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PROJECT SYNOPSIS
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
i
1. About town
Channapatna is a city and taluk in the Ramanagaram District of Karnataka state, India.
Channapatna located 60 km south-west of Bengaluru, India on Bengaluru-Mysore state
highway. The Channapatna city is divided into 31 wards and has population of 71,942 and
15,919 households.
Name of the Town Channapatna
Population as per Census 2011 71,942
Present population (2017) 76,669
Area 12.87 sq.km
Number of wards 31
Length of Road A type road: 21.1 kms
B type road: 31.8 kms
C type road: 73.8 kms
Total: 126.8 kms
No of houses and slums (2011) 15,919 (Slum HH: 2072)
No. of Bulk waste generators
Marriage halls: 13
Markets: 2
Hotels: 52
Meat stalls: 73
Petty shops: 1200
2. Existing SWM in Channapatna
2.1 Waste generation and collection estimate
The total waste generation as per generator based assessment (sum of waste collected from
Households, Commercial establishments, Markets and street sweeping) 36.56 TPD. The
waste generation of 36.56 tons per day is adopted as a realistic waste generation. The
collection efficiency is about 74%.
2.2 Waste generation by generator type
There are various sources of wastes from which waste is generated in Channapatna city.
About 8 major waste generators were identified for estimating the quantity of waste
generated in the city. The amount of waste generated is estimated as follows.
Sl. No
Waste Generators No of
Generators Avg. waste / day in Kg
Total waste(Kgs)
Total
(Tonnes)
1 Households 16,796 1.026 17,235 17.24
2 Commercial establishments 1,200 4 4,800 4.80
3 Marriage halls 13 21.5 280 0.28
4 Market 2 1750 3,500 3.50
5 Hotel waste 52 60 3,120 3.12
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
ii
6 Meat stall waste 73 25 1,825 1.83
7 Street sweeping waste 44 65 2,860 2.86
8 Slums 2,072 0.33 684 0.68
9 Institutions 68 18.5 1,258 1.26
10 Religious Institutions 58 11 638 0.64
11 C&D 0.36
Total
36.56
2.3 Physical and Chemical properties of waste collected
Sl. no Components Unit Results 1 Physical characteristics
(i) Biodegradable
Paper/cardboard % 19.56 Organic Waste % 12.25 Wood % 16.45 Sanitary % 0.03 48.26
(ii) Non-Biodegradable Rubber & Leather % 14.42 Plastics % 15.14 Rags/Textiles % 13.06 Metals % 00.56 E waste % 0.02
(iii) Inerts Glass & Crockery % 03.45 Stone & Grits % 05.11
2 Chemical Characteristics Bulk density gm/cc 4.42 pH 7.14
3 Proximate Analysis Moisture % 33.12 Volatile % 40.35 Fixed carbon % 05.08 Ash content % 21.45
4 Ultimate Analysis(on Dry basis) Carbon as C % 38.12 Hydrogen as H % 05.87 Oxygen as O % 29.36 Nitrogen as N % 00.54 Sulphur as S % 00.41 Phosphorus as P % 00.07 Potassium as K % 00.63 C/N ratio % 70.59:1
5 Heavy Metals Arsenic as (As), Lead as (Pb), Cadmium as
(Cd), Mercury as (Hg), Nickel (Ni) mg/kg
ND
Zinc as (Zn) mg/kg 0.23 Copper as (Cu) mg/kg 0.12 Iron as (Fe) mg/kg 08.35
6 Gross calorific value Kcal/Kg 910.00
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
iii
2.3 Present system of waste management
Estimated waste generation is about 36.56 TPD and about 27.5 TPD of waste collected is
with efficiency of 75%.
Sl. No Type of Vehicles Nos
Average qty. of waste / vehicle in
TPD
No. of trips/
day
Total qty. of waste transported to landfill site in
TPD
1 Auto tippers / Mini tippers 10 0.6 2 12.00
2 Tractor trailers 4 1.5 2 12.00
3 Tipper trucks 1 3.5 1 3.5
4 Dumper placers --- -- -- --
5 Compactors 1 12 1 12.00
6 Qty. of waste un-lifted -- -- -- 9.06
Total 36.56
2.3.1 Collection& Transportation
The door to door collection activities are being carried out using auto-tippers. The domestic
waste generated in the residential areas collected through auto tipper and transported to the
disposal site. The waste collected on alternatives days in all the wards of the city.
A large portion of the market waste generated in the city is consumed by the cattle and very
little portion of the waste is collected during street sweeping collection activities and
transported to the dumpsite with household waste. The meat and chicken waste generated in
the city shop owners are collecting by their own vehicle.
A tractor is assigned for collection of wastes from open spaces. The waste from primary
collection activities is thus transported to the dumpsite. All wards are serviced by auto-
tippers.
The recyclables including paper, plastic and glass from the waste are sold to the recyclers by
the bulk generators and the balance waste is collected by Samrthana Swaam seva
organisation funded by ITC and transported to the dumping site for disposal.
2.3.2 Processing and Disposal
The ULB has identified the Chammanahalli site (survey No. 254) spread over 20 acres of
land located about 19kms away from the city for establishing the MSW Processing and
disposal facility. Possession taken by CMC in 2010 and authorization from KSPCB is valid up
to 2014. The waste received at the site is dumped openly without any processing.
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
iv
2.3.3 Bio- medical waste
The management of bio-medical waste has been outsourced to a private firm Maradi. The
bio-medical waste is transported to the common treatment facility for treatment and
disposal.
2.3.4 Cost of waste management
The operational expenditure for the MSWM services includes salary expenses, repair and
maintenance and fuel expenses and the ULB is incurring an operational expenditure of about
Rs. 235.92 lakhs currently.
2.3.5 Total expenditure incurred on SWM and total revenue generated at
present
i. Expenditure details
Sl. No.
Activities Expenditure / year (Lakhs)
1 Door to door collection ( Salaries + maintenance charges)
23.29 Secondary collection & transportation including transfer stations (Dumper placer, compactor, tractor placer salaries, fuel cost etc.)
2 Dry waste collection centre (if exists) -
3 Street sweeping & other cleaning activities ( salaries, fuel expenses, contract amount if any, vehicle maintenance)
95.13
4 Salary of Permanent Pks 103.27
5 Processing cost at the landfill site -
6 Disposal/landfilling -
7 Leachate collection & treatment -
8 Bio-mining/ capping -
9 Others 14.23
Total 235.92
ii. Revenue details
Sl. No. Particulars Amount (lakhs)
1 Property tax reserved towards SWM and cleaning activities 21.95
2 SWM Cess collected annually in 2016-17 13.60
3 Sale of compost, recyclables, RDF etc. in 2016-17 0.00
4 Components of Town planning Fee, advertisement tax, birth / 85.7
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
v
death certificate fee etc. towards SWM and cleaning activities
5 Fines and fees available for SWM cleaning activities in 2016-17 --
6 Others (Salaries for Permanent PKs) 103.27
Total 224.48
3. Proposed Plan for Management of MSW
3.1 Collection & Transportation
1. It is proposed to ban the littering of waste on the streets by introducing segregation of
waste at the source and storage of segregated waste i.e. wet and dry in two different
bins at the house hold level and at other generator areas.
2. The system of door to door collection through containerized auto-tippers shall be
implemented in the city. The 100% households shall be covered by auto-tippers.
3. The secondary collection and transportation vehicles i.e. compactors will be stationed
at 2 transfer points.
4. It is also proposed to have dry waste collection centers at these transfer points.
5. The dry waste from the primary collection vehicles shall be unloaded at the dry waste
collection centers located at the transfer points and the wet waste shall be unloaded
into compactor vehicles for transportation to processing and disposal site located
about 19 kms from the city.
6. About 5.5 TPD of waste is generated by the bulk generators, meat stalls and markets.
A tipper vehicle shall be deployed for collection of waste from markets, bulk
generators and also collect and transport the waste from meat stalls. The same tipper
vehicle shall be deployed for collection and transportation of collection and
demolition waste.
7. A separate vehicle will be deployed for collection of waste from street sweeping and
drain cleaning activities. About 3 TPD of waste is generated from street sweeping and
drain cleaning activities.
Proposed Micro-planning of door-to-door collection vehicles
Vehicle Wards
Covered HH
Covered Roads Name
Road Length
Time Frame
in HH:MM
AT 1 1,10 (250) 791
CMC to BM road west, Kudlur main road, BM road railway track main road, North cross road, Temple road, VT street to thittamaranahalli road to Transfer station 1.
16.06 4:00
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
vi
Vehicle Wards
Covered HH
Covered Roads Name
Road Length
Time Frame
in HH:MM
AT 2 10,11 639
CMC to 12th main road Apkere main road, Masigodanadoddi Road, IDSMT Main road, New extension road, IDSMT park road to Transfer station 2.
34.03 4:24
AT 3 9,13 863
CMC to BM road west, Channel service road, church road, Post office road, Appagere main road, Service main road to Transfer station 2.
11.54 4:34
AT 4 12 821
CMC to Satnur road, Satnur to Indira cottage cross, 6th Main west road, Lalgatha main road, South 5th cross road to Transfer station 2.
7.3 4:34
AT 5 16,17 869 CMC to Kulume street road to Transfer station 2. 4.8 4:19
AT 6 14,15 748
CMC to Railway station road, BM road to old mandipete road, Old mandipete main road to Transfer station 2.
4.18 4:15
AT 7 18 808
CMC to MB road to kothanalli road, tattekere road to kothanalli main road to Transfer station 2.
9.84 4:11
AT 8 2,3 (300) 810
CMC to RK gate road, Varadaraja temple road, JC temple road, MG road, Block 1 JC road to Transfer station 1.
6.8 4:00
AT 9 3,4 801 CMC to KT street road, BM road to VT street, BM road west to Transfer station 1.
2.85 4:15
AT 10
5,4
(140),part8
(130)
839
CMC to Devara hosahalli to Rampur cross road, Devarahosahalli road to Transfer station 1.
13.9 4:00
AT 11 6,7 1292 CMC to Basavatemple, B2 west main road to Transfer station 2.
13.2 4:36
AT 12 29,30 1291 CMC to Railway line parallel road, MG road to Transfer station 1.
6.4 4:34
AT 13 8,31 1182
CMC to 10th Main road, 12th Main road, BJL school road, Doddi road to Transfer station 2.
7.38 4:00
AT 14 28,20 1259 Near to BM road 2.59 4:00
AT 15 27,25,29(1
00) 1207
Near to C K road, Near to BM road, Near to BM road east, Near to Tattekere main road
9.28 4:00
AT 16 24,23 1170 Near to Satnur road, 5th south 24.58 4:00
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
vii
Vehicle Wards
Covered HH
Covered Roads Name
Road Length
Time Frame
in HH:MM
cross road, Near to Satnur road
AT 17 26,22 781 Church road, Near to BM road west, Satnur road
8.42 4:00
AT 18 21,19,20(2
50) 1236
Basava Temple road. Near to 12th main road. Near to MG road to kothanalli main road. BM road west, Post office road.
2.41 4:00
Generator wise proposed vehicle requirement
*Commercial establishment within residential area also be collected
The details of the vehicles and equipment recommended for
Channapatna are as below
Type of Vehicles Proposed
(DPR) Existing
nos Nos. to be procured
Remark
Push carts
Auto tippers / Mini tippers
20 15 5
Tractor trailers 2 1 1 9 lakhs fund
available
Tipper trucks 3 3 -
Compactor 2 1 1 35 lakhs fund
available
Weighbridge 1 -- 1
Baling machines 2 -- 2 6 lakhs fund
available
Pre-sorting screen 100mm -- -- --
Screening 16 mm & 4mm (Dual Trommel)
1 -- 1
Screening machines 1 -- 1
Waste Generators Auto-
tippers
Tractor with
trailers/
Tipper
Compa
ctor
Hand-
carts/
Pushcarts
Remark
Residential waste 18*
Commercial waste 2
Meat stall waste
2 (tipper)
Market waste 16
Hotel waste
Street sweeping waste
2
44
Drain cleaning waste
C & D Waste
Separate
trip
Secondary Collection, 2
Total 20 4 2 60
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
viii
35mm
Front end loader with backhoe
1 -- 1
Skid steer loader 1 -- 1
Fund available reserved under 14th finance 33.00 lakhs
Others (Pl. specify)
Manual Sorting Conveyor
Handcarts 64 64 -
Manpower Requirement
Sl. No
Particulars Requirement
(nos)
A City Sanitation 71
1 Sweepers 44 2 Tractor Driver @ 1 driver/vehicle 2
3 Tractor helpers @3 loaders/vehicle 6
4 Sanitary supervisors 3
5 Handcarts for Market 4
6 Handcarts for Public Space & Open space 12
B Collection & Transportation 52
1 Auto-Tipper Drivers @ 1 driver/vehicle 20
2 Auto-Tipper Helpers @ 1 helpers/vehicle 20
3 Push carts -
4 Compactor @ 1 driver/vehicle (Secondary) 2
5 Compactor @ 1 helpers/vehicle (Secondary) 2
6 Tipper Driver @ 1 driver/vehicle (Bulk generators, Hotel and other)
2
7 Tipper helpers @ 3 loaders/vehicle (Bulk generators, Hotel and other)
6
C Processing & Disposal 12
1 Manager cum Supervisor 1
2 Workers 6
3 Driver 1
3 Operator 2
4 Security 2
D DWCC 3
Grand Total 138
7.1 Processing and Disposal
3.2.1 Technology Selection
Based on the above analysis it is recommended to have aerobic windrow composting based
waste management facility. This would be supported by the recycling of plastics and other
inorganics. This technology proposed is simple and easy to implement with potential to
meet the overall objectives of waste management elucidated above. This is cost effective.
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
ix
3.2.2 Design requirement for Processing and disposal plan
Projected waste for Channapatna city is 43.65 TPD for the design period 2022 (Five years
period). Out of total waste, the dry waste is directly transported to the dry waste collection
centers and street sweeping waste is disposed in sanitary landfills.
The processing facilities has a design capacity to cater to the waste generated next five years
i.e. 30 TPD windrow composting plant and a landfill facility has been proposed to handle
25% of rejects for the subsequent five years. A landfill facility of 5000 sqm has been
proposed to handle 20% of rejects for the subsequent five years.
Technological Options for MSW Processing in Different Categories
Particulars Unit Quantity
Design Year (Five years period) Year 2022
Projected waste TPD 43.65
Wet waste TPD 28.17
Dry waste TPD 12.07
Street sweeping waste TPD 3.41
Plant Design Capacity
Windrow Composting Plant TPD 30
Sanitary landfill @ 20% (5 years) TPD 7.3
Material Balance
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
x
3.2.3 Construction and Demolition Waste
The construction and demolition waste generated in the ULB shall be transported and
disposed in identified area or can be used as cover material for sanitary landfill. The ULB
shall charge the generator a fee for providing the services i.e. collection, transportation and
processing of C & D waste. The mini-tipper in use for collection & transportation activities is
also used for removal of the construction wastes and debris. No additional requirements are
proposed.
3.2.4 Capital cost for proposed MSWM
Capital Cost for City Sanitation Operations
Sl.
no Description
Require
ment
Availab
le
To be
Procur
ed
Unit
Price
(Rs.)
Total Cost
(Rs. in
lakhs)
1 Hand carts 44 44 - 13,700 -
2 Tractor trailer 2 1+1* - 865,000 -
3 Hand carts (Market) 4 4 - 13,700 -
4
Hand carts (Open
space, parks, public
space )
12 12 - 13,700 -
Total -
*fund is available for one tractor
Capital Cost for Collection & Transportation Operations
Sl
.
n
o
Description Requir
ement
Availab
le
To be
Procured
Unit
Price
(Rs.)
Total
Cost
(Rs. in
lakhs)
Remarks
Primary HH Collection
1
HH Bins 34,299 34,299 130 44.59
46.64 lakhs
Fund
available
2 Auto-Tippers 20 15 5 687,000 34.35
Secondary Collection
3 14 m3
Compactor 2 1 2 3,500,000 35.00
35 lakhs
Fund
available
Commercial, Bulk generators, Market and Meat waste collection
4
10 m3Tipper 2 3 - 1,720,000 -
extra will be
used at
landfill site
Monitoring System
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xi
5 GPRS
Monitoring
System
27 - 27 20562 6.75
8 lakhs
Fund
available
Total 120.69
Capital Cost for Processing Plant &Machinery
Sl. no
Description Quantities Rate Total
Cost (Rs. in lakhs)
Remarks
1 Weigh bridge 1 10.00 10.00
2 Compost Plant & Machinery (30 TPD)
Compost Plant & Machinery (30 TPD, 35mm)
1 42.00 42.00
Compost Plant & Machinery (25 TPD, 16&4mm)
1 60.00 60.00
3 Bailing machines 2 4.40 8.80 6 lakhs Fund
reserved
4 Vehicles
a Pushcarts 4 0.137 0.55
Tipper 1 12.05 - Available
JCB Loader 1 22.55 - Available
Skid steer loader 1 30.00 30.00 30 lakhs
Fund reserved
Total 151.35
Capital Cost for Civil Works proposed in the processing facility
Sl. No
Description of Item Proposed
(nos) Quantities
Rate /unit (Rs.
in lakhs)
Total (Rs.
in lakhs)
Fund reserved in Lakhs
1 Security cabin 1 4.4m x 3.46m
3.00 03.00
2 Weighbridge platform (Civil)
1 12 m x 3 m 2.99 02.99
3 Compost Plant 1 35 m x 93 m 262.28 262.28
4 Sanitary Landfill (5 years)
1 62 m x 82 m 181.27 181.27
5 Toilet 1 6.2m x 3.5m 5.61 5.61
6 Under ground water sump
1 5 m x 4 m x 2.5 m
4.34 04.34
7 Internal roads 1 550 m 41.80 41.80
8 Storm water drains 1 1100 m 30.84 30.84
9 Leachate collection Pond
1 22 m x 16 m 4.38 04.38
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xii
Sl. No
Description of Item Proposed
(nos) Quantities
Rate /unit (Rs.
in lakhs)
Total (Rs.
in lakhs)
Fund reserved in Lakhs
10 Dry waste collection centers
3 10 m x 10 m 7.00 21.00 75.61
11 Compound wall 1 - Completed
12 Plumbing and sanitary works
1 5.00 5.00
13 Monitoring Bore well 1 1.50 1.50
14 Rain water harvesting pit
1 1.50 1.50
15 Fire fighting 1 0.75 1.00
16 Electricals (internal & external)
1 20.00 20.00
17 Decentralized waste
management 141.61 - 141.61
a
Development of
Concrete platform @
Dry waste collection
centre
24.15 - 24.15
b
Development of
Interior Roads &
Connecting Road @
Dry waste collection
centre
16.00 - 16.00
c
Development of Strom
water drain @ Dry
waste collection centre
20.00 - 20.00
d Electrification @ Dry
waste collection centre 12.46 - 12.46
e
Construction of
compound wall @ Dry
waste collection centre
50.00 - 50.00
f
Construction of Shed
@ Dry waste collection
centre
19.00 - 19.00
Total 586.51 217.22
Summary of Capital Cost
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xiii
Sl. No.
SWM & Cleaning Activity Vehicles & Machineries
Civil Works
Others (Pl. mention if any) Safety Equipments, GPRS
Total Capital Cost (In Lakhs)
1
Door-to-door collection
- households 78.94
78.94
- Commercial Establishments and bulk waste generators
0.00
-
2 Street Sweeping and other cleaning activities
0.00
0.00
3 Secondary Collection and Transportation
35.00
35.00
4 DWCC, ZWMC, Transfer Stations etc.
21.00
21.00
5 Processing & Disposal 177.85 538.01 1.00 716.86
6 C & D waste, GPRS
6.75 6.75
7 Miscellaneous, Contingency & Round off
9.38 16.14 0.23 25.76
TOTAL 322.17 554.15 7.98 884.30
Cost / ton (43.65 TPD) 20.26
Financial Structuring of the project
Sl. no Government Project contribution source Amount in
(Rs. in lakhs)
% share by Govt. entity
1 Central SBM Grant 309.50 35.00%
2 State Grant towards its share in
project 206.31 23.33%
3 Committed contribution by the TMC 188.75
4 Shortfall 179.74
Total 884.30
3.2.5 Operation and Management (O & M) Cost for proposed MSWM
O & M Cost for Collection & Transportation Operations
O & M Cost for City Sanitation Operations
Sl.No
Particulars No of Units
Permanent
Out sourc
e
Unit Price (Rs.)
Monthly Expenditure (Rs. in lakhs)
Yearly Expendit
ure (Rs. in lakhs)
1 Manpower
Workers 60 36 24 17,532 420,768 50.49
Loader 6 6 - 17,532 - -
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xiv
Drivers (light) 2 - 2 15,188 30,377 3.65
Sanitary Supervisors
3 - 3 18,158 54,475 6.54
Permanent PKs
42
103.27
2 Fuel Cost
a Tractor trailers 15
60 54,750 6.57
3 Maintenance/yr
5% 10,633 1.28
4 PP Equipments/yr
78
1,000 5,917 0.71
5 Contingency 1%
14,332 1.73
Total
1,447,503 174.23
HH Collection and Transportation
Sl. No
Particulars No of Units
Unit Price (Rs.)
Monthly Expenditure (Rs. in lakhs)
Yearly Expenditure
(Rs. in lakhs)
1 Manpower
Workers 18 17,532 315,576 37.87
Drivers (light) 18 15,188 273,389 32.81
2 Fuel Cost
Auto-Tippers (D2DC) 5 60 164,250 19.71
3 Maintenance/yr 51,525 6.18
4 PP Equipments/yr 36 1,000 3,000 0.36
5 Contingency 1% 8,077 0.97
Total 815,817 97.90
Commercial, Market, Bulk Generators and other waste Collection and
Transportation
Sl. No
Particulars No of Units
Unit Price (Rs.)
Monthly Expenditure (Rs. in lakhs)
Yearly Expenditure
(Rs. in lakhs)
1 Manpower
Workers 8 17,532 140,256 16.83
Drivers (light) 4 15,188 60,753 7.29
2 Fuel Cost
a Tippers Truck 10 60 36,500 4.38
b Mini Tipper 5 60 18,250 2.19
3 Maintenance/yr 20,058 2.41
4 PP Equipments/yr 12 1,000 1,000 0.12
5 Contingency 1% 2,768 0.33
Total 279,586 33.55
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xv
Secondary Collection and Transportation
Sl. No
Particulars No of Units
Unit Price (Rs.)
Monthly Expenditure
(Rs. In lakhs)
Yearly Expenditure (Rs. In lakhs)
1 Manpower
Workers 2 17,532 35,064 4.21
Drivers (Heavy) 2 15,876 31,752 3.81
2 Fuel Cost
a Compactor 15 60 54,750 6.57
3 Maintenance/yr
29,167 3.50
4 PP Equipments/yr 4 1,000 333 0.04
5 Contingency 1%
1,511 0.18
Total
152,576 18.31
O & M Cost for Processing &Disposal Facility
Sl. No
Particulars Units No of Units
Unit Rate (Rs.)
Monthly Expenditure (Rs. In lakhs)
Yearly Expend
iture (Rs. In lakhs)
A Staff Salary/ Wages
1 Manager cum Supervisor Nos 1 18158 18158 2.18
2 Workers – Tipping Floor & Nos 6 17,532 105,192 12.62
3 DWCC 3 17,532 52,596 6.31
4 Operators Nos 2 15876 31,752 3.81 5 Driver Nos 1 15188 15188 1.82 6 Security Nos 2 17,532 35,064 4.21
15 30.95
B Power charges
1 Equipments and Bore well, Lighting
units 1000 15 16,700 2.00
2 Fuel Ltr 30 60 54750 6.57
C Consumables / Personnel Protective Equipments
1 Microbial Culture @ 1ltrs/2 days
Bottle/month
5 2,500 12,500 1.50
2 Hose pipe + Pots + shovel Set/year
0.50
3 HDPE bags for Packing Manure
Rmt 100 50 5,000 0.60
4 Soil Cover for Landfill No. 5 75 9750 1.17
5 Water supply No. 15 150 20,700 2.48
D Personnel Protective Equipments
15 1,000
0.15
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xvi
E Administrative Charges 1
Lump sum
10,000 10,000 1.20
F O & M
1 Civil items
1% 48,876 5.87
2 Mechanical works & Vehicles
5% 63,062 7.57
Total cost/ annum for Processing & Disposal
504,704 60.56
Contingencies
1% 5047 0.61
Grand Total
509,751 61.17
Summary of O&M Cost
Sl. No.
SWM & Cleaning Activity
Labour Cost (including PF, ESI, consumable, service charges etc.)
Vehicle Running & Maintenance Cost (Fuel, electricity, repair etc.)
Others (Pl. mention if any)
Total O&M Cost
1
Door-to-door collection
- households 71.04 25.89 0.97 97.90
- Commercial Establishments and bulk waste generators
24.24 8.98 0.33 33.55
2 Street Sweeping and other cleaning activities
164.65 7.85 1.73 174.23
3 Secondary Collection and Transportation
- households 8.06 10.07 0.18 18.31
- Commercial Establishments and bulk waste generators
4 - Monitoring
0.34
0.34
4 DWCC, ZWMC, Transfer Stations etc.
2.10
2.10
5 Processing & Disposal 35.25 22.01 1.81 59.07
6 C & D waste 1.00
1.00
Total Cost 306.35 75.13 5.01 386.49
Cost/Ton: Rs. 2426
Financing of O&M expenses
Proposed user charges (2017)
Sl.
No Particulars
Number
s
Charges
/ month
in Rs.
Total/
Year
Collection
Efficiency
Total
1 Residential 16,965
HIG 3393 60 24.43 90% 21.99
MIG 8482 40 40.72 87% 35.42
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xvii
LIG 2884 30 10.38 86% 8.93
Slums 2205 20 5.29 67% 3.55
2 Commercial 1,200
Large @ 20% 240 300 8.64 95% 8.21
Small @ 80% 960 150 17.28 90% 15.55
3 Hotel & Bulk Generators 52
Large @ 30% 16 400 0.77 100% 0.77
Small @ 70% 36 200 0.86 95% 0.82
4 Meat stalls 73 400 3.50 95% 3.33
5 Marriage
halls/30event/Year 13 800 3.12 100% 3.12
Total
115.00 101.68
Revenue from by products
Sl. No Revenue Sources Quantity of
Compost Charges /
month in Rs. 2017
1 Sale of recyclables 10% 3.77 300 4.12
2 Sale of Compost 10% 3.77 2500 34.36
Total
38.48
85% Efficiency 32.71
Funding Patten for O&M cost
Sl. no Description Amount
(Rs. in lakhs)
1 O&M Expenses proposed 386.49
2 Revenue from sale of Recyclables 3.50
3 Revenue from sale of Compost 29.21
4 Revenue from user charges 101.68
5 Total Revenue Proposed (2+3+4) 134.39
6 Deficit 252.10
7 SFC Grants for Permanent PKs salaries 103.27
8 SFC untied-Grants for salaries for Contract workers (75%) 96.25
9 Total revenue proposed 333.91
Deficit (SWM) = Proposed total SWM O&M cost – Proposed
total revenue generated (SWM related cess)
52.58
Proposed O&M and revenue generation for the period of five years
Year
O&M
Cost (5%
Increase/
Year)
Revenue
from sale
of
Recyclables
Revenue
from
sale of
Compost
Revenue
by user
charges
Total
Revenue
Revenue
Contribution
to O&M cost
in (%)
2017-18 386.49 3.50 29.21 101.68 134.39 35%
2018-19 405.82 3.68 30.67 119.64 153.99 38%
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xviii
2019-20 426.11 3.86 32.20 146.21 182.28 43%
2020-21 447.41 4.06 33.81 176.66 214.53 48%
2021-22 469.79 4.26 35.50 214.57 254.33 54%
Commissioner
Channapatna CMC
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xix
Anexure-1
DPR appraisal format
Sl. no Particulars Details
1 Name of the City Channapatna CMC
2 No. of Wards 31
3 Population (2011) 71,942
4 Present Population (Projected) 2017 76,669
5 Area 12.87 sq.km
6 No. of households (2011) 15,919
7 No. of commercial establishments 1,340
8 Road length (A, B & C) in (Kms) 127 kms
9 Total Qty. of waste generated (2017) 37.66 TPD
a. Total quantity of wet waste 24.30 TPD
b. Total quantity of dry waste / recyclable waste 10.41 TPD
c. Total qty. of chicken & mutton waste 1.88 TPD
d. Total qty. of C&D waste 0.37 TPD
e. Total qty. of street sweeping waste /silt 2.95 TPD
Financial aspects
Sl. no
Particulars
Capital Cost O & M Cost Civil
Components Vehicles &
Machineries
a Door-to-door collection & transportation
-- 89.31 131.79
b Street sweeping & other cleaning activities and transportation
-- - 174.23
c Dry waste collection centre / Decentralized waste management centre etc.
21.00 -- 6.31
d Secondary collection & transportation (including transfer station etc.)
-- 35.00 18.31
e Waste Processing (Aerobic Composting (organic waste) RDF (Inorganic waste) Including civil works total capital cost)
396.40 155.89 54.86
f Waste disposal and Leachate treatment
186.71 -- --
Others (C&D) -- -- 1.00
Total Cost 604.11 280.19 386.49
Cost / ton Rs.20.26 Lakhs Rs. 2426
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xx
Financial Structuring of the project
Sl. no Government Project contribution source Amount in
(Rs. in lakhs)
% share by Govt. entity
1 Central SBM Grant 309.50 35.00%
2 State Grant towards its share in
project 206.31 23.33%
3 Committed contribution by the TMC 188.75
4 Shortfall 179.74
Total 884.30
Design period- 5 years
Revenue (proposed)
Sl. no Description Amount
(Rs. in lakhs)
1 O&M Expenses proposed 386.49
2 Revenue from sale of Recyclables 3.50
3 Revenue from sale of Compost 29.21
4 Revenue from user charges 101.68
5 Total Revenue Proposed (2+3+4) 134.39
6 Deficit 252.10
7 SFC Grants for Permanent PKs salaries 103.27
8 SFC untied-Grants for salaries for Contract workers (75%) 96.25
9 Total revenue proposed 333.91
Deficit (SWM) = Proposed total SWM O&M cost – Proposed
total revenue generated (SWM related cess)
52.58
Commissioner
Channapatna CMC
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xxi
Annexure-2
Ministry of Urban Development (CPHEEO)
Appraisal Format for Consideration of Projects for Solid Waste
Management
1 Proposal Integrated SWM facility at Channapatna
2 Name of State/UT Karnataka
3 Name of City Channapatna CMC
4 Objectives The objective of this project is to identify the
existing MSWM practices in Channapatna in
Ramanagara district, recognize
deficiencies/gaps in the present system and
propose a comprehensive plan for MSWM
including segregation, collection,
transportation and processing & scientific
disposal of waste in compliance with the MSW
Rules 2016.
5 Whether CDP is prepared No
6 Background Channapatna is a city and taluk in the
Ramanagaram District of Karnataka state,
India. Channapatna located 60 km south-west
of Bengaluru, India on Bengaluru-Mysuru
state highway. The Channapatna city is divided
into 31 wards and has population of 71,942 and
15,919 households.
7 Present Status Collection efficiency –74%
Processing – Nil
8 Service level benchmark before and after
the project as per annexure
9 Need of Project The collection efficiency is not up to 100% due
to lack of vehicles and manpower and the
municipality is not processing the waste at this
point of time.
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xxii
The CMC is looking forward to strengthen
collection, transportation and processing of
waste through this project.
10 Population
- As per 2011 census 71,942
- Base year 2017 76,669
- Design year 2022 80,364
- End year 2032 87,099
11 Solid Waste Generation
- Base year 38 TPD
- Design year 44 TPD
- End year 58 TPD
12 Project Components
i. No. of packages & details Single package
ii. BOQs ready Yes/No Yes
iii. Analysis rate ready Yes
13 Land required under project& status of
land availability Available with CMC
14 Estimated cost (Proposed in Lakh
Rupees) Rs. 884.30 Lakhs
15 Timeline for Implementation 1 year
16 Funding pattern 35% from GOI, 23.3% from GOK and rest to be
invested by CMC
17
Whether the project (or part of the
project) has been taken up for funding
earlier through any other scheme? If yes,
please provide detail
No
18 Implementing Agency Channapatna CMC
19 Annual O&M expenditure (Rs. Lakh)
-Existing : 2015-16 Rs. 235.92 lakhs
- Proposed (year 2017-18) Rs. 386.49 lakhs
20 Agency Responsible for O&M Channapatna CMC
21 Charges for solid waste management
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xxiii
-Existing : 2015-16 2015-16 : Rs. 19.32 lakhs
2016-17 : Rs. 13.60 lakhs
- Proposed (2017-18) Rs. 101.68 lakhs (user charges)
22 Revenue generation (Rs. Lakh)
-Existing : SWM cess 2014-15
(2015-16 till October)
- Proposed (year 2017-18) Rs. 134.39 Lakhs
23 CPHEEO’s Technical comments :
24
SLSC Approval Detail
a. Approval date :
b. Approval letter No. :
c. SLSC approvals note available :
d. State and ULB Share & budget
25 List anticipated hindrances in project
implementation
26 Whether the project is recommended for
Sanction (Y/N)
27 If not, please mention reasons and area
for improving DPR
28 Estimated cost for consideration &
approval (INR crore)
Synopsis of DPR on SWM for Channapatna under Swachh Bharat Mission
xxiv
Service Level Benchmark Indicators –Solid Waste Management
Sl.
no Indicator Unit
Baseline
before
project
Reliability of
measurement
After
project
Reliability of
measurement
1 Household level
coverage of SWM
services
% 80 % High 100 % High
2 Efficiency of collection
of municipal solid
waste
% 70 % High 90 % High
3 Extent of segregation
of municipal solid
waste
% 15 % High 80 % High
4 Extent of municipal
solid waste recovered
% 5 % High 80 % High
5 Extent of scientific
disposal of solid waste
% 40 % High 100 % High
6 Efficiency in redressal
of customer complaints
% 80 % Medium 90 % High
7 Cost recovery of SWM
services
% 20 % High 50 % High
8 Efficiency of collection
of Charges
% 30 % High 80 % High
Checklist
Sl. no Particulars Yes/No
1 Council resolution attached or not? Yes
2
NOC / Authorization given by KSPCB for landfill site along with permission
from other statutory bodies such as airport authority (if applicable), Mines
& Geology, Environment Impact Assessment (EIA) (for new landfill sites),
NOC from Village Panchayath (if Applicable) attached or not?
Yes
3 Financial model for capital cost (Central share /State Share /ULB share etc.)
shown or not? Yes
4 Filled MoUD Proforma attached or not? Yes
5 Normative Standards / Service Level Benchmark considered or not? Yes
6 Layout plan / designs & drawings attached or not? Yes
7 Waste characterization & quantification done or not? Yes
Commissioner
Channapatna CMC
ANNEXURE 6 :
Quotations
Sl. No. Vehicle/ Equipment Type Specifications Vendor Proposed Rates for DPR Rate
1 Pushcarts 6 Bins Nilkamal 0.13 13,700
2 Plastic Baling Machine2 tons per hour, bale size ‐ 1100x 700 x
700 mmKG Engineering 4.40
Basic Price : 3,85,000
VAT : 55,825
Total: 440,825
1.8 Cum Hopper Tipper 5.20
Basic Price: 4,73,726.00
Pattiotin: 20,000.00
Insurance @ 3 %: 14,811.78
Transportation : 11,462.22
Total : 5,20,000.00
2.0 Cum Box Tipper 5.05
Basic Price: 4,58,462.00
Pattiotin: 20,000.00
Insurance @ 3 %: 14,353.86
Transportation : 12,184.14
Total : 5,05,000.00
2.0 cum cabin type 4.20
Basic Price: 3,84,879.00
Pattiotin: 20,000.00
Insurance @ 3 %: 12,146.37
Registration : 2,974.63
Total : 4,20,000.00
4 Tractor with Trailer 40 HP Tractor & 3 Ton Trailer M&M 8.65
Tractor Price : 6,50,226
3 Ton Trailor : 1,98,000
Military Hook: 6,800
Tipping Pipe : 10,800
Total: 8,65,826
5 Back Hoe Loader
ACE AX130, 2WD, 76 HP Engine, Heavy
Duty Tyre, Excv Bucket : 0.24 Cu.m,
Loader Bucket : 1.00 Cu.m
DGS & D Rate 22.55
BS III: Basic Price : 19,58,913
Insurance @ 3 % : 59,000
Transportation @ Rs 18/KM : 32,184
Total: 20,50,184
BS IV : Additional 10 % of BS III : 2,05,018
Total: 22,55,202
TATA 407 (3.0 Cum Box) 12.05
Basic Price : 10,95,000
Insurance & Transportation: 1,10,000
Total: 12,05,000
TATA 909 (5.0 Cum Box) 14.65
BS III : Basic Price : 13,08,000
BS IV : Additional 7 % of BS III : 91,560
Transportation, Tax, Insurance: 65,450
Total: 14,65,000
TATA 1613 (8.0/10.0 Cum Box) TATA Motors LTD 17.20
Basic Price : 14,93,000
Insurance @ 3 % : 44,790
Transportation @ Rs 18/KM : 18,000
Total: 15.55,790
BS IV : Additional 10 % of BS III: 17,11,369
Total (Round off): 17,20,000
7 cum Garbage Compactor mounted on
LPT 1109H EX2/42 Truck, BSIV with
Automatic Compaction Cycle
27.70
Basic Price : 26,66,435.44
Insurance : 79,963.03
Transportation @ Rs 16.2/KM : 16,200.00
Total (Round off): 27,70,000.00
14 cum Garbage Compactor
(Automatic) on LPT 1613 Truck,
B697TCIC/42,BSIV
35.00
Basic Price : 3383804.83
Insurance : 1,01,514.14
Transportation @ Rs 16.2/KM : 16,200.00
Total (Round off): 35,00,000.00
18 cum Garbage Compactor on LPT
2521/48 BSIV with Automatic
Compaction
43.50
Basic Price : 4205076.16
Insurance : 12,61,52.28
Transportation @ Rs 16.2/KM : 16,200.00
Total (Round off): 43,50,000.00
Trailer mounted 3000 L
Chassis mounted 4000 L
Chassis mounted 3000 L
Chassis mounted 4000 L 325,000.00
Chassis mounted 6000 L Kam Avida and Tata Motors(22.90 + 11.99 + Insurance &
Transportation) = 35.69
Basic Price : 34,49,936.00
Insurance : 1,03,498.00
Transportation @ Rs 16.2/KM : 16,200.00
Total: 35,69,634.47
Chassis mounted 8000 L
10 Weigh Bridge 30 MT, 9 X 3 Essae 6.20 Basic Price : 6,20,000
11 20 TPD sieving machine set 16 mm Alfa Therm 7,070,850
12 50 TPD sieving machine ( 100+35+16+4mm) Alfa Therm 1,05,62,900
13 100 TPD sieving machine set ( 100+35+16+4mm)
100 mm Pre sorting Alfa Therm 64,05,775.00
200 mm Pre sorting
Vehicle and Machinery Cost for SWM DPR
14 50 TPD Plant
9
3
Sucking cum jetting Machine
Auto Tipper (4 wheel,
partitioned)
6 Tipper Trucks
8 Sucking Machine
7 Compactor DGS & D (TATA Motors LTD)
DGSND Rates
Vendor Specification
Basic Price 2,665,435.44
Insurance @ 3 % 79,963.06
Transportation @ Rs 16.2/KM
Considering 1000 KM16,200.00
Round off 8,401.50
TOTAL 2,770,000.00
Basic Price 3,383,804.83
Insurance @ 3 % 101,514.14
Transportation @ Rs 16.2/KM
Considering 1000 KM16,200.00
Round off 1,518.97
TOTAL 3,500,000.00
Basic Price 4205076.16
Insurance @ 3 % 126152.28
Transportation @ Rs 16.2/KM
Considering 1000 KM 16200.00
Round off 2571.56
TOTAL 4350000.00
Vendor Specification
Basic Price 1,959,000.00
Insurance @ 3 % 59,000.00
Transportation @ Rs 18/KM
Considering 1788 KM 32,184.00
2,050,184.00
BS III Price 2,050,184.00
2,255,202.40
Vendor Specification
Kam Avida Kam Avida Basic Price 2,250,000.00
Tata Motors LPT 1109/36 EX TRUCK CHASSIS WITH CABIN PTOP BSIII 10 Ton Basic Price 1,090,851.25
Additional 10 % to BS III Rate 1,199,936.38
3,449,936.38
103,498.09
16,200.00
3,569,634.47
Vendor Specification
Basic Price 1,095,000.00
Transportation , Insurance
Charges110,000.00
TOTAL 1,205,000.00
Basic Price 1,308,000.00
Insurance @ 7 % 91,560.00
Transportation , Insurance
Charges65,000.00
Round Off 440.00
TOTAL 1,465,000.00
Basic Price 1,493,000.00
205,018.40
TOTAL
Refuse Compactor Vehicles
Back Hoe Loader
Rate
ACE
ACE AX130, 2WD, 76 HP Engine, Heavy Duty Tyre, Excv Bucket :
0.24 Cu.m, Loader Bucket : 1.00 Cu.m (BS III)
TOTAL
ACE AX130, 2WD, 76 HP Engine, Heavy Duty Tyre, Excv Bucket :
0.24 Cu.m, Loader Bucket : 1.00 Cu.m (BS IV) Additional 10 % to BS III Rate
Tata Motors Ltd
7 cum Garbage Compactor mounted on LPT 1109H EX2/42 Truck,
BSIV with Automatic Compaction Cycle
14 cum Garbage Compactor (Automatic) on LPT 1613 Truck,
B697TCIC/42,BSIV
18 cum Garbage Compactor on LPT 2521/48 BSIV with Automatic
Compaction
Rate
Transportation @ Rs 16.2/KM Considering 1000 KM
Insurance @ 3 %
Total
Total
Sucking cum Jetting Machine Chassis MountedRate
Built up TrucksRate
Tata Motors Ltd
TATA 407 (3.0 Cum Box)
TATA 909 (5.0 Cum Box)
Insurance @ 3 % 44,790.00
Transportation @ Rs 16.2/KM
Considering 1000 KM 18,000.00
Total 1,555,790.00
Additional 10 % to BS III Rate 1,711,369.00
Round Off 8,631.00
TOTAL 1720000.00
Vendor Specification
Basic Price 473,726.00
Partition 20,000.00
Insurance @ 3 % 14,811.78
Transportation 11,462.22
TOTAL 520,000.00
Basic Price 458,462.00
Partition 20,000.00
Insurance @ 3 % 14,353.86
Transportation 12,184.14
TOTAL 505,000.00
Basic Price 384,879.00
Partition 20,000.00
Insurance @ 3 % 12,146.37
Registration 2,974.63
TOTAL 420,000.00
TATA 1613 (8.0/10.0 Cum Box)
2.0 cum cabin type
DGS&D Rates
Auto Tipper 4 Wheeled PartitionRate
1.8 Cum Hopper Tipper
2.0 Cum Box Tipper
No.47/1, Sundar Industrial Estate,
New Timber Yard layout ,
Bangalore - 560026
Tel/Fax: 080-26750423 Website: www.sadhanaees.com/email id: [email protected]
To,
MARS Planning & Engineering Services Pvt. Ltd. ,
#601, Surmount Opposite Iscon Mega Mall,
S.G. Highway, Ahmedabad-380015
Gujarat (INDIA).
SUB: Offer for Pushcart with 4 bucket
S. No Description of Material / Item Qty. Unit Rate (Rs.) Amount in Rs.
1 Pushcart with 4 bucket 1 No 14,000 14000.00
14000.00
14000.00
1
2
3
4
5
6 WARRANTEE : ONE YEAR FROM DATE OF SUPPLY AGAINST MANUFACTURING DEFECTS.
AUTHORISED SIGNATORY
MODE OF DELIVERY: BY ROAD
VAT APPLICABLE : 5.5% & 14.5% VAT
DELIVERY TERMS : WITHIN 60 DAYS AFTER RECEIPT OF WORK ORDER AND ADVANCE
For SADHANA ENVIRO ENGINEERING SERVICES
Total
Rupees. Forteen Thousand Only
Terms and Conditions:
PAYMENT : 100% ADVANCE ALONG WITH FORMAL PURCHASE ORDER
VALIDITY: 30 DAYS
SADHANA ENVIRO ENGINEERING SERVICES
QUOTATION
REF:SEES/MARS/Q/0255/2015-16
DATE : 06.11.2015
TOTAL
Round Off(+,-)
TECHNICAL DETAILS
Technical Specification Pushcart with 4 Buckets
Carry back hook – 01. No – j.shape 100mmx25mm after bend Gun metal hand bell with holding u clamp with pin rivert Main bottom frame: 25x25x1.6 make with square tube Top bucket support frame – 25x25x3 Rear wheel – m.s. flats, m.s. angle Front wheel –50mmx250
II. BINS FOR PUSHCART
For storing and handling municipal solid wastes and suitable for being lifted by hand into push carts.
The bins shall be made of polyethylene. They shall be of capacity of 30 litres and of dimensions in
attached drawing. The bins shall be stackable. The lifting handles would be integrated into the frame
and be capable of the loads specified.
A) TYPE: Capacity of 30 liter with adequate strength to handle a weight of 25 kg. The actual
dimensions are as per enclosed drawing. Colour to be light green.
B) MATERIALS: Virgin Linear low-density polyethylene (LDPE) or high-density polyethylene
(HDPE) with UV stabilization. The material specification shall be as given in table 1 at the end
of the specifications sheet. Central Institute of Plastic and Engineering Technology (CIPET)
certification is necessary.
C) CONSTRUCTION DETAILS:
Top dimension: 325 x 325 mm Bottom dimension: 290 x 290 mm Overall height: 325 mm Size tolerance: 3 mm In built stiffener in the bottom 15 mm wide and 10 mm deep. Ribs shall be provided on the bottom side. Handle 8 mm M.S. Bar with M.S strips on both sides of handle. All side thickness should be 3 mm thick, 5% (tolerance) Bottom thickness shall be 4 mm. Four holes shall be provided on bottom having a 10 mm diameter.
Corner radius of the bucket should be increased starting from bottom to top as given in
drawing. The bin shall be embossed as per order of 2” width.
D) HANDLE: The handle for lifting the bin would be integral to the structure of the bin. It shall be
provided with the necessary reinforcement to handle the design weight for lifting with adequate
factor of safety. The shape and size would be as per design of the lifting tackle.
DURABILITY: The bin shall be of proven design and performance. There shall be no air entrapment during molding process.
No.47/1, Sundar Industrial Estate,
New Timber Yard layout ,
Bangalore - 560026
Tel/Fax: 080-26750423 Website: www.sadhanaees.com/email id: [email protected]
To,
MARS Planning & Engineering Services Pvt. Ltd. ,
#601, Surmount Opposite Iscon Mega Mall,
S.G. Highway, Ahmedabad-380015
Gujarat (INDIA).
SUB: Offer for Dry Waste Pressing/Baling Machine
S. No Description of Material / Item Qty. Unit Rate (Rs.) Amount in Rs.
1Dry Waste Pressing/Baling Machine 1 Tons
Capacity1 No 349345.00 349345.00
349345.00
ADD: VAT @ 14.5% 50655.03
0.03
400000.00
1
2
3
4
5
6 WARRANTEE : ONE YEAR FROM DATE OF SUPPLY AGAINST MANUFACTURING DEFECTS.
AUTHORISED SIGNATORY
MODE OF DELIVERY: BY ROAD
VAT APPLICABLE : 14.5% VAT
DELIVERY TERMS : WITHIN 60 DAYS AFTER RECEIPT OF WORK ORDER AND ADVANCE
For SADHANA ENVIRO ENGINEERING SERVICES
Total
Rupees. Four Lakh Only
Terms and Conditions:
PAYMENT : 100% ADVANCE ALONG WITH FORMAL PURCHASE ORDER
VALIDITY: 30 DAYS
SADHANA ENVIRO ENGINEERING SERVICES
QUOTATION
REF:SEES/MARS/Q/0252/2015-16
DATE : 06.11.2015
TOTAL
Round Off(+,-)
TECHNICAL DETAILS
Pressing: Dry waste would be fed into the pressing unit/ customized baling machine having
hydraulic press, to form compressed blocks
Balling/Pressing
System
Block size - capacity 15 inches x 15 inches x 12 inches block
Feature Arrangements for tying the block using binding wire
or plastic strap
Pressing mechanism Hydraulic press
Cylinder Hydraulic cylinder with 400+ mm height
Weight of the
machine
Approximately 400 kgs
Overall Height 6.3 ft
Pressure Mechanism Hydraulic oil
Oil Tank Capacity 25 liters tank along with oil
Solvent Coil Solvent Coil Along with Relay
Plate Thickness 10 mm supporting plates (Box )
Pressing Plates 30 mm
Pressure Mechanism Hydraulic oil
Cables 3 core cable along with industrial socket
Bale weight 25 kg bales
Total capacity 1 Tons per day
Painting Corrosion resistant paint
Structure MS angles supporting frame
Gauge Pressure Gauge
Indicator Hydraulic oil level indicator
Electrical connection 3 Phase electric supply (1 HP motor)
Unique Advantages
Ensures reduction of waste volume up to 90%
Reduces the consumption of land for landfill
Low floor space requirement
Converts dry waste into reusable solid blocks
Enables easy handling of waste
Increases reuse percentage
Enables public participation
High cleanliness and hygiene
Reduces transportation related issues
Ensures minimal rejects to landfill
Eliminates air pollution caused by unscientific dumping and burning of waste
TECHNICAL OFFER FOR THE MANUFACTURE AND SUPPLY OF, A VEHICLE CHASSIS MOUNTED, 7 CU.M. CONTAINER CAPACITY,
REAR END LOADING REFUSE COMPACTOR WITH
A UNIVERSAL BIN LIFTING ARRANGEMENT
GENERAL
The 7 UBL is a Truck Chassis mounted, Rear End Loading, Refuse Compactor,
capable of collecting garbage/organic waste, compacting the same and
transporting it to designated land-fills/disposal sites.
Mounted on a suitable 11 Ton GVW Truck Chassis the equipment has versatile capabilities and is effective and economical to operate for disposing organic waste which would include garden waste, market waste, domestic waste, commercial waste and others as generated in metropolitan cities and towns.
The 7 UBL is designed to allow loading of refuse: Manually, By an independent refuse collection, hopper vehicle,
By hydraulically lifting and emptying of standard Bins of 600 and 1100 litres capacities.
The compactor has the following main components:
a) A container body of an overall volume 7 cu. m., b) An ejector plate with a multi stage, double acting hydraulic cylinder, c) A tailgate body with two numbers double acting cylinders to facilitate
its the opening / closing operations, d) A set of carrier and packer plates, each operated by a pair of
hydraulic cylinders, e) A Universal hydraulic bin lifter with comb at the rear end, with two
numbers of double acting hydraulic cylinders. f) A suitably rated, vehicle’s PTO driven, Hydraulic pump unit.
The equipment will have a loading height of about no greater than 1000mm.
The equipment will be designed for at least continuous 8 hours operations under average conditions without any ill effects on its components.
Page 1 of 7
VEHICLE CHASSIS
The equipment will be mounted on an 11 ton GVW chassis having a minimum output rating of 90 hp & minimum wheelbase of 3600 mm. Suggested models: TATA LPT; WB–3600 mm
ASHOK LEYLAND; WB–3600 mm EICHER; WB-3600 mm
The Truck Chassis will be supplied by the purchaser with a driver’s day cabin & with provision for mounting PTO unit. The Truck Chassis will be
as per the latest emission norms set by local RTO.
Additional charges will be levied if the above is not complied with.
Mounting Of The Equipment
The Refuse Collection Body will be welded to a skid / sub-frame, and will be directly bolted on to the long-bearers of the chassis frame by means of shear plates.
REFUSE COLLECTION BODY
The skid mounted Refuse Collection Body shall be of a overall volume of 7 cum and of rectangular cross section. The body shall be fabricated from steel – as per IS 1079 / IS 2062. A hydraulically operated ejector plate shall be located at the forward end of the container body. At the rear end, shall be fitted a hinged tailgate assembly, consisting of a hopper, a slider and packer plate assembly which constitutes the compacting unit.
The hydraulically operated, universal bin lifting arrangement assemblies will be located on the tailgate assembly, and suitably positioned to facilitate emptying of the refuse Bins / Containers.
The top, bottom and sidewalls, as also the tailgate, shall be reinforced with steel rectangular box sections. An automatic tailgate locking arrangement shall be incorporated in the system.
Technical Data:
Material: Alloy steel for all machined components
MS Plates of IS-2062 Grade ‘A’ Volumetric Capacity: 7 cu.m, volume
Sides: 3mm thick
Floor: 4mm thick
Reinforcement: Steel rectangular box sections
Page 2 of 7
EJECTOR BLOCK
A perfectly aligned Ejector Panel shall be fitted to affect both the unloading and compactions of the refuse collected vide a hydraulic control unit.
The ejector block shall slide over synthetic guide blocks in longitudinal guides. Its movement shall be regulated by a multistage, double acting hydraulic cylinder.
The Ejector Panel shall be suitably strengthened to withstand the compaction and unloading of heavy loads.
TAIL GATE ASSEMBLY
The tailgate forms the main and the most important part of the equipment. It shall constitute four main groups:
Tailgate and Hopper,
Slider Plate, Packer Plate, and
Universal Bin Lifter
Tailgate and Hopper
The tailgate with hopper is the basic structure in which shall be housed the functional parts such as the slider and the packer plates.
Heavy-duty hinge pins located on each side of the body will fix the tailgate to
the compactor body. An automatic type tailgate-locking device of a robust
design will be provided on either side of the tailgate to ensure proper locking
of the gate. The device will be strong enough to withstand the reactionary load
acting on the tailgate at the time of compaction. A double lip type, one-piece
rubber gasket seal cord will be fitted across the bottom width and vertically
upto 600mm in the assembly to render the gate leak-proof. Grab handles and
standing platforms will be provided on each end of the tailgate.
A steel hopper of a minimum 0.5 cu m capacity will be welded between the sides of the tailgate. The height of the hopper will not exceed 1100mm to 1200mm facilitate manual loading of the equipment.
2 nos. hydraulic cylinders, anchored on each side of the container will be provided to facilitate lifting and lowering of the tailgate. These cylinders shall also actuate the automatic tailgate-locking bolts through a slotted hinge mechanism. Hose burst valves will be provided to disallow the tailgate from descending in an event of the hydraulic system failure.
Page 3 of 7
Slider Plate
The plate shall be adequately dimensioned and reinforced and shall be of a robust design and shall be fabricated to withstand harsh operating conditions. It shall run on sliding blocks and shall be actuated by 2 nos. hydraulic cylinders. It shall be fabricated from high quality steel.
Packer Plate
The packer plate shall be of a robust design and shall have strongly reinforced bearing arms onto which shall be fitted the hydraulic cylinders.
The packer plate shall carry out the primary compaction in the hopper during its swivel cycle, at the end of which its movement continues to transport the refuse in the collection body.
Universal Bin Lifter
The hydraulically operated Universal Bin Lifter unit is provided at the rear end of the equipment, and is capable of lifting the standard 600 and 1100 litres capacity DIN standard containers/bins.
Two double acting hydraulic cylinders are provided on each side of the tailgate, to facilitate the bin lifting and emptying operation.
HYDRAULIC SYSTEM & DRIVE
Hydraulic Pump, Drive & Oil Circuit
A hydraulic pump of adequate capacity to meet the operational requirements
of the complete system shall be provided with the equipment.
The pump will be either directly mounted on the truck’s gearbox or will be driven vide the auxiliary PTO, depending on the compatibility of the arrangement provided by the chassis manufacturer. The hydraulic pump will be of a gear / axial piston type. Engaging and disengaging of the PTO shall be from the driver’s cabin.
Technical Data
Make: WIPRO
Type: Fixed Delivery, Axial Piston
Displacement: 44cc/rev
Rated speed: 1500RPM
Flow at Rated Speed: 64 Lpm
Page 4 of 7
The pressure oil routed through 2 nos. independent circuits.
The large circuit used for the purpose of compaction, and The small circuit used to feed the hydraulic system of the ejector panel, tailgate lifting and locking arrangements and the bin lifting systems.
Hydraulic Cylinders
A total of 9 nos. hydraulic cylinders shall be provided to carry out all the above functions of the refuse collector unit.
2 nos., double acting hydraulic cylinders for slide plate, 2 nos., double acting hydraulic cylinders for packer plate,
2 nos., double acting hydraulic cylinders for tailgate lifting and auto-locking arrangement, 2 nos., double acting hydraulic cylinders for operating the Universal Bin lifting arrangement, and
1 no., double acting, 3-stage cylinder for the ejector panel block.
The cylinders will be manufactured by an ISO-9001/9002 certified company and documentary evidence confirming the same will be required to be submitted.
All cylinders will be double acting and cushioned, manufactured from ST-52 Grade steel and seals of reputed ISO-9000 manufacturer will be used.
All cylinders shall be provided with lubricated bearings and shall be of a
standard reputed make such as that of Wipro, Canara Hydraulics, Hyva, etc.
Mobile Control Valves
1 no. 2-bank direction control valve block located at the forward end of the
Refuse Collection Body and behind driver’s cabin will be provided to facilitate
lifting and lowering the tailgate and movement of the refuse ejector plate.
1 no. 3-bank direction control valve block, located at the rear, left hand side end of the Refuse Collection Body to facilitate movement of the Carrier Plate, Packer Plate for compaction and for the bin lifter. The valves will be designed so as to allow operations by two hands only to avoid risks of accidents.
The mobile Control valves will be of a standard reputed make such as that of Valvoil of Italy or Bucher, Germany.
Page 5 of 7
Tank & Filters
The hydraulic oil storage tank shall have a volumetric capacity of a minimum
100 litres and shall come equipped with a suction strainer, steel cartridge type
return line filter, filler/filter/breather for the tank and a level indicator.
It shall be located at the forward end in between the Refuse Collection Body and the driver’s cabin.
Technical Data
Capacity: 100 litres, minimum
Steel: 3 mm, steel as per IS - 1079 Return line Filter: 25 Microns Suction Filter: 125 Microns
BRIEF DESCRIPTION OF OPERATION
The collected refuse is emptied/unloaded into the hopper of the compactor from the bins/containers/refuse hopper vehicles/manually.
The Compactor moves out on its garbage collection trip with the container completely empty, and the ejector panel positioned at the rearmost end of the container.
Garbage Compaction:
The packer plate which is initially in its closed position opens hydraulically. The slider plate is hydraulically moved downwards to a preset position
so as to allow the packer plate to shut the tailgate hopper cavity. By the reversal direction of travel of both the packer plate and slider plate hydraulic cylinders, the unloaded garbage inside the hopper is swept and simultaneously pulled into the container body. The garbage is compacted against the ejector plate as the carrier plate ascends. The ejector plate’s hydraulic circuit enables the plate to adjust its position automatically depending upon the pressure exerted on it, until it reaches the end of the stroke of its multi stage double acting cylinder.
Garbage Disposal:
The complete tailgate assembly is hydraulically lifted using the two double acting cylinders. In this process of opening the tailgate’s locking device manually / automatically released to allow the gate to open freely.
Page 6 of 7
The ejector block unloads the compressed garbage within the container body, by hydraulically pushing the garbage out. On completion of the unloading cycle, the tailgate is lowered to its closed position. This system facilitates easy and quick unloading of the container without affecting the overall stability of the equipment.
SURFACE PREPARATION & FINISH The container exterior shall be spray-painted with two coats of superior quality, anti-corrosive primer and two coats of enamel metal paint of a reputed make. The color shade will be that of the customer’s choice. To resist corrosion due to weak acids, the interior will be coated with 2 coats of anti-corrosive gray epoxy paint.
Page 7 of 7
GAMZEN INFRASTRUCTURE PVT LTD
________________________________________________________________________ Old Bombay Pune Highway, Opp.Dhirubhai Ambani Hospital, Near Village Chowk, Nadhal, Khalapur – 410203 .Contact No: 09820037970 www.gamzenindia.com
Sales & Service offered by : Versus Engineering Solutions, Bangalore Contact :[email protected]
Ref No : VG/VE/NCMC/SS/15-16/01 Date: 01.02.2016 To, The Chief Officer, Town Municipal Council, Nelamangala, Bangalore Rural.
Budgetary Offer for Skid Steer Loader 5050
Dear Sir,
Annexed to this letter please find our quotation for Skid Steer Loader. 1. Annexure I – Technical 2. Annexure II – Commercial (Terms and Conditions)
Note: Kindly mention the quotation ref # in all the future correspondences.
GAMZEN INFRASTRUCTURE PVT LTD
________________________________________________________________________ Old Bombay Pune Highway, Opp.Dhirubhai Ambani Hospital, Near Village Chowk, Nadhal, Khalapur – 410203 .Contact No: 09820037970 www.gamzenindia.com
About Skid Steer: Skid steer loader is a new concept of loading machine, which is introduced in Indian market. Skid-
steer loaders are four-wheel drive vehicles.
It is fully hydraulic operated. There is no clutch and no gearbox, so the operation becomes easy.
Machine is user friendly to operate and run smoothly. As it works on hydraulic principle, the
machine has least maintenance.
A Skid loader or skid-steer loader is a rigid frame, engine-powered machine with lift arms used to
attach a wide variety of labor-saving tools or attachments like Auger, Fork, Sweeper, Backhoe,
Bucket Grapple, Circular for grapple, Breaker, Pallet fork grapple, pallet fork etc. All the
attachments can be removed and attached within 15 to 30 sec., which can be managed by one
operator only.
The vital thing is that this machine can rotate 360 degree on its on axis, so no turning radius is
required. The machine is extremely maneuverable and valuable for applications that require a
compact, agile loader. It can operate in smallest areas where movements of other machineries are
difficult.
The machine has Auxiliary Hydraulic System, Triple Filtration System, Front Horn, Back up
alarm, front & rear lights.
Model 5050 (Including Standard Bucket) Basic Price: Rs. 16,98,000/- Excise duty (12.5%): Rs. 2,12,250/- Total: Rs. 19,10,250/- Plus CST (12.5%) : Rs. 2,38,781/- Grand total : Rs. 21,49,031/-
GAMZEN INFRASTRUCTURE PVT LTD
________________________________________________________________________ Old Bombay Pune Highway, Opp.Dhirubhai Ambani Hospital, Near Village Chowk, Nadhal, Khalapur – 410203 .Contact No: 09820037970 www.gamzenindia.com
Note: The above price is inclusive transportation and Temporary Registration. Exclusive of local taxes if any, permanent registration and insurance. Please mention the break up of prices in your purchase order.
Budgetary prices of attachments for the Skid Steer
1. 6 in 1 bucket : Rs. 2,22,750.00 2. Fork Grapple : Rs. 2,22,750.003. Solid Tyres 4 Nos. : Rs. 1,26,000.00 (In place of pneumatic tyres)
(Note : The above prices are inclusive of taxes.)
Annexure I SPECIFICATIONS
Manufacturer Model
Gamzen 5050
Operating Weight kg 2680
Rated Operating Capacity kg 850
Tipping Load kg 1680
Engine make
Hyundai
Gross Power HP 53
Dump Angle Degree 42
Ground Clearance mm 174
Overall length mm 3270
Overall width mm 1690 Overall height
mm 2025 Dump height mm 2250
Dump height (OPTIONAL) mm 3274
Cylinder for bucket tilt No.s 2 Wheel base
mm 1045
GAMZEN INFRASTRUCTURE PVT LTD
________________________________________________________________________ Old Bombay Pune Highway, Opp.Dhirubhai Ambani Hospital, Near Village Chowk, Nadhal, Khalapur – 410203 .Contact No: 09820037970 www.gamzenindia.com
Annexure II
TERMS AND CONDITIONS DELIVERY: 5 weeks. Any defect or shortfall in the material supplied must be communicated to the company immediately within 2(Two) days. Any communication or complaint regarding rejected or material short will not be entertained by the company beyond the stipulated period. PAYMENT: 30% of the values of the order as an interest free Non Refundable advance payment along with order and along with Form “C” wherever applicable.Balance 70% payment including all Taxes and Duties against Performa invoice before dispatch. Our Bank details:- Gamzen Infrastructure Pvt Ltd Bank Name : Bank of Maharashtra Branch : Byculla (E) A/c. # 60096650982 IFSC Code : MAHB 0000183
INSURANCE & TRANSPORT: To be arrange by purchaser. PACKING & LOADING: 0.5% of order value COMMISIONING: Service personnel will be deputed for 1 day for commissioning and demonstration, free of cost. There after we shall charge at 6000/-Rs per man a day. Unloading of the machine from the lorry/ truck will be done by the purchaser at the site. Lodging and boarding and local conveyance to our service engineer will be provided by purchaser. WARRANTY: The standard warranty for equipment is for period of 6 month from the date of dispatch against any manufacturing defects. This warranty excludes improper handling, storage, faulty operation, overload and normal wear and tear and Rubber/plastic/electrical /electronic/hydraulics/ pneumatic components and for damage due to improper handling/usage of the machine and components. Also it is applicable only when a machine/plant/equipment is operated by your trained person authorized by Gamzen. Kindly read instructions and operation for further clarification.The repairing, modification or substitutions of any parts during the period of warranty do not cause the extension of the warranty stated claim.GAMZEN declines all the inherent responsibility of direct and indirect expenses of replacement or stopping time due to parts
GAMZEN INFRASTRUCTURE PVT LTD
________________________________________________________________________ Old Bombay Pune Highway, Opp.Dhirubhai Ambani Hospital, Near Village Chowk, Nadhal, Khalapur – 410203 .Contact No: 09820037970 www.gamzenindia.com
repairing or substitution.The use of personnel to execute dismounting, alterations or repairing works in our equipment ends immediately the warranty. Even on those situations where certain components have brand representation on the client’s country, the warranty claims must always pass through GAMZEN. Otherwise, we do not take any responsibility for the associated cost. VALIDITY: Our offer is valid for 30 days. This quotation supersedes all previous quotations. JURISDICTION: Any matter pertaining to this offer is subject to Mumbai jurisdiction only. CANCELLATION CHARGES: If order is cancelled, then 15% of the total value of amount of the P.O. (which shall mean and include the total prices plus taxes and duties and transportation etc.) shall be deducted as order cancellation charges.
Note-The purchase order must carry Reference. No. of the quotation received.
Thanking You, For GAMZEN INFRASTRUCTURE PVT. LTD., General Manager (Sales & Marketing)
Indian systems M.K.Road- Near Tippu Chultry Chitradurga TO, Chief officer TMC. Nelmangala Kind Attn: Chief Officer
Dear Sir, Sub: Supply of 50 mt capacity Electronic Weighbridge Whilst thanking you for the kind courtesy extended to us and your enquiry regarding above said subject. Further to your requirement and subsequent discussion you had with us, we are herewith glad to enclose our offer for the Weighbridge along with complete details. We have a Marketing & Service facility in chitradurga, additional to the 6 service centers across the state, enabling our service engineers to respond quickly to the demands of our customer. We have supplied to various corporate clients throughout India and abroad. We would like to emphasize the following points regarding our organization. 1. Indian systems is a dedicated organization for testing, supply and installation of
Electronic Weigh Bridges. An impeccable focus on weighs bridges enables to offer technologically superior weigh ridges to suit any customer requirement.
2. Indian systems are in the electronic weighing business for more than a decade. Our
existing users of weighing scales have very well accepted us in the market.
3. We are providing 12 months guarantee for the entire system against manufacturing defects. The company will do periodical preventive maintenance and free replacement of parts in the event of failure.
4. Please feel free to approach us if you need any further clarification in the proposal. We look forward to a positive business relationship with your organization. Thank you
Quotation for Electronic Weighbridge – 1.
Model : TM – 960 Capacity : 30MT Platform Size : 9m x 3m Accuracy : 10 Kg Type : Pit Less
Scope of Supply: Digital Indicator : 1 No. Load Cell : 4 Nos. (Make TEDEAHUNTLEIGH, Double ended Shear beam) Load Cell Assembly : 4 Nos. Platform Size : 7.5m x 3m Junction Box : 1 No. ESPD – 30 (Surge Protection Device) : 1 No. Cable & Connectors : 1 Set. Truck Scale Software (CD) : 1 No. Civil & Electrical Drawings : 1 Set.
Price of inclusive of taxes Rs. 9,50,000.00
Civil work pillars beam and ramps Rs. 3,85,000,00 Total Amount; 13,35000=00
Customer Scope of Work: Civil construction as per EDPL Drawings. Electrical work including earthing as per EDPL Drawings. Unloading and safe storage of equipments till installation at your site.
Sincerely Yours, For Systems Date: 04/042016
Other Terms and Conditions:
Transportation : Extra @ Actuals. Stamping Charges : Extra. Transit insurance : Included. Packing Charges : Included. Guarantee Period : 12 months from the date of installation or 14 months from the date of invoice whichever is earlier. Delivery: Within 4 weeks from the date of technically & commercially completed purchase order.
Quotation RNS EARTHMOVERS PVT.L TO
6/2, NH4, TUMKUR ROAD, MAKALI. PH 23710145" DASANAPURA HOBLI" Karnataka, India
VAT No: 29190625121 PAN No:
..
Cust Ref No: BHL-BLR
CHIEF OFFICER TMC NELAMANGALA Bangalore BANGALORE RURAL - 560007 Kamataka -India
Phone No: 9449873200
Hypothecation:
SI No. I Cataloaue No. 3DX-PBBJGDAAG
Total No of Items:
Total No of Qty:
Amount in Words:
CST No:
1
1
Rupees two million three hundred ninety-seven thousand four hundred thirty Only
TERMS: 'l
Q
Service Tax No: AAFCR4081 GSD001
Quotation No:
Date:
Transport Mode:
Sales Executives:
Customer PAN:
Customer CST:
Customer TIN:
1601412618
03-Aug-2016
MANJUNATH R C
Basic Price Tax 1.00 2,272,445.49 [email protected]
Basic Price Discount: 0.00 %
Sub Total , Packaging & Forwarding
LTT Total
@ 5.50
1 % TCS OF INVOICE VALUE HAS TO BE PAID EXTRA AT THE TIME OF DELIVERY(MADATORY) Comprehensive Insurance: Extra at actuals (Mandatory) Temporary Registration Charges: Extra Rs. 2,000/- (Mandatory) JCB Care Plus: Extra at actuals(optional) to be paid to us separately for an additional 12 months of warranty after expiry of standard warranty. Validity: 30 DAYS FROM THE DATE OF QUOTATION
Amount Rs. 2,272,445.49
2,272,445.49
0.00
2,272,445.49
0.00
124,984.50
1,80,000.00
2,577,430.00
Price: Price quoted are Ex-SHOWROOM, BANGALORE, including KVAT @ 5.5%. Other taxes such as R. T.O Registration charges with Life Time Tax, levies, octroi etc., levied by the govt/local bodies to be borne by you directly to the concerned gov\. Authorities. HOWEVER THE RATE RULING AT THE TIME OF BILLING IS APPLICABLE. Delivery: Ex-our show room-Bangalore, 3 to 4 weeks from the date of receipt of your technically, commercially clear order with 100% payment. However, we shall not be liable for any compensation whatsoever in the event of delays in delivering the equipment. Payment: All payments should be made in favour of 'RNS EARTHMOVERS PVT. LTD., by Demand draft payable at Bangalore only. No staff of the company is authorised to accept cash. Warranty: 12 months from the date of commissioning as per manufacturers standard warranty policy. Warranty shall be null and void if full and complete payment are not realised as per the accepted terms. LIFE TIME TAX OF Rs 1,60,000/-(EXTRA)
Customer Signatory
Authorized dealer for Sales, Service, Parts of JCB India Ltd. Products.
SAHAKARNAGAROeo·43437474.MAOIWALA: 080 25506977,RAMANAGARA: 080 27275188.TUMKUR: 08162280259. SIRA: 08135276321, KOLAR:08152 2238S8,BELLUR CROSS 08234-290177,K R PURAM 060-25615550,MANDYA:08232222250,
Page 1 of 1
EIN'Authorised Dealer
QUOTATTONAuthorised Dealer for Tata Hitachi Construction Machinery Co. Pvt Limited
RefNo:PSNBLR/QTN/76-17/382 pate: 30.09.2016
M/s. Mars Planning & Engineering & Services PW LtdViiaynagar Near Maruthi MandirBangalore
Subject: Your requirment of Loader Version Tata Hitachi THB6
With reference to your enquiry, we are pleased to quote the price and the terms for the following product to you on behalf ofour M/s. 'l ata Hltacni Construction Mach Pvt Ltd
Description of the product Unit Price fRs.lTata Hitachi Backhoe Loader THB6Powered by TAT A497 TC IC Engine with 86 HP, 1 CuM Loader Bucket & 0.3CuM Back Bucket.
Add: Karnataka Sales Tax IVATI @ 5.50lo
2322274.88
727725.72Invoice Value 2450000.00
Add : TCS 1% 24500.00TOTAL PRICE IN RS 2474500.OO
Price (in Words ) I Twenty Four Lakh Seventy Four Thousand Five Hundred Only
Terms & ConditionsPrices & Sales Taxt The quoted prices are Inclusive of Karnataka Value Addecl Tax. Present Karnataka vaf fs S.5%.
EntryTax:includedontheabovequotedprices.ThepresentKarnatakaEntryTaxis 2u/o.AnychangesinExciseDuty,Sales Tax & Entry Tax will be to your account. Any other statutory levies like entry tax, cess, octroi extra to your accountat actuals directly to the concerned authorities.
Delivery: The normal delivery period for the quoted machine is approx 1-2 weeks from the receipt of full paymentand Price quoted Exclusive ofTransportation, Insurance it will be extra to your account from the poir.rt of sale.
Payment: An advance shall be taken at the time of booking the machine. Balance payment to be pa id as per the terms withthe financers. However, full payment will have to be received by us against Proforma Invoice before delivery by way ofDemand Draft or RTGS.
Validity:Ourofferisvalidfortill lOthOct 20l6fromthedateofQuotation. :'
General: Our offer is further sub ject to the following terms:
l.Terms & Conditions of Sale.
2.General Conditions of Sale of Goods.
3.Warranty Stipulat'ions.
We trust our offer is in line with your requirements.
TATAHITACHI
PSN PWTTD35/189 NationalErnakulam Dist, Cochin - 682025, Kerala, lndia.Ph : 0484-2343754, Website : www.psnce. comCIN No : U52341 K12006PTC019209Email : psnsales@efi .net
PSN COIISTRUGTION EOUIPMENT PW tTDNo. 263/'15, "Erminenceu, 11fi Cross,
Wilson Garden, Bangalore - 560027Ph:08S40916432Far: 08040916239
PSN CONSTdUCTIOI{ EOUIPMEilT PW I.TD
No. 28, P B. Road,
Bhairydevan Koppa,Hubli - 580025Ptt:Mffi-2272272
EXCAVATOR LOADERGross Power : 86 PS @ 2200 rpmOperating Weight : 7500 kgBucket Capacity
Backhoe : 0.30 m3
Loader : 1.0 m3
Tough.
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SPECIFICATIONS
Make & Model..........................................................................TATA 497 TCICType.............................Turbo Charged, Inter Cooled 4 Cylinder Diesel Engine Gross Power........................................................................86 PS @ 2200 rpmMax.Torque..........................................................................................31 kg-mBattery..........................................................................................12 V-130 AH
ENGINE
SP - Mode.............................................Super power for extra heavy duty work P - Mode..................................................For Normal to powerful applications
POWER MODES
TH 86 is equipped with fully Powershift transmission sourced from the internation-ally renowned ZF, with heavy duty clutch packs for smooth and easy click of the knob gear shift. The integral Torque converter has stall ratio of 1:2.63 which increases the tractive effort, making dozing operation easy in tough conditions.
TRANSMISSION
Front AxleThe rigid non-powered front axle for two wheel drive version can float 180 to take care of unevenness of ground.
Rear AxleRear ZF Multitrac Axle is a heavy duty, long-life axle. High brake torque is assured by internal wet multi-disc brakes that are self adjusting and require little maintenance. Parking Brake is spring applied hydraulically released which is enclosed in the axle housing and provides full protection from damage, dirt and corrosion. *Also available 4x4 option
AXLES
Travel speeds with standard rear tyres. (16.9-28, 12 PR)TRAVEL SPEEDS
Gear 1Gear 2Gear 3Gear 4
6 kmph10 kmph21 kmph36 kmph
Forward
7 kmph13 kmph21 kmph
Reverse
X Curb turning circle With brakes....................................................7868 mm Without brakes...............................................8808 mm
Y Bucket clearance circle With brakes.....................................................9560 mm Without brakes..............................................10500 mm
TURNING RADIUS 2WD
Front Tyres (standard)..................................................................9-16, 16 PR (optional).................................................................12.5-8, 12 PR
Rear Tyres (standard)...Industrial tyres...................................16.9-28, 12 PR (optional)...Heavy duty tyres......................................14-25, 20 PR
TYRES
HYDRAULIC SYSTEM
BackhoeLoader
Flow @ 2200 rpm136 lpm106 lpm
Pressure230 bar210 bar
Efficient hydraulic system with gear type TANDEM heavy duty pump
FilterReturn oil, spin-on type, replaceable, 10 micron element.
REFILL CAPACITIESFuel tank (with ground level fueling)....................................................136.0 ltrEngine coolant.......................................................................................21.9 ltrEngine oil including filter..........................................................................9.0 ltrTransmission..........................................................................................13.0 ltrHydraulic system....................................................................................91.0 ltrRear axle................................................................................................16.0 ltrFront Wheel (only for4WD).......................................................................8.0 ltr
Options : Rock breaker / Frok lift / Jib Crance / Single Point Ripper Tooth / Trenching Bucket / Long arm Backhoe Option also Available
Break forceLifting capacity, full heighta. Height to bucket hinge pin, maximumb. Dump clearance, bucket at 450
c. Bucket dump angle, maximumd. Reach at full height, bucket at 450
e. Rollback angle at ground levelf. Digging depth below ground, bucket levelg. Max. operating height
Loader PerformanceBucket Types
4140 kgf2790 kg
3400 mm2640 mm
450
765 mm400
206 mm3820 mm
3765 kgf2631 kg
3400 mm2620 mm
450
818 mm400
185 mm3820 mm
Tilt DumpBucket
Bottom Dump(6-in-1) Bucket
*All backhoe specification are with 0.3 m3 bucket.
A Loading height, truck loading positionB Max. reach from centre of swing
point at groundC Reach from centre of rear axleD Maximum digging depthE Digging depth (E1) 610 mm flat bottom (E2) 2440 mm flat bottomF Ground clearance, minimumG Bucket rotationH Transport heightI Overal length, transportJ Side-shift from tractor centre lineK Wall to swing centre lineL Stabilizer width Lift capacity to bucket pivotO Maximum cutting height (stab. full open) (stab. closed)P Total side shift travelQ Max. side reach (with side shift) from centre of machine
Backhoe Performance
Digging force, bucket cylinder : 5400 kgfDigging force, arm cylinder : 3400 kgf
Boom Length : 2.56 m
3560 mm5460 mm
6910 mm4290 mm
4240 mm3940 mm350 mm
1900
3670 mm5260 mm582 mm580 mm
2290 mm1699 kg
5800 mm5300 mm1150 mm5978 mm
4140 mm6300 mm
7730 mm5160 mm
5110 mm4905 mm
350 mm1900
3725 mm5600 mm
582 mm580 mm
2290 mm1100 kg
6350 mm6000 mm1150 mm6778 mm
Standard arm*Arm Length
1.72 m
Longerarm
2.61 m
BUCKETS
Tilt dump bucketBottom dump (6-in-1) bucket
Loader End
2346 mm2350 mm
Width
1.00 m3
1.00 m3
Capacity
555 kg640 kg
Weight
Backhoe End Width Capacity Weight
General purpose bucketHeavy-duty bucket
765 mm610 mm
0.30 m3
0.25 m3
205 kg189 kg
THC
M /
EL
/ TH
86 /
4P/ E
/ N
OV
/ 20
12 /
1000
Qty
.
The Specifications are subject to change without prior notice. The Machine depicted may vary from the actual Machine Please contact our nearest office for latest specifications. Accessories shown here are not part of the standard equipment Performance of the machine may vary with site and operating conditions encountered
Authorised Dealer
Tata Hitachi Construction Machinery Company LimitedRegistered Office : Jubilee Building 45 Museum Road Bangalore 560 025 IndiaTelephone: +91 80 66953301 02 03 04 05 Fax: +91 80 66953309 25325792
Toll Free: 1800 3456 500
Green Nerds Solutions Pvt.Ltd
No 1056, Vijaya bank Layout, Bilekahalli Bangalore-560076.
Phone: +91-9880457499 email: [email protected]
Green Nerds Solutions Pvt.Ltd. pg. 1
Price List
Abhiman.H.Shetty
GreenNerds Solutions Pvt.Ltd
Director
Machine Type Capacity Green Nerds Price
Double Deck Rotary Screening Machine 16
mm dia inner deck, 4mm dia Outer Deck
• Belt feeder
• Inclined Conveyor
• Rotary Screener 2.7 meters length 16
mm dia inner deck, 2.4 meters length
4mm dia Outer Deck
• Product Conveyor
• Reject Conveyor
10 to 25 TPD 36,50,000.00
Sorting Conveyor 20 feet Long X 1000
mm width
11,50,000.00
Green Nerds Solutions Pvt.Ltd
No 1056, Vijaya bank Layout, Bilekahalli Bangalore-560076.
Phone: +91-9880457499 email: [email protected]
Green Nerds Solutions Pvt.Ltd. pg. 1
Price List
Machine Type Capacity Green Nerds Price
Rotary Screening machine 35mm dia
• Hopper
• Inclined Conveyor
• Rotary screener 2.2 meters and
structure
10 TPD 14,50,000.00
Rotary Screening machine 4mm dia
• Hopper
• Inclined Conveyor
• Rotary screener 2.2meters and
structure
10 TPD 14,00,000.00
Rotary Screening Machine 35 mm dia
• Belt feeder
• Inclined Conveyor
• Rotary Screener 4 meters length
• Collecting Conveyor
• Product Conveyor
• Reject Conveyor
20 to 30 TPD 42,00,000.00
Rotary Screening Machine 16 mm dia
• Belt feeder
• Inclined Conveyor
• Rotary Screener 4 meters length
• Collecting Conveyor
• Product Conveyor
• Reject Conveyor
20 to 30 TPD 42,00,000.00
Rotary Screening machine 4mm dia
• Hopper
• Inclined Conveyor
• Rotary screener 3 meters and
structure
20 to 30 TPD 15,00,000.00
Rotary Screening Machine 35 mm dia
• Belt feeder
• Inclined Conveyor
50 TPD 52,00,000.00
Green Nerds Solutions Pvt.Ltd
No 1056, Vijaya bank Layout, Bilekahalli Bangalore-560076.
Phone: +91-9880457499 email: [email protected]
Green Nerds Solutions Pvt.Ltd. pg. 2
Abhiman.H.Shetty
GreenNerds Solutions Pvt.Ltd
Director
• Rotary Screener 6 meters length
• Collecting Conveyor
• Product Conveyor
• Reject Conveyor
Rotary Screening Machine 16 mm dia
• Belt feeder
• Inclined Conveyor
• Rotary Screener 6 meters length
• Collecting Conveyor
• Product Conveyor
• Reject Conveyor
50 TPD 50,00,000.00
Rotary Screening Machine 4 mm dia
• Belt feeder
• Inclined Conveyor
• Rotary Screener 6 meters length
• Collecting Conveyor
• Product Conveyor
• Reject Conveyor
50 TPD 50,00,000.00
Green Nerds Solutions Pvt.Ltd
No 1056, Vijaya bank Layout, Bilekahalli Bangalore-560076. Phone: +91-9880457499 email: [email protected]
Green Nerds Solutions Pvt.Ltd. pg. 1
Price List
Rotary Screening machine 4 mm dia
Belt Feeder
Inclined Conveyor
Rotary screener 3 meters 4mm deck
Carrying Conveyor
Product Conveyor
Reject Conveyor
70 TPD Capacity 42,00,000.00
Rotary Screening machine 16 mm dia
Belt Feeder
Inclined Conveyor
Rotary screener 4 meters 16mm
deck
Carrying Conveyor
Product Conveyor
Reject Conveyor
70 TPD Capacity 45,00,000.00
Rotary Screening machine 18 mm dia
Belt Feeder
Inclined Conveyor
Rotary screener 4 meters 18mm
deck
Carrying Conveyor
Product Conveyor
Reject Conveyor
70 TPD Capacity 45,00,000.00
Rotary Screening machine 24 mm dia
Belt Feeder
Inclined Conveyor
Rotary screener 5 meters 24mm
deck
Carrying Conveyor
Product Conveyor
Reject Conveyor
70 TPD Capacity 48,00,000.00
Rotary Screening machine 35 mm dia
Belt Feeder
Inclined Conveyor
Rotary screener 5 meters 35mm
70 TPD Capacity 48,00,000.00
Green Nerds Solutions Pvt.Ltd
No 1056, Vijaya bank Layout, Bilekahalli Bangalore-560076. Phone: +91-9880457499 email: [email protected]
Green Nerds Solutions Pvt.Ltd. pg. 2
Abhiman.H.Shetty
GreenNerds Solutions Pvt.Ltd Director
deck
Carrying Conveyor
Product Conveyor
Reject Conveyor
MANIAR ENGINEERS PVT. LTD. ‘MANIAR HOUSE’, Nr. Rosy Cinema,
O/S. Sarangpur Gate, AHMEDABAD – 380 002. (INDIA) Phone: +91 79 22113344, 22143344 Fax : +91 79 22142435
QUOTATION / PROFORMA
To, M/s MaRS Planning & Engineering Services Pvt. Ltd. 601, Surmount, Opp. Iscon Mega Mall, S. G. Highway,Ahmedabad – 380015, Gujarat, India
Qt./ Pr. No. : MEPL/I/Q/83/ 15 - 16 Date of Qt / Pr: 23 Nov, 2015 Your Ref. No. : Personal/ email Date :
Customer’s Details : D Sujan Asha +91-9880127834
SUB : Quotation Sr. No.
Description Code Qty Rate Amount
01 02 03 04
Push Cart (Steel & Mild steel frame) Wheel barrow Cap. 5 Cu Ft. 4 wheeled Auto-Tippers with two compartments for dry and wet waste Including Tata Ace HT Euro Three Tractor Trailer Size (L10 ft x W6 ft x H1.5 ft) Tipper Trucks upto 6 Tonn cap. Prefarably TATA 709 SFC
01 01 01 01
5,100.00
5,35,000.00
1,30,000.00
12,25,000.00
5,100.00
5,35,000.00
1,30,000.00
12,25,000.00
Amount Rs. Total Rs.
In Words
Note : Only Insurance is included on Above Rate, other RTO charges and Local taxes at the time of RTO registration is not included in above rates. Terms & Condition
1. Rates Ex Works Ahmedabad. India. 2. Taxes Local Taxes Included 3. Delivery 3 to 4 weeks from the date of receipt of advance payment 4. Payment 50% advance with purchase Order & balance at time of delivery. 5. Validity One month
S. T. TIN NO. 24074100120 Date :14.09.2005 C.S.T. TIN NO 24574100120 Date :14.09.2005 Bank : BANK OF BARODA, PANCHKUVA, AHMEDABAD, A/C Number : 03340200006315 RTGS/NEFT IFSC CODE : BARB0PANCHK CIN No. : U29259GJ1991PTC015043
For, Maniar Engineers PVT. LTD. Authorized signatory
Subject to Ahmedabad jurisdiction
iTriangle Infotech Pvt. Ltd. Date 12-01-2016
No. 3420, 1st Floor Expiration Date 19-01-2016
Service Road, RPC Layout (West) Invoice #
Vijayanagar, Bangalore - 560040 Customer ID
Phone: 080 - 23180601
CUSTOMER SHIP TO SHIPPING DETAILS
MaRS Planning & Engineering Services Pvt. Ltd Freight Type Land
601, Surmount, Opp. Iscon Mega Mall Est Ship Date To be Decided
S. G. Highway Est Gross Weight To be Decided
Ahmedabad – 380015 Est Cubic Weight To be Decided
Gujarat, India Total Packages 1
SL
NO.
MODEL
NO. QTY UNIT PRICE TAX (%)
TOTAL AMOUNT
(Rs)
1 U101 V1 1 4,850.00 5.50% 4,850.00
2 1 4,800.00 14.50% 4,800.00
3 1 3,000.00 14.50% 3,000.00
4 1 30.00 14.50% 30.00
5 1 250.00 14.50% 250.00
6 1 300.00 14.50% 300.00
-
-
-
-
-
[42] Subtotal 13,230.00
TERMS OF SALE AND OTHER COMMENTS
Service Tax 14.50% 775.75
Vat 5.50% 266.75
Vat @ 14.50% 439.35
Total Tax 1,481.85
Legal/Consular -
Inspection/Cert. -
Other (specify) -
Other (specify) -
TOTAL 14,712
Currency INRRupees: Fourteen Thousand Seven Hundred and
twelve Only
IFSC Code: UTIB0000468
Quotation
RFID Reader 125Khz LF
RFID Card
Geo Tagging / Location (Collection
Point)
Installation Charges
DESCRIPTION
1. 100% Advance Payment along with P O.
Bank & Branch Name: Axis Bank Ltd,Vijayanagar Branch, Bangalore
Account Number: 912020010804650
aQuila Track hardware device
Yearly Tracking Subscription charges
2. All payments to be done in favour of iTriangle
Infotech Pvt. Ltd., Bangalore
GPS-GSM-RFID based Municipal Waste Pickup Management system
www.itriangle.in
Contents
Executive summary 3
Problem definition 3
Proposed Solution 4
Solution Functionalities 4
Waste Bin Creation 4
Creation of Dump yard creation 5
Bin/Waste Pick up and Unloading Report. 6
Current Operation Status 7
Live Tracking 7
Route Reply 8
Bin Collection Report 8
Dump yard Visit Report 9
Live Tracking Report(Satellite view) 9
Daily Report 10
Halt and Stop Report 10
Advance Monthly Report 11
Geo Fence Report 11
Engine Run hours 12
Additional Solutions(optional at extra cost). 12
RFID based solutions. 12
Panic Button Alerts. 12
www.itriangle.in
Executive summary A Bangalore based ISO 9001:2008 certified Company
Has developed a proprietary platform for Remote Data Acquisition, based on GPS-GSM-RFID
that could be used across various industry sectors.
Having complete proprietary platform for remote data acquisition which can be adapted to any
of the domains like automotive, industrial, health care, logistics etc.
Also, focusing on next generation web applications and handheld computing.
Has undertaken and successfully executed real time industry projects in the domains of
automotive, telecommunication and industrial automation.
Having a global R and D Team with 65+ engineers from different areas of expertise such as
embedded systems, mechanical design, web application, mobile computing, automotive
systems and medical applications.
For more information about the company, visit www.itriangle.in.
Problem definition Municipal Waste Pick Up and Management is one of the critical functions and responsibilities of
any Municipal Corporation across the Country. The general awareness on hygiene and health
has increased amongst Citizens and the general public sees effective implementation of the
regular pick up of Municipal Waste as a major factor in maintaining the respective town’s
cleanliness and hygiene. But on the other hand, it is a major challenge to the Corporation to
ensure the pickup of the Municipal waste from all the appointed locations of the town on a
regular basis and dump it in the appointed yard. There are often many complaints from the
citizens with regards to the irregularity in the waste pick up from their ward locations, although
the Corporation has appointed staff and vehicles to ensure regularity. But because of the laxity
of the staff involved in the Municipal Waste pick up, the Corporation often ends up incurring the
wrath of the general public, besides spending huge sums of money. There is an acute need of
tracking and monitoring the vehicles which are meant to carry out the Waste Pick up operations,
ensure that they strictly follow the assigned routes and regularly visit the pickup points and
replace the filled bins with empty ones.
www.itriangle.in
Proposed Solution We have carefully studied the problem and understood the requirements to regulate, track and
monitor the Municipal Waste Pick up activity. We have designed and developed a solution based on
GPS-GSM-RFID that can effectively be used to control and eliminate the irregularities, malpractices in
this area. This secure solution will offer the Corporation the benefits of a technology that will ensure
compliance with the stated regulations, prevent any attempts of violations, ensure that the Staff and the
Pickup vehicles will follow and adhere to the allotted routes, service all the waste pick up locations and
dump the waste in the appointed dump yard.. The highlights of the Solution are:
Solution Functionalities The solution is based on GPS -GSM-RFID and it offers comprehensive vehicle tracking solutions for waste
collection vehicles. Each Garbage collection vehicle will be fitted with GPS tracker with RFID reader
which enables it to be tracked minute by minute.
Waste Bin Creation
www.itriangle.in
A GPS based survey of all the Waste bins present in the city which needs to be serviced every day shall
be carried out and the location of each bin is captured in the system
The bin can be added and deleted or moved from one position to other based on the requirement
Each Bin is attached with a unique long range RFID tag and the tag is read by the RFID reader present in
the Vehicle whenever the vehicle goes to collect the garbage from the bin. This tag data is sent to the
server along with GPS tracking data through GSM network
Creation of Dump yard creation
www.itriangle.in
One or multiple dump yards can be created by GPS survey or by locating it on the Map. Whenever a
vehicle enters and leaves the boundary of the dump yard, the time stamp is captured and sent to the
server which will help in generating various reports on dumping operation.
Bin/Waste Pick up and Unloading Report. A customized solution of second level authentication for the hydraulic/electrical operation of the bucket
in pick up vans can be provided by mapping the bin location via Geo Tagging and reporting the waste
pick up/unloading event (WPU). The solution identifies the hydraulic/electrical operation of the bucket
at the Geo Tagged location and assumes that the municipal waste has been picked and unloaded.
This feature also reports and confirms that the WPU operation has been carried out at the designated
location which is Geo Tagged. It also reports the hydraulic/electrical operation of the bucket in un-
authorized locations.
Please note: In the absence of Hydraulic/electrical buckets in the pickup vehicle, only bin visit report
can be generated.
www.itriangle.in
Current Operation Status
Live Tracking
www.itriangle.in
Route Reply
Bin Collection Report
www.itriangle.in
Dump yard Visit Report
Live Tracking Report(Satellite view)
www.itriangle.in
Daily Report
Halt and Stop Report
www.itriangle.in
Advance Monthly Report
Geo Fence Report
www.itriangle.in
Engine Run hours
Note: Various Other Reports can be generated based on the customer requirement
Additional Solutions(optional at extra cost).
RFID based solutions.
The proposed solution will have a long range RFID reader in the master dump yard and indestructible
RFID tags are fixed on the Waste pick up vehicles. The reader will capture the entry time and the
departure time of the pickup vehicles. The major benefit of this solution is that the corporation can
monitor and ensure that the waste has been dumped in the earmarked location only and not elsewhere.
Panic Button Alerts.
The proposed solution will have a panic button installed on the vehicle. This enables the driver to use
this button to report events like, vehicle breakdown, distress calls.
www.itriangle.in
Thank you and we look forward to a
mutually enriching association.
22-01-2016Ref:SS/MPE/192
Customer:Mars planning & Engineering Service Pvt Ltd.Ahmedabad
Dear Sir,Further to your enquiry for the GPS/GPRS Vehicle tracker systems,we are pleased to offer the bestQuotation for the same as below.
Model Specification Price Qty Price
SAN-GPS-TK06
GSM 850/900/1800/1900 Quad bad
GPS chipset with high sensitivity, High
integration density
Built-in high sensitivity GPS antenna, extra
strong receptivity
The only one global vehicle device built in
double antenna (GSM GPS)
Built-in ON/OFF power, wide voltage input
range
intelligent robbery protection
ACC detection, to upload status of vehicle
operation
Built-in backup battery to perform (illegal)
Compatible with external connection of device
serial port communication
Rs. 4,200 50 Rs. 2,10,000
Live tracking Software Live tracking Charges/year Rs. 1,800 50 Rs. 90,000Terms&Conditions
1.Warranty:1 year from the Delivery Date.2.Payment:50% Advance and Balance against Delivery.3.VAT:@14.5% on Trackers and @5.5% on software Licenses4.Necessary SIM with GPRS for the Trackers to be provided by Customer.5.Incase of SIM needed from our end the Cost is Rs.150/Month.6.Installtion -Rs300/- vehicle and only in BangloreFor San Solution India Pvt Ltd.
(SANTHOSH KUMAR.P)
#201, 2nd Floor,, 4th Main, Sampige Layout, Govindaraja Nagar, Bangalore - 560040Ph:+91 9845010298 email: [email protected] www.gpsind.in
[Type text]
www.gpsind.in
Main functions
GSM quad-band frequency; Real time tracking location by SMS/GPRS; Set authorized number Over speed alarm ACC anti-theft alarm Device lights turn into sleep mode after 5 minutes; Connect external relay to realize controlling oil and circuit of the vehicle(optional); Built-in backup battery to realize power failure alarm
Specification Content
Specification
Dim. 8 cm x 4.2 cm x 1 cm Weight 50g Network GSM/GPRS/GPS Band 900/1800Mhz or 850/900/1800/1900
Mhz GPS chip UBLOX GSM module MTK60 GPS sensitivity -159dBm GPS accuracy 5m Time To First Fix Cold status 45s
Warm status 35s Hot status 1s
Work voltage 9V-36V In built battery of 200 Mah for battery cut-off
Storage Temp. -40°C to +85°C Operation Temp. -20°C to +55°C Humidity 5%--95%
Vehicle Tracker SAN-GPS-TK-06
GPS Tracking System
(GPS+GSM+SMS/GPRS)
TK06A
User Manual
Thank you for purchasing the tracker. This manual shows how to operate the device
smoothly and correctly. Make sure to read this manual carefully before using this
product. Please note that specification and information are subject to changes without
prior notice in this manual. Any change will be integrated in the latest release.
Contents 1. Summary ................................................................................................................................... 3
2. Main functions .......................................................................................................................... 3
3. Specs. ........................................................................................................................................ 3
4. Installation instructions ............................................................................................................. 3
5. Wires connection ....................................................................................................................... 6
6. Device Parameter Settings ........................................................................................................ 6
6.1 Initialization ........................................................................................................................ 6
6.2 Set password ....................................................................................................................... 6
6.3 Authorization ....................................................................................................................... 6
6.4 Single Locating ................................................................................................................... 7
6.5 Get geographical location ................................................................................................... 7
6.6 Auto continuous track ......................................................................................................... 8
6.7 Voice Surveillance ............................................................................................................... 8
6.8 Geo-fence ............................................................................................................................ 9
6.9 Overspeed alarm ................................................................................................................. 9
6.10 ACC ON alarm ................................................................................................................ 10
6.11 Time Zone Setting ........................................................................................................... 10
6.12 GPRS setting ................................................................................................................... 10
6.13 IP and Port setting ........................................................................................................... 11
6.14 Cut oil or circuit (optional) ............................................................................................. 11
6.15 Recover oil or circuit ....................................................................................................... 11
6.16 Power failure alarm (optional) ........................................................................................ 12
6.17 Check device setting parameters ..................................................................................... 12
6.18 Web platform GPS tracking software .............................................................................. 12
1. Summary
Working Based on existing GSM/GPRS network and GPS satellites, this
product can locate and monitor any remote targets by SMS or GPRS.
2. Main functions
· GSM quad-band frequency;
· Real time tracking location by SMS/GPRS;
· Real time voice monitoring function ;
· Recover original password;
· Set authorized number;
· Overspeed alarm alarm ;
· ACC anti-theft alarm ;
· Device lights turn into sleep mode after 5 minutes;
· Connect external relay to realize controlling oil and circuit of the
vehicle(optional);
· Built-in backup battery to realize power failure alarm(optional);
3. Specs.
Content Specs.
Dim. 8 cm x 4.2 cm x 1 cm
Weight 50g
Network GSM/GPRS/GPS
Band 900/1800Mhz or 850/900/1800/1900 Mhz
GPS chip UBLOX
GSM module MTK60
GPS sensitivity -159dBm
GPS accuracy 5m
Time To First Fix
Cold status 45s
Warm status 35s
Hot status 1s
Work voltage 9V-36V
Storage Temp. -40°C to +85°C
Operation Temp. -20°C to +55°C
Humidity 5%--95%
4. Installation instructions
4.1 Preparation
4.1.1 Open the package to check the device model number is correct, be
with full accessories, or else please contact your supplier;
4.1.2 Choose SIM card, need insert a GSM SIM card into the device,
please refer to the suggestion of your supplier for SIM card choice.
Notice:
Please insert SIM card before turning the device power switch
to on;
The SIM card need open the GPRS function;
Please make sure SIM card with full balance.
4.2 Installation
The device is hidden type installation, we suggest the device
installing by professional institution. Please pay attention to the following
points:
4.2.1 To avoid the thieves destruction, the device installation place should
be as far as hidden.
4.2.2 Avoid putting the device with reversing radar, car burglar alarm and
any other vehicle communication devices;
4.2.3 Can fix the device by ribbon or wide sponge powerful two-side glue
stick;
4.2.4 The device has built-in GSM and GPS antenna, make sure the
receive side upward and there is no metal shielding.
4.2.5 Recommended installation place: ①The hidden place in the board
below the front windscreen; ② The hidden place around former
dashboard (nonmetal material for skin); ③The hidden place in the board
below the back windscreen.
Notice:
If the windscreen glued by metal thermal insulation layer or heating
layer, it will reduce the GPS receive signal and lead to GPS work disorder,
then please change the installation place.
4.3 Device light description
Light Signal
Red light Power
Yellow light GSM signal
Blue GPS signal
Note: the three lights must be stable lighting represents device can work normally.
Device will turn into sleep mode with lights off after around 5 minutes, it will wake
up if make a call to device number.
5. Wires connection
1. Red wire connects to vehicle power anode
2. Black wire connects to vehicle power cathode
3. Yellow wire connects to oil or circuit control wires
4. Green wire connects to ACC wire
6. Device Parameter Settings
6.1 Initialization
Send SMS “#begin#” to the tracker, it will reply “begin ok” and initialize
all the settings. (Default password:123456). Remark: initialization is
resetting all the parameters to factory defaults.
For example, send SMS “#begin# ”, If succeeded, it will reply“begin ok”.
6.2 Set password
6.2.1Set Password: Send SMS: “#password#old password#new
password#” to the unit to change the password.
For Example, send SMS: “#password#123456#666888#” to device, it
will reply SMS: “password OK”.
6.2.2 Make sure the new password is in 6 digits arabic numbers, or the
device cannot recognize the password.
6.2.3 Resume original password: send SMS: “#resume#” to the device, it
will reply SMS: “resume password, password is 123456”.
6.3 Authorization
6.3.1 Set authorization: send SMS“ #admin#password#cell phone
number#” to set up authorized number, device will reply “admin ok”.
6.3.3 Delete authorization send SMS“#noadmin#password#authorized
number#”to delete the authorized number, device will reply “no admin
ok”.
6.4 Single Locating
6.4.1 If there is no authorized number, any number dials up the device
number, it will report tracking message; If already set authorized number,
then it will not respond when an unauthorized number calls it.
6.4.2 Dialing tracking: make a call to device number, it will hang up and
reply a real-time tracking message.
6.4.3 SMS tracking: send SMS“#smslink#123456#”, it will reply a
real-time tracking message.
*Tracking location, when GPS signals is weak, you will receive the last
location when GPS is available. If it is different with its exact current
location, pay attention to check the time included in the SMS.
6.5 Get geographical location
6.5.1 Must set the SIM Card APN parameter firstly before using this
function, if there is APN user name and password, Please refer to
point 6.13 to set.
6.5.2 Send SMS: “DW” to device, it will reply current location info:
around 118m, jianhui rd, bao’an district, Shenzhen, China.
Note: this function may not work in some certain area.
6.6 Auto continuous track
6.6.1 Limited times auto track: Send SMS “#at#30#sum#15#”to the
device, it will reply the tracking message at 30s intervals for 15 times.
(default “s”:second).
6.6.2 Unlimited time auto track: Send SMS “#at#30#sum#0#” to the
device. Remark: device must be connected to tracking software.
6.6.3 Cancellation: Send SMS “#noat#password#” to the device.
6.7 Voice Surveillance
6.7.1 The command to switch between Track and Monitor are “tracker”
and “monitor
6.7.2. The default mode is “tracker mode” (Tracking status).
6.7.3. Send SMS “#monitor#password#” to the device, and it will reply
“monitor ok!” and switch to “monitor” mode. Then use mobile phone to
dial the device number, it will get though and enter voice listening
function.
6.7.4. Send SMS “#tracker#password#” to the device, it will reply
“tracker ok!” and restore to “track” mode.
6.8 Geo-fence
Set up geo-fence for the unit to restrict its movement within a district.
The device will send message to the authorized number automatically
when it exceed the district.
6.8.1 Set up
When the unit stays immobile in a place, send
SMS:“#stockade#password#semidiameter#”to unit to set the restricted
district. In case of breach, it will send SMS “stockade! + Geo-info” to the
authorized number.
For example, Send SMS: “#stockade#123456#3#”, “3” represents 300
meters.
6.8.2 Cancel: Send SMS: “#nostockade#password#” to deactivate this
function, it will reply “no stockade ok”.
6.9 Overspeed alarm
6.9.1 Set up: Send SMS:“#speed#password#speed number in 3 digits#”
to the device (suppose the speed is 80km/h), EG, send SMS
“#speed#123456#080#”, and it will reply “speed ok ”. When the car
moves exceeding 80 km/h, the unit will send SMS alert “speed alarm” to
the authorized number.
6.9.2 Cancel: send SMS “#nospeed#password#” to deactivate the
overspeed alarm. it will reply “cancel speed ok”.
6.10 ACC ON alarm
6.10.1 Send SMS"#ACC#ON#" to device to start illegal start alarm
function, when vehicle ignition on, device will reply "ACC!!" to the
authorized number.
6.10.2 Send SMS"#ACC#OFF#"to device to close the function.
6.11 Time Zone Setting
Remark: UTC+8 is default time zone.
6.11.1 Send SMS “#timezone#password#direction#time zone value in
hours#time zone in munites#”. If set OK, it will reply “time zone ok”.
For example, if in UTC-6, send SMS “#timezone#123456#W#6#00#”. If
in UTC+5.30, send SMS “#timezone#123456#E#5#30#”.
6.12 GPRS setting
User must send SMS via cell phone to set IP, port and APN before
starting GPRS.
6.12.1 Setting APN
6.12.1.1 APN standards for Access Point Name and differs from country
to country. For more information about the local APN, inquiry from your
local GPRS network operator.
6.12.1.2 Send SMS “#apn#password#APN content#APN user
name#APN password#” via a cell phone and if succeeded, the tracker
will return the message “set APN OK”.
E.g. send SMS command “#apn#123456#cmnet#”.
Notes: CMNET is the APN content of China Mobile (it has no APN user
name and password). If there is no APN user name and password, then no
need to write APN user name and password.
6.13 IP and Port setting
6.13.1 Send SMS “#IP#password#ip address#port number#”. If
succeeded, “set ip address and port ok” will be returned by SMS.
E.g, Send SMS command “#IP#password#58.64.200.27#6780#” to the
device (58.64.200.27 is IP, 6780 is port )
6.14 Cut oil or circuit (optional)
Send SMS “#stopoil#password#” to device, it will reply “stop oil
ok”, cut oil successfully.
Send SMS “#stopelec#password#” to device, it will reply “stop
electricity ok”, cut circuit successfully.
6.15 Recover oil or circuit
Send SMS “#supplyoil#password#” to device, it will reply “supply oil
ok”, recover oil successfully.
Send SMS “#supplyelec#password#” to device, it will reply “supply
electricity ok”, recover circuit successfully.
6.16 Power failure alarm (optional)
Built-in backup battery to realize power failure alarm, it will send SMS
“cut power alert!” to the authorized number.
6.17 Check device setting parameters
Send SMS “TCP” to device, device will reply SMS
“ IP+port+APN+GPRS setting(A: valid,V: invalid).
6.18 Web platform GPS tracking software
Web based platform www.gps228.com Further details please contact
manufacturer.