synthesis - agisysbonfiglioli’s policy focuses on integrated solutions, competence and innovative...

INDUSTRY PROCESSAND AUTOMATION SOLUTIONS

w w w . b o n f i g l i o l i . c o m

COD. VEC 171 R0


Digital Inverter

SynthesisSynthesis

1Contents

Synthesis Inverter

Foreword

Bonfiglioli: Specific Solutions for Power Transmission and Motion Control

Bonfiglioli: Specific Solutionsfor Power Control and Transmission

InverterStandard specifications 2

Functional specifications 3

Sample modelidentification 3

Bonfiglioli Worldwide 12

Parameter list 4

Braking resistorselection 5

Class B EMI filter 5

DIN RAIL specification 5

Electrical features 6

Dimension & locationof terminal block 7

Such market areas are covered through the following Product Lines:

representing AC drives

representing Planetary Gearmotors and Gear Units

representing Helical, Bevel and Worm Gearmotors and Gear Units

Product diversification, process automation, and quality have enabled Bonfiglioli to

play a leading role in the industry. Bonfiglioli’s policy focuses on integrated solutions, competence

and innovative technology as key factors, indispensable to ensure customer satisfaction, while

production is aimed at achieving the highest standards.

Bonfiglioli product portfolio aims at meeting the toughest and most sophisticated requirement

for Industrial Process and Automation Solution and for Mobile Equipment Solutions.

Inverter


Synthesis Inverter

Synthesis combines the best features of price effectiveness,compactness and versatility currently available on stand aloneinverters. Easy to install and program, in a limited number ofparameters it features the most important functions requiredfrom this type of AC drive.Especially suitable for APPLICATIONS such as CONVEYOR BELTS,PUMPS, SCREW CONVEYORS, MIXERS, STIRRERS, it is alsoavailable in the IP65 (NEMA 4) version for installation off thecabinet and on board the machine.Synthesis drives are available with ratings up to 2.2 kW.Power supplies are either single phase 220 V and 110 V or threephase 220 V and 400 V. As standard, the drive come completewith built-in class A EMI filter and meets all major world standards.

2

Input signal typeControl method

Frequency range

Resolution setting

Keyboard settingExternal signalsettingOther functionCarrier frequencyAccelerate / Decelerate timeV/f PatternTorque controlMulti-FunctionalinputMulti-Functional outputBraking TorqueOther function

DisplayOperating temperatureHumidityVibrationEMC specificationUL

Overload protectionOver voltageUnder voltageMomentaryPower-lossStall preventionOutput short-circuitGrounding faultOther function

Installation

Item SpecificationsPNP type (SOURCE) input (External 24VDC Input is allowedSinusoidal wave PWM control1~200 HzDigital: 0.1 Hz (1 ~ 99.9 Hz); 1 Hz (100 ~ 200 Hz)Analog: 1Hz/ 60 HzDirectly setup by and buttons

0~10 V, 4 ~ 20 mA, 0 ~ 20 mA

Frequency upper and lower limit4~16 kHz0.1~ 999 Sec6 patternsTorque boost level adjustable (manual torque boost)2 point, to be used as multi-speed 1 (Sp.1) / multi-speed Reset1a Relay terminal, to be setup as Fault / Running / FrequenS115, S220 01 03 and 05: about 20% S220 07, 09 and T4Decelerate or free run stop, Auto reset, DC braking frequenThree digital LED display frequency / inverter parameter / fa-10 ~ +40°C (with cover removed: -10°C ~ +50°C)0~95% RH non - condensingUnder 1 G (9.8 m/s2)EN50081-1, EN50081-2, EN50082-2, EN50178, EN61800UL508C150% for 1 min.DC voltage > 410V (200 series); > 800V (400 series)DC voltage < 200V(200 series); < 400V(400 series)

0 ~ 2 sec: the inverter can be restarted u sign speed searc

During Acceleration / Deceleration / Constant speedElectronic circuitry protectionElectronic circuitry protectionHeat sink overheat protection, current limitMounting screw or DIN rail (Option)

FrequencyControl

GeneralControl

ProtectionFunction

Functional specifications

Series

SYN10 SInput phases

S = singlephase

T = threephases

220Input voltage

115 = 115V220 = 220V400 = 400V

05Size /Power

01 = 0.2 kW03 = 0.4 kW05 = 0.75 kW07 = 1.5 kW09 = 2.2 kW

AFEMCFilter

AF = integratedclass “A” filter

not availablefor S115

Sample Model Identification

MANAGEMENT SERVICE

UNI EN ISO 9001Certificato nϒ 50 100 0125

Note1: Rated output current value when the PWM carried frequency (parameter F12=5) is 8 kHz or less.Note2: Maximum output voltage is the same as the input voltage. The maximum output voltage of single phase 115 V model is proportional to the supply voltage.

Model SYN10

Single phase 380V-460V, 50/60HzVoltage +10%, -15%, frequency +/-5%Three phase 380V - 460VClasse A (Three Phase Filter built in)IP20, IP65 S

1.53.82.9

T400 07 AF0.752.31.7

T400 05 AF2.25.24.0

T400 09 AF

Model SYN10

Single phase 200V - 240V, 50/60 Hz Single/Three phase 200V - 240V, 50/60 HzVoltage +10%, -15%, frequency +/-5%Three phase 200V - 240VClass A (Single Phase Filter built in)IP20, IP65, IP65 S IP20, IP65 S

0.42.30.88

S220 03 AF0.21.40.53

S220 01 AF0.754.21.6

S220 05 AF1.57.52.9

S220 07 AF2.210.54.0

S220 09 AF

Model SYN10Suitable Motor Power Rating (kW)

Output Current (A)1

Capacity (kVA)Input Voltage Max.Allowable versionsOutput Voltage Max.2

EMC SpecificationAvailable versions

Rated

Single phase 100V-120V, 50/60HzVoltage +10%, -15%, frequency +/-5%Three phase 200V - 240VClass A (Single Phase Filter built in)IP20

0.754.21.6

S115 050.42.30.9

S115 03

Suitable Motor Power Rating (kW)Output Current (A)1



Rated

Suitable Motor Power Rating (kW)Output Current (A)1



Rated

Inverter Synthesis 3


Input signal typeControl method

Frequency range

Resolution setting

Keyboard settingExternal signalsettingOther functionCarrier frequencyAccelerate / Decelerate timeV/f PatternTorque controlMulti-FunctionalinputMulti-Functional outputBraking TorqueOther function

DisplayOperating temperatureHumidityVibrationEMC specificationUL

Overload protectionOver voltageUnder voltageMomentaryPower-lossStall preventionOutput short-circuitGrounding faultOther function

Installation

Item SpecificationsPNP type (SOURCE) input (External 24VDC Input is allowed)Sinusoidal wave PWM control1~200 HzDigital: 0.1 Hz (1 ~ 99.9 Hz); 1 Hz (100 ~ 200 Hz)Analog: 1Hz/ 60 HzDirectly setup by and buttons

0~10 V, 4 ~ 20 mA, 0 ~ 20 mA

Frequency upper and lower limit4~16 kHz0.1~ 999 Sec6 patternsTorque boost level adjustable (manual torque boost)2 point, to be used as multi-speed 1 (Sp.1) / multi-speed 2 (Sp.2) / Jog / External quickstop / External bb /Reset1a Relay terminal, to be setup as Fault / Running / FrequencyS115, S220 01 03 and 05: about 20% S220 07, 09 and T400: 20%~100% built-in braking transistorDecelerate or free run stop, Auto reset, DC braking frequency / Voltage / Time can be setup by constantsThree digital LED display frequency / inverter parameter / fault record / program version-10 ~ +40°C (with cover removed: -10°C ~ +50°C)0~95% RH non - condensingUnder 1 G (9.8 m/s2)EN50081-1, EN50081-2, EN50082-2, EN50178, EN61800-3+A11UL508C150% for 1 min.DC voltage > 410V (200 series); > 800V (400 series)DC voltage < 200V(200 series); < 400V(400 series)

0 ~ 2 sec: the inverter can be restarted u sign speed search feature

During Acceleration / Deceleration / Constant speedElectronic circuitry protectionElectronic circuitry protectionHeat sink overheat protection, current limitMounting screw or DIN rail (Option)

FrequencyControl

GeneralControl

ProtectionFunction

Functional specifications

Series

SYN10 SInput phases

S = singlephase

T = threephases

220Input voltage

115 = 115V220 = 220V400 = 400V

05Size /Power

01 = 0.2 kW03 = 0.4 kW05 = 0.75 kW07 = 1.5 kW09 = 2.2 kW

AFEMCFilter

AF = integratedclass “A” filter

not availablefor S115

IP65Protectiondegree

_ = IP20IP65 = IP65

SSwitch

_ = no switchS = integrated switch(only for IP65)

Sample Model Identification


Synthesis Inverter4

Parameter list

Factory setting

05.05.00

0

1/450/60 Hz0.0 Hz10 Hz6 Hz0

0

50.0%0

0.5 s1.5 Hz8.0%100%

2

5

3

0

0

0

20301

Range

0.1 ~ 999 s0.1 ~ 999 s0 ~ 1

0 ~ 1

1 ~ 61.0 ~ 200 Hz0.0 ~ 200 Hz1.0 ~ 200 Hz1.0 ~ 200 Hz0 ~ 1

0 ~ 2

1 ~ 100.0 ~ 10.0%0 ~ 1

0.0 ~ 25.5 s1 ~ 10 Hz0.0 ~ 20.0%0 ~ 200%

0 ~ 1

0 ~ 1

0 ~ 5

1.0~200 Hz1.0~200 Hz0 ~ 1

Unit

0.1 sec0.1 sec1

1

10.1 Hz0.1 Hz0.1 Hz0.1 Hz1

1

10.1%1

0.1 s0.1 Hz0.1%1%

1: Jog2: SP13: Quick stop4: External Base Block5: Reset6: SP21: Operating2: Reached frequency3: Fault1

1

1

0.1 Hz0.1 Hz1

Function descriptionFactory AdjustmentAcceleration timeDeceleration time0: Forward/Stop, Reverse/Stop1: Run/Stop, Forward/Reverse0: Forward1: ReverseV/f pattern settingFrequency upper limitFrequency lower limitSP1 frequencyJOG frequency0: Keypad1: Terminal (TM2)0: Keypad1: Terminal (0~10v / 0~20mA)2: Terminal (4~20mA)Carrier frequency controlTorque compensation gain0: controlled deceleration stop1: free run stopDC braking timeDC braking injection frequencyDC braking levelProtection base on motor rated current

Multifunction input terminal 1 (SP1)functionMultifunction input terminal 2 (RESET)function

Multifunction output terminal

0: REV run1: REV run Lock-Out0: enabled1: disableNumber of Auto-restart times010: Constants initialization to 50 Hz system020: Constants initialization to 60 Hz systemSP2 frequencySP3 frequency0: enable1: disableCPU program versionFault log for three faults

Acceleration

Operation mode

Motor rotation direction

V/f patternFrequency upper/lowerlimitSP1 frequencyJOG frequencyStart / Stop control

Frequency control

Carrier frequency controlTorque compensationStop method

DC braking setting

Electric thermalOverload protectionMultifunction inputconnection point

Multi-function output

Reverse Lock-Out

Momentary power loss

Auto restartFactory setting

SP2 frequencySP3 frequencyDirect start

Software versionFault Log

Function F_00010203

04

050607080910

11

121314

15161718

19

20

21

22

23

2425

262728

2930

GN L

G L´ N´

LINE

LOAD

P

A

L

Synthesis 5


Inverter

Note: braking torque without resistor is about 20% of motor rated torque

Braking resistor selection

SYN10 S 220 01 AFSYN10 S 220 03 AFSYN10 S 220 05 AFSYN10 S 220 07 AFSYN10 S 220 09 AFSYN10 T 400 05 AFSYN10 T 400 07 AFSYN10 T 400 09 AF

Inverter model Braking module–––built-inbuilt-inbuilt-inbuilt-inbuilt-in

Braking resistor–––externalexternalexternalexternalexternal

Resistor model–––SR-0.75-SSR-0.75-SSR-0.75-TSR-1.5-TSR-2.2-T

Mmax

tonT

M∞

δ=ton

Tx100

Class B EMI filters

Inverter modelSYN10 S 220 01 AFSYN10 S 220 03 AFSYN10 S 220 05 AFSYN10 S 220 07 AFSYN10 S 220 09 AFSYN10 T 400 05 AFSYN10 T 400 07 AFSYN10 T 400 091 AF

Dimensions (mm) WxHxD

36x189x71

36x191x110

41x191x174

41x191x110

Current (A)

6.5

18

29

10

FT1000-0.4-S

FT1000-0.75-S

FT1000-2.2-S

FT1000-2.2-T

Filter model

Book type mounting class B EMI filter upon the main plate

Inverter modelAll SYN10 models

Dimension (mm) WxHxD130x72x7.5DIN E2-201

Model

DIN RAIL Specification

SYN10 braking resistor features

Resistor typeSR-0.75-SSR-0.75-SSR-0.75-TSR-1.5-TSR-2.2-T

Rated data100 Ω - 150 W100 Ω - 150 W300 Ω - 150 W100 Ω - 150 W150 Ω - 300 W

Maximum braking torque (Mmax)85% ton=10s δ=10%60% ton=10s δ=10%150% ton=11.5s δ=11.5%150% ton=10.7s δ=10.7%150% ton=8s δ=8%

SYN10 S 220 07 AFSYN10 S 220 09 AFSYN10 T 400 05 AFSYN10 T 400 07 AFSYN10 T 400 09 AF

Inverter model

Inverter


Synthesis Inverter6

Dimension & location of terminal block

118

8.2

61

72

TM2

TM1

132

TM1

TM2

3xØ4.5M4(GROUND)

RELAY

FWD

REV

+12V

250Vac/1A30Vdc/1A

3.6 k

3.6 k

20 mA

+12VDC

Isol.

SP

RST

3.6 k

3.6 k

10V

AIN

0V

10 k

0-10V

FM

0-10V0/4-20mA

10 mA

+10VDC

Isol.

+ R

-Isol.

+ 1 mA

1 3

R=250

R=20k

SW1

Mains supply:SYN10 S 115 03/05: 1 ph 100-120V 50/60HzSYN10 S 220 01/03/05: 1 ph 200-240V 50/60Hz

L1 L2 T1 T

Power supply

AC M

Precautions: for safety reasons, read carefully the “Operations Manual”, in particular those paragraphs market with “Warning” or “Caution” symbols, before installing and operating the inverter.For further information, please contact our technical service or the nearest Bonfiglioli dealer.The information in this catalogue is subject to change without notice.

Control circuitry terminal block electric features

ParameterElectrical featuresDefault function12345678

Terminal number Terminal name

9

10

11

TripRelayFWDREVDC12VSP1RSTDC10V

V/I in

0V

FM+

Forward runReverse runOutput power supply +12VDC

Analog input (+)Voltage/Current(Potentiometer 10kΩ)

Common analog (-)

Analog output (+)

Relay output

Multifunction digital input

Output power supply +10VDC

250VAC/1A 30VDC/1A

12/24VDC, 4.5mA, 3.6kΩ

12VDC, 20mA

12/24VDC, 4.5mA, 3.6kΩ

10VDC, 10mA

DC 0~10V 20kΩDC 0~20/4~20mA 250Ω10 bits resolution

0V

DC 0~10V, 1mA

F_21

F_3F_10

–F_19F_20

F_6F_7F_11Switch1–

F_6F_7

SW1 function description

SWITCH 1 External signal type

0~20mA analog signal (when F_11 is set to 1)4~20mA analog signal (when F_11 is set to 2)

0~10 VDC analog signal (when F_11 is set to 1)(default)

I

V

1

2

3

I

V

1

2

3

Synthesis 7


SYN10 S 115 03/05, S 220 01/03/05

Inverter

Dimension & location of terminal block

130

11611

8

8.2

61

72

TM2

TM1

132

TM1

TM2

3xØ4.5M4(GROUND)

Mains supply:SYN10 S 115 03/05: 1 ph 100-120V 50/60HzSYN10 S 220 01/03/05: 1 ph 200-240V 50/60Hz

L1 L2 T1 T2 T3

Power supply

AC Motor

SYN10 case A

Type Weight (kg)

SYN10 S 115 03SYN10 S 115 05SYN10 S 220 01 AFSYN10 S 220 03 AFSYN10 S 220 05 AF

0.770.840.860.870.91

Inverter


Synthesis Inverter8

SYN10 S 220 07/09 SYN10 T 400 05/07/09

171.

7

8.0

118

TM1

TM2

108

140

127.

5

143.

1

3xØ4.5M4(GROUND)

TM1

TM2

SYN10 case B

Mains supply:SYN10 S 220 07/09: 1ph 200-240V 50/60Hz: terminals L1(L) e L3(N);

3ph 200-240V 50/60Hz: terminals L1, L2, L3SYN10 T 400 05/07/09: 3ph 380-460V 50/60Hz: terminals L1, L2, L3

L1(L) L2 L3(N) P R T1 T2 T3

AC Motor

Power supply

Braking resistor(option)

204.

8

189

116.

610

2.4

117.2

133.6

4–Ø4.2

AC Motor

L1 L2 T2T1 T3

1ph 200-240V 50/60Hz

Power supplycable gland

Motor suppcable glan

NB: The layout of power terminals is also valid for IP65 models without switchesSYN10 S 220 01/03/05 AF IP65

Type Weight (kg)

SYN10 S 220 07 AFSYN10 S 220 09 AFSYN10 T 400 05 AFSYN10 S 400 07 AFSYN10 S 400 09 AF

2.12.21.61.621.68

Synthesis 9


SYN10 S 220 01/03/05 IP65 S

Inverter

204.

8

189

116.

610

2.4

117.2

133.6

4–Ø4.2 133.0

173.

4

SYN10 case C with switches

AC Motor

L1 L2 T2T1 T3

1ph 200-240V 50/60Hz

Power supplycable gland

Motor supplycable gland

NB: The layout of power terminals is also valid for IP65 models without switchesSYN10 S 220 01/03/05 AF IP65

Type Weight (kg)

SYN10 S 220 01/03/05 AF IP65 S 3.4

SYN10 S 220 01/03/05 AF IP65 3.2


Synthesis Inverter10

SYN10 S 220 07/09 IP65 S SYN10 T 400 05/07/09 IP65 S

180.5

211.4

295

274.

5

210

232

295

274.

5

180.

5

5

211.

4

Type Weight (kg)SYN10 S 220 07/09 AF IP65 S

SYN10 T 400 05 AF IP65 S

SYN10 T 400 07 AF IP65 S

SYN10 T 400 09 AF IP65 S

6.2

5.8

6.0

6.1

SYN10 case D with switches

L1(L) L2 L3(N) T1 T2 T3 P R

AC Motor

Brakingresistor(option)

Power supply

Mains supply:SYN10 S 220 07/09: 1ph 200-240V 50/60Hz: terminals L1(L) e L3(N);

3ph 200-240V 50/60Hz: terminals L1, L2, L3SYN10 T 400 05/07/09: 3ph 380-460V 50/60Hz: terminals L1, L2, L3

11


Bonfiglioli is a Partner Worldwide for Power Transmission and Motion Control

12

The ever-growing export share has led Bonfiglioli into the most far away Countries. With expansion plans entailing a further growth of the sales network Bonfiglioli aims at improvingboth the competitiveness of its products and the effectiveness of the Customer service. Inevery market place Bonfiglioli is committed to improve the Customer satisfaction by offeringstate-of-the-art technology and shorter deliveries. Nowadays branch companies and BEST Partnersbearing the Bonfiglioli name are operating in seventeen Countries outside Italy, with sales andservice in the other countries managed by appointed dealers.The domestic network is made up of 30 sales office and representatives and 100 dealers operatingwith their own warehouse and supporting Customers locally. Throughout the World Bonfiglioli’sreputed know-how and Service guarantee effective and timely assistance.


HEADQUARTERSBONFIGLIOLI RIDUTTORI S.p.A.Via Giovanni XXIII, 7/A40012 Lippo di Calderara di RenoBologna (ITALY)Tel. (+39) 051 6473111Fax (+39) 051 [email protected]

13

Bonfiglioli Worldwide & BEST Partners

Worldwide Worldwide


AUSTRALIABONFIGLIOLI TRANSMISSION (Aust) Pty Ltd.48-50 Adderly St. (East) - Auburn (Sydney) N.S.W. 2144Tel. (+61) 2 9748 8955 - Fax (+61) 2 9748 8740P.o. Box 6705 Silverwater NSW 2128www.bonfiglioli.com.au - [email protected]

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POLANDPOLPACK Sp. z o.o. - Ul. Chrobrego 135/137 - 87100 TorunTel. 0048.56.6559235 - 6559236 - Fax 0048.56.6559238www.polpack.com.pl - [email protected]

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SOUTH AFRICABONFIGLIOLI POWER TRANSMISSION Pty Ltd.55 Galaxy Avenue, Linbro Business Park - SandtonTel. (+27) 11 608 2030 OR - Fax (+27) 11 608 2631www.bonfiglioli.co.za - [email protected]

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w w w . b o n f i g l i o l i . c o m

COD. VEC 171 R0


Digital Inverter

SynthesisSynthesis

synthesis - agisysbonfiglioli’s policy focuses on integrated solutions, competence and innovative...

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