synthetic biology enables sustainable surfactant production
TRANSCRIPT
© 2013 Modular Genetics, Inc.
Synthetic Biology Enables
Sustainable Surfactant
Production
July 2015
© 2013 Modular Genetics, Inc.
Synthetic Biology at Modular Genetics
© 2013 Modular Genetics, Inc.
Foaming agents—they suspend gas in a liquid (Bubbles!)
Emulsifiers—they suspend an immiscible liquid in a liquid
Dispersants—the suspend a solid in water
What are surfactants?
•The surfactant market was $25 billion in 2009
•Annual global production of 13 million metric tons
© 2013 Modular Genetics, Inc.
The Surfactant Market
5%
Surfactant market was $25 billion in 2009
Annual global production of 13 million metric tons
3%
4%
7%
3%
7% 7%
15%
5%
44%
Textile
Food
Agrochemical
Coatings
Oilfield
OtherHome, Institutional
& Industrial cleaning
Personal Care
Fabric Softeners
Detergents
© 2013 Modular Genetics, Inc.
Surfactant Manufacturing Today
Oily Chain
Polar or charged group
• Petroleum
• Palm oil
Polar
Chemical Processes
Surfactants
The raw materials are not renewable
Chemical processes are hazardous (ethoxylation, chlorination)
Certain surfactants are environmental toxins (e.g., alkylphenol ethoxylates)
Contaminated with carcinogen (e.g., 1,4 dioxane, nitrosoureas)
© 2013 Modular Genetics, Inc.
Future of Surfactant Manufacturing
Oily Chain
Polar or charged group
• Synthesized by
Bacillus subtilis from
cellulosic sugarPolar
Chemical Processes
Surfactants
The raw materials are renewable—cellulosic sugar
No Chemical processes are used—fermentation only
Biodegradable composed of fatty acids and amino acids or amino alcohols
Potential for contamination with carcinogens eliminated (e.g., 1,4 dioxane, nitrosoureas)
© 2013 Modular Genetics, Inc.
ethanolamine
-CarboxyglutamateLanothionine Dehydroalanine
Modular Surfactant Generation Capability
Over 300 “nonstandard”
amino acids
20 standard amino
acids
Fatty acid+ X
X
amino alcohols
H2NOH
© 2013 Modular Genetics, Inc.
CH3(CH2)9-12
OH O
O
O
OH
NH
OH
Fatty acid + Glutamic acid
Glu
Fatty acid+Glycine
Gly
CH3(CH2)9-12
OH O
O
O
OH
NH
OH
H
Fermentation-Derived Acyl Amino Acid Surfactants
-
-
-
© 2013 Modular Genetics, Inc.
Key Product: Surfactant – Personal Care
Targets the personal care market:– shampoos, hand wash, body
wash, shave cream etc
Favorable production economics– Low cost renewable feedstocks– “Green” purification process
Favorable “switching” characteristics enable fast adoption
Superior product at comparable price
Strong product concept from marketing perspective
Proprietary “designed” product
Clear in solution
Odor-free
Excellent foam without need for secondary surfactant
Superior product characteristics vs. segment leader
– 3 times more water soluble– 10 fold lower CMC
Very mild, nice after feel, non-tearing, hypoallergenic, non-comedogenic, protein-free
Target Market and Value Proposition Differentiation
© 2013 Modular Genetics, Inc.
Strain Engineering Controls Fatty Acid Length
1.6%
16.2%
55.0%
25.9%
1.2% 0.1%
344=C12
358=C13
372=C14
386=C15
400=C16
414=C17
1.7% 0.3%
94.5%
0.8% 2.7%
344=C12
358=C13
372=C14
386=C15
400=C16
414=C17
Standard FA-Glu Production Strain New Engineered FA-Glu Production Strain
55% C-1416% C-1326% C-15
95% C-14
© 2013 Modular Genetics, Inc.
Unilever
Modular Genetics Demonstrates Production of Bio-Derived
Glycinate, an Ultra-MildSurfactant
Dr. K.P. Ananthapadmanabhan, Sr.Principal Research Scientist at Unilever,offers this perspective:
“Modular's approach of using engineered
microorganisms to convert underutilized
agricultural material into useful chemical
products through microbial fermentation
has enormous potential in addressing our
future needs. Use of Glycinate
synthesized by microbial fermentation
represents a significant advance
towards our sustainability goals.”
New
Dove® Sensitive
Skin Body Wash
Our Mildest
Formula Ever —
Now With
Glycinate
$4 billion dollars today.http://www.prophet.com/blog/aakeronbrands/13
8-dove
© 2013 Modular Genetics, Inc.
Henkel
“We find
Modular’s
surfactants
have a level of
performance,
and a level of
purity,
consistent with
their use in
commercial
formulations,“
said Pete He,
Senior
Research
Fellow, Henkel
Consumer
Goods.