swa team meeting, july 2013
DESCRIPTION
SWA Team Meeting, July 2013. PAS PROGRESS and STATUS Outline: PAS STM progress STM AIT Physical properties STM planning PAS EM Progress New model philosophy EM-1 and EM-2 IRAP FPGA progress Planning Another PAS critical issues (to complete befo re CDR) PAS proto calibration - PowerPoint PPT PresentationTRANSCRIPT
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
SWA Team Meeting, July 2013
PAS PROGRESS and STATUS
Outline:
1. PAS STM progressa. STM AITb. Physical propertiesc. STM planning
2. PAS EM Progressa. New model philosophy EM-1 and EM-2 b. IRAP FPGA progressc. Planning
3. Another PAS critical issues (to complete before CDR)a. PAS proto calibrationb. PAS/HIS ion optics modificationc. CEMs life time/Qualificationd. HV board progresse. Cleaning/Purging
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
SWA Team Meeting, Feb 2013
PAS PROGRESS and STATUS
Outline (continue):
4. PAS/HIS Alignment 5. PAS bracket6. PAS general planning
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
SWA Team Meeting, Feb 2013
PAS (HIS IRAP) team: Philippe Louarn (CoPI, Scientific leader)
Mechanics Design:Carine AmorosRomain Mathon
Electronics Design Instrument (Calibration, etc)
Henry Claude Seran (system and HV) Jean Rubiell RomeoRituparna Baruah (HV) Philippe RougerGuillaume Ortner (FPGA boss)Mathieu Petiot (FPGA, EGSE)Wilfried Marty (Sequencer, EGSE)Lubomir Prec (Prague, Detector board)
Quality and Administration Project manager and Instrument scientistSandra Bordon Andrey FedorovCatherina GaratGaelle Terrier
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS STM progress
Good news: STM is completed and passed mechanical tests and physical properties measurements.
See the red tag smart cover sealing both entrances
Model Realization
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS STM progress
Good news: STM is completed and passed mechanical tests and physical properties measurements.
Mechanical test. Macor washers have been replaced with Ti ones
MLI is installed
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS STM progress
Physical properties measurements results:
External surface resistance measurements result:
Thermal shield surface to the grounding point: < 10 Ohm MLI surface to the grounding point: < 2 OhmWhite deflector housing: < 100 Ohm
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
Next step: Thermal Balance Test in ESTECContract: OK Feedthrough: will be delivered in August 2013Procedure: OKPredictive thermal analysis: OK
PAS STM progress
The test should be completed on 19 Oct 2013STM can be delivered to ASU on end of Oct. 2013
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS EM progress
Due to very early EM delivery date, to keep the continuity in PAS electronics progress we have decided to make two EMs: EM-1 (deliverable) and EM-2 (for working with and perform most of the tests)
EM-1 EM-2 (with detectors to test functionality in the vacuum chamber)
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS EM progress. FPGA
FPGA Board Schematics finished Place and route under
progress
Sequencer Software to edit, debug
and simulate the FPGA execution of the sequencer was done
Sequencer development is under progress High voltage sweeping
algorithm done Peak tracking, HK
development under progress
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS EM progress. FPGA
FPGA Component EM : Does FPGA used is industrial or commercial quality? QM/FM : Explicit the philosophy and planning of burning and post
programming burning
FPGA board EM : How soldering the FPGA and is PCB?
FPGA interface Science packet encoding status?
Questions asked by the SWA team
Items for FPGA splinter :
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS EM progress. FPGA and EM planning
Delivery of the first FPGA prototype is a critical point for the PAS progress
On October 2013 we will have two FPGA boards with no FPGA installed
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
Main EA properties as functions of the elevation angle
PAS Critical Issues. EA calibration/modification
The PAS/HIS calibration report is ready in the first (drafty) version.
Last simulation
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
Energy response EA properties as functions of the elevation angle
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
HIS G attenuation for different elevation angles
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
We have realized that the main part of the problem is coming from the top cap – analyzer interface. The top cap is too small and the electric field is quite different in the center and at the periphery, But particle entering at the periphery still can pass the analyzer. See the next slide.
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
If we make a ray tracing with the same conditions as the calibration, for 14° of elevation angle for instance, we will see that only periphery ions pass the analyzer while the central ions almost suppressed. They move at too low altitude and strike the inner sphere.
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
If we try to pull up the ions by Utopcap, it acts for only the central part of the beam. The whole profile is moving with Udefl value.
D=0.05 D=0.10
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Critical Issues. EA calibration/modification
What to do:
1. Try to find the optimal voltage2. Change the deflector shape. It should be conical3. Try to change the size of the Top Cap4. Change the analyzer interplate distance
Questions:1. Whish variation of G(Elevation) is acceptable2. Does HIS need a variable GF?
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS CEM life time / qualification
The small vacuum chamber for1. CEM life time tests2. HV boards testingis ready.HV board is the chamber (see photo)
But we still did not start the CEM testsDate: End of August
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS ion optics HV board
HIS EA-IS HV board under calibration and test.Test at full voltage under dielectric liquidTest in vacuum with thermofoil heaters in preparation
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Cleaning and Purging
Sensitive Surface CEMs External Surfaces Aperture
Total Contamination (ppm) 71 263 299
1. Particulate contamination level
Prediction of contamination according to: (ECSS-Q-ST-70-01C)Where:M is the ISO class, c = 0,069 a constant from measurement , p = 0,72 a constant from measurementPAC prediction on sensitive surface:
2. Particulate contamination levelLaunch of a simulation with COMOVA to predict molecular contamination on sensitive surfaces
Cross view of PAS model used on simulation
Sensitive surface
Sensitive surface
Sensitive surface
CEMs
PAS Analyser
E-Box
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS Cleaning and Purging
System TitleAnalysis DateEngineerNotes/ModificationsCONSTANTS UnitsTemperature °C 24,0
converted K 297,2Ambient Pressure Torr 760,0
converted Pa 101323,2PURGE & TARGET GASES
Purge Gas n2Target Gases h2o o2 hc
Diffusion Constant in Purge Gas sq-m/s 2,88349E-05 2,05888E-05 4,5993E-06Ambient RH or Concentration % 70% 21%Concentration ppm 20597 210000 100SYSTEM PARAMETERSEnclosed Volume L 5,2
cu-m 0,0052Orifice Area / Length Orifice 1 Orifice 2 Orifice 3 Orifice 4 Orifice 5Entries / scratch areas for area and length calculation
Orifice Diameter mm 4
Area (sq-m) sq-mm 12,56637061 13,004 8,15Length mm 1 10 10
Calculated / Converted to SI units
Area sq-m 1,25664E-05 1,3004E-05 0,00000815Length m 0,001 0,01 0,01
Area / Length m 0,012566371 0,0013004 0,000815∑A/L m 0,014681771Outlet Flow Velocity (from selected flow)Selected Purge Flow SLPH 5,2Outlet Gas Velocity m/s 0,04 0,04Reynolds number 5,6 5,7
Solar Orbiter PAS purge flow28/08/2012Jean Rubiella Romeo
Required flow rate: 5.2 SLPH
Maximum allowable purge interruption:
40 minutes
Purge gas: Zero grade nitrogen
Minimum period between purge interruptions:
25 minutes
PAS Purging
Calculations based on G. Ucker model
Input parameters in table here opposite
PAS purging requirements on table here below:
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS/HIS alignment
1. The goal: we have to avoid a direct steady state sun light on any internal part of the sensor (see next slide)
2. The maximal possible steady state sun light ray deviation is 4.5°. This value includes:- EIDA R-140: 3.5° steady state off pointing- 1° solar radius at 0.28au
3. We assume that PAS/HIS fixation plane uncertainty (deviation of the line of intersection of S/C YZ plane and the fixation plane form S/C X axis) is +/- 0.25° (EIDA R-074, communication with Erik (if I understood him correctly). -> see next page
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS/HIS alignment
4. We assume that we can provide an alignment inside the instrument +/- 0.25°. This is an uncertainty between PAS fixation plane and the PAS entrance axis. Thus we have 4.5° + 0.25° + 0.25° = 5° total possible deviation of the sun light from the instrument X axis.5. According these assumption the PAS/HIS sensor design was made as it is shown below. We have 10° free area to pass any possible steady state sun rays.6. ASTRIUM :
a. Agree to make a interface plate according to our spec.b. Demands to prove the X axis alignment when the instrument is bolted. HO TO DO
THIS?c. Telecon 30th of July. We have to give an answer.
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS interface bracket
PAS bracket IRD and CAD do not conform to PAS in many aspects including the vertical position of PAS, URF etc
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS interface bracket
The mechanical interface is completely wrong.
PAS progress/status. SWA Team Meeting, Rome, 23-25 July 2013
PAS planning
EM:1. EM-1: All boards and mechanics are ready to assembly: Nov 29, 20132. EM-1: Ready for delivery (real delivery depends on DPU EM) Jan 2 2014
FM HIS parts:3. FM HIS EA mechanics design ready Nov 2013 (TBC)4. FM HIS EA ready to delivery Mar or Apr 2014 (TBC)5. HV board is ready for delivery Apr 2014
FM PAS:6. New EA design: Sep 2013 (optimistic)7. PAS FM is ready for AIT Jun 20148. PAS FM calibration Sep 20149. Other tests Jan 201510. PAS FM delivery Jan 2015 (optimistic)