgeopvector>H(6)); n7=find(Hgeopvector<=H(8) & Hgeopvector>H(7)); n8=find(Hgeopvector<=295000 & Hgeopvector>H(8)); icorrect=length(n1)+length(n2)+length(n3)+length(n4 )+length(n5)+length(n6)+length(n7)+length(n8); if icorrect<ih disp( 'One or more altitutes is above the maximum for thi s atmospheric model' ) icorrect ih end % Index 1, Troposphere, K1= -.00356616 if length(n1)>0 i=1; h=Hgeopvector(n1); TonTi=1+K(i)*(h-H(i))/T(i); temp(n1)=TonTi*T(i);
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PonPi=TonTi.^(-g0/(K(i)*R)); press(n1)=P(i)*PonPi; RonRi=TonTi.^(-g0/(K(i)*R)-1); rho(n1)=RHO(i)*RonRi; end % Index 2, K2= 0 if length(n2)>0 i=2; h=Hgeopvector(n2); temp(n2)=T(i); PonPi=exp(-g0*(h-H(i))/(T(i)*R)); press(n2)=P(i)*PonPi; RonRi=PonPi; rho(n2)=RHO(i)*RonRi; end % Index 3, K3= .00054864 if length(n3)>0 i=3; h=Hgeopvector(n3); TonTi=1+K(i)*(h-H(i))/T(i); temp(n3)=TonTi*T(i); PonPi=TonTi.^(-g0/(K(i)*R)); press(n3)=P(i)*PonPi; RonRi=TonTi.^(-g0/(K(i)*R)-1); rho(n3)=RHO(i)*RonRi; end % Index 4, K4= .00153619 if length(n4)>0 i=4; h=Hgeopvector(n4); TonTi=1+K(i)*(h-H(i))/T(i); temp(n4)=TonTi*T(i); PonPi=TonTi.^(-g0/(K(i)*R)); press(n4)=P(i)*PonPi; RonRi=TonTi.^(-g0/(K(i)*R)-1); rho(n4)=RHO(i)*RonRi; end % Index 5, K5= 0 if length(n5)>0 i=5; h=Hgeopvector(n5); temp(n5)=T(i); PonPi=exp(-g0*(h-H(i))/(T(i)*R)); press(n5)=P(i)*PonPi; RonRi=PonPi; rho(n5)=RHO(i)*RonRi; end % Index 6, K6= -.00109728 if length(n6)>0 i=6; h=Hgeopvector(n6);
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TonTi=1+K(i)*(h-H(i))/T(i); temp(n6)=TonTi*T(i); PonPi=TonTi.^(-g0/(K(i)*R)); press(n6)=P(i)*PonPi; RonRi=TonTi.^(-g0/(K(i)*R)-1); rho(n6)=RHO(i)*RonRi; end % Index 7, K7= -.00219456 if length(n7)>0 i=7; h=Hgeopvector(n7); TonTi=1+K(i)*(h-H(i))/T(i); temp(n7)=TonTi*T(i); PonPi=TonTi.^(-g0/(K(i)*R)); press(n7)=P(i)*PonPi; RonRi=TonTi.^(-g0/(K(i)*R)-1); rho(n7)=RHO(i)*RonRi; end % Index 8, K8= 0 if length(n8)>0 i=8; h=Hgeopvector(n8); temp(n8)=T(i); PonPi=exp(-g0*(h-H(i))/(T(i)*R)); press(n8)=P(i)*PonPi; RonRi=PonPi; rho(n8)=RHO(i)*RonRi; end