system components for sample gas sampling...8 system components for sample gas sampling 10/23-5.10...

System Components for Sample Gas Sampling Data Sheet 10/23�5.10 EN March 2004

A gas analysis system usually consists of two groups of devices: • The gas analyzer measures the concentrations of the sample

gas components and converts them into an electrical signal. • Supplementary devices sample the sample gas from the

process, condition it and feed it in the gas analysis system. In most cases, the sample gas sampled from the process cannot be processed by the gas analyzer without further conditioning. Too high a dust content, temperature and dew point as well as too high or too low pressure, and not least interference components in the sample gas can impair the operational capability of the gas analyzer and falsify the measuring result. Supplementary devices such as the sampling probe, the sample gas line, the sample gas cooler and pumps and filters ensure that the sample gas inlet conditions of the connected gas analyzers are satisfied and faultless measuring results are obtained independ-ently of the process sequence and the local conditions.

Contents Page

Modular Sample Gas Probe System 2 FE2 Filter Unit 3 Annular Heating Element 4 Heating Sleeve 5 PFE2 Filter Unit 6 PFE3 Filter Unit 13 Selection Table for Probe Tube Types and Probes 15 Type K Probe Tube 16 Type 40 Probe Tube 17 Type 42 Probe Tube (heated) 18 Type 60 Probe Tube (Cement Flue Gas Probe) 19 Probe 2 20 Probe 1, Probe 11 21 Ceramic Filter 22 Process Pressure Reducers 23 Heated Sample Gas Lines 25 CGWB 13 Heated Sample Gas Line 26 TBL 01, TBL 01-E Heated Sample Gas Lines 28 Electronic Temperature Controller and Switching Relay 30

2 System Components for Sample Gas Sampling 10/23-5.10 EN March 2004

Modular Sample Gas Probe System

Easily adaptable to different sampling conditions thanks to modular construction

Components: • FE2, PFE2, PFE3 filter units • Probe tube types K, 40, 42, 60 • Annular heating element • Heating sleeve

Probe tubes and filter unit heatable

Connections for test gas and purging

Filter with high retention rate and long service life

Easy filter replacement

Usable in emission measuring systems conforming to 13th BImSchV and 17th BImSchV (Federal Immission Protection Law)

10/23-5.10 EN March 2004 System Components for Sample Gas Sampling 3

FE2 Filter Unit

Connection Ports Sample Gas/Test Gas

G 1/4 internal thread to DIN ISO 228/1 Compressed Air (2 Ports)

G 1/2 internal thread to DIN ISO 228/1 Probe Tube

G 3/4 internal thread to DIN ISO 228/1 Compressed Air Supply for Blowback (See PFE2 Filter Unit, page 6) Instrument Air

Free of dust, water and oil Pressure

max. 600 kPa Ordering Information

Catalog No. Housing SS, flange 1.0718 23042-5-8018413Housing SS, with coating 23042-5-8018416Housing SS, 1 Pt 100 23042-5-8018402Housing SS, 2 Pt 100 23042-5-8018404Housing SS, with coating, 1 Pt 100 23042-5-8018406Housing SS, with coating, 2 Pt 100 23042-5-8018408Housing and flange SS 23042-5-8018414Housing and flange SS, coated 23042-5-8018417Housing and flange SS, 1 Pt 100 23042-5-8018403Housing and flange SS, 2 Pt 100 23042-5-8018405Housing and flange SS, coated, 1 Pt 100 23042-5-8018407Housing and flange SS, coated, 2 Pt 100 23042-5-8018409

Use The FE2 filter unit is a component of the modular gas sampling probe system. It is used for filtering gases containing dust. Process Gas Sampling Conditions Pressure

pabs = 50 to 600 kPa Temperature

max. 200 °C (coated max. 180 °C) Flow Rate

30 to 500 l/h, relative to 100 kPa and 0 °C Pressure Drop

approx. 0.6 hPa at 100 l/h Dust Content

max. 3 g/m3 (application recommendation); max. 40 g/m3 with probe tube type 40 with blow-back device; max. 2,000 g/m3 with probe tube type 60

Filter Characteristics Filter Element

Surface filter Filter Fineness

0.5 µm Retention Rate

99.98 % Seal Integrity

10–4 hPa l/s Dead Volume

280 ml Materials of the Gas-carrying Parts Casing and Connections

Special steel Mat. No. 1.4571 Flange

Special steel Mat. No. 1.0718 (optionally special steel Mat. No. 1.4571)

Filter

Aluminum oxide surface filter Coating

Thermoset plastic, resistant up to 180 °C Installation Flange

DN 65, PN 6, Form B to DIN 2573, flange gasket A; positioning of holes: 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°, 360°

Mounting

Flange connect or bolt to the probe tube Weight

approx. 8.0 kg


Annular Heating Element

Dimensional Drawing (dimensions in mm)

Heating Circuit

Use For heating the FE2 filter unit, which is a component of the modular gas sampling probe system. Heating is necessary if condensation is likely from moist gases and there is consequently risk of the filter becoming clogged and corroded. Data Power Supply

115 V AC or 230 V AC, 50 to 60 Hz Heater Output

200 W, 100 W or 50 W – depending on setting The heating resistors are factory-set for heat output of 100 W

Temperature of Heater (unregulated)

approx. 120 °C to 180 ° C (measured at ambient temperature of 20 °C, still air)

Ambient Temperature

0 to 55 °C (still air) Degree of Protection of Housing

IP 50 Materials

Housing: aluminum alloy, heating surface: brass Weight

approx. 1.7 kg Electrical Connections

Terminals via cable gland PG 13.5 The electrical supply conductor must be heat resistant (≥ 200 °C).

Installation Two half shells are placed round the FE2 filter unit to be heated and closed with a wing screw. Option Regulated Heating with 1 x Pt 100 Ordering Information

Catalog No. Ring heater 230 V, 50/60 Hz 23029-5-7865312Ring heater 115 V, 50/60 Hz 23029-5-8008813Ring heater with Pt 100, 230 V, 50/60 Hz 23029-5-7865316Ring heater with Pt 100, 115 V, 50/60 Hz 23029-5-7865317

230 / 115 V AC200 W 100 W 50 W

230 / 115 V AC 230 / 115 V AC


Heating Sleeve

Regulated Heating Sleeve for FE2 Filter Unit Heater

Micanite Holding Temperature

max. 350 °C Temperature Control

max. 200 °C (Pt 100) Power Supply

230 V AC, optionally 115 V AC Power Consumption

250 VA Connection

Terminal box with PG 9 bolted connection, protection level IP 54

Supply Cable

3 x 1 mm2 with silicone sheath, length 1 m Ambient Temperature

–20 to +45 °C Relative Humidity

≤ 75 % yearly mean; infrequent slight condensation permissible

Weight

approx. 1 kg Essential Accessories Insulating Mat Temperature Controller (see page 30) Ordering Information

Catalog No. Heated sleeve, 230 V, 50/60 Hz, 300 VA 23043-5-8018410Heated sleeve, 115 V, 50/60 Hz, 300 VA 23043-5-8018411


PFE2 Filter Unit

Use The PFE2 filter unit consists of the FE2 filter unit with a regulat-ed heating sleeve, installed in a special-steel protective case. It is used to filter dust-containing gases and is a component of the modular gas sampling probe system. When used for gases with high dust content, the PFE2 can optionally be fitted with valves for automatic cleaning of the filter element in the FE2 filter unit. Protective Case Dimensions

450 x 450 x 400 mm (H x W x D) Material

Special steel, Mat. No. 1.4301 Degree of Protection of Housing

IP 54 Ambient Temperature

–20 to +45 °C Weight

approx. 18 kg Options – Heating sleeve, regulated (Pt 100), with insulating mat – Annular heating element, unregulated – Filter fineness 0.3 µm Pneumatic Valve Diaphragm Valve

2/2-way straight-way valve Operating Pressure/Control Pressure

600 kPa (6 bar) Nominal Diameter

DN 12 Connections

G 1/2 internal thread DIN ISO 228/1 Control air: G 1/8 internal thread DIN ISO 228/1

Material

Brass Mode of Operation

Closed in the normal position Ambient Temperature

0 to +100 °C

Control Valve Solenoid Valve

3/2-way solenoid valve Nominal Diameter

DN 2.0 Pressure Range

600 kPa (6 bar) Connections

G 1/8 internal thread DIN ISO 228/1 Material

Brass Electrical Connections

Standard connector Power Supply

115 V AC or 230 V AC, 50 to 60 Hz Power Consumption

8 VA Mode of Operation

Closed in normal position Ambient Temperature

0 to +100 °C


PFE2 Filter Unit

Ordering Information

Catalog No. 23028-0- 0 0 0 0 0 0 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓Design without protection box 1 with protection box IP 54 (450 x 450 x 400 mm) 2 with protection box, IP 54, anti-freeze heating 3 with protection box, IP 54, ambient temp. max. 65 °C 4 with protection box IP 54 (330 x 203 x 270 mm) 5 Filter housing (equal FE 2) Stainless steel 1 Stainless steel, with coating, max. 180 °C 2 Housing and flange SS 3 Housing and flange SS, coated 4 Stainless steel with 0,3 µm filter element 5 Stainless steel, with coating, max. 180 °C, with filter element <0,3 µm (filt. fineness) 6 Housing and flange SS, with filter element <0,3 µm (filtration fineness) 7 Housing and flange SS, coated, with filter element <0,3 µm (filtration fineness) 8 Heating Without 1 with heating unit and insulation (max. 200 °C) 2 with ring heater, unregulated 3 Control / Monitoring Without 1 with 1x Pt 100 2 with 2x Pt 100 3 Back purging unit (without compressed air unit) without reverse purging 0 with pneumatic valve 1 with 3x pneumatic-, 1x air-bleed-valve(s) 2 with check valve for AC-FNT 3 Power supply 230 V, 50 ... 60 Hz 1 115 V, 50 ... 60 Hz 2 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

Catalog No. 23028-0- 0 0 0 0 0 0


PFE2 Filter Unit

Probe Protective Case Dimensional Diagram (dimensions in mm)

Test

gas

con

nect

ion

Bul

khea

d fit

ting

4/6x

1 m

m

Com

pres

sed

air

Pur

ging

Bul

khea

d fit

ting

10/1

2x1

mm

Sam

ple

gas

conn

ectio

n

Con

trol

air

Bul

khea

d fit

ting

4/6x

1 m

m

Fla

nge

plat

e w

ith p

ipe

clam

p2

1/2"

RS

T 3

7-2

hot g

alva

nize

d D

IN 3

568

for

mou

ntin

g at

pro

be m

ount

ing

adap

ter

Elo

ngat

ed h

oles

for

M8

safe

ty c

olla

r bo

lts

Ele

ctric

al c

onne

ctio

ns

Cov

er s

wiv

els

upw

ards

2x P

g21

3x P

g16

1x P

g13,

51x

Pg1

1

Take

hol

es fo

r ca

ble

glan

ds o

n th

e le

ft in

to a

ccou

ntTe

rmin

al b

ox w

ith c

able

gla

nds

Use

as

requ

ired


PFE2 Filter Unit

PFE2 Filter Unit: Pneumatics Connections for 2-Stage Back-Purging

1 Terminal box 2 Probe protective case 3 B Bulkhead fitting compressed air 4 to 6 bar 4 E Plug (test gas connection) 5 Pilot valve, filter cleaning -Y2.1 6 Diaphragm valve, filter cleaning -Y2.2 7 C Sample gas connection 8 Pilot valve, pulsed compressed air -Y1.1 9 Diaphragm valve, pulsed compressed air -Y1.2 10 Bulkhead fitting 6 mm control air 2…6 bar 11 Bulkhead fitting 12 mm compressed air 4…6 bar 12 Heated sample gas line 13 Power supply for heated sample gas line 14 FE2 filter unit 15 Solenoid valve, venting -Y4 16 Diaphragm valve, tube and filter surface cleaning -Y3.2 17 Pilot valve, tube and filter surface cleaning -Y3.1


PFE2 Filter Unit

Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X1 (Standard)

23

1

3

8

10

14

2

9

15

17

16

6

5

4

13

12

11

7

22

19

21

18

20

N

PE

N

PE

L

L

PE

N

20

23

22

18

21

19

PE

N

PE

N

L

Pt 100 three wire connectionIEC 751 Cl. B

230 V 50-60 Hzor 115 V 50-60 Hz

Probe protective case Terminal box, strip -X1

1st Pt 100

2nd Pt 100

HeaterFE2 filter unit

HeaterType 42 probe tube

FE2 filter unit

FE2 filter unit

Type 42 probe tube1st Pt 100

Type 42 probe tube2nd Pt 100

(fail safe circuit)

(fail safe circuit)

HeaterType 42 probe tube




230 V 115 V50-60 Hz 50-60 Hz


PFE2 Filter Unit

Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X2 (Standard)

1

3

4

6

7

2

5

8

12

11L

N

PE

L

N

PE

9

10

13


Heatersample gas linewattage acc. to lengthmax. 3600 W

Anti-frost heaterfor system shut downapprox. 5 °C at ambienttemperature -20 °C30 WInternal temperature approx. 100 °CUse heat-resistant cables!

230 V 50-60 Hz or115 V 50-60 Hz

Pt 100 Three wire connectionIEC 751 Cl. B

2nd Pt 100sample gas line(fail-safe circuit)

1st Pt 100sample gas line Pt 100 three wire connection

IEC 751 Cl. B

230 V 50-60 Hz or115 V 50-60 HzThe heater operates unregulated.Switch on from outside onlywhen system shut down


PFE2 Filter Unit

Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X3 (for Cleaning)

Dimensional Drawing: Mounting of Probe Protective Case with PFE2 Filter Unit (dimensions in mm)

Minimum distance xmin depending on mounting angle α:

α 10° 15° 20° 25° 30° 35° xmin /mm 229 248 268 287 307 324

1

1

10

10

11

12

13

2

2

3

4

5

6

7

8

9 9

L

L

PE

PE

N

NLPEN

LPEN

LPEN

PE PE

R

R

R

P

P

P

P

B

A

A

A

R

Pilot valve -Y2.1filter cleaning


Extended cleaning

Probe / flange

230 V 50-60 Hz or115 V 50-60 Hz

Pilot valve -Y3.1cleaning of filter surface and tube

Pilot valve -Y1.1Pulsed compr. air

Pilot valve -Y4Venting

Internal temp. approx. 100 °CUse heat-resistant cable

Remove with equipotential bonding

α

X


PFE3 Filter Unit

Design The PFE3 filter unit consists of a modified FE2 filter unit with a self-regulating heater. It is installed in a stainless steel protec-tive case. Process Gas Sampling Conditions Pressure

pabs = 50 to 600 kPa Temperature

max. 200 °C Flow Rate

30 to 500 l/h, relative to 100 kPa and 0 °C Pressure Drop

approx. 0.6 hPa at 100 l/h Dust Content

max. 3 g/m3 (application recommendation) Filter Characteristics Filter Element

Surface filter Filter Fineness

0.5 µm (optional 0.3 µm) Seal Integrity

10–4 hPa l/s Dead Volume

280 ml Dimensions

50/20 x 135 mm Heater Type

Self-regulating heater (400 W) Temperature

180 °C (ambient temperature 20 °C) Temperature Alarm

approx. 150 °C Power Supply

110 to 240 V AC Option

Annular heating element (see page 4) Materials of the Gas-carrying Parts Casing, Flange and Connections

Special steel Mat. No. 1.4571 Seals

Viton

Installation Flange

DN 65, PN 6, Form B to DIN 2527; positioning of holes: 45°, 135°, 225°, 315°

Mounting

Flange connect or bolt to the probe tube Connection Ports Sample Gas

Pipe fitting 6 mm Test Gas

Bulkhead fitting 6 mm (option) Probe Tube

G 3/4 internal thread to DIN ISO 228/1 Protective Case Dimensions

270 x 203 x 330 mm (H x W x D) Material

Special steel Mat. No. 1.4301 Degree of Protection of Case

IP 54 Weight

approx. 17 kg Ambient Temperature

–20 to +45 °C


PFE3 Filter Unit

Dimensional Drawing, Gas Connections (dim. in mm) Electrical Connections

204

2x M16

270

2x M1650

3x M20

1

2

3

1

2

3

4

5

4

PE

3

PE

2

1

9

13

11

12

10

8

7

6

5

1 Test gas connection (optional) 6 mm bulkhead fitting 2 Sample gas connection 6 mm pipe fitting 3 Check valve for ACF-NT (optional)

1 Heater for filter 2 Heater for sample gas line 3 Pt 100 (optional)

4 Pt 100 sample gas line 5 Temperature monitor


Catalog No. 23046-0- 0 0 0 0 0 0 0 0 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓Design with protection box IP 54 (330x 203x 270 mm) 1 with protection box IP 54 (330x 203x 270 mm) and check valve for ACF-NT 2 Filter housing (without connections for back purging) Housing stainless steel (filtration fineness 0,5 µm) 1 Housing and flange stainless steel (filtration fineness 0,5 µm) 2 Housing stainless steel with filter element <0,3 µm (filtration fineness) 3 Housing and flange stainless steel, with filter element <0,3 µm (filtration fineness) 4 Heating With self-regulating heating and temperature alarm (110/220 V, AC) 1 with ring heater unregulated 2 Power supply 230 V AC 1 115 V AC 2 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

Catalog No. 23046-0- 0 0 0 0 0 0 0 0


Selection Table for Probe Tube Types and Probes

Pro

be

tub

e ty

pe

K

PV

DF

Pro

be

tub

e ty

pe

40

SS

1.4

571

Pro

be

tub

e ty

pe

40

SS

1.4

571

coat

ed

Pro

be

tub

e ty

pe

40

SS

1.4

893

Pro

be

tub

e ty

pe

40

silic

one

carb

ide

Pro

be

tub

e ty

pe

42

SS

hea

ted

Pro

be

tub

e ty

pe

60

wat

er c

oole

d

Pro

be

2 un

heat

ed

Pro

be

2 he

ated

Pro

be

2 p

artia

lly h

eate

d

Pro

be

60 S

w

ater

coo

led

Pro

be

H

wat

er c

oole

d

< 130 °C 2)

< 180 °C 2)

180–450 °C

180–900 °C

1300 °C

Max. temperature

1400 °C

< 50 mg/m3

< 1000 mg/m3

< 3 g/m3

> 3 g/m3 1) 1) 1) 1)

40–100 g/m3 1) 1) 1) 1) 1) 1)

Dust content

2000 g/m3 1) 1) 1)

< 65 °C Water vapor dew point > 65 °C

Acidic aerosols (acid dew pt. 130 °C)

< 10 m/s Flow velocity

> 10 m/s

Technical data see ... p. 16 p. 17 p. 17 p. 17 p. 17 p. 18 p. 19 p. 20 p. 20 p. 20 3) 3)

1) Back purging required 2) with regulated heating sleeve 3) “ACK” data sheet (Document No. 10/23-8.40 EN)

Lead-Through Tube Installation

Brickwork with metal sheeting Isolated sheet-metal channel Brickwork

1 2 5 3

1 2 5 3

α

1 2 5 34

Flow direction of process gas

Minimum distance from wall xmin depending on mounting angle α:

α 10° 15° 20° 25° 30° 35° xmin /mm 133 138 143 147 151 153

1 Lead-through tube 2 Mounting flange DN 65, PN 6,

Form B to DIN 2573 3 Gasket 4 Welded-on rectangular block 5 Sampling probe flange

Dimensions in mm


Type K Probe Tube

Use Sampling of low-dust but strongly corrosive process gases up to 130 °C in conjunction with the FE2/PFE2 filter unit. Area of application includes gas sampling in chemical industry and in power stations after the flue gas scrubber. Process Gas Sampling Conditions Pressure

pabs = max. 500 kPa (5 bar) Temperature

max. 130 °C Flow Rate

30 to 300 l/h, relative to 1 bar, 0 °C, dry gas Pressure Drop

≤ 10 hPa at 250 l/h Flow

max. 10 m/s Ambient Temperature

–20 to +80 °C 90% Time (T90)

< 2 s at 250 l/h Dust Content

max. 50 mg/m3 in conjunction with the FE2/PFE2 filter unit Mounting Flange

DN 65, PN 6, Form B, to DIN 2573 positioning of holes: 45°, 135°, 225°, 315°

Mounting Angle

any; 8° to 90° downwards from the horizontal is recommended (see dimensional drawing)

Sample Gas Outlet

G 1/4 internal thread DIN ISO 228/1 Materials of the Gas-carrying Parts The gas sampling probe K consists of PVDF, mounting flange included. It is available in several lengths. From 1,500 mm fitting length upwards the probe includes a metal support tube hermetically enclosed in plastic tubes.


1 4

1

2

1 Sample gas outlet 2 Outer ∅ 20 mm, inner ∅ 16 mm for L1 ≤ 1000 mm

Outer ∅ 32 mm, inner ∅ 16 mm for L1 ≥ 1500 mm Ordering Information

Catalog No. Length 500 mm 23025-4-0800857Length 1000 mm 23025-4-0800858Length 1500 mm 23025-4-0800859Length 2000 mm 23025-4-0800860Length 2500 mm 23025-4-0800861


Type 40 Probe Tube

Use For sampling hot dust-containing gases in conjunction with the FE2/PFE2 filter unit Process Gas Sampling Conditions Pressure pabs = 50 to 500 kPa (0,5 to 5 bar) Temperature

SS Mat. No. 1.4571 max. 450 °C SS Mat. No. 1.4571 (coated) max. 180 °C SS Mat. No. 1.4893 max. 900 °C Silicone carbide (max. length 1.000 mm) max. 1.300 °C

Flow Rate max. 300 l/h Pressure Drop approx. 10 hPa at 30 to 90 l/h Dust Content

max. 3 g/m3 (application recommendation); max. 40 g/m3 with blow-back device in conjunction with FE2/PFE2 filter unit

Installation G 3/4 external thread DIN ISO 228/1 Mounting Angle

any; 8° to 90° downwards from the horizontal is recom-mended. It is imperative to install the silicon carbide probe tube vertically.


G3/4

G3/4

G3/4

L1

L1

L1

16

21,4

ø

12,6

ø16

,8 ø

15 ø

23 ø

34 ø

16

16105

17,2

øSilicon-Carbide (max. 1300 °C)

Special Steel Material No. 1.4571 (max. 450 °C)

Special Steel Material No. 1.4893 (max. 900 °C)


Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓Version Stainless steel (1.4571), up to 500 °C 1 Stainless steel (1.4571), coated, up to 180 °C 2 Silicon carbide up to 1300 °C, max. 1000 mm 4 Stainless steel (1.4893), up to 900°C 5 Stainless steel (1.4571), up to 300 °C, heated (for cement) 6 Nominal length 500 mm 1 1000 mm 2 1500 mm 3 2000 mm 4 2500 mm 5 3500 mm (only for heated version) 6 4000 mm (only for heated version) 7 4500 mm (only for heated version) 8 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

Catalog No. 23046-0- 0 0 0 0 0 0 0 0 0 0


Type 42 Probe Tube (heated)

Use • Low gas temperature • High moisture content in gas • Corrosive components in the process gas Typical places of use are: • Sampling points in wet desulphurization plants

(crude gas, clean gas, part-cleaned clean gas) • Waste incineration plants • Auxiliary boilers and stack emission measurements Process Gas Sampling Conditions Pressure

pabs = 200 kPa (2 bar) Temperature

< 200 °C Flow Rate

max. 250 l/h Flow Velocity

max. 12 m/s (> 1,000 mm max. 7 m/s) Dust Content

max. 3 g/m3 (application recommendation); max. 40 g/m3 with blow-back device in conjunction with FE2/PFE2 filter unit

T90 Time

approx. 0.4 s at 250 l/h

Probe Tube Heater Heat Output

nominal length 1.000 mm: 2 x 200 W nominal length 1.500 mm: 2 x 300 W nominal length 2.000 mm: 2 x 400 W

Nominal Voltage

230 V/115 V AC, 50 to 60 Hz Control

Control temperature max. 200 °C Temperature Sensor

Pt 100 Continuous Operation

at 200 °C flue gas temperature 450 °C Ordering Information

Catalog No. Length 1000 mm 23041-4-8018392Length 1500 mm 23041-4-8018393Length 2000 mm 23041-4-8018394

Dimensional Drawing (dimensions in mm) and Terminal Diagram

12345

160

40

Pt100

1000/1500/2000 mm

25 x

1,5

40 x

2

Heater

Temperature ControllerConnectionr


Type 60 Probe Tube (Cement Flue Gas Probe)

Use For sampling hot cement flue gas with high dust content for CO, CO2, NO and SO2 analysis in “dry” cement production process (e.g. recuperator furnaces, furnaces with grate coolers), at rotary kiln inlet and/or after precalcination. Process Gas Sampling Conditions Pressure


max. 1,200 °C for length = 3,500 mm max. 1,250 °C for length = 3,000 mm max. 1,300 °C for length = 2,500 mm max. 1,350 °C for length = 2,000 mm max. 1,400 °C for length = 1,500 mm

Flow Rate

max. 250 l/h Dust Content

max. 2,000 g/m3 with periodical compressed air cleaning in conjunction with FE2 filter unit

Dead Time (Tt) for Length = 3,500 mm

approx. 40 s at 60 l/h, approx. 9 s at 250 l/h 90% Time (T90) for Length = 3,500 mm

approx. 82 s at 60 l/h, approx. 17 s at 250 l/h Pressure Drop

approx. 10 hPa Materials of the Gas-carrying Parts Special steel, Material No. 1.4541 Mounting A flanged probe connector (internal diameter 200 mm) should be installed by the customer. The mounting flange is essential for installing the probe tube.

Cooling Water Supply Quality

Drinking water quality with approx. 30 % anti-freeze if required

Outlet Temperature

min. 50 °C (or > dew point of the cement flue gas), max. 85 °C

Pressure

pabs = max. 400 kPa (4 bar) Quantity Circulated

approx. 3 m3/h (closed system) Type 60 S Probe Tube Model with reinforced protection tube and flange DN 150, PN 16 Ordering Information

Catalog No. Length 1500 mm 23038-4-0856831Length 2000 mm 23038-4-0856832Length 2500 mm 23038-4-0856833Length 3000 mm 23038-4-0856834Length 3500 mm 23038-4-0856835Length 1500 mm, reinforced protection tube 23038-4-8018478Length 2000 mm, reinforced protection tube 23038-4-8018479Length 2500 mm, reinforced protection tube 23038-4-8018480Length 3000 mm, reinforced protection tube 23038-4-8018481Length 3500 mm, reinforced protection tube 23038-4-8018482Type 60 S, length 1500 mm 23038-4-0730642Type 60 S, length 2000 mm 23038-4-0730643Type 60 S, length 2500 mm 23038-4-0730644Type 60 S, length 3000 mm 23038-4-0730645Type 60 S, length 3500 mm 23038-4-0730646


L1

L2

90

35

A

A

~60

3

3

1 2

~70

ø60,

3

ø89

L3

1 Sample gas inlet ports

2 Thickened shank of probe tube

3 Cooling water connections

L1 Probe tube length L2 Length of

thickened shank:800 mm for L1 ≤ 2,000 mm 1,300 mm for L1 ≥ 2,500 mm

L3 200 mm with reinforced protection tube


Probe 2

Use Wherever large volumes of gas are sampled, gas pressure is raised and there is a high moisture or dust content in the gas. Process Gas Sampling Conditions Pressure


max. 450 °C (probe tube unheated) max. 450 °C (probe tube partially heated) max. 130 °C (probe tube heated

Flow Rate

max. 2,000 l/h Dust Content

max. 20 g/m3 (application recommendation), max. 100 g/m3 with purging

Purging Pressure

max. 600 kPa (6 bar) Heating Temperature of Inlet Filter

≥ 200 °C (at process gas temperature of 20 °C) 90% Time (T90)

< 2 s at 250 l/h Filter Fineness

0.5 µm Material of the Gas-carrying Parts Support Tube, Heating Rod, Connecting Pipe

Special steel, Material No. 1.4571 Inlet Filter

Aluminum oxide Seals

Ceramic fiber Flange

Special steel, Material No. 1.4581 Mounting Flange

DN 65, PN 6, Form B, to DIN 2573 position of holes: 45°, 135°, 225°, 315°

Mounting Angle

any; 10° to 35° downwards from the horizontal recommend-ed (take direction of flow into account), see dimensional diagram

Sample Gas Outlet G 1/4 internal thread DIN ISO 228/1

Test Gas/Purge Air Inlet

G 3/8 internal thread DIN ISO 228/1 Electrical Connections

Harting connector, IP 55 Probe Tube Heating Heat Output (unregulated)

Nominal length 1,200 mm: 650 W Nominal length 1,700 mm: 950 W partially heated (for heating of the wall bushing): 255 W

Nominal Voltage

230 V/115 V AC, 50 to 60 Hz Ordering Information

Catalog No. 1200 mm, 220 V, 650 W 23022-4-07683011700 mm, 220 V, 950 W 23022-4-07683021200 mm, 115 V, 650 W 23022-4-07683031700 mm, 115 V, 950 W 23022-4-07683041200 mm, 220 V, 255 W, partially heated 23022-4-07683051700 mm, 220 V, 255 W, partially heated 23022-4-07683061200 mm, 115 V, 255 W, partially heated 23022-4-07683071700 mm, 115 V, 255 W, partially heated 23022-4-0768308 Dimensional Drawing and Connection Diagram

Z

260

Z

180

650

4

1

α

1 = N2 = L1

1 Filter mounting 2 Gas sampling probe tube 3 Sample gas outlet or test gas/purge air inlet 4 Harting connector


Probe 1, Probe 11

Probe 1 Use in interior air, garage and tunnel monitoring for the gases carbon monoxide (CO) and oxygen (SO2) Technical Data Sampling Pressure

Atmospheric pressure Gas Temperature

–25 to +50 °C Sample Gas Flow Rate

max. 120 l/h Pressure Drop with New Filter

≤ 10 hPa at 120 l/h Dust Content in the Air

approx. 100 mg/m3

Sample Gas Connection Port

G 1/8 internal thread DIN ISO 228/1 or nozzle for flexible tube of internal diameter 4 mm

Materials

Silicone carbide (filter), aluminum (end seals), PVC (nozzle) Transport and Storage Temperature

–25 to +70 °C Mounting

On wall or suspended from ceiling Ordering Information

Catalog No. Room air probe 1 23011-5-5862922 Dimensional Drawing (dimensions in mm)

Probe 11 Use in interior air, garage and tunnel monitoring, including corrosive atmospheres. The materials used ensure that with the gases normally occurring no adsorption occurs. Technical Data Sampling Pressure

Atmospheric pressure Gas Temperature

–25 to +50 °C Sample Gas Flow Rate

max. 70 l/h Pressure Drop with New Filter

≤ 10 hPa (mbar) at 70 l/h Service Life of Filter (estimated)

filter constant (2500) d (days) =

flow rate (l/h) x dust concentration (mg/m3) Sample Gas Connection Port

Bolted connection for flexible pipe with internal diameter 4 mm and external diameter 7 mm

Materials

Polycarbonate (probe head), aluminum oxide (filter) Transport and Storage Temperature

–25 to +70 °C Mounting

On wall or suspended from ceiling Ordering Information

Catalog No. Room air probe 11 23021-4-0859585 Dimensional Drawing (dimensions in mm)

578,4

104

140

83

~~

~ ~~ ~~ ~

85 mm wide


Ceramic Filter

Use For filtering dust from gases in the gas conditioning systems of analyzer systems when the gas sampling probe does not have a filter. The ceramic filter is positioned upstream the other devices in the sample gas conditioning chain. The ceramic filter can be heated with the annular heating element if condensation from the sample gas is likely. Technical Data Flow Rate (Air)

max. 300 l/h Gas Pressure

pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 °C filter temperature, max. 200 kPa (2 bar) at 180 °C

Pressure Drop

0.1 to 0.85 hPa at 30 to 250 l/h (air) Dynamic Characteristics at

Flow rate (air) 30 l/h 60 l/h 90 l/h Dead time Tt 3.7 s 2.3 s 1.7 s 90% time T90 11.5 s 5.5 s 3.9 s

Filter Fineness

0.5 µm Construction, Mounting Materials of the Gas-carrying Parts

Housing: steel, St 37 K or special steel, Material No. 1.4571; Filter: aluminum oxide; Seals: FPM, Cu, Al2O3 fiber

Gas Connection Ports

G 1/4 internal thread DIN ISO 228/1 or pipe connectors for pipe of internal diameter 4 mm

Filter Surface

approx. 212 cm2 Weight

approx. 2.1 kg Filter Heating

Annular heating element, see page 4 Mounting

On wall with angle bracket Ordering Information

Catalog No. Ceramic filter, steel version 23031-5-8018177Ceramic filter, stainless steel version 23031-5-8018178



Process Pressure Reducers

Use If the pressure of the process gas is too high for the analyzer, a pressure reducer is required to lower the pressure. The type of pressure reducer used is determined by the properties of the process gas and the required sample gas pressure.

Technical Data

Casing: Brass Casing: Brass Casing: Special steel Casing: Special steel

Construction Single-stage with one manometer (outlet)

Single-stage with two manometers (inlet /outlet)

Single-stage without manometer

Single-stage with two manometers (inlet /outlet)

Inlet pressure max. 1.5 MPa (15 bar) max. 3.5 MPa (35 bar) max. 3.5 MPa (35 bar) max. 3.5 MPa (35 bar)

Outlet pressure (adjustable)

0.8 to 10 kPa (8 to 100 mbar)

10 to 40 kPa (0.1 to 0.4 bar)

10 to 70 kPa (0.1 to 0.7 bar)

10 to 70 kPa (0.1 to 0.7 bar)

Safety valve set to –

50 kPa (0.5 bar)

80 kPa (0.8 bar)

80 kPa (0.8 bar)

Manometer display Inlet pressure

–

0 to 4 MPa (0 to 40 bar)

–

0 to 4 MPa (0 to 40 bar)

Manometer display Outlet pressure

0 to 250 hPa (0 to 250 mbar)

0 to 60 kPa (0 to 0.6 bar)

–

0 to 150 kPa (0 to 1.5 bar)

Flow rate 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h

Material Diaphragm Buna rubber Buna rubber Special steel Special steel

Material Gasket Buna rubber Buna rubber EPDM EPDM

Material Housing Brass Special steel; gas-carrying parts: brass

Special steel Special steel

Weight approx. 1.25 kg approx. 2.65 kg approx. 2.35 kg approx. 2.35 kg

Gas temperature and ambient temperature

max. 50 °C max. 50 °C max. 50 °C max. 50 °C

Catalog No. 23035-5-5864958 23035-5-5864951 23422-4-0730699 23422-4-0730700

Supplied: Pressure reducer with angle bracket


Process Pressure Reducers

Dimensional Drawings (dimensions in mm) Pressure reducer single-stage with one manometer (outlet)(Catalog No. 23035-5-5864958)

Pressure reducer single-stage without manometer (Catalog No. 23422-4-0730699)

79

105

Ø4

GasTech

approx. 94(depending on handwheel position)

approx. 30° (variable)

Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23035-5-5864951)

Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23422-4-0730700)

118

Ø4

GasTech148

approx. 94(depending on handwheel position)

approx. 30° (variable)


Heated Sample Gas Lines

Heated Sample Gas Line CGWB 13

Parallel strip heater (holding temperature max. 200 °C)

Pt 100 resistance thermometer for control system

Flexible sample gas pipe, replaceable (option)

Self-regulating anti-frost heater (option)

Self-regulating heater (option, holding temperature max. 100 °C)

Heated sample gas line TBL 01

Fixed resistor heating conductor (holding temperature max. 200 °C)

Pt 100 resistance thermometer for control system

Self-regulating heater (option, holding temperature max. 100 °C)

Heated sample gas line TBL 01-E

Competitive version

Pipe ends with polyamide hard caps Selection Table for Heated Sample Gas Lines

CGWB 13 TBL 01 TBL 01-E

Heater

Self-regulating strip heater (30 °C) x – –

Self-regulating strip heater (100 °C) x x –

Fixed resistor heating conductor (200 °C) – x x

Parallel strip heater x – –

Outer covering Polyvinyl chloride Polyamide Polyamide

Options

Line can be shortened x – –

Gas-carrying line can be replaced x – –

Small bending radius – x x

Gas connections Various options Various options Stainless steel

Electrical connections (heater and Pt 100) Power fixed, Pt 100 plug Power and Pt 100 plug Power and Pt 100 fixed

Maximum line length 130 m (60 m) 100 m (40 m) 40 m

Applications

CO, O2, CO2 Anti-frost heater – –

CO, O2, CO2 Holding temp. 100 °C Holding temp. 100 °C –

SO2, NOx, CnHm Holding temp. 200 °C Holding temp. 200 °C Holding temp. 200 °C


CGWB 13 Heated Sample Gas Line

Technical Data

Frost protected line Self-regulating strip heater Regulated parallel strip heater

Outer covering PVC PVC PVC

Medium-carrying pipe PTFE PTFE PTFE

Integral pipe-end connectors 1) POM cap POM cap Metal cap and metal cap with flange

Heater self-regulating strip heater self-regulating strip heater CPD heating element, regulated

Power supply 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz

Heat output 16 W/m 38 W/m 60 W/m

Current consumption Making/holding current = 65/25 mA

0.15 A/m 0.3 A/m

Holding temperature see diagram see diagram 200 °C

Ambient temperature Tamb –30 to +60 °C –30 to +60 °C –30 to +60 °C

External diameter 30 mm 43 mm 40 mm; with replaceable flexible pipe: 45 mm

Flexible sample gas pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm

Maximum line length 130 m 90 m 60 m with replaceable flexible pipe: 25 m, 60 m if laid straight

Line duct PG 42 PG 42 PG 42

Minimum bending radius 300 mm 300 mm 300 mm

Weight approx. 1 kg/m approx. 1 kg/m approx. 1 kg/m

Connection lead for heater (fixed)

3 x 2.5 mm2; length 2.5 m 3 x 2.5 mm2; length 2.5 m 3 x 2.5 mm2; length 2.5 m

Connection lead for Pt 100 (with plug)

– – LIYCI 2 x 0.14 mm2; length 5 m

1) For line lengths > 10 m, only the analyzer side is assembled,

an assembly set for the probe side is supplied. Holding Temperature Diagrams

50

40

30

20

- 30 - 20 - 10 + 10 + 20 + 30 + 400

Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating

Med

ium

pip

e te

mpe

ratu

re °C

Ambient temperature °C

100

90

80

70

- 30 - 20 - 10 + 10 + 20 + 30 + 400

Ambient temperature °C

Med

ium

pip

e te

mpe

ratu

re °

C

Self-regulating strip heater, 6 x 4 x 1 mm PTFE


Probe Side Analyzer Side

∅ 6

24

11

∅ 3

0

300

L = m

50 6049

4256

∅ 6


CGWB 13 Heated Sample Gas Line


Catalog No. 23281-0- 0 0 0 0 0 0 0 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓Version controlled (Pt 100) 2 self-regulated 16 W/m, 30°C (antifreeze) 3 self-regulated 38 W/m, 100°C 7 Connection probe side with metal cap for PFE 2 2 probe: metal cap / analyzer: flange 3 end of line: plastics 4 Gas conducting line PTFE-tube 6x4x1 mm 1 PTFE-tube 8x6x1 mm 2 Power supply 230 V, 50/60 Hz 1 115 V, 50/60 Hz 2 Controlling and monitoring without Pt 100 0 with 1 x Pt 100 1 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

Catalog No. 23281-0- 0 0 0 0 0 0 0


TBL 01, TBL 01-E Heated Sample Gas Lines

Technical Data

TBL 01 Self-regulating strip heater 30 W/m

TBL 01 Fixed resistor heating conductor 90 W/m

TBL 01-E Fixed resistor heating conductor 90 W/m

Outer covering Polyamide corrugated tubing Polyamide corrugated tubing Polyamide corrugated tubing

Medium-carrying pipe PTFE PTFE PTFE

Integral pipe end connectors Hard caps, metal caps Hard caps, metal caps and metal cap with flange

Polyamide hard caps

Power supply 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz 230 V or 115 V, 50 to 60 Hz

Heat output 30 W/m 90 W/m 90 W/m

Current consumption I = 0.15 A/m (starting current), I = 65 mA (holding current)

I = f(length) I = f(length)

Holding temperature see diagram on page 26 200 °C 200 °C

Ambient temperature –30 to +60 °C –30 to +60 °C –30 to +60 °C

External diameter 43 mm 43 mm 43 mm

Flexible sample gas pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm

Flexible test gas pipe – 6 x 4 x 1 mm –

Maximum line length 100 m 40 m 40 m

Line duct PG 48 PG 48 –

Minimum bending radius 200 mm 200 mm 200 mm

Weight approx. 1 kg/m approx. 1 kg/m approx. 1 kg/m

Electrical connection for heater and Pt 100

Screw fitting (fixed for hard cap)

Plugs (see dimensional drawing; fixed for hard cap)

fixed

TBL 01 Dimensional Drawing (dimensions in mm)

300

A,B

49 50 60

2442

56

BA

24

11

PG7

PG11

80 250

11∅ 6

∅ 6

∅ 6

L = m

Probe sideAnalyzer side

TBL 01-E Dimensional Drawing (dimensions in mm)

120

∅ 6

10001000

∅ 6

SS

120

53

SS

Length max. 40 m

Sensor Location

End Cap PA


TBL 01, TBL 01-E Heated Sample Gas Lines

TBL 01 Ordering Information

Catalog No. 23283-0- 0 0 0 0 0 0 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓Design Resistor heating line 90 W/m 1 self regulating heating line 30 W/m 2 Gas conducting line with PTFE-tube 6x4x1 mm 1 with PTFE-tube 8x6x1 mm 3 Material of sheathing with plastic hose of PA (outside and indoors installation) 1 Connections End of line with flange connection 1 End of line: probe: metal cap / analyzer: flange 5 End of line with flanges 6 End of line with plastic tops 7 End of line with 2 metal tops 8 Control / Monitoring without Pt 100 0 with 1 x Pt 100 1 Power supply 230 V, 50 ... 60 Hz 1 115 V, 50 ... 60 Hz 2 ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

Catalog No. 23283-0- 0 0 0 0 0 0 TBL 01-E Ordering Information

Catalog No.

Resistor heating line 90 W/m, PTFE 6x4x1, PA caps, 230V 23284-4-0730695Resistor heating line 90 W/m, PTFE 8x6x1, PA caps, 230V 23284-4-0730696Resistor heating line 90 W/m, PTFE 6x4x1, PA caps, 115V 23284-4-0730697Resistor heating line 90 W/m, PTFE 8x6x1, PA caps, 115V 23284-4-0730698


Electronic Temperature Controller and Switching Relay

Temperature Controller Control Range –200 to +850 °C

Measurement Input Pt 100

Outputs 2 x Relay 3 A, 250 V AC

Power Supply 110 to 240 V AC +10/–15 %, 48 to 63 Hz

Dimensions 48 x 48 mm, C-rail housing

Weight 140 g

Catalog No. 23345-5-8328859 Switching Relay Load Voltage Urms = 24 to 265 V

Max. Load Current Irms = 30 A (Ambient temperature = 25 °C)

Weight 200 g

Catalog No. 23345-5-8328731

Connection Diagram

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The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice.

Printed in the Fed. Rep. of Germany (03.04)

© ABB 2004

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3�5.

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ev. 3

ABB Automation Products GmbH Analytical Division Stierstaedter Strasse 5 60488 Frankfurt am Main Germany Phone: +49 69 7930�40 Fax: +49 69 7930�4566 E�Mail: analytical�[email protected]

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