sy-rjl??????????(1800tons billet heater manual)

7/28/2019 Sy-rjl??????????(1800tons Billet Heater Manual)

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(Guangdong machine manufacture

LLC)FOSHAN SUYUE MACHINERY MANUFACTURE CO., LTD.

SY-RJL (Automaticlong stick hot scissors stove)

(Instruction for use)


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FOSHAN NANHAI SUYUE MACHINERY MANUFACTURE CO., LTD.

http://www.fssuyue.com 0757-85502088 0757/85507919

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Strives for perfection, the quality first, customer is supreme

(Directory)

(product introduction).3( ) (Overall explanation ).. .3( ) (Release proof and service) ...4( ) (Fuel ). .3( ) (Exploitation conditions and goal ). .4( ) (Operating guide ) .5( ) (Reliability ).. .5

(security and equipment maintenance,).6( ) (General remarks ).7( ) (Operation environment). .7( ) (Before starting, works).7( ) (Safe warning )...8

(Third, application and technical parameter ). .9( ) (Main technical parameter ) .10( ) (Operation )..11

(equipment failure removes and maintains)..13( ) (Breakdown with removing )..15( ) (Service and maintenance)..18


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(1)product introduction

This product produces for the Guangdong machine manufacture LLC, this

instruction booklet and product together, described the daily use,

maintenance and the problem solve method product.

Content: Before using the machine, please in detail read this instruction

booklet.

Revises the condition: Agreed without Guangdong machine manufacture

LLC that can not make any re-equipping to the machine, otherwise

the consequence is proud.

Information: The Guangdong machine manufacture LLC has the instruction

booklet complete right, without the consent, does not get the reprint

or the photocopying


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(5) Operating guide

- the personnel who is familiar with this equipment craft allow to use this

machine, the user must the contingency of paying attention to the machine

operation and operating process may have, the user probably pay attention

to the security, and read this instruction booklet before the use earnestly.

1

2

3

4

5

(6) reliabilityThe Soviet Guangdong machine manufacture the limited company not to

accept following fact:

1), neglects this instruction booklet to arrange in order the use direction

detail;

2), the use does not conform to the factory request spare parts;

3), revolves not correctly the this aircraft;

4), carries on the re-equipping without the factory permission to the

machine;

5), the service maintenance does not direct according to the instruction for

use.


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(2), the security and the maintenance of equipment

(1) general remarks

- - use the this aircraft correctly have the great significance for the personal safety

and the reduction mechanical breakdown, will use not correctly causes the

machine damage and the gas not when will supply.

Uses in front of the machine please in detail to read this instruction for use,guarantees the machine not to damage;

Bumps into the mechanical breakdown which is unable to solve please to

relate the Soviet Guangdong mechanical device to make the limited

company

Observes the use goal strictly; Has service engineer who the Soviet Guangdong mechanical device makes

the limited company technology only then to permit the change equipment;

When transportation please use the specialized forklift and the crane; Do not re-equip the machine arbitrarily.


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(B) use environment

--machine installed in a fixed location, the position must meet the following

requirements

Indoor Interior; dry; avoid vibration; ventilation; corrosion-free gas easier to open and in good repair;

(C) the work boot

--check the cooling water is turned on, fan cycloidal needle with lubricant,

lubricants, fan belts loose fit, in place and check the piping and valves for leaks,

leakage. Heat cut machine sides must regularly inject lubricating and heat cutting

machine.


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(D) security warning

ensure ventilation; machine can cut only at high temperature aluminum; according to standard procedures for installing peripheral devices and pipes; doing routine maintenance work, ensure the safe and correct operation of the

machine;

ensure health and safety guidelines in accordance with local laws andregulations.

1803204000x6000mm

2

35kw

3 380V

4

520~30 m3/h

71017

8460520()

910Mpa 16 Mpa

10350500mm


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(3)technical parameters,

(a) the main technical parameter

1, aluminum bar specification: 80~ PHI 320x4000x6000mm

2, electricity installed capacity of: 35kW.

3, power supply voltage: three-phase five wire 380V. 4, fuel: gas-fired (according to

the customer).

5, continuous fuel consumption: 20~30 m3/h. Number

7, furnace fed sticks: 10-17 (according to the

customer).

8, heating temperature: 460-520 c (adjustable)

9, cut the normal working pressure 10Mpa (maximum

working pressure 16 Mpa) 10, cutting length:

350-500mm

1 ,,

,

2 12-15,,,.

3 ,,.

4 ,.

5 ,.

6 ,,.

7 ,,,

,.

8 ,,,

..

9 ,,,

,,.


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Performance characteristics:

1)internal heating device with high temperature resistant material, transfer rollers use

heat-resistant cast iron production, drive shaft made of heat-resistant stainless steels after

heat treatment and, long life, no distortion, transmission reliability, heat preservation

performance is good, the thermal efficiency is high.

2) Furnace and heating maximum of 2 bar 12-15, fast heating, low energy consumption to

meet the process requirements.

3)side of the furnace wall is designed with an open door, easy to operate, easy to repair

online.

4) top with explosion-proof, fire safe and reliable.

5) discharge port door with pneumatic control, easy opening and closing, less heat loss,

high efficiency and energy saving.

6) on the rack is equipped with sensors, automatic reminder to material without manual

monitoring.

7) hot shearing machine shear size can be controlled, can effectively according to the

length of the profile, decided to aluminum bar cutting length, reducing the head,

increasing yield.

8) hot shearing machines with billets returned to the fuel tank, cut later, the remainingpart back to the furnace insulation, waiting for the next cut. keep the aluminum bar

extrusion process requirements and reduce heat loss.

9) cut aluminum tray feed mechanism to undertake, directly to the extruder, reduces the

intermediate processes, saving time and effort, to enhance efficiency, also directly

improves the yield of extruder.


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(B) the operating procedures, and

1

**

,.5, 90.

. ,,*

*,**

**.

1), lower and upper bars:

aluminum bar feeder placed on parallel lifting to not overlap, * automatic * bar on

aluminum rod into the furnace,

aluminum bar in the furnace aluminum bar after turning on the tracks. Automatic

stick program: State automatically detected into the rod roller Rod turns to first save rod,

Rod action started on, the first bar on the rack on the roller conveyor. after 5 seconds,

automatically transferring 90 seconds. If delivery within that time. Program finds the

action failed, and a prohibition on a stick, when rod on * automatically * when there is afailure, human-machine interface of the

2

**

1,2,3

1.

60,, 123


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2), turn the stick:

equipment for automatic status. Open the pump, press * to turn great automatic *

bar will automatically turn on to the rod rollers. Save bar area on the

human-machine interface is marked with three red points 1,2,3 as a measuring rod

monitor, when the corresponding deposit when detected a great bar area, marked

with red dot flashes to tips for the digital, 1 from the rod rollers first deposit bar

area. Entire bar action lasted about 60 seconds after this time turn the bar led is

still lit, description bar action could not be completed Please press the emergency

stop button to terminate action, and check that the furnace is a curved stick or card

stick (Note: great, meaning 1,2,3 red dot is blinking. When an exceptional

condition occurs in automatic process press emergency stop button to interrupt the

action, and then manually move the furnace to normal operation)

3

620

**

2

..


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3), heating:

heating must inspect the fan for cooling water, air pressure is adequate. When aluminum

bar and when it is full, the set temperature (melting temperature setting does not exceed

620 c otherwise appear bar phenomenon is responsible for), the first fan started,

whether the detection air gun steam. * Heating on/off *, before heating when the heating

indicator lamp flashes when the burner receives a warming signal led turns on, heat led

solid for about 2 minutes, burners to ignite the fire. When the temperature indicator light

to Flash. At this point is the temperature from falling below the set temperature, and then

in the parameters of the human-machine interface screen holding time can be set, when

the temperature is below the set temperature, the holding time start time. Holding time,

will automatically restart the heating action (normally power on an heating start and stop

when the stove will automatically maintain the temperature setting at work within the

heating system when an exception occurs, is not an external cause, restart the heating

system can be. If not all of a sudden power failure, you must stop the heating system,

then power off the device. it is very important to protect the burner.)

4

4), and cut:

Dang out Rod roller road has rod and enough temperature Shi, started pump, original

points led is bright with, if does not bright description hot cut machine is not reset, will

stove set for manually State, by original points reset will can will hot cut machine reset,

then again will stove set for automatically State, by cut automatically can will aluminum

Rod cut into by needed length. When an exception occurs, please press the emergency

stop switch, stop cutting action! And then reset. (Cut please ensure when setting pressure

temperature of billets cut enough.


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5

:,

:

:,.

IN: PLC ,,

OUT:PLC,,

:

5) man-machine interface:

the main screen: main monitor equipment operation, and set the temperature

parameters screen: you can set some basic parameters for

manual screen: in manual mode, devices can be run separately from the part.

Limit IN the screen: displays the input points of PLC controller, green light blinks

on State, easy to check and OUT equipment failure

limit screen: displays the output of the PLC controller, blinking green light indicates

the output status, easy to check and faultfault screen: display device fault


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1234

5

67

8

9

40006000 mm

1020mm

11

12 200

24

13 150

14


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(4), equipment troubleshooting and maintenance

(a) pure maintenance and service

1, hydraulic oil, moisture, dust and other impurities are not allowed to enter.

2, wind machines, roller water cooled, use no water, so as to avoid equipment accidents.

3, the need for lubrication of the parts, to add oil on a regular basis. Even around

4, the equipment is strictly prohibited Fireworks, and fire, explosion-proof, each furnace is equipped

with a special fire extinguisher.

5, the equipment is strictly prohibited with trouble, abuse.

6, no gloves or hands with oil, contact knock on touch screens, touch screen and a hard object.

7, the device is to keep clean, do not use in the furnace and console put heavy objects, debris and

water.

8, before work to check for air leakage and pipe gas valve leak.

9, when you stick to the back storage rack, that is too long or too short, aluminum bar lifting is

strictly prohibited, the standard length: 4000~6000 mm

10, stick to the furnace storage mechanisms, too bent aluminum rod and no lifting, standard curves:

20mm.

11, when using chains, after heating heating expansion of chains, chains will grow, so the use of

demand chain over time.12, when the stove is not working again shutdown for more than a week when the furnace, heat up to

200 c, insulation after 24 hours in order to heat up to operating temperature.

13, off-time furnace temperature must be lower than 150 c in order to stop circulating air fan, or

otherwise bear the consequences.

14, when a finished aluminum bar cutting, short Rod left clear in a timely manner, avoiding the top

back to the top when bending cylinder cylinder.


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1

1

2

3

2

3 1

2

1

2

4

1

2

3

4.

5

6

7 1. 1.

8

9 1

2

10 1

2

11 1

2

1

2

12

1,//.

., 1.

2,,,

.,.


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B) failure and its solution

NO. The symptom Failure cause Elimination methods

1 Motor does not turn Circuit fault

1Check the power supply

2Check the line

3Other reason

2 Aluminum bar movement is not smooth Aluminum is too curved Improving casting rod straightness

3 Temperature uneven1 Duct is not good

2Thermocouple failure

1 Adjust the wind, until temperature

uniformity

2 Replace the thermocouple

4 Hydraulic cylinder does not operate

1Electrical failure Check limit switch

2Lack of oil Adding oil

3Oil pump failure

4. Directional control

valve

Check oil pressure, check the pump

cleaning hydraulic valves

5 Fuel tank but unable to

Oil cylinder, oil pressure

too low

Piston rings damaged replaced,

increased pressure

6 Oil spill Seal damaged Replace the sealing ring

7 Oil pump motor noise 1. lack of oil 1. with hydraulic oil

8 Rod does not automaticallyMeasuring rods is

incorrectCheck rods measuring system

9 On the rack bar does not automatically Rack failure

1Check the input Rod roller conveyor

for unobstructed

2Check that the limit switch is

malfunctioning

10 Heat is normal but does not fire

1Burner failure

2Natural gas does not gofar enough

Check that the burner and gas is in

place

11 No heating

1Air pressure is not

enough

2Electrical failure

1Adjust the pressure of compressed

air

2 Check the limit switches and

pneumatic solenoid valves

12 Cutting does not automatically

Electrical failures, causes

the program found that

cutting system does not

reset

Right corner of the human-machine

interface black font hinting check that

the appliance is properly

Use skill

1 consumers should always check the furnace, check whether the card rods/bent rods/oblique bars. suitability of great

distance away from the wall on both sides. If often card stick, it is recommended that first save location bar area reserved

1 rods.

2 when you automatically, manually turn the bar oil tank when there is no action, check on the man-machine interface in

connection with the rods under the corresponding figure is flashing, flashing indicates that the zone is full great. If the

zone is empty is still logging is full of good, prove that the following problems with measuring stick. cancellation in case

of emergency in the area limit switch

sy-rjl??????????(1800tons billet heater manual)

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