FIG.1

-1- . f' Oa

_~YFR. . . . --- -Y7- - - t - NT >yR--

- --

--IGR-T10NXi- •---J .--•-- ._ .A1RCLEANER--

IpPAM1ICACfl . . . -~ . .. NOSE

I-G1 (GEAR $i1 ;FTjNG • • • • - - D-12 -- . .- --.- . J-97

REAMNH

.

J-3?4

RlSSIeISfION-- p•l stk•rrrar

c-we

rvirrracr

∎_wa ~nnur w .ae

n_A7

Cia7 Tlri rnf1wroVCV

14-12 Tt)QYSIChW LANs- . .-

1IG 1 I B-2}

REF-NO. PART NO•_

FRONT CYLINDER HEAD

DESCRIPTION

Q -TY

REMARKS

1-1 11101 .20F00 14EAD ASSY, CYLINDER FRONT 1

1 .2 11101 20FID *EAD ASSY . CYLINDER FRONT 1 E33

2 11 ! 15-151)72 GUIDE . VALVE 4

3 09206 .OW01 PIN IF 2X81(11} 4

09103 .06026 BOLT {6x391 12

11141-20F00 ,ASKET . CYLINDER HEAD 1

6 04211 .13189 PIN 2

7 11151 .33E00 BOLT CYLINDER HEAD SIDE FACE I

8 11191 .13E40 WASHER. HEAD COVER 1

9 09150 .10082 WASHEP I10 5)19.x2 41 4

10 09103-10272 BOLT (lux 160) 4

11 01120 .05403 E OL T 1

1 ~, 09103 .06103 BOt f {6x 70 2

13 07120 .06123 BOLT 1

14 09168 .05023 GASKET 15 HA13x.1 ~I 1

15 1 .401 .20860 GASKET SE I 1 OPT

,6-1 00492-00456 SPARK PLUG (NGK .CRBE+ 1

16-2 09492.004,7 SPARK PLUG IDENSO .U24E5R NI 1

16-3 09482-00458 SPARK PLUG ( NGK .C R ;E) 1 GPT

16-4 09+'92.00459 SPARK PLUG (DENSO,U27ESR-N} 1 OPT

16-5 05482-00460 SPARK PLUG (NGK,CR10F1 1 OPT

16 .6 03482-00461 SPARK PLUG (DENSO,U31 ESR •H) I DPT

17 13101 .20E00 PIPE ASSY, INTAKE FRONT 1

18 09280.46006 .0 RING 1

19 02122 .)6163 SCREW 2

20 09402-56208 CLAMP 1

21 11171 .19FO0 COVER. CYLINDER HEAD FRONT 1

22 11173.19F( GASKET. CYLINDER HEAD COVE4 1

23 0910607009 SOLT (7x17 5a 2

24 09106-07010 BOLT (7x31) 1

25 09161 .11049 WASHER 2

26 11192. 13E00 CUSHION. HEAD COVER BOLT 1

27 0 1.550.10807 DOLT 1

28 01550-113807 BOLT 1

1 SV650 Y E31E33 d2

FIG.2

3 .4

4

4

g 10- 1 ~

IAl,

9 10~ 1~'1 4

It,911o- - s1

{11 1 - .9 10

19

40

3 4

4 4

~- --44-- .5 ~e, _ ton---3-4

22-

N-il l

I

2 SV650 Y E3/E33

FIG 2 ( B • 3}

REAR CYLINDER HEADQTY

REF NiO . PART NO .DESCRIPTIONREMARKS

1-1

11103-20F00

HEAOASSY, CYLINDER REAR

11-2

1I103.20F10

HEAD ASSY, CYLINDER REAR

1

E's32 11115.16D72

.GUIDE.VALVE

43

09206-08001

PIN (52XBX11(

44

09103.06026

BOLT 16x39)

125

11141 .20F00

GASKET, CYLINDER HEAD

16

04211 .13169

PIN

77

11161-33E00

BOLT. CYLINDER HEAD SIDE F4CE

1

6

1 1 1,91-13E00

WASHER. HEAD COVER

1

9

09160-10082

WASHER (10 5x19x2 01

410

09103-10272

Br •1 (10x160)

41'

09103-06103

BOLT r5X701

212

07110-36493

BOLT13

01550-10557

BOLT

114

07120-06123

#BOLT

115

0164.06023

GASKET (5 13) 031 1 2)

1

16 .1

0rA82.00456

SPARK PLUG (NGK •CR6E)

!16-2

091 2-00457

SPAR!( PLUG IDENSO .U24ESR•N 1

1

.6-3

094$2.00458

SPARK PLUG (HGK .CR9E)

1

OPT

16-4

09462.00459

SPAR({ PLUG (DENSO .U27ESR-N}

1

OPT

16-5

09462.0046'1

SPARK PLUG (NGK cR10E)

1

OPT

16.6

09482-00461

SPARK PLUG (DENSO U31ESR-N)

1

OPT

17

13102-20f00

PIPE ASSY.INIA'E REAR

1

18 09260-46006 0 RING I

19

02122-06163

SCREW

220

09402.56206

CLAMP

1

21 11112.19100 COVER, CYLINDER HEAL' REAR 122 11173.19100 GASKET, CYLINDER HEAD COYER 1

23 0910€-07009 BOLT (7x17 .5) 224 09106-07010 BOLT (7Y,31) 125

091$1-11008

WASHER

226

11192.13E00

CUSHION, HEA COVER BOLT

1

27

01550-10807

BOLT

1

53

FIG-3

400

s-A

4

3 SV650 Y E31E3314

REF-N0-

FIG •3 ( B-4)

PAR1IUO.

CYLINDER

DESCRIPTION

Q.TY

REMARKS

1 .1 1121420F0U-0F0 CYLINDER, FRONT 1

1 2 112'7.20F1004 CYLINDER. FRONT 1 E33

2.1 11220.20Fr0d1F0 CYLINDER. REAR 1

2-2 11220. 20F1000 CYLINDER. REAR t E33

3 112d -19001 GASKET, CYLINDER FRONT 1

4 1124 ..-19F00 GASKET CPUNDERREAR 1

5 04211-1319 PIN 4

o UB71$-IOOF3 NUT 4

7 AA21 .D6251 ,TUD BOLT 4

FiG.4

ft- 20'-19

4 SV650 Y E3IE33

*-Engirt Cuep and Ftamr% Iur ih+t owdo muslhe {rtJercd on the Fr4mc'I-nl:d+c ( dx oI+1 : r I orm14yb24 . 1 -C11G,1) If y[ru have ails rprcsI++ •nI rsyyudirIK

rhcsc proccdur 1 . pIrasc i ail • " tit Pam I uurdrnatrrrhtfure plaiing your c+rdsr

33

REI.NO .

FIG4 [ 9-5)

PART NO .

CRANKCASE

OESCRIP1'IQNTV

REMARKS

1 .1 11301 .20630 C" tIKCASE SET 1

1-2 11301 . 24931 CRANKCASE SET t E NO 111683-

1 .3 11301 .20640 CRANKCASE SET t E33

2 09206. 11417 PIN (IIX20) 23 11315.19FOO ORING. CRANKCASE I3A 09166-06023 GASKET (5 BX 13X 12) 1 E NO 111583-

4 01547 .06503 BOLT 3S 01547-06507 BOLT 1

6 07120-05553 BOLT 37 07120 .85803 BOLT 4

9 09493 . 2801( JET . OIL GALLERY CYLINDER 2

9 09260-04004 0 RING [ D 2 .10 4 OI i

10 03493 .28010 JET . OIL GALLERY MISSION 1

11 09280 .040(A 0 RING 101 2 11) 4 01 111A 15591-06$00 UNION . OIL FILTER ;TANG +

lie 11391 .20F10 PLATE OIL 1

12 09247 .12106 PLUG 112X281 113 09168 .12002 GASKET 112 1X16 2X3 7) 1

14 09260.12009 0 RING (D 1910 12 6) 1

15 16438.19F00 PLATE, PISTON COOLING JET 2

16 09106-06075 BOLT (012) 2

17 09280.04004 0 RING (D 12 .10 4 0) 2

18 09493-26007 JET 1130) 2

19 015508123 BOLT 3

20 0915&05029 GASKET 3

21 09248-16012 PLUG 1

22 09168. 16002 GASKET ~ 16X22K2) 1

5 SV650 Y E3/E33 16

REP-No.

FIG 4 ( & 6)

PART NO.

CRANKCASE

DESCRIPTION

Q. . L V

REMARKS

23 11323.19F00 PLATE . OIL SEPARATOR 124 01517-06123 BOLT 215 01550-06123 BOLT 226 091F8-06023 GASKET 158X13x12) 227 09103.10726 BOLT SIOx260) I15 09103.10041 BOLT {10x215} 129 09103.12054 BOLT111x310} 130 09319-31101 NUT 131 0819-31128 NUT 132 31820-23D00 SWITCH ASSY Oil PRESSURE 1

$0

FIG .5

40

0-12

j11li CL1 WIC-a0 io11AM1ui0E COYER . . . . 11-07

14

19

20

6 SV850 V E3AE33 17

i

firEAiR lMZF71NC . .

b-tt ArTFDM1ILJ-47

A~rnEi%. . ... . . ~-r- L +wpl3uIawa •' a ,

REF,NO,

FIG 5 ( 8 , 7)

FART NO.

CRANKCASE COVCR

DESCRIPTION

Q'T'Y

REMARKS

1 11310-tgF00 COVER, CLUTCH INNER 1

2 11971 .33210 LENS . CYL LEVEL CHECK

3 1148Z•1 9F00 GASKET . C I .UTCH COVE 't tNNER 1

4 04211 .09149 PIN 2

5 09103,06204 BOLT 6

6 0910306205 90L 1 2

7 11370-19F00 COVER CLUTCH OUTER 1

5 1454-19FQ(' O RING CLUTCH COVFR Qi1TER 1

9 09103.06180 BnLT 5

10 09103-0607 BOLT 3

11 09259 .20009 PLUG 1

12 09280-17003 ~} RIi O 10 l 1 IC 1~ Si

13 11361-19F00 COVER INGIN` SPROCKET 1

13A 01947-(AAS7 80L1 3

14 11351-19 '1 COVER. MAG'AET" 1

15 11483-I9F00 GASKET MAC"CT' COVER 1

16 04211 .09149 PIN 2

17 01547 .06357 BOLT 8

18 01547 .05657 BOLT 2

19-1 09168.06023 GASKE f (F 6XI3A1 Z; 1

19 .2 09168-06023 GASKET (5 w.,13R 2) 3 E NO 111683-

20 09259-26012 PLUG 1

21 09280-22008 0 RING ID 31, ID 22 7{

22 09248160 11 2 PLUG 1

23 09168 .16092 GASKET 113 8X18 8x0 4) 1

FIG .6

Ali CLEANERC-4! ICIIANECAlE Cv6I.- . . 1-v FRONT 1RiYE .. FIbSE ... i-of a"

7 SV650Y E3/E33

NUT F-THERE IS A BE ik I tis ; Kit

AVAII .Atl1 .F FOR I IIIs MODEI .5V650 3( (1999)

PART 4 99104-1113IRGKT-020REFFR TO PARTS BUI .I-EIIN

0 41192-02 FOR EXPLANATION

Is

$1ylIlS . - . - : n-17 OFT10kru^„?-47 ~WARMwEEI."J-0's irI1~M#I1=fiiOM- . . .

p-W1

REF-

F IG .fi ( B- B ;

PART NO.

CRANKSHAFT

DESCRIPTION

Q'TY

KEMA11K8

No-1 12000-20$40 CRANkSHAFT SET

2 .1 12'28.19F00.02' WA SH1 R- THRUST (T 1925)

2-2 I n28-191`00.01K WASHER . THRUST (T 195)

2-3 IZ22L19P00 .0C0 WASHER, THRUST (1 19751

2-4 12229-I9F00 000 1VASHER . THRUST IT 20)

1222-19F00-0E0 WASHER, THRUST IT 2 0251 1

2 .6 12226-)9F00-0F0 OVASHER . THRUST IT 2 05)

2 .7 17228.19FMDGO WASHER, THRUST (T 2 075)

2-9 12228 .19F00.0H0 WASHER . THRUST (T 2 1) 1

2 .9 12228.19F00.OID WASHER, THRUST (1 2 125) 1

2 10 12228. 19FD0.OJ0 WASHER THRUST {T 2 151 1

3 .1 12229 .19F 10.OAD BEARING . CRANKSHAFT 4 SEE

3 .2 12229 .1 SF I O-OBO BEARING CRANKSHAFT 4 NOTE

3 .3 12229 .t9f 10, CC0 BEARING CRANKSHAFT 4 BELOW

4 1160 .20FO0 CONNECTING ROD A3SY 2

12 ,63 .17050 BOLT. CONNECTING ROD 4

6 1216S-21&50 PIN CONNECTING ROO 4

7-1 12164-46E01 .0A0 BEARING . CRANK PIN 4 3EF

7-2 1216446E01-OBO BEARING, CRANK PIN 4 NOTE

7-3 12164-46EJ1-OC0 BEARING, CRANK FIN 4 BELOW

7.4 121644SE01-ODO NEARING . CRANK PIN

8 21111 .20F00 GEAR. PRIMARY DRIVE

9 21112.19FOD MT. PRIMARY DRIVE GEAR

10 12731 .19FO0 SPROCKET, CAM CHAI I DRIVE 1

11 17451 .19F00 GEAR, WATER PUMP DRIVE 1

12 12541 .20FOO RETAINER, CRANKSHAFT BRG LH 1

13 09126 ,06011 SCREW 2

14 12111 .20F0000 PISTON 2

15 12140.20F00 RING SET, PISTON 2

16 12151 05A00 PIN, PISTON 2

17 09381-20004 CIRCLIP 4

18 .1 12100-20fOO-050 PISTON SET (05 0 5) 2 OPT

18.2 12100-20F00-100 PISTON SET (OS 101 2 OPT

FIG.7

40

6 5V650 Y E :IE33

~-TR CLEANER .. .C-08 dRXM1LCASECOYER .

4-07

knM bfARE nl> .- . T-I7 iEw SHiFTilic •

D-ir

P7fOMA1"J-

. -u- -'- - -- . .~.__ ._,~ -

J~a7

rtEAN YIFIEfLJ-P+.

AMiNILLIONp-SG∎hrrvnv

C.nG M&bwiAlC

A. BA COflEY ral *ere

f-a- •- r .an

"-AT -JAn17ATfle iin rR-aT nFAT TAIL COYF.

R . . . . H-II ru mLIGIAL LAMP . . . F-0i

C2

REF.NO .

FIG 7 ( C- 2)

PART NO .

StARTER CLUTCH

DESCRIPTION

Q . .T Y

REMARKS

1 12611-20F01 Gam . STARTER IDLE 1

2 09206-12001 PIN 1

3 12600.20610 CLUTCH SET, STARTER 1

4 07130.08163 BOLT 6

FIG-8

400

I

S-29

12-n,,p~,11-40

1 1 15 13 10

9

12 117

'Lo'13

9 SV650 Y E31E33 C3

AEF.NO-

F(G .8 ( G 3)

PART NO.

CAM SHAFT 7 VALV

DESCIkIIP'flONQTY

REMARKS

127,0-2000 CAN SHAFT. INTAKE FRONT 12 12720-2000 CAM SHAFT, EXHAUST FRONT 1

3 12730 .2730 CAM SHAFT. INTAKE REAR 14 12'+0-20F00 CAM S) .AFT- EXHAUST REAR t5 12600 06824 SHIM SET-TAPPET I OPT NOT SHOWN

6 99000 .64491 CASE TAPPET SHIM 17 12911-4 QO VALVE . INTAKE 4

8 12912 .20F00 VALVE . EXHAUST 49 12920-33EIG SPRING SET_ VALVE 91 J 1 2931 .33E 10 RETAINER VALVE SPRING B11 1293.1-39€40 SEAT-VALUE SPRING B12 0928-11)4002 OIL SEAL (4 5X10x8 ) 8

3 12932-i7E50 ,;OTTER VALVE 1514 126 1 .17EQ0 TAIPEI 8

15.1 128 2.45CQD-120 HIM . TAPPET rT 1 70 B

15-2 12892-05COQ-125 SHIM, TAPPET IT I 25) 8

15-3 12892

0-130 SHIM . TAPPET IT 1 301 8

15-4 1289 USCO0-135 SHIM, TAPPET (T 13 1.) d

15-5 12897 .1 sCO014G SHIM . TAPPET IT 140) B15.6 12892.05C00.145 SHIM, TAPPET IT 1 15j B

15-1 12892-05C%15() S,1IM. TAPPET (T 1 O) 815.8 12692.05000.155 SHIM,TAPPET (T 155) P15-9 12092-05COO-160 SHIMTAPPET(T16U) B15-10 12992 .0 000.165 SHIM.TAPPET (T 1851 8

15.11 12 92-05C00-17O SHIM, TAPPET (1 170) 8

15.12 1289205C0G-175 SHIM . TAPPET (T 1 .75) B

15 . 13 12882 . 5000-180 SHIM . TAPPET (T .180) B15-14 12893-05000-185 SHIM . TAPPET (T-1 .65) 615-15 12892-05C0C1490 SHIM, TAPPET {T 190) 815-16 12892 .05000 .195 SHIM . TAPPET (T 1 .951 815-17 12892-06000-200 SHIM .TAPPET (T .20r 815.18 12892.05004.205 SHIM . T .APPT=T (T 2 05) 8

15-19 12892.05000-21b SHIM, TAPPET (T 2 10) B

15-20 12892-05000.215 SHIM, TAPPET (T 215) 8

15-21 12892-05000.220 SHIM, TAPPET (T .2-20) 8

FIG .9

40010 SY650 Y EA33 C4

REKND.

F1G .9 ( C- 4)

PART NO.

CAM ;;RAIN

DESCR1rTION

QTYRL%ARKS

1 12750.19F00 CHAIN, CAM SHAFT DRIVE 22 12771 .19100 GUIDE . CAM CHAIN NO 1 23 12782.19F00 GUIDE, CAM CHAIN NO 2 24 07130.06123 B0LT 65 12811 .19FDO TENSIONER . CAM CHAIN 2

6 12812 .35C00 BOLT, CAM CHAIN TENSIONER 2f 06211-06161 WASHER 2a 12830 .19FID ADJUSTER ASSY .TEIWSIONER 2

9 12837-33E00 GASKET. TENSIONER ADJUSTER 2

10 12834 .33E00 PLUG. I ENSIONER ADJUSTER 211 12837-24A10 GASKET TENSIONER ADJUSTER 2

12 07130-06253 BOLT 4

400 11 S'+650 Y E3dE33 C5

E1 .74O.

FIG 10{ C- 5)

MRT NO,

CARBURETOR

DESCRIPTIONQTY

REMARKS

1 .1 13201 .20F20 CARBURETOR ASSY . FRONT 11 .2 13201-20F40 CARBURETOR ASSY . FRONT 1 E332-1 13202 .20F20 CARBURETOR ASSY . REAR 1

2-2 13202 .20FAO CARBURETOR ASST . REAR 1 E333 13502 .07F00 COVER ASSY . DIAPHRAGM 24 13481-19F00 .;PRIFG 2

5 13507 .33€00 DIAPHRAGM 2

6 13501 .33E00 VALVE PISTON 2F 13418.33€00 HCtL* 2B 09280.05 0 0 RING ID 1 910015) 29 13481 .33€00 SPRING 210 13392-44038 WASHER 211 13391 .17E60 E RING

12 13381.33E1 RING13 .1 13383.2000 NEEDLE JET eE42-54 , 11 2

13-2 13383-2740 NEEDLE JE1 t5E43-54 11 2 E3314 1325&33E00 0 RING '15 13667 .20F00 FUNNEL 216 0.112 . 04123 SCREW 4

17 .1 09493 .32007 jET,PtLOT AIR (160) 217 .2 09492 .30013 JET . PILOT AIR (150) 2 E331B 13291 .29900 WASHER 219 13268-48700 SPRING 220 13279-19F10 AOJU37ER 123+4) 2

21 1 1 295-29900 .0 RING 221A 13191-05AOO .PLUG 222 13508-11C00 CAP I FRONT

23 09492 .15011 JET, PILOT 115) 2

24 13385.33E00 HOLDER, JET 2

25 09491 .27014 JET, MAIN (137 5) 2

12 SV6fO Y EYE33 C6

REF-NO-

FIG 101 C-6)

PART NO.

CARBURETOR

DESCRIIMON

Q" 1 '1'

REMARKS

2t) 13376-19FOO FILTER_2

27 13254-92910 FLOAT PIN 220 1337a20FOO VALVE AS5Y .NEEDLE 229 13250.33E00 FLOAT ASSY 230 13602 .45AIC SCREW 231 02112 .05121 SCREW 532 13247 .13A00 SCREW DRAIN 233 13247 .33E00 SCREW 4

34 13502 .10F00 COVER ASSY35 13417 .19F00 SPRING 136 13480 .10F() OAPH11AGM ASS'+ 237 1w 1.0414B SCRE'.`. d

39 13414 .01400 PLU1vG€R =TARTEP 2

39 134170TF00 SPRIN; 2

40 13778 JBE20 O RING I

41 1311 -19F00 HOLDER GUIDE47 1366110 CAP CARBURETOR 7

43 13421 .19F00 PIfTE 2dd 13601-05148 SCREW 245 1326744800 SCREW 1 REAR

46 13271-A4800 SPRING 1 REAR

F10 .1 1

MAC CLEANERC-00 LRAfMCCA#E DYER . . . 1-0r -TROUT MME i,ou . . . -*TTTEI'I

. .

1-04 UAIECALE1-IS FRONT CALI~1-06rAM CMAIMC-Y4 FIAMWAFY1-IS FRONT CYLIa1RER 11W 1-12em LM AFT I VALVE . . C- OS ICwLIRI~R1-14 FRONT FINMRC-11r~~~TM F!TT1Mg C-en

LECTe1CALF-e6 seerT Fee! e~srt∎ . !-1]

13 SV650 Y E31E33

0-i2 -Wrlawu-::: : . .. . ' 3=a3 TiI~AR wnEEl . .

7-I1

lisl>IOR . . : : ::.a ie 'K"IDLE IAR11-02 RApIATOR 1e0lE0-IT !1147 TAIL COYER

W-11 IIURReINWI. LA1rt_ . . . P-NE =,tER1.94 OADIATOM0-I a

T . .

.W-II IOMNIIRG LAN LM-4tWft IMTTCHF-11 REAR CA111'1e1 . . . . J-IS RrEE3OIETERF-1' ~TLI FIRlr .

0-04a .,Ap reuelrt ._ . A-Is NELI ra1eM1011 LEPER . .1-01 ∎TAIOa-e! ~fIRIMC HARtIAF-4

I

C1

REF-140.

FIG 11 ( C. 7}

?ARTNO.

CARBURETOR FITTINGS

DESCRIPTION

Q'TYRE..MA.RILS

1 136M4 10 HOSE 12 13664 .19140 HOSE (53X1O5X125) 1

3 13684 .19F10 HOSE (111II5X90I 14 13684.19F20 HOSE {5 3X t0 51 1

5 13695-188 , NIPPLE 1

fi 13611 .19F( ., CLIP 6

7 1368fi-19FO0 HOSE I')(11X2501 2

8 13671-19FIO CLIP 1

9 09352-50903.680 HOSE 15A9xI .U)I 1 E3 E28L 600 .115

10 13462 .20F00 PLA1E 1

11 13441 20F40 FLATS r

12 13502-05109 sckEw 4

I ; 13512-19100 eOL 114 13314 19FOO NU115 13267 .19F00 ADJUST SCRE>vr.;S -

16 13271-33000 SPRING 1

17 13580-19F00 SENSOR ASST 1

16 13602 .19950 SCRE W 2

19 13553.19F00 LEVER ASS Y 1

20 13563 .19F00 PIN

21 13615-45010 WASHEP 2

22 13279.19F00 PLATE. IDLE ADJUST 1

23-1 13683-10020 HOSE (5X9X60) 1 E33

23 .2 13684 .20130 HOSE (5x91401 I E33

24 09352 .509014100 HOSE (5x91[6001 I E33L 600-.125

25 13695-4SB00 H IPPLE 2 E33

26 13684 .19F20 HOSE I5 3X 10 5) I E33

27 13687 .20F40 HOSE (5 3X 10 5) I E13

29 09401 .10410 CUP 4 E33

FIG-12

40

II

14 SYWSW Y E3PE33

.Lilt C FAMEAC-01 ICRA*CAIE COVEL . . . R-[7 FI1UMT [RARE K17fE. ., I'C7 - ~ FT1 P1TTIMG, .

0-12' --- TIONALE.PATTERYE-14 CRA*CAUi-1S FROKT CALIPER-1-06

RAGTATORMIAIOL[LIARM•02

GTATOR FIOiEJ-P'W CHAIN . .

. . C-04 VIAMq[IYAF><P•1P FROMT CYLE11[>ER HEAD 1-1Z

E L(YERP-!4 tJEIATORw _1 4

CAM tiitAPi / YALV! . . C-05

YLiiIOER1-64 FROPT FEw~ERG-11

E tpt11'cJtF-1) REAR CALIP[RJ-Is

-

E1J'1R!' A' TAP . S JVER . . . , R-I E

H^lita; p . .iTtI F-1Z

e-A,

m--" .

a Ie- .

!TYRI! ISF L LAW . , . R-p6wolP LAPELM-!9MA TIER PL[ M'9-04AI*a*`.c .same .

&_w •

REF.NO .

FIG 12 ( C- 9)

FART NO .

AIR CLEANER

P&9CPIPT14NQ•TY

:1E1111ARK5

1 .1 f3700-20F00 CLEANER ASSY . AIR t1 .2 13700-?010 CLEANER ASSY- AIR I E332 13561 .20F40 TUBE, OUTLET 23 13170-20F10 CLAMP. CUTLET TUBE FRONT 13A 13170.20F00 CLAMP. OUTLET TUBE REAR 1

4 137B0.20F00 FILTER. AIR CLEANER 1

5 02142 .05203 SCREW 1

61 13870.15.00 TUBE DRAIN 16.2 13870.20F10 TUB:- DRAIN 1 E337 09401 .14301 CLIP 28 13959.41810 PLUG I EXCEPT E339 094U1 .14301 CLIP 1 ExCEPTE3310 13840-70F00 TANK OIL RET 1RN 1

11 09308-13001 GROMMET t

tZ 03142-05163 SCREW 1

13 13854-20F00 TUBE. BREATHEkCPANK'..1153 1

1A 09401 .15101 CLIP 4

15 09355 .11165 .600 TUBE. BREATHER CYLINDER 1 L 600 .220{11Yf1SA&00i

40

FIG. 13

t

MR CLEAMER. .~C-U CFAMICCASC DOVER -. I-07pArrERME-OA OtAMICCASF9-05rm GHAIMC-d+•

A

iAFrA-114CAM SHAFT f VA.LVE . . C-03 C'7LINEERA-OfCIURETMR FITTIIIRR C-OT

LEfTRICALE-i5

15 SV650 Y E31E33

FRONT s11rLxj MQ'>jE--1 •R7~ ARtFTiMg-:--.: b-i2 APTIWMLT. . J-OTjl£AR 1MEEly f msMYuic.i . . . . 6-14FISCALIPER1-04- MANX6 14*M-02 RRIATOR HDSF . . . . D-O7 ¢EAT TAIL CQYEI . . . . M-1i law*.LAMP . . . . F-4AFROIrr CYLI11p1ER HEAD ∎-/2

F LEVERM-4A RAbIATORD- O6

TM-1-0 IMAIING LA LM-i?FRONT FE1fDER . . . . t G-11

AICLE i1i'TCMF-11 REAR CALIPERJ- OS ISPEEOOIEIREF-R2 /MT[R PSR~D-Sr. IFINN? FORK B&MM

Ari-- ImIISrric . . . C-10

AR '~ISHIOM LEVER . J-03 STAJCG. .Il MIRING MARIIEEiF •rf4

D2

REE.NO.

FIG 13 ( Q 2)

PART NO.

MUFFLER

DESCRIPT10N REMARKS

1 14150-19F00 PIPE, EXHAUST REAR 1

2 14160-19F 10 PIPE, EXHAUST FRONT 1

3 11181-2201 GASKET, EXHAUST PIPE 24 14771 .32E00 CONNECTOR. MUFFLER 2

5 07120.08403 BOLT 1

6 07120.08403 8OL T 1

r 09118-0M BOLT {8x40} 1

8 01550-06457 BOLT 1

9 09180.08152 SPACER (6 6X 12X24 2) 2

10 n9320.17O48 CUSHION 2

11 09 1 60-0B138 WASHER (8 5X30X2 31 112 08361 .250088 NUT 1

13 01421 .06753 BOLT STUD (8X25) 4

14 :'l1A•1 9F11 •HC1 MUFFLER 1

15 09160.08140 WASHER (B 5X33X2 5) 1

16 01550-0$457 BOLT 1

1 r` 091$0156 SPACER 1B 61(127(25 5) 1

18 09320.12049 CUSHION 1

19 083t. .5088 NUT 1

FIG. 14

11

16 SV650 Y E31E33 D3

SR CLEANERt-Od ItRAM[CAfiE COYER . . . . /-~T FROMT'/RIiIfE MLLE.. . I-Ot ~EAR lNIF71MC -0• i2 a7I01M1• } - OT R'rAR t111EE11-04 hR~11I~1L>rL-SG~;MRYE'04 CIIAMICASE/-45 FIT CALIPER .

1.04 =L IIA*H-0Z RALIATLR 1CUE13-41? XX&T Tail COYER . . . . M-11 TI1MItSMI1L LAND . . . f-"

REF.NO .

FOG. 14 10.31

PART NO.

OIL PUIIP i FUEL PUMP

DESCRIPTION

QTY

REMAIRIGS

1 16400.20FOO PUMP AS SY, ENGINE OIL

2 02112-06253 SCREW 3

3 16331 .4BE00 GEAR, 0'L PUMP DRIVEN (NT 34k 1

4 091B1 .10158 SHIM 1

S 09261 .04009 Pid (1X13 BI 1

6 08331 .31106 CIRCL!P 1

7 1b440 .17C20 VALVE ASSY . OIL RELIEF 1

8 16520 .32E00 STRAINER ENGINE OIL I

9 16523 .49EOO C4P OIL STRAINER 1

10 01517 .06123 BOL T 2

11 1b510.34E00 FILTER ASS'. . ENGINE OIL 1

12 15100 19F00 PSJMFASSY FL 1

13 0911 6,+ .06115 aOLT F ,-EL °U MP 2

14 09320.09v36 CLICHIc*4 DUEL PUMP 2

15 0916006257 SPACER ',JEL F :JMP 2

16 16321 .19F00 ,3i AS ENGINE OIL PUMP DRIVE I

17 09261 .06002 ROLLER POD 616) 1

18 08331-31383 : ;IRCL1F I

19 09355.50105•&00 HOSE . VACUUM 1 L 600 •150

FIG .15

1s0#

REFER TO Fr'G 15x(0.51 FOR MQO1=L Y

17 SY650 Y E3E33

*ill CLEAIIF.RC- -1a iRAlKCVW cbVER . . . . A-o7 - FRONT iAAKL- K0SE . . - I •i i ~Ale _sit" a-1 : drrIQo iiWAY iiHEiL. . -

-4~ eues+ll #'vio-lrNATTERYE-LS CRAWCASEi-r5 FROMT CALIi'ERI-4L II4L4 1141H-02 M IATL1R HQCE . . . . • . 0-47 SEAT TAIL COVE11 . . . . X-IL VionlOWL LAW— . P-116

04

RET.NO.

F IG . I S ( D . 4)

PART NO.

WATER PLeMP {MOC"_ L x y

DESC1MINTION REMARXS1 17400.19F02 PUMP ASSY . WATER 12 11411 .19F00 CASE . WATER PUMP 13 17491 .19F01 IMPELLER. WATER PUMP 1

3A 17533.02F00 WASHER. IMPELLER 1

4 17511 .19Fi]O SHAFT WATER PUMP 15 0910006162 BOLT (6x131 16 09164 .06006 LOCK WASHER 17 09168-6025 GASKET 4 15x2 21 1

8 1747002F11) SEAL MECRANICAL 19 D928310001 OIL SEAL 110x21 1(51 1

10 09262 .10014 BEARING , 10x26*81 1

11 08332-11086 ERIN+ 112 17416 .19F00 0 RING 113 5435-33400 0 RING 114 0211' 06163 SCREW 215 17415 .14300 BOLT DRAIN 1

16 09T68-09009 GASKET (8 2x14)f11 1

17 09103-062% BOLT 3

18 09280.22001 0 R1NG Ih ? 410218i 2

19 OB231 .31106 CIRCLIP '20 17461 .19F(J0 GEAR. WATER PUMP DRIVEN 121 09181 .10159 SHIM i

22 092F1M4O02 ROLLER 1

MR CLEAMEiIC-IS CIAECASF CWWEI . . . . 1-17∎ATT>:Rw . . .

. E-14 CRAIR:CASE1.15~AII CHAINC-I4 CIAIKlNAFT1-I1GEM S W r YALVT . . C-IS Er41NOt1R4-14r&Yil ..tT,r tiTT1i1GQ r .F7

, F!`Titf.il -

6-ma

0

FrROW MA1fE MOiE . .M t-ITFI10(r CALIPERL- 1IFROkT C L I NER MW 1-02Fltr11 FEMIEIG-I1S t Fnw fur!∎ e .0,,

~~ E MRR-42PAMLE LEVERM-11 i

E fiFiTCM . . .

f •1 Tas 0,r a1r.c r rt

G. S b

18 SV655a Y E3+E33

w- •

.,QRT1dMl iTR14IlIIIfiION--. .

11- _

PAmI

W11114Ipf4L LAMF-06i1IISI IIIG LA./EL M-11

TER PLOW0.04IRING IIIRIEIC}iF-I9

RADIATOR . .

a-I4 SEATII-1∎PEAR rALIFERJ-08 li-EEDOIETERF-12~AI f1LIYtM LFYFR . J-IS LTAM6- IFS

D5

REE,PIO,

FIG 15A( 0.51

PAIT NO .

WATER PUMP MODEL Yj

PESCU1rnoNtin.

REMARKS

1 17100-1W1a PUMP ASSY . WATER 1

2 17411 .19600 CASE. WATER PUMP 1

3 t7491-19F10 IMPELLER/SHAFT 1

4 17470-02610 SEAL . MECHANICA' I

5 09283 .10004 04L SEAL IIOX21xh, 1

E 09262-10014 BEARING I10x 2f •i J 1

7 08332 .11006 E PING 1

8 1741&19F00 0 RING 1

9 17435.33400 0 RING i

1tl 021t2-06163 SCREW 2

11 17415:-11300 BOLT DRAIN 1

12 DG1IJO .[]Q{i0S GASKFT,F ;r14-Ii 1

13 119103-06206 80L1 S

14 0928)-22001 O RING +r

15 08331-31106 CiFCllp 1

16 17461 .19Ff1) GEA.4 WATER PUMP pRr1[N 1

1" 0,4181 10158 $HIM 1

1S 03261 .04002 ROLLER 1

PIG.16

19 SV650 Y E3"

III CLEAWRc-ER exAIMCATE 170YER . . . . it-I7 FIOMT oRME NOTE... I-E7TTERY

AR

J-~ ~ EAR IM/EEL, .

J-fq rT11M1R111E~t011 -

D-l~ --E-04 f,11MMCASE3.03 FRpMT CALIPER . . ., . . 1-06

E ThRM-TZ RADIATOR 110TEO-T7 SLAT ML COYER . . . . 6-11 "TVRafiIMML LAIC . .

F-Ti

0

REF. 4U.

FIG 16I D.6)

PART NO .

RADIATOR

DE3CwmrnONQ`1T

Rte _

_1.1 17114-19FIO RADIATORASSY WATER 1 5V65OX( -

1 .2 1771419F00 RADIATORASSY.WATER 1 SV65OSklSYE20

2 17761-19FOQ GOVfR, RADIATOR 2 SV6501Vf

3 09139-06027 SCREW 16X121 4 SV6501UY

4 17WO.19FlO FAN ASSY . RADIATOR 1

5 0155006103 BOLT 3

6 09146 .06'15 NUT 37 09320-14012 CUSHION 3

8 0919406290 SPACER 165x1OX12~ 3

9 0911$-06097 BOLT r8X25i 3

FIG-17

13

1b

10

Y

18

, .2

20

20 SV6130 Y E3&33

kaAi.GLSI COVER . . . . 1-fr `fioIf MrwcE on-F.- 1-f7 ~cAR~ iiltITC-R-1? - . .k1F1IOwu2 af` *EAa WMEEL . . .

J-44 fmAm Il$J0111~A111p1fEI•I S FI1pIT CALIPIR1-4; Nsa

YRM-12 IIIID1ATM NQiE-b-47 SEAT TAIL COYER . . . . 44 .11 {1HAMfIW %L LAS . . . . F-"TTERY4.44

D1

REF.NO.

FIG! 7 ( 1-k. 7)

PART NO .

RADIATOR HOSE

LRVAIruoN REMARKS

1-1 1773 19D10 CAP RADIATOR 1 1

1 5'1650x

1 .2 11730-19011 CAP. RADIATOR I 1

I SV650Y

1-3 17730-12020 CAP- RA"TOR

1 SV66SWSY E25

2 17733-03D10 SCREW. RADIATOR CAP

1 SV65Ox1Y

3 17851 .19FBD HOSE. RADIATOR INLET

I

1 17852 19FDD HOSE RADIATOR OUTLET

I

5 49402 .38511 CLAMP;

4

6 17853-19c00 HOSE CONNECTOR INLET

2

7 17890 .02117 00 UNION CONNECTOR HOSE

2

8 09280 IM O RING

2

9 01130 .06123 BOLT

2

10 17910 .19F00 TANK -55Y RESERVOIR

I

11 17932-12C04 CAP PFSFR/niPTANI

1

y7 Ci 50 .06tfis BOIL 1

2

13 17981 .19Ftxr HOSE RESER /OIR TANK INLET

I

14 09401 .08411 CLIP

2

15 09359 .50901 .980 HOSE RESERVOIR TANK OVERFLOW 1119801

16 17920-19F10 BRACKET . RESERVOIR TA*

1 Srr150x:~

17 17920.19F00 BRACKET- RESERVOIR TANK

t 5Vb50fix1SY E28

18 01550-061 e.1 BOLT

I

19 17W24A20 SWITCH- RADIATOR PAN

20 17662.191`01 CONNECTOR, THERMOSTAT INLET I

21 17663-02FA0 CAP. THERMOSTAT CONNECTOR

1

22 17670-Woo THERMOSTAT. WATER 3320)

1

t: 01560.06163 BOLT

2

24 17856.19F00 HOSE. CONNECTOU TO WATER PUMP 1

25 0OA01-12409 CLAMP 2

26 09407-14103 CLAMP (L. 140) 1

27 34850-44D20 tNSOR. WATER TEMPERATURE 1

28 09102 .28511 {.LAMP r

FIG .1 B

FIG tot D-0)

2ND: -aQTY

21 SV950 Y E3IE33

AIR CLEAUfIUC-a∎ cPAIlCCa5F OWN . . . . 2-I7 - PIIOMT NAIL nosi . - t-4T FXAR oNf"fii0, 12 - -40716"L -5 .0- ' REAwpatIJ-** 'TRwnlli~iwi; :. . : -0-i4ATTIP11-or. CRA*CAll- 111.8% FAIT eailrflr- . .--- $-&A HArrr w-- .w-u un1ATINI wolf . .,

0. OT SEAT TAIL CM* . . -- II-11 TI1MLOMAI LAMP ., . . F-06

REF.NO. PART NO . DESCRIP?1Ori K$MA*KS

I 104W20FOO VALVE ASSY, 2NO AIR I

071" 163 BOLT . 2ND AIR VALVE 1

3 1e610. 20F4o BPACKET.2NOAI VALVE 1

4 02162 .06163 BOLT 2ND AEI BRACKET 1

5 09359 .40701 .6&& 40SE 2ND AIR VACUUM 1 L 500 '21'

6 09401 .06101 CLIP 1

7 18711-20FDD HOSE 2ND AIR CLEANER t

B 16112 •2 1FOO HOSE 7Nfl AIR CLEANER JOIN- t

9 13888-191<l0 JOINT 2ND AIR CLEANER HOSE t

10 09101 .15101 CLIr 4

S1 18161ar J HOSE 2NDA1R VALVE FRONT 1

12 IWI 20F(X) HOSE INC AIR VAL It REAP

1I t841P .10FrID PIPE 2ND AIR FRC"1T t

14 1042 ) .20FOO PrPc 21 l A .R A E A R 1

1 . M4011}109 CLIP 4

16 18441 .45C( GASKET 2ND AIR PIPE 2

17 01421-06163 BOLT STUD 4

1B D8316 .10063 NUT 4

FIG.19

14

40

15

22 SV55J Y E31E33

OUR CLEANERC-4e t1u111FCAU (*WEN . . . . 4-47 FRQMT MRARE MQRi . . . 3-i7 IpE1v & FTt11C0-12 07 :01M15-al-- 01AAMRtiJ-94 ¶$∎.TTC-

∎_a

P/arf. ..

∎_ a . rr -. .

. a. L..- . -

...a,

-

t .07 aia7 Tall IVWif

Y-11 TLS 121L1 11r~ • . . . I-iL

D9

FIG 19 ( 0.9(

PART NO.

CLUTCH

DEKKIPTIO14

Q."REMARKS

21200 .20510 GEAR ASSY- PRIMARY DRIVEN I -E NO P%3.106336

21200 .20511 GEAR ASSY . PRIMARY DRIVEN I E t10 P503.1C6337-

0910a20067 WASHER 120X36X31 1

21411-44101 HUB CLUTCH SLEEVE 1

21413- 12011`00 SPRING. CLUTCH 5

21414-(ID00 SPACER CLUTCH SLEEVE HUB 6

21440-19F00 PLATE CLUTCH DP1V

11441 .37440 PLATE CLUTCH DRIVE 5

21451 .2AC31 PLATE CLUTCH AM NIT 161 6

21462.14101 DISC CLUTCH PRESSURE 1

09100-06145 BOLT 040} 5

09140-20001 NUT 1

01+1r,0 .201r67 WASHER 12ox iArl, I

0915'-20006 L0CN WASHEP f

21 1 10 44111 ROO PUSH RH I

23111 .2~AOI ROD. CLUTCH PU'~H LH

2312114100 PIECE CLUTCH PUS' 1

23200.IIDOU SCREWASSY CLUTCHRELEASE 1

0913406014 SCREW 1

05:10-00067 NUT I

232 ..19F00 SUPPORT . CLUTCH RELEASE 1

09160 .15045 WASHER (155X2B II 1

79283-15003 BARING (15X2eX21 1

09255-06015 OIL SEAL (6X34X5 5) 1

09443-0001 SPRING 1

G150O-06163 BOLT 2

23 SY650Y E3+E33

Aiiir CLIANER- . .-- . .- C-00 CRA*CAAE CCYEM--,- ∎-67 kmr MAIE Hod ; 1 -a7

n-12 - br-i6iMU- . . -

3-0! NEAR MWIL3-6 • RVAFI&>I*o-T0

D10

kE NO.

FIG 20 ( D-101

PART NO.

TRANSMIS5IDN

DEICRIPTBON REMARKS

+ 24120 19f00 SHAFT . COUNTER INi 1)} 1

2 24127 .19FOD CI'XR, 5TH DRIVE OFAR 1

3 24121 .19600 CIRCLIP. 6TH DRIVE GEAR f

4 24221-246OO GEAR. 2ND DRIVE INN 16} +

5 24231 .20600 GEAR. 3RD A 4TH DRIVE 1(NI 2104)

6 74251-2UF01 GEAR . 5TH DRIVE (NT 261 1

7 74752-19FOU BUSH 5TH DRIVE 1

6 24257-3AA+0 BUSH 6TH DRIVE 1

9 24261 .20600 GEAR ,!H DRIVE INT 271 s

1{1 U91fi~-15321 WASHER 6TH DRIVE 1 15 If i}x1 r,

11 09161 25167 WASHER 51H DRIVE 111 025i111D46 3 ARI*9G CNTP SHAFT LM13 09262-21)115 BEARING GNIR OHAF 1 RH t 1~

14 [19380-75011 RING 2ND DR #T t

15 2412 7, 19F00 CIPCL19 2ND DRI If $1 1

1$ 24127-19600 CIRCLIP 3RD DRIYEH 1

17 24127 19FOU CIRCLIP 4TH DRIVEN 1

I3 24I30.19FOI SHAFT DRIVE 1

13 24311-20FU4 GEAR. 1ST DRIVEN (NT A21 1

20 24321-20600 GEAR- 2ND DRIVEN I'Nt 32I 121 21322-19F00 BUSH . 2NtI DRIVEN 1

22 24331 .20F00 GEAR, ,RD DRIVEN I N t 291 i

23 24332 . 24510 BUSH, 3RD DRIVEN 1

24 24332-24510 BUSH 4Th DRIVEN 1

25 24341 .20F00 GEAR. 4TH DRIVEN IN T 27} 1

76 24351-20F01 GEAR- 5TH DRIVEN (NT 251 1

27 21361 .24600 GEAR 6TH DRIVEN (NT 231 i

28 09167-25013 LOCK WASHER, 3 .tD DI.IVEN t

29 09167.25021 WASHER. 3RDI)RIVEN 1

30 09167-25021 WASHER. 4TH DRIVEN +

31 09169-25401 WASHER 3RD DRIVEN LOCK 1

32 09181 .17195 WASHER IS-DRIVEN 1 17x ;3X1 U

33 09191 .20195 WASHER . 151 DRIVEN I [u(lox 10

a:Lit "I'AwitC-ar - k*AMXCW$ir COM. . . . 11-I7 FRpIT M14RE MOTE . : . i-a7 ~M >EKT€tliK . . : . . . 0-171TERY1-64 CMI CA$E5-4'J room CLL1FER . . . . • . 1-T4 IIIii~L1 IMM-EI

LAR CMAIM .

C-T4 pIAM1 E~111Fi-H IROMT C LIMDER MEAD T-E2 ~141M.E LEVERM-la

24 SY860 Y E3+E33

MA* 1 V!EL'5.04 :PVAI M3#B1au.--

D-!TRADIATOR NOTED-a7 TEAT TALL COMER . . . . M •l l ITYIIM$IpML LAIR' . . . . f-TiRADIATOR . . .

D-S4 *EATM-Ia IMAIZMB LAMLM-1H

D11

102M).

FIG 20 ( 0.111

FART No.

TRAN5ANSSIQN

D$KRIP11110 T

_

QTY

RBARAP.KS

31 09262 .25125 BEARING . DRIVE SHAFT LH I 25X62X1T

35 09263.38003 SEAL . DRIVE SHAFT 1 36XS0X6

36 09300.20032 BUSH MT DRIVEN 1

37 09262 .17021 BEARING DRIVE SHAFT RH 1 17X40X12

30 24751 1gF0C} RETAINER OR111E SHAFT OIL SEAL 1

;++ 24881 .12071+ GUIDE 1V QIL 1

40 21885.12010 RE'AINEP TRANSMIS SIGN t)IL 1

41 41500.06123 BOLT 3

12 02112.06123 SCREW i

1,; 27510.20FOQ SPROCKET LNG1NE (NT 151 1

41 09159.20004 NUr ENGINE SPROCKET 1

4;~ 0917.25019 WASHER INGINE';PRp[KET 1

V. 1,4 .'I1 .I '7+ )r ,PACE» FN",INF ; ;PRI}(YF' +

4 :

47

1

2

77hCIIf . 3,00-110

2 7 6X 12CIO 10P

CHAIN Aj`' DIDF2~ J4 11IL f

CHAIN AS; IDIDSiO'P Ir1R1 F . 1 ~ ;,'{1 e Elm

4a 04280 24010 0 RING ID 2 410 13 : } 1

rill eLffmaS, .-- . .-- c-as aeas;Cisu mvER . . . . ∎-ar

5 25 SV650 Y E3+E33

saO1fT mal[L No" - t-M7 losa~rlgfTiic -

._--

-

. .-'n . . 10_'ia " erttreru~-ai AEaR rwEESJ-14

]OM. . . .

-

FIG 21( D.12)

REF-NO . PART NO .

GEAR SHIFTING

DESCRIPTIONq'TY

REMARKS

I

25211 a2E 10 FORK, GEAR SHIFT NO 1 t

2

2532112E 10 FORK. GEAR SHIFT NO 2 23

2523142E 10 FORK, GEAR SHIFT NO 3 1

4

25411.2$001 SHAFT GEAR SHIFT FORK NO 1 1

$

25411-446M SHAFT :REAP SHIFT FORK NO 2 1

6

24741 .21A00 RETAINER SHIFT CAM BEARIp G 2

?5310 19FnO CAM GEARSHIFT 1

8

94221.040h9 KNOCK PIN 2

9

25:-11.12030 PIN SHIP T CAM DRIVEN GEAR 1

10

253B1 .19F00 PLATE GEAR SHIFT CAM 1

1 S

09?62.75006 BEARING (25x4 x8) 1

12

09263 75118 BE ARINI'' 37X 171 1

1,3

02112 • ;15123 SCR[? 7

14

i5j5o 249(* STOPPER (WAR SHIFT CAM 1

1i

15351.-20F0(1 SPRING STOPPER ARM 1

16

09111 .06011 BOL116+1431 I

11

08211-06141 WASHER

18

25510.19F00 SHAFT GEARSHIFT 1

19

25512.1321 I PLATE GEAR SHIFT CAM ORIVE 120

25671.01000 STOPPER. RETURN SPRING 121

09160.14016 WASHER (I "XU 8) 1

22

09181.14167 SHIM 2

23

09293.14006 OIL SEAL {117(i2 :'rl 1

21

03110.17009 SPRING 125

09444.29041 SPRING 1

25

0Bi31 .31116 CIRCLIP 1

27

25520.29900 ARM GEARSHIFT LINK 1

28

25526.47000 COVER OUST 1

29 .1

25525.19F00 ROD. GEAR SHIFT {L 150) 1 SV250X

29-2

2S525 .05A10 ROD . GE yR SHIFT IL 175} 1 EEV650Sx E28

30

2560n-33E00 LEVER ASSY . GEAR SHIFT 1

31

25526-47000 COVER . DUST 1

32

25652. 2rIC00 RUBBER-GEAR S1'IfT PEDAL 1

i25 SVC50 Y E31E33

FIG 21 i 0 .13)

GEAR SHIFTING(t'TY

11EIF.rIO .(PART NO,DESCREFTION33

09110-08QI

NUT

134

01500-062')3

BOLT

135

06310.00061

NOR

136

37720.20F00

BASE ASHY . GEAR SHIFT TERM)NAL 137

09o" , 0501 ,

CON TA, - I

1

A

:1 0 :11 ' 26)p7

0 RING .IF) ? 4 .Ip 25 7)

1

39 ~404-08i06 :LAMP IL 6 .'i 140

?440.44010

;PR1NG

241

07111 •[15163

SCPEW

2

1EMAMKS

D 13

FIG.22FIG 22 ( E- 2)

STARTING MOTOR

REF.NO. PART NO .

DESCRJPTiuN

UFMARKS

27 SV650 Y EA33

MAR CLEAVERC-P0 CRANKCASE COYER . . . . L.O7 FRW MAKE HOSE . ., 1-01 FfcAR 1011F11 :p-12 107TI01ML~ •3 IIE1u1 MIEEL- -14

AI1si123s1o11b ]0rawer. .

. as

. a~ r~~ .. .~ .--

---- _.-

.. --

re

w_a• lraT •N I P~wlf~

Y.II IL l7~Y1 I1MO .

∎-w •

E2

31100. :9F00 ' MOTOR ASSY STAR3'1HG

1

2 31130-13E00 BRUSH TERMINAL SET

I

3 31132-33E00 ERL';NwrIj kSET

1

4 31135.31300 SPRING BRUSH

2

5 31143.49040 0 RING

1

6 31280.19FOO SET BAIT ASSY

2

3 :'56-11G ^^ O RING

2

fl 311TIO .19810 WASHER 5E'

1

5 31264-13E00 0 RING

2

10 04280-25002 0 RING0 3 1 ID 24 4,

1

11 01547-06253 BOLT

2

12 08};1 .35x168 NUT

I

FIG .23

1

AM CLEN911C-11 l;R* CAS( cO tft . . . . i-07OAtTER1' . .

L-14cal "JIAIM . . . .

. C-K

E]6AIRAIAFT . .

1-1~C" CIIm I YuYE-L

t-I4 CYL Iumm- ∎-/s

2

0#

FRp1r /1lAlIE 11piE . ., I-1i JLAR $i1F4IMGD - i2FROIfT CAL x KRI -1L !MOLE /ARH-12FRGMT CY1SMfER MiAD i-12

E LE1rRM-14Fam'r FFs"a--

. . . C-ll

r eai'T-ui .tt

FOG 23 l E- 3)

MAGNETOQTY

20 5V56O Y E31E33

7IOIML J-i4 !MA41p1ttklpl . . . .

D-11RADI*1U 1146ED-17 SEAT IA I . COYER . . . . W-11 IUMUNAL LAW---- f-96MWIAfYR• . • . . • D-I, SEATH-l1 6M INI LANLR-99WAR CALIPERJ-IS APEEL1OlSTERF-S2 bone R1MwD-04

f3

UEF.NO . PART NO . DESCRIPTION REMARKS

' 32101 .19F00 STATO 4 ASSY 1

2 32102.2090 4QTOPAS;v 1

3 32374 .19F00 CLAMP MAGNETOLEAO 1

4 0SID3-124104 KkT 1121(484 15 09160 .12036 YWA;HER(12X30)(3) 1

6 07130-05123 DOLT 2

071x0 .05303 MOLT 3

B 0944#DOB KEY t

F G-24

400

3

7 _

- 6

29 5V650 Y C31E33 f 4

`IIR CLEARERC • vi CRA+iCA><E COYER . . . . 1-@7 pKai !RARE 11m...̀ I-67 A~ 1tilIFtI11G . .

p-1? A*TIOIML5-9 REAI! 11lEEL. .

J-~4 rT4MalIf#la.. .

D-lo' .

REF. : 0 .

FIG 24 ( E- 4)

PART NO.

BATTERY

PESCRFrrm)w

QTY

REMARK$

I 336102F00 9AT7ERV A55Y{YT12A$512V.1GAH}

I

2 33651 .37000 PROTECTOR I170X95X301 3 CUT A5 REQUITED PROFILE1115xsI

24 33652-19F00 PROTECTOR14OX05x51 1

3 33652 . 29000 PROTECIOR BA TTERY12Ux45r6,

4 33010 .19c00 WIRE STARTER MOTOR LEAD 1

5 3186119810 CAP WAFTER MOTOR LEAD 1

6 33820-19F09 &IRE BATTERY 141 LEAD +

7 33624 .16E00 CAP BATTERY { .1 1

R 3- ,`P+O19Fpr, d4PRF PAT'ERYf,LE~n ,

A1R CLEARERC-Ii∎ATVEi1'CAI' CMAIMC. .CAN sMUFt i YALVE . . c-as

30 SYBSG Y E3 E33

CRA141CAsE CCYER . . . . i-07 iROMT WAKE HQLE .7. T-I7 WAff_011jFTIk :A-12 &T1GMALJ-i7 - REAR IRIEELJ-k4CRAISCAE>E -i-I7 F40RT CALIPER1-/4 IWCLE RARM-I2 RA111ATaR MOTEt-17 ~- s AT TA*L CDVII . . . . M-13ICRAIRIIIIATTT •I I PIONT CYLIR~ER MW I-I2 /IAIDLE LEVER— . . . . M- I{ R#DIANNS- i4 ISTM-I1CYLIIQR- A-1114 IIaIMT FEi,riER .C.1I Yrrac

--- . . F-11 MAN CALIPERJ-i5 1w'EL -1,ETCR+-I2

wilinI - I-.iris --711r1i1dML LAW . . . . F-86NANNING LAMLM-I711ATIR PulpR-*'

E5

REF.Adp .

PIG 2'51 E-5)

PART NO.

ELECTRICAL

DESCRIPTIONQTY

REMARKSI 31800.21E2L1 RELAY ASSY, STARTING MOTOR 12 31861 .21E20 '.:OVER . RELAY ASSY 13 09'181 .30101 i USE (MA) 74 0912606013 4 'cW (6x61 2

5 32844.21801 RE ; .Th- 'BR ASSY 1

6 02162-06163 vCL" 2

7 329U0.?OF10 h;NITERASSY 1

B 03542.05163 SCREW 20 33414-19F00 COIL ASSY IGNITION 1

10 33420-19F00 CO11 ASSY IGNITION 1

11 01300.06203 got T 4

I 33510.11lX CAP SPAPh PLUG 2

13 33541 .23E01 SEAL SPARK PLUG CAP 2t4 3]542-38&O SEAL HIGH 1ENSi0NCOR013 33 ,543-19F DO COYER SPARK PLUG CAP 2

FIG.26

16 +

REFER TO FIG 26A(F .3) FOR SV65OS1G31r E28

31 SVu50 Y E1E33

AIR CLEANERC-0a CRANKCASE COYER . . . . 9-07 FRONT ∎RAK1: He . 1 .07 yr,aSIIIFTiMGD-12 &TJOWL•, J-o7 REAR YRfELJ-14 tTR~ISS101N0-10RATTERYf-04 CRAMICASE--- :i-'45 FROIf CALL RI-Or KI LE RAPk-12 RADIATOR HOSL11-E7 SEAT TAIL COU. . . . H-11 RUN*SI AL LAM*..,. F-0i

I A1HC •Ra PPAIROIA TI-IS FRONT CYLIHWR 1fSAD #-02 HANDLE LEYERH-04 1IADIATOPD-IA FEATH-IC wHRNINS LAM LM-00rAr cuart r vurr r .aa r'VI NUMB

a-MIA faflI" eerner

a..rr- .. .rrru

e.11 was rsI I Ka-a6 VEEnOlE1IRF-0Z IM1SR ARIF,-- 0 . 04

F2

REi.NO .

FIG 261 F 2)

PART N O .

SPEEDOMETER (SV650Xf1t1

DESCRIPTIIOM

1

2

I

4

5

6

8

11 .

1

11

13

1a

34110 .20F10

341' 1.1g(lQ

3421020FOD

34123.33E0O

34t24-33EQ5

.3 4'-19F2D

34149.19F(~

3415O.19F20

34152-19F2Q

3417a-19F20,

341'5-I3I v

:1193-r34FDG

34193.1cI i

y41RoDAMPER

SPEEDOMETER114siFI

LOWER CASF

TACHOMETER

ATTACHMENT SWITCH

SwI1CH GUM

SCAEVi PLMHE .!a ;3r1$,

SCREW PAIVHEAD~1 •20,

UPPER CASE

OPNAMENT >PEEDr)l.fFTEC

C OR AS . .

[.LAMP

SCR= ;

d

,CREA ... . ' : PP+'i ; .r'-

15 ?4156.19F20 ''PGMAMME

1 >4111 .19F1p ORNAMf.1o1

'j1'E'E~

11 34950.19F20 BRAU(ET

IF 35383.I9F2C CO'JEP

t0 C', 132.o3(105 SCREA i3A19 i

20 09471 .12077 EJLB 112/ 1 7A T101

21 09471 .12109 BUL$1171 1 7VV 75 5a

1 2 0354104163 SCREW

23 0916006056 WASHER 16 5x19x1 1

21 0831000067 NUT

25 01550-08163 SOLT

26 34930-14F00 GUIDE. bEHSOR LEAD

27 3499021E00 SENSOR. SPEED

28 286-44001 SEAL . SENSOR OIL

29 09107.03401 CLAMP

30 (19167.14407 CLAMP (L 1451

31 01550-0E1ij BOLT

FIG .26A

0*

1032 SAW ' E31E33

AIR CLEAMRC-01 CttAIrIr,A GUMR-0'1 FRONT%RAXE HCS -' . I-Oi' 1{M W=fT111CIATTERYE-a4 CRANKCASEB-15 fRWT CALIPH - . . . 1-14 11MME MARA-o2 PADIAT0R WMD-I?CAN CHAINC-04 cakes IAFT9-0O FRONT 1'YLINWR MEAD O-O2 ~, IDLE LfMER,,,- . . .

.RADKtTORD-IArut riusr r ,ra ,u . r_es 1 Y1 i~ns~∎_nc s~ro1r crreY! •

a_„ L, .r„ r ~.rxu

s .1, iiis rtA1 IPU

- . -- . -J.As

HEAR IRIEELJ-O4

FAIffHl

pl16-10TEAT TAIL CUYER- . • • M-11 TU S(IUML LAW . . . . F-66(AT . .

I-ll lM1RRIl!!1 LAkLM-f1F-12 IIA1LR 0411111104. 54

F3

REE.N0.

FIG 2$A( F • 31

PART NO.

SP* E0OIIETER ISv650SxrSv E28)

Q .TY0ESCRIPT$ON REMARKS

1-1 34119-20F30 SPEEDOMETER

1 MODEL X

1 2 34119-24F 31 SPEEDOMETER

1 MODELV

34123-02Fc ' LEVER

1

3 341 ;4 .O2F00 SWITCH GUM

14 ?A1,10 0?FUO CASE ASSN

u 150-19F pC 1SOR

IF +4 I'; -t 412FQ(, GASKET

I

34172 .71E70 SOC+f E 1

!h 34173.19600 SOCKE r

3

+ 3i177 .1gpT~1 SOCKET

1['

t

34183-330C1ri41GB .1i2F(K

W RI, h LuLF0')Wtk 14P I4 .

1

BLIND ' :.-

+

1 i 144,' 1 . 1 z!Jg5 F;JLca-I4 . Cr.

2

14 '-4-1 .12I((. 8'J1_9 0i . I - A

1 F C' 4'1 12189 BULB 14)

16 03211-04207 SCkEW

5

I,, 34188 •02FOp CJ SHION

216 3499E-43410 CUSHION

415 09160-05037 'A'ASHER (5 3x'6* 1201

420 09310 .00053 F:1 ;

421 34938.14F0Q

22 319 0-21EO0 SE14SCR C°=cD

I

23 09286-41901 SEAL. SENSOR

1

24 094973401 CLAMP

1

25 99407.14407 CLAMP (L 145)

3

26 01550.)6123 90LT

2

FIG-27

40

REFER TO FIG 27ALF al FOR S'V69 SxJS1 E28

33 SV65O Y ENE33

IR CLEANERS-es iCVAWQ"- E C01fER . . . . 9- 0 -1 RRUIIT /RAILS XOLE. . . i-i7

AR j111p 1IIIGL-i7J-i7 REAA N+rtELJ-I4 TRAV-WltG10N

REF.NO .

FGG27~ F,A .)

PART NO.

HEADLAMP (SV660WV1

DESSCMPTIONQT

REMARKS

1 35100.19FOO.999 HEADLAMP ASSY 1

2 35111 .19FOO RIM 1

3 35121 .19000 LAMP UNIT 1

4 35181 .19FOO SCREW ; 51(16) 2

5 3513545500 NUT 2

6 351$1-19FQO SCREW ADJUSTING }

35'54-1000 SPRING 1

6 3615c •4 `+b[IO NUT 1

9 35174 . W-00 [DAR SOCKET 1

1G 094 T1 .I?195 BL :'-B 112'15D'55WI 1

11 0913945038 SCREW 2

12 35950.14A00 REFLE)l RE<LECTOR ASSv 7

13 55956.191`00 BRA(,0ET PP,_INT SIDE RP

14 OR310.09053 tik)T

I

91

0 -0*MN SlAw" rl-A :--1BL~MF

4lyM1NV1 9Momm et_"1M

FAVVW39n.L.0

M3aJSNOINSO

iri ~x91IIS4i d3HS'VM+A3~M

VS r'1I Fned3HSVAAa=HTVM13'~I~W'J

^a1F31NOILr Od 1N)Hj ASSV dMIYt

NOIHSIl7IS ZI x6xc 91 d33Yd5(9 I xOZic 91 !l3HSVM

IMSWSWAZ I I I M613WOo5'a3AOoASSV d.1V1av3HKnu.u a

(&Z3 A91xSO99nSw d 1fM-IQI'3f+

4M-a3loSS vuv1~iM-f

1W11pIlp

CC3It3 A O99AS rC

9909009160

r

OC: O.SIIS£

Z86Bm"-0019C

0NL1Vd owVil

lc 'i )Vzz oil

L L :,I - a Rw •w

yl13A31 3lQfIWil-HR"! 3101191Z1--4

"JMI1J111f. /1'-_it-l RV I II'AII1~,1 Lfbi! rr-U1n3ff1'l71 h l!s-I ' ;'3SRN 3WWM! INN . 4_ LO-11 •'

b3AO7 33W7*vp

s

SQ-J ' -7141QA ! 11gv"3 ""J+a-3MIWNa Sti4-3 -AU3uvIH-9••i)3111,317 my1 7WII I1IFA1L 11 -N ""t ~W7 17 W1 4v1%

0

colsrIISCa 911006f. 02f 60 c 1StOSU•1 9Ifi~1 vIf74r0'1 LEO 11NG21' 1~ *ift .' 1

049: £ 9Z 1 t d . 1^ 1iBd-.u I9 1-11ooi4Z •£ I19L U1OO'At- I f 6OOiOL'0119( 9£9001IIrRO 1OI060 0Z£60 9£9I9O-O9I6O 5

FIG.28

40

9 A

5

to

AIR CLi`PERC-00 CMAIRCASE COVER . . . . 8 .07 EFROM7 OAKS MD$Le .- . 1 .07 IiiAR fR+IITi4msf7.12Nam"E-I ClA1RCAU/-RS f7ROMI CALIPERI-R4 NAME 8M . M-D2

GAM[RIUFTR•RM fu (1 CYUMERR MEAD i-$2 MAKE LEPER,,H-li

REFER 10 FIG ldA{€ 71 FOR SV650S4•S ∎ E25

3S SYB50 Y €31633

ORTIfIffAl . .

r-s - mu IRiEEL . .

-N~ ~1APfsMic~~aM-IaAIAOIATOR IiO$E0-17 XEAT TAIL cows .- . . w-I

RS!l11 IQIVAL LAID' : ., . F-A4XAOIATORFE0-Ei

ATH-IA IMR14IPi LAIi<LM-itraa ta .,~r~

.- •l

EocffYYtYi~

r-17 WTIR P~- .

d-"

F6

REF. NO.

FIG 261 F- 6)

PART No.

TURNSGNAL LAMP ($V6%KIYQTY

AB,UCIJPTION

REMARKS

1-1 35641-20F30 LAMP ASSY . FRONT TURNS+GNAL RH 1

1 .2 35602-20F)0 LAMP ASSY FRONT TURNS'GNAL L++ 1

2 35610 .33€04 LAMP UNIT 2

3 094r1 .t2045 6ULB Nv?Iw1 2

4 U3142 04123 SCREW 2

5 0631-5-11103 NUT 7

5 1 35603-33E 1n LAMP ASS" REAR TURN SIGNAL Py 1

6-2 35601-33E10 LAMP ASSY REAP TURNSPGNAL Lf+ I

F 35610-33E00 LAMP1 •f 1It 2

8 09471 1 4'045 BULB ±12`121W1 1

9 03242-04123 SCREW 1

to 356 .5 1TCOO SPACER PCAA T,3Rf{, i r,faLi

11 0531)-ODI03 Hut

11 }Rp.

I13F rw RELY t . . . .

i Rfj",V'014L L •. AP

F1G.28A

13

40

rr

10

FIG 2%A{ F 7)

TURNSIGNAL LAMP (S 5OSXISY E21)

QTY

36 51+850 Y E31E33

Ai1r CieAwEllc-aa ( AJStAM covElr . . . . P-ar - Fllalt 11RARE I10JiaE : : . 1 07

al+i~TIMG0-120461rlL -- . . . • . . . -at -MAW .uarctL :- I4 6-1@

F,

RFF.NP. PARTNO. DESCPIl.1OA1 REMARKS

1-I 356UI .33E30 LAMPASSY FRONTTURNSICGNALRH 11 .2 35602.33E30 LAMP ASSY, FRONT TURNSIGNAL Lm I2 35Fr1O33E40 LAMP UNIT 2

3 09471 . 17745 BUL802V.21W) 24 032424M123 SCREW 25 35679-33EOn PLATE FRONT TURNSIGNAL LAMP 2

5 03511-MI03 SCREW 47.1 35643-33E10 LAMP ASSY REAP TURNSIGNAL RM 1

7.2 35604 .33EIO LAMP ASSY REAR TURI4SIGNAL LIf I

6 35610-33EI10 LAMP IJNIT 1

9 M71 .12045 BULB 112Y 21WI

10 03742 0023 SCREW 2

1 t 35645-17000 ;,PArEP 17Er P * API4.'G ALI- 0&314.00103 NUT11 M610-03F00 RELA .- y ^^, r ,aI{~, • ;fi4L I.AM I

FIG.29

31 SV864Y E3+E33

AN CLEAIILR -C-74 C#A*GA$& COVER . . . . 8-It7 FIUSIT /RAVE Hcst ,, III ~ 11Th GD-1Z ~IIfl1ML-j•a 1' MAR iAIE1L .-.J-0-4 TlA1d 11 iO --- -, . 6-10FOW CALt.R1-0a 1545440 VIM : r •0 Z ftIb1AtoA PPMD-i1 MEAI TAIL COVER .- . . 14-11 ISI~IAIUS L LAM---, f-0A

C M 1a1A1M,C-G4 CNAMII10IIAFT„ ,I-0M Iion CYLI S 11E,A~7 0 . 02 N41MIL1 L1van

14 .54 DADIA7ORE-IA DLAT14-10 ~;Ir. LAWLiI-0f

FOG 29 (F. 6! TAIL LAMPQTY

RF.F-NO . Mil NO. DE3CRIP flON REMAM

I 35710.4ZF)4 LAWASSY, REAR COMBINA 1 IC1N 1

2 36827.43010 GASKET 2

J 35712-020'30 LENS I

I 35713-02100 GASISET 1

5 09471-12128 BULB 112V 2W N1 1

6 03211-0124' SCREW 2

7 49148-0502[? HU7 2

8 09160-06M WASHER (6 5)(20I1 F} 3

9 09190 .06285 SP aCER165x10r,91 3

1n 09321 .090O' ISHIOIJ 3

11 035410203 "CRE, 1

12 (1d11$-1O A I

11 35 .16 19f (X ;-~ _~f

P1.A

1h+;1F1A1ICI t

14 n l "5r1-4,,171 6--A I '

t4 3iS 1iI-01FOL .

Aa :•', ' it tII,.F

1 ; 1S 12-02F0( LENS I

11 31913-02F40 GASXEI t

18 09171-12681 BULB 112V 5W1

ISO 032110163 SCREW 2

20 09160 06068 WASHER 16 5x2Oxl 6} 2

21 09190.05454 SPACER I$ 5x9 5X11 5 1 2

22 08316 .10053 NUT 2

23 3592748830 BRACKET LICENSE PLATE 1

24 09160.06089 WASHER {8 5x20x 1 61 2

25 02142-06123 SCREW 2

26 08316.70463 NUT 2

27 35974-0IFOO REFLECTOR ASSY . REAR 2

26 35975.19F00 BRACKET . REAP $+0E RR 2

29 09229-04038 RIVET . REAR SIDE 2

30 06310-00053 NUT REAR SOQE 2

31 3970.07F00 REFLEX REFLECTOR ASSY 1

32 08316-IQ453 NUT REAR I

FIG-30

REFER TC FIG 30A(F •1 0) FOR SV650S%1S} E25

36 SV650 Y CA33

w . ,s

RIEF .NO.

FIG 30( F-91

PART NO.

WIRING HARNESS iSY650WY

DESCRIPTIONQTY

RE111ARTl(s

1 3661P20F10 HARNESS, WAG NO 12 09141 .10501 FUSE (IOA! 23 04181 .15501 FUSE 115A1 14 36619 .20f00 GUIDE WIRING KARNESS5.1 09401 .06432 CLAMP IL 80) 1

5-2 09104-06435 CLAMP .L 1351 1

$.3 09401 .06207 CLAMP IL C71 d6-1 09407-14103 CLAMP (L 1251 5

6 2 49407,18402 CLAMP IL 155, 1

01550 .06123 BOLT WIRING HARNESS 28 0155448253 POLT WIRINGHARHESS 14 09!16 .10483 NUT 4'RI1ICi HARNF ; 1

su 37101 19e3o LOCO SE TI1 .17101-19640 IXk 4A1Ii 37100 .14FOD LOCO AS,Y STEERlfj ; ,

I1 44139-09016 BOLT 11+x111114 37740-31000 SWITCH ASSY STOP LAMP r

15 09413 ,06405 SPRING 1

16 43251-19F10 BRACKET SIOP (AMP SWITCH 1

17 01550-06123 BAT 1

18 37840-19F00 SWITCH ASS( SIDE ST AND 1

19 37849.19F00 sot 1 220 08316.14063 NUT t

21 38500-02F60 HORN ASSY t

22 305W:9F00 8WACKET, HORN t

23 01550-06123 BOLT t

24 07550.48123 BOLT25 37116.33E00 XEY HLANO. I OP1

FIG 30A23

fIG 30Af F-101

W1r* G HARNESS ISV6506AUSY F2E)p'TY

39 SV550 Y E31E33

AIR CLEAVERC-00 S'AmCAS-E DOPER . . . . 1-17 OMP1! MAFE NOfE . . . L •O T ~,s"AR EMisr1MSR-U k0T1OPALr-07 It MrtEL_-I Y0401M11 1OM6-11/AT7ERY1-SL MAF~CASE-8 . 15 Flan CdbLTPER • . . E-OL IMFOLI MaH - 02 !AVIATOR NOSED-47 114aM TAIL CDVER . . . . N-11 1I 0*T911A1 LA - . • • F-84

F10

REP•N O, PART NO. )}L4CRIPTIQr4 RR MARKSt 30610-19F00 HA"SS . WIRING 1401 1

2-1 09111-10501 FUSE ,OA) 2

2.2 091181 .155Q1 FUSE (15A) 3

3 3661933E DO GUIDE WIRIHGHARHEf' . I

4 w119716 HARNESS W INC NO 2 14 *.619 .33E00 CO7ER SPEEDOMETER r(JPLER t

5 1 094(M 136132 CLAMP IL RO1 3

F-2 091(4 .06135 CIAMPIL 1"1 1

7 09107 11402 CLAMP IL 9G+ i

9.1 09107-14103 CI . AMPrL f2~„

a 7 091'}7 .10402 CLAMP 1L t5Si i

h it 1(11 .19930 L'( P '•F 7

1(1 1i I0I) 14F(Vl i'K r A

It[ pr1 • 1

1 1 fl91 19 .1171(111; g(( T fir 1

11 177403113011 _,W!IrH .:!' •

LiAg,

13 0914306005 SPrING 1

14 4351 .19f0G BRACKET S1sH'LAMPSVYITrH 1

13 015.06123 BOLT 1

'~ 37a441UF00 $WITCHA$,̂s i SIDESIAND 1

1 37849 .19F00 eo, T 2

10 00311 .1006,) N01 t

19 30500-021- 60 HORN ASSN I

20 36590 .1900 BRACKET HORN t

21 015a.06173 eQI1 f

22 01550 .00123 90L T 1

23 37146-33E00 +,G r- 6LAN c 1 OPT

1

r4h

I

b

(''.

,,,S i

.$

40 SV650 Y E31E33

REP ER 10

31AfF 1,, f .=:Fi , .,, ( € H

F 11

FIG 51( F •1 1) I+- ANDLE S*!RCH (Sv650x11)

RU.NO . PART NO. AL5CR1rT1ONQl rv

REMARKSFIG,31 1 3'2O427E31 5WLTCHASSY HANDLE Pu1 1

1 01 124M SCREW 1

3 G2111.05305 SCREW 1

4 02112-0103 SCREW 1H$10'TLE CABLE +5 3740023E30 5W17CH ASST HANDLE LH 1

6 02111 054 55 1. CREW +7 {x9125.05066 SCREW t5' +

1 8 37564 38ADO $W#1CH ASS CLU , ,K 1

9 37564.26E(* SLREYM1

FIG .31A

-- 5

I*

41 SV650 Y E31E33 F 12

REF. NO,

FIG 311# - .12)

PART NO.

HANDLE SWITCH (SVB5OSX1SY E2E)

D!SCUPTION

Q.."

REMARKS_

3T2UD,33E3I SWITCH ASSY HANDLE RH I

42112 .0 5OS .CREW I3 0211?-am STREW I1 42112 .0 !D3 St:REW THROULE CABLE5 3T4D0-26E31 5Y •' -1CH a„" Y HAICILE LH 1

~, ~32II2 .OSL55 ;CPFw 17 09125.05# ; TREW{WS 1

A :7%0.7AADn :cV11C .iASS rl1JTrH 1

)756+1-_ •E OG ;CFCW 2

FIG-32

• "Engine ( s±n anti I rtiMlr+ a . •r !ii . III-rk•1 11"I 't

hr ~ •j Jcicd t •n 11tc I rarllc .l t1L UIc ( aac ( hJu I onu

{Qr2924 •I '('4XT) IIt :1t1hate ant c111r •t 1 . •1 1 re^artII11L

1hr .c 1+rncCdurcti-pka .c LAI .rui Part% r' .-EJinrt .-Mr

hefrrrt pl ;Iring rut r+Prier

42 SV550 Y E3E33

IRIR CLEAMERC-QG ~CIIA.NKCASE COYER .T•Q i `~AQMT DRAKE MON. ., 1-07 G Arr iiirFl'1MCp-I1 ~arTlorrALJ-47 REAR YFEELJ •4 4

NrS11IStlRAID-10~TT1:FYE-04 9AIKCASEI-o-5 IEROMT CALIPER1-0L HANDLE TARA-9# RAC1ATOR NCLEV-07 LSAT TAIL COYER

H-11 TUMIfIa31AL LAW . . . . F •04Iran rwarur-no. ORAWCHarT∎-n∎ renuT Krr r~er uran f-ate ..- r , r .rrm

u•na NArrraTdlfl-0A IS EATH-10 LM1rMIFrr LAAi.LM-99

G2

F1G 321 : . 2) FRAME

QTYREFNO . ?AnT NO. DESCRIPTION REMARKS

1 .1 41100.19F01 .13L FRAME (SILVER) I MODEL X

1'' 411pr1.19F02 .13L FRAME (SIL .eR) 1 MOOEL Y

412OO .19cOI RAIL SEAT 1

3 C7130.10303 BOLT 4

4 41991-19FOO PLATE MOUNT FRONT kH 1

5 41550.08203 BOLT 2

b 41198 woo SPACER HEAD MOUNT I

s 47130.06307 BOLT 1

B 41921 1nF00 &}LT CRANKCASE ADJUST 1

~+ 41922.191=00 NUT CRANKCASE ADJUST I

10 41941 .19FOO SPACER CRAP •-' .CASE REAk UPPER I

11 41921-33E11 000 CRANKCASE ADJUST 1

1~ 41922-33E00 NUT CRANKCASE AD ., ';" 1

1 } 4"411-19F01 HOLDER E ;EC1RIr PLP r 1

14 4 7411.19FOO PLATE REL:' I

15 01550-06113 BOL T '

400

11

43 SV650 Y E31E33 63

REF'.NO.

FIG 33( G-3)

PART NO.

CTAh .

DESG1M POM

QTY

REMARKS

FIG-33 1 42310.19F00 S IANO . PROP 12 09111-10027 3OL7 1

3 06319-21103 NUT 112

13 4 0944 ;-14OG6 SPRING INNER 15 4h443.19014, SPRING OUTER 1

6 4233U•f9FU1 BRACKET PROPSTPND 17 07120.10303 $QL1 2

9 43111-33E00 PED4L.B ' E 109160.IDD22 WASHER I' lQ4X11

+I I 1U 435b1 •_3E00 HQQ RE .-URN SPP'NG 1. .I 11 1721 11 .0516 i li .1tE AI + k{ 11 (0441-1302f4 ~-PA01

.1261If-OP13r

i10

9

FIG.34

17

1

44 SWi50 Y E31E33G4

R FF.NO.

FIG34( G41

PART NO.

FOOTREST

OBSCXWfON(TTY

REMARKS1 .1 43511 .19f00 BRACKET, FRONT FOOTRE51 RH 1 SV6507S/Y1-2 43511 .33E10 BRACKET. FRONT FOOTREST RH 1 SV650SXISY E282 .1 43521 .19F00 BRACKET, FRONT FOOTREST LH 1 5V6501UY

2-2 43521-33E00 BRACKET, FRONT FOOTREST LH 1 SV55057VSY E203 07130.09203 BOLT 44 43530 .17E01 HOLDER FOOTREST Rr1 I5 43540 .I7EO0 HOLDER. FOOTREST LH 1

5 09106.10064 BOLT 27 4351D-02FI1 BAR. FOOTREST RH 1

8 4352I .02F11 BAR FOOTREST LH 1g 09200-06057 PIN 210 09180.08149 SPACER 18 1 X12K72I 211 09449-+F022 SPRING 212 44111-25158 CUTTER PIN 21'1 435T8.070DI BOLT BARK SENSOR 214 43571 .33E(0 r,UARD . FRONT FOOTRE :T RH I15 43576 .19F00 GUARu FRONT FOOTREST LH 116 09139-05054 SCREW (5x16i 216A 0916 . 780#8 WASHER 717 43600-19f00 FOOTREST ASS Y . PILLIOP, AH 119 43700.19FD0 FOOTREST ASSY . PILLION LH 1

19 43611-33810 BAR, PILLION FOOTREST RH 1

20 43621.33E10 BAR. PIUION FOOTREST LH 121 09208_06007 PIN 222 09410-06005 SPRING 2

23 06111 .07004 BALI 224 43816 .33E21 PLATE, PILLION RH 1

25 43926-33E21 PLATE, PILLION LH 1

26 08332-11043 E AM 227 015 .4.09163 BOLT 4

FIG .35

6

8 tr%

224

r ~H

~.l

4r

T r1

,J Jrr -r

10

l Y1f

LJf~

+~7t

17

Is4A

19

REFER 10 FIG 35MG-6) FOR MODEL Y

15 SY850 Y E31E33

1 1W.N0 .

FIG 35( G-5)

PART *P0.

FUEL TAW IMOOEL X)

DF%C1L1~T10N REMARKS

1 .1 44100.t9P00•Y7E TANK AS£Y . FUEL (BLUE) t

1 2 441O0.19F04471M TANK ASSY FUEL (RED) t

f-3 44100-t9F2047E TANK ASSY FUEL (BLUE) 1 E f'14 44100.19F20-YiM TANK ASS' FUEL IREDI I E332 .1 68111 .42E00.M FMBLEIM FUEL TANK (GRAY) 2 F'.R Y?F1

2 .2 68111 .42Eitft•12V EMBLEM P IF.( TANK {GRAY) 4

3 t 44200 .33870 CAP SET F1'f ; TANK 1

3 .2 4421'0-33890 CAP SET FUEL TANK 1 E13

4 0310605017 BOIT(L201 4

041 ,11 9 [k"109 SCE iN 1' 'a 4 1

R

_s-- . 19Fw44512-1'+1-00

C l'rr .')N F+ ;~.IiT

( .. 'ION rJ Q? 2U 445W19FW CUSHION FUEL iA1M `o1UE 110 44514 .33EOI $TAI FUEL . YANG 1

11 09403-05310 CLAI1*P t

it 44550 .19F 10 BRACKET FUEL TANI REAR 1

13 01550 .08153 BOLT i

14 4.1541-47= 00 CUSHION. FUEL TANK PEAR 2

15 44561 •'9F00 SPACEER FUEL TANK REAR 1

)& 01'54)-08853 BOLT 1

17 49352 .70103•G00 HOSE- NO 2 (L 600 •4 80) 116 0936708004 JOINT-3 WAY 1

19 04352 .70103.640 HOSE, NO 1(L 004 *160) 1

20 09351-14152.600 PROTECTOR IL 600-+1101 121 44339.19F00 CLAMP . ORA IN HOSE 1

72 44194 . 19FO0 SHIELD. TANK FRONT 1

FIG.35A

40

21

40

4

3

I

46 SV650 Y EX-33 66

REF-MO.

FIGFIG 35A( G- 61

PART NO.

FUEL TAW (MODEL V)

DESc Irr1014

QTY

REMARKS

1 .2 44144.1944x7M TANK A5SY FUEL (RZD1 t

114 44100.19F40-YC2 TAW ASSY-FAIL (BLUE} 1

1 .6 u100-19F+,-Y714 TAW Assn FUEL (REDI t E33

1-8 44100-11or5c .VC2 TAN4[ ASS( FUEL {BLUFF E33

2 .1 681 .1 •12C00 IZY EMBLEM F0FL TANK rGRAY1 2 FOR Y71 YC2

1-2 68111-1!COG 24G EMBLEM FUEL TANK iGRAf, 2 FOR v 7M

3 1 44200.33+17( CAP SET F'.'EL TANK 1

3-2 .14200.33694 CAP SET FUEL 7ANk 1 E33

4 Q91DFr,(t7 &XT iL 20, 4

fi (1g1~9.tA7,yi S',REA'Sxi F

6 09)t,0-u6U54 WA,KEk ih 'A22t ,44+ t T • 19F G(1 CLJS++ :.,r . 4 gr_rA '

r

#t 44512 19FV, ,--USN, •1 FROta*

t 44?5414F0( : wUSFIIOr~ FUEL T Ar1r .iDE

1 445 - 4 .3 ,E D 1 ;TAI r~,,EL Tctjr

11 094r(305310 CLAMP

r

12 44550 •T9FID BRACKET FUEL TAf1K REAR

T

13 DI 5"163 BOLT

14 44f41-02FDD CUSHION FUEL TANK REAR

i

13 44561- 9FOO SPACEER FUEL TANI+ REAR

1

16 41550 .08853 BOLT

1' 09352 .74103 .600 HOSE N O 2 (L 600 -48Pr

t8 D9367-O9004 JOINT 3 WAY

19 09352-70103 .607 HOSE . NO 1(( . 600-4160)

20 09351 .14152-600 PROTECTOR(L€00 +140)

21 44339 .19FO0 CLAMP. DRtlN HOSE

22 44194 .19F00 SHIELD TANK FRONi

FIG.36

ft

400

U

1

47 SYB60 Y E2 E33 67

RE*.NO.

FIG 341 G- 7)

PART NO .

fUEL COCK

DEECMIiT1OP1

QTYREMARKS

I W 30419FOO LACK ASSY . FUEL2 M451 .33E00 ORFHG. JON1 1

3 09175-O6u57 BQl1 2

4 0916806026 GASKET 164x11 SXO6, 2

09355-501054;00 HOSE FUEi 1l 600 ON11 1

09351 1415251'4 PROTECTOR 1L bO0 .2801 1

09401 .09443 CL P 1N 301( 19F10 GAU((E ASSV FUEL LEVEL 1

400

FIG-45

'+. Uc,;40 .0901{1h 09139-060671,

0913905054

58 W650 N EW33

CUSHION{

SCpf W lM6x1(]I

SCRE,% IM5x1+6,

I AIR CLEOIMRC-l0 GRAMCAIE COYER . . . . l-li FUMMU MARE 14011 . . . 1-4} IGIM IMfitIMC0.12 k*7IpM1J-It PEAIL MEI1J•E01 Ii#IdIei111~fON0-1iItArnaY_r-ac ffAMCAaa . . . .

∎.0% SM1Yr Pal r.ca

r_a. ..a .w. a of

._as •inraTI woesn-.a :far fait cOVEl . . . . H-11 TiMIII41IML LAPP . . . . R-/6

REF.NO.

FIG 451 H-61

PART NO .

COWLING IHSIA A1ION PARTS RSV650S1i1SY E261 CANADA ONLYQTV

DESCRIFflON REMARKS

4 9I5f0-19FQ0 BRACE COWInICf 12 01560-06.'!03 BOLT 21 02142 .05123 SCREW 24 ('l47 .0520) SCREW 25 O1,`.y 05019 Nut a

f 94484 21f04 NVI COWLING 4{,419.06314 .9'!' CLIP {BLACK I 2

A 'J's.41 15161 SCREW 14 09146.05436 H1: i 11( . 94521 . I9j URAL*.E1 SIDE UPPED RH11 9451119F(10 BRACOE1 SIDE UPPfP L'i t

w50(4 . QF.117 BOL 7 J15f;E 4+ 4141 14Frr ; BkAi.rl ' . .,N 14 L" .,~y

rc„II .14i1r,,rw t2~iiWj18

Pr_,1 F

,

I F auf yNii.ri a . i +

+

FIG .47

7

4

9570U 14810

1f,-

152m? 1Iroo1

, ;

1F1M WIN ,

60 SV6$0 Y E31E33

AIR CLEAMERC-II CRA*CAIE COYER . . . . I-I7 *IIOIIT MAKE HOSE . .- 1 . 01

0-12 OPTIMALJ-07 MAR M41LJ-#A r4RMHMIUIOMD-10OATTtR1rE •I4 gnwLtktEI •IS F11gMT C'AIIFERI-IL ILMIOLi MIRM •E 2 RADIATOR NOELD-87 MEAT TAIL COYER . . . . N 11 'RIMIIIOML LAW- . . F-06

LOCI SET SEA'

PLATE SEAT LUC'

CABLF SEAT LOCO

r,i I if

, f h .

. .r . f ; Apt.f

I

H IM

REV-100.

FIG47[ F'. •t Ol

MILT NO.

SEAT

DESCJIPTION

a rrREAMRI[3

I 451DO .19F30.WDS SEAT ASSY IBLACKI 1

1 45100130O CUSHION 1

3 05321-IDDD2 CUSH" 2

4 04106,06164 sot? 15x101 1

5 45220 h.40I NRAC`. 1 SFAT .irPPDR1 REAR T

f2122 .063t1 A CRE'h

45100+ 1uF50 W(A SEAT A' ST PILLION rBLACr

F i' 9121 I f)r11 I r ,1z, rim

FIGA8

40

23 -

24 - -15 -- #

.

4

I)

REFER 10 FIG 49(H-12) FOR MODEL Y

61 SV650 Y E3IE33

AIR CIEAWNC,II mAmCAtL COYER . . . . 1-I1 FNONT MA&E NOEL ., . 1-41 WAR INIfT1114D-IZ OPTI011A1J-41 *EAR 1R*IL• . . . . J-I4 4RAMCiII~fibPI6-10/A17ENVE-I4 CRAI CAM2-4S FRONT CAL 1PtI-IA MUOLE WM-42 RADIATOR HOSE0-07 SEAT TAIL COPE.? . . . . H-11 ITURM$IWIAL LA/lr • . • . F-44

N11

RBF.N0 .

FIG 481 H-111

PART NO .

SEAT TAIL COVER (MODEL X 1

QTY

DISCRIPTION RIEMAN"

1 1 45511 .20F00-Y1F COVER. SEAT TA(t AN (BLUE I I S'l650x

1 .2 45501 .20F00-YTM COVER, SEAT TAIL RH )RED) 1 SV650x

2-1 68165.20F00-N0J EMBLEM TAIL COVER,SV65O I FOR YTE

2_2 601165.20FOO-NOH EMBLEM TAIL COVER SVB50 I FOP VIM

3.1 45S02.20F((j. Y7E COVER SEAT TAIL LH IBLUEI I 5v650X

3 2 45502 2f.) Y7M COVER SEAT TAIL LH )RED) 1 Sv65OX

4 .1 6RI65 2DFOO N0 EMBLEM IA!L COVER SW % I FOR Y7E

4 ? 5A16 2(1F(w1 N(A4 FMBIEM TAIL nlvfR c .1~5(1 I FOR Y7M

5 NOT LISTED

6 NOT LISTED

45503.1 pF 5O- 35W COVFR SEAT TAIL CENTER (t,RAYI 1

N 1/41-i~ J60i i SCRE'A FRONT i,61(;(,,

47 116 14(X CUSHION FRUPRER11Ux18x13 . 1

1 I 4 7114.194 , :,) CUSHION FRLQ -AER110Y11mI5) 1(A 180 Oil 04 $PACER, . ; 11( .15 l'I 2

Ii 091 ;0.061)5 SCRE,V CENTER i6r.I I

093?:- 1 0045 CUSHION I10x28x191 2

1 .1 (1941- ' Jtri .i SPACER I6 5x I0x9 4I

15 47115 .05FOO CUSHION, REAR (1Sx28X121 1

16 03241-15123 SCREW 2

17 09148 .05038 NUT 2

T8 03241-15123 SCREW 2

19 0914805038 NUT 2

20 03242#103 SCREW 2

21 09320-08018 I:USHION (8x26x7) 2

22 46210.19F50-291 I-ANDLE, PILLION RIDER (BLACK) 1

23 01810-08253 BJLT i

24 09160-0912F WASHER 2

FIG .49

40

Q SV650 Y E31E33

AIR CLEVERC-0R CRAWCA E LOVER . . . . 0-41 iPVWT MARE 11DCL . . . 1 . 91 fYLAl WIFT1MG0-l2 WTIOMf.LJ-0I 1EAR YIIIEILJ-04 ~T1l4AE11TS : .1p1.~. . . .m

n-10'RATTFRY . .IE-R4 OMISCAM:-R3 SNOW tait,iUt-&A Muw 9 --p

w_ea ~ntAtDR %amn-01 MEAT TAIL COIVRR . . . . W-11 fUMIU 4RL LAME . . . . F-0i

H i2

RE11,NO .

FGG 191 H-12)

PRRT NO .

SEAT TAIL COVER (MOOEL YI

Q`11.

aT39GRZrTION > MA K6

1-1 15501 .24F(1GYC2 COVER. SEAT TAIL RH (BLUE)

I SyM Y FOR YC2

1 .2 45541 24F00 .1TX COVER. SEAT TAR RH (RED)

I SV650Y FOR Y'M

2 .1 63165-2w11-N" £MDLEM. TAIL COVER,5V650

1 FOR YC2

2-J 68165 .2OFOO-HMV EMBLEM . Tr.ll CO`'Er SVFYI

1 FOR 17x

3 •t 45%2-YC2 COVER SEAT TAIL LH IBLGI

1 SV65o FOP YC2

455&2 .7OFOO•Z 7 x COVER SEAT TAIL LH'RE41

1 57F5f}r FnA YIV

4 . +581ft5 .2OFJO•R^W EMi•1LEM TAIL COYER Sv55t1 FOR YC2

68165-2OFOa•M 5'! EM$LEM TA,L C ?VP' "A'A'

I foo Z7xR

7 .1 455113-19F&1-TSW CO EP SEAL TAIt[.FI1ERarRAri

I

HOT LISTED

NOT LISTED

FOR tC~ r,-M ry1

-2 4554 -1!FSIF .r t ~.[ .~ :',FAT rw1L r-E' 1EP

FIG-50

64 SV650 Y E31E33

--12

. laO7 - REAR WHEELJ-A4

AM$Nj$S$OMb-101R CLEANERC-0E CG1 NKC E COVER . . . . i-G7 F11DT'ORAKE H1-07

E111FX1N6x

KIPiIRMAL . . . .~TTERYE-Q4 dlAHRGSE11-04 FMCWT CJL IPER1-DL 11aLC11 F YY_ M-02 RADIATOR HOSE . . . . • . I}-07 SEAT TAIL COYER . . . . N-11 IIIRNlIpML LAMP . . . . 1-06 L

12

REF.140.

FIG 501 I-2)

PART NO.

FRONT FORK DAMPER

DESCRIPTION

QTYREMARKS

51103-2GF20 DAMPER ASSY . FRONT FORK RH 1 $V6507UY

51104-20120 DAMPER ASSY . FRONT FORK LH 1 SV650x1Y

1 51130-20FD0 TUBE-OUTER PH 1

2 51140 .20FDO tu9E.OjrERLH 1

3 51167 .26E10 METAL . SLIDE 2

4 51156.05A00 WASHER 2

5 51153.14FD0 5EAL.012

5 51156-49440 CIRCUP 2

7 54173.14FOO SEAL . DUST 2

8 51195 .33D10 PIECE . OIL LOCK 2

9 51147 .16510 BOLT 2

10 51148-41310 'A'F;,HER

11 51110 .20100 TUBE-INNER 2

12 51111 .33D10 PISTON 2

13 51445-20120 CYLINDER 2 S'fh50f-'f

14 51177.M00 SPRING 2

15 51196.33D10 RING-PITON 2

16 51171 .191 SPRING, FRONT 2

17 51356-10DC WASHER 2

18-1 51176-201`[U SPACER . SPRING 2 5V650xUv

19 51351 .33D00 CAP 2

20 09280 .32001 .0 RING 2

21 01550.08457 BOLT . RN 2

S

RLrER TO FIG 51AU-1 ; FOR SV650SYJSY E28

65 SV650 Y E3E31 13

REVNO .

FIG51 ( 1.3)

PART NO,

STEERING STEM 'SV650)lf!)QTY

bESCRIPTION

REMAM11 .5

1 S1410-19F10 STEM STEERING 1

2 51614.12GOp SEAL. STEEPING LOWER 13 0928?30010 BEARING 13Ox55A 17) 1

4 Q1550.09407 BOLT 4

5 51311-19F14 HEAD STEERING StEM f6 5132d•Q?FA0 SOL ; 1i 09250 060 t 1 CAP 4

B Sti211-45050 WADER HANDLF ZIPPER 29 "130-08307 BOIL T 4to 0154.08015 WASHER 411 56221 . 03fAO HOLDER HANDLE TONER

51321 .03fAI) BOLT11 QV19-31107 NUT14 0267 25OOh BEAR1r . ; . .5a.a' 1

15 09285 .34005 01LSEAL , I1x^''''1' .,16 ;1631-28000 NUT- STEERING ~TFY

17 51y30.1aroo BRACKET-HEADLAMP HOUSING RH 1

18 51540 .19F00 BRACKET HEADLAMP HOUSING t.H 1

19 51553-38060 DAMPEk HEADLAIVIP HOUSIIO, BRr 1 .1

2v' 51651 .19F00 STAY- HEADLAMP HOUSING RH 1

21 51861 .19FOO STAY. HEADLAMP HOUSING! H r

22 99139-16027 SCREW (6x12) 4

23 51356-10003 WASHER 124 51353 .28A10 NUT 1

FIG .51 A

9

10

1!

1

66 SV650 Y E A 33

11111 111 .111C-06 CRAMRC.SE COYER . . . . 5-01 FROM! ERAS(( HOSE . .. I-di ~Y PIf TIMPD-12 6PT10~ix1J-0i' REAR WHCECJ-S4 'TRMIIN1UIflNb-10IIATTERVE-04 CRAI~GSER-0S FRONT CALIPER- T-04 luras makM-02 RADIATOR HOSEC-87 $EAT TAIi DYER . . . . H-11 'T1IR $T0IIIAL LAMP . . . . F-96

14

IEF.TYO .

FIG 51AI I. 4)

PART NO,

STEEWNG STEM (SV650Sx/SY E281 CAN" ONLY

DESCRIPTION REMARKS

1 51410.19E00 STEM STEERING 1

2 51644 12COO SEAL STEERING LOWER s

3 09261 _10+010 BE AR ING{)O><55x17) 1

4 015SQQ-OM0t BOLT 4

5 51311 .s9F(IL). HEAD STEERINr, STEM

51 I16-03FAIl 001 T 2

09231 •25(K>9 BEAR11`' [61 d7 , 15, 15

6 (92A5 34004 OIL SE AL 1,14064 1 11 r+ . 1

4 51531 X61004 NUU) STEERING STEM 1

'D $t3561{+d03 fvV;HFP 1

1r 51353 .2,x11[1 Hill t

40

10

554'1 )OAK,

BALANCED AHEE . .

-!S5JI, I IA1i1

gaLANCFR AF-+H!

67 SV650 Y EYE33

as irAa .. .rr . i_ . . rTlllYYiFeC

-

a- in

FIG 52 ( 1 . 51 FRONT WHEELQTY

REF.NO. PART NO DLS4alrTlfl REMARKS

FIG-52 1 1 411103FAC YSG WHEEL FRONT E17Y#f3 J ;01 1 MDDEt K

1 2 5;i11 .03FAO .12RISILVERI

WHEEL FRONT I17% 4T,15t1, 1 MCI[*I .

1Ai+ I'fS.4I SIL'/ERi

SPACEPI1'r,r, 1

C, 5

s 09, 1 4 62f,' QFARiNr? PH }

a f]p1fi1,jQr gEARiNrr { H i

5 S4711 .0 ;Fov WALE FRO1I1 1

F 547 .L .I . 'f SPACES: :Q OW ~ILE "7 '+i

7 5+1741-U3Ii ;PAGER FRONT AXLE RHA s 5111' Off11f • (+,r FR 111 eRAi(. i

°c'

. ;I-Fil r ' RF Fu . ,i+ •

-r1r r,•E • :,F

FIG .53

3f-

I

1

73

40

1

I4

10

68 V650 Y EYE33 16

REF.NO .

FIG 531 I • 6)

PART 140,

FRONT CAMPER

II)LSCRIPTJON

QTY

REMARKS

59100.33080 CALIPER ASSY FRONT IM 1

59304-33400 CALIPER ASSY . FRONT iH T

1 59300 .33830 PISTON SET 2

2 59300 .33310 SEAL SET PISTON 23-1 5%1D1 .3,3850 PAD SET RH 1

1~ 593[•1 -3)850 PAD ;FT LH t

4 1 59115-33004 SPRING RH t

4 .] 54315- .139W SPRING I H t

M1I2a1Bf059313-36500

BOOTINSULATOR 2

59116 33D00 GUIOF54121 iFI410 B :ELDER{5 5:; 5311 ,;AP

59+14144901 pll.

54141 .45(11)_1 iL!Pt 2 591 ; 1 33!'Sl0 ,1SHIM

13 01550 .102!+3 BOLT 4

FIG-54

69 SVBfO Y E3AE33 17

REF,NO .

FIG 54 ( 1.7)

PART 140.

FRONT BRAKE N0SF

DLSGRI7T ONI 0936010011 BOLT UPPER (IOxIO0x22)z 093W10041 BOLT JONT(loxt 00x12

3 09360.10043 BOLTt10xI00x)6)4 D93b0-1O)41 WT LOWER 00x115x22l

()4141 tpp(w WASHERit0x1SxI Sj

t• 54491 T IN) JOINT BRAT E MOSS

OZSMxI i7f 1fi3 901 rp 54480 10F 1,, H?)SE CRONT BRAT{ Nr :

4 5924U •20F4(i HOSE F"f BRA,SE NO 1 RN

„l 59440-2(OC HOSE FRONT BRAKE Ni) 3 LH11 !926H41-M C I AMP BRAY E Hl)SE NO 2 R+-

(MI)13 CL A1,1o BPAOF w • l :c r+d . , H

i, n5r~ 1- I'1 Br"L

FIG.55

4

1

1 4

it

"

6 s'

7 0 SV650 Y E31E33

RTFERV)Flia55A{I9~I'OR it I,. v ,F " m

18

ILLI.Mo.

FIG SS 11 . 81

MIT NO.

FRO4T MASTER CYL*IDER (S1t66Ox1YIQ-"

DE C1IPT1O1 IflJYWRIl

59600-20020 CYLNIDEA ASSY FRDHT MASTER I

1 5M-4"w PISTOH1CUP SET 1

.i966749460 DIAPI4RAGM tT 5966e11'X* PLATE DIAPHRAGM 1

4 59669411~[11 CAP i

6y5H9A9301 SCRE . 2

5%11443(IQ HOLM 1

i i9F,7S, I9C{x1 BOLT H

f R i

i 1

P 59635 .19C!O BOLT HOLDER{6x311} 1

4 515681- 8800 PROTECTOR 1

I

FIG.51A

I

I

1s ~F

I

u

hl

17

13

04

596 ; 3-1'cDU Cr) IE R G+.+4T +

W, 1-36`{1' "DLL) Q ieLAL" 1

596'5 19GQC~

BQ(.T HCtOER , nr15rci74rld ; ;D(I)

TANK A S,Y RESERVOIR

$,LJ R IRA11

Pr S 1 F ` . 4,9140 .; !i

r . . ;3t1 rIM,

PILTI af . •j I. .

Ilr 11 ; 1~41IJt

a • . '~E ,,

71 SV65OY EYE33

ii

AIR CLEAMERC EE CRA*GIM COYER... 111-4? fIIIMt /RARE Mori . . . I-or bjAR l1IRtIMiD-12 6itA OVALJ-01 REAtt WWII,J-R4 "AlItMffiIIy40-10iA17Eihe-14 CRAMRCAMR •i 6 FOW CALIPLR1-64, NR1OL4 IMM-/2 RACLATOR MOTED-07 SEAT TAIL IDYER . . . . ft- l3 T1AMiI41ML LAIM . . . . F-f4

17

REIN.

FIG 55AI 191

FRONT MASTER CYLINDER (5V65MS AV f 2Br CANADA ONLY

QTY

PART *0 11 .

irMR1P 1Il1N REMARKS

1

_

59600`3X41

CYLINDER ASSY FRONT MASTER

I

1 59600.45e60

MS7 OWCUPSET

,

? !9566MJO0

BOOS

1

4 59696. .M2U0

0 RING

r.

h .

5 2 } C lT}

CONNECTOR

+

6;46

L IF'10

Ih . 11550-06123 ei.l

11 '+975q •33E01 BRA(-KET RE ;Er7 :p+R tANr. FRONT1R 0 :550-Q61)3 BOLT

9i3S •3ZC00 HOSE FRONT RESER/UIR Tk

20 59735.1 ?COO CLAP RE ~ERv )l$+ TA`&

FIG-56

10

72 SV&50 Y E31E33

C-11a 0kIfAGLSE COVER . . . . 6-D7 fRQIT /RAKE JiOSf . . . i-aT u11_7

H'l1YYCfCYL!l

I il1A .-

R-MA

J2

I

FIG .56 ( J• 2)

R' .F.NO-

PART NO .

REAR SWINGING ARM

>DESCRIPT113F1

Q"TY

REMARKS

1

61000-19F11 SWINGING ARAASSY .REAR 1 SV650XIY

2

C1281.19FOO SPACER. PIVOT CENT EP 1

3

0926325024 BEARING, PIVOT (25X33X30) 2

r

09263.20071 BEARING . ROD 120X27X23 5) 2

61251-21EOO SPACER . PIVOT 2

(,9211-20381 THRUST WASHER 2

51262 . 17000 DUST SEAL . PIVOT 2

$

61211 .19FC-v SHAFT PIVOT 1

9

61214.19FOO NUT-PIVOT BOLT 1

10

06319-31188 'JUT 1

11

61273-19FOO BUFFER-CHAIN TUCK f7I- 1

09116-[3152 BOLT 15x20, 1

13

49i130 .OG2B3 SPACER 16 5r.10A , f t

14

61310-19M: CASE . CHAIN

15

09139.05083 SCREW f5x.1~, ; 1

15

643t0. 19F00 TORJUE LINK . REAR

1,

,}9111 .10051 11301. 1 . FRONT (10x39) 1

'6

09100.10187 BOLT . REAR (10X34) 1

19

+.6319 .31107 NUT 2

20

6141(33D00 ADJUSTER. CHAIN 2

21

61421 .33D01 PLATE, ADJUSTER GUIDE RH 1

22

61422.33D01 PLATE, LDIUSTERGUIDE UI 1

23

09106-08119 BOLT (8X50) 2

24

09164-08015 WASHER 2

FIG-57

73 SV650 Y E3IE33 J3

!R CIEMIERC-06 5tAIRCASE COVER . • . 9-A7 FROlF! WAXt k1i1 ...1-07 ARfiiiF711 ; ... L 1~ PTtOllkl. . .~J-G7 11E~RM11EEL. :J-04

1wSpisl;IW1.~ ... .b-1o 7

REF. NO.

Fu C i ; { J- .1

PART NO.

NEAR CUSHION LEVER

DESCRIPTIONQTY

REMARKS

1 62600-19680 LEVER SET, REAR CUSHION I

2 0926x20073 BEARING. FRONT {20%27X30} 1

09263-20071 BEARING, CENTER 120X27X23 51 2

4 09263 .1703 . BEARING, Rk • ?1 {17X24)[26) 1

5 52658 .19F00 BOLT, FRON1112A7b 16 625M 12CDO SPACER . FRONT (12X20X32l7 09160-1203P WASHER 2

8 03319.31129 NUT 1

9 09103.12034 BOLT, CENTER (12' .96? 110 62526.19F00 SPACER . CENTER (12X20XF.61 1

11 08319-31128 NUT I

17 62u84 •40A10 SPACER REAR ;1C1,1-A fl I

13 62641 70F L)) ROD . RE lap CUSHION 2

14 09103 12014 BOLT .

112 1 4')l 1

15 02625 .19F00 SPACER ROO I?x20PA 1

16 79319 .31128 NUT 117 62100 .20F10.163 ABSORBER ASSY REAR SHOCK 1 SV65OXIY

18 09103.10033IYELtOW)

BOLT. UPPER (10x :01 1

1y 09103-10126 BOLT, LOWER (10X48) 1

20 04319.31101 NUT 1

Z4

FIG 56

FIG S8 ( J-4)

REAR WHEEL

Q'TY

IREU.Ju . PART NO.DESCRlr'nOIY _REMARKS

1 .1

641114 FOO.Y6G W'-€L REAR (17XMT4501 --

1 MODEL X(SILVER)

1 .2

b4111 .08F00.12R WHEEL. REAR (11XMT4 50}

1

MOF€L Y

ISILYERI

c

69211 .21EOD

DISC REAR BRAKE

1

?

09106 .06125

BOLT (8x33}

4

69711-93100

BRACr€T REARCAL 1P€R

5

617A0.19CW

,Pj4CER, REAP AXLE RH

1

f

b4911-14F00

DP1JM SPROCKET M?;Ll ITIN',

I

7

646;31-`7A01

ABSORBER SHOCK REAR HOR

5

6

64711-19F10

AXLE PEAR

1

9

64733 .34000

RE741NER REAR SPROCKET DRUM

1U

64741 .45000

SPA;-LL; REAP .'LEL -

1 1

(1?" CID-! 7050

YSIA 1141 u

12

041.11-1601+7

NUT

1 .1

09180-17067

SPACER I1 5* :c •HN .

14

08143-63037

BEARI1aG

15

09262-25073

BEARING 12542X17)

1

16

09265-35001

OIL SEAL ±35X52X8)

1

17

64511 .32CD0

S~ RDGKET . REAR (NT 45-525j

1

5 :55DxlY

16

09119-1D043

80I.1 114X47)

5

19

08319.31107

NUT

5

20

54712.33D00

WASHER . CHA1N ADJUSTER

2

21

5511( .20F0O

TIRE, SEAR, 160+60ZRI1I69W)

1IMETZELER)

22

13130-24A00

VALVE ASSt . WHEEL RIM (TR412)

1

23-1

55411 ,0040

BALANCER. WHEEL (1OG(

0-3

23-2

3412.00A01

BALANCER-WHEEL (20G(

0-3

24 04111-40308 PIN.COTTER 1

25

09160.1(3506

WASHER

5

74 SVM1 Y E31E33

IR CLENIERC-OE^ IG+' RANKCASE COYER, ., . I!-07 FRONT BRAE HOSE . . . 1-07 WAR CHI-"FTIMGO-IZ OPTION_ .AL

• _ .

_RE4A1tA+EELJ

- •p 4

. .

0'IO_ I~

J'OT

.

ANig1LiI0!l

14

FIG.59

=R CLEANERC-01' ICRA1iKCAIE COYER . . . . I-07 FRDMT )RIME HCSE ._. I-OTTTEE-04 CRAM CASE . I I-OS FRVMT CALIPER1-94CHAIRC-04 PRAIRLIIIAFTI-11 FIEOL#i CYLIIIMR HEAD 1-02

M SHAFT 1 VALVE . . C-O5 ICYLI%OEI1-O4 FRONT F4MDER4 . 11rAVAllrsrna crTT*UCe r-e,

IF{TFrralF-Ae sVWWT F&W Pure∎

1_n~

00

75 SV650 Y E31E33

~# AR SHIFTIMC D-17 OR +OPAL •J-07 R€AR WHEEL.J-04~4AIV F RARH-OZ RAII1ATOR HIMD-01 ,PEAT TAIL COYER . . . . H-U

LEVE RH-04 MADIATORC-ii MEATH-10MAI~LE iIITCH •- • •- F-11 RGAR CALIPI71 . . . J-OS IFEEDOFETER . F-02furam __ YerllYYC

C- re RFAA CIMJffw LEVER . J-011 9TAIOi-0s

7IAM1PIIltdICD=1 .e . . .TSIIMLICMAI LAMP . . . . F-OPi1AAMIHS LAWH-00FMTER PPP 0-04/f1I1%G HARNESSF-09

FIG'.9I J• 5) REAR CALIPER

0•Tv

RIFT-N41 _PART NO DESCRWTION RLMARKS

6910C-0SCEX CALIPER AS5Y REAR 1

t fi9104-05834 PISTON 5ET 1

7 69100 32820 SEAL SET PISTON 1

i 59100 .21820 PAD SE 1 1

4 59145 05C5(1 SOLT 2

5 55141 I5Kkl f • R1NC a

~. 54141 •A5( FIN

6411; .15000 CLIP

e 39151 16701 d:OYGP 1

1~ 54111 .1811(1 YLEF[ER

551y; 5531( C. AP

'i1IP1 ilyr4 P

-Hllr

TE

1

I

t i 15+

q lip + 1•+111 r

FIG-61

T

Q . 4

2

77 $Y$SQ Y E31E33

PAIR CLEANERC-QJ

'SAWCASI COYER . . . . 0-01 FROMT MAKE MOTE . . . I-C7

.AR $1110TINIC0-12 GPTIOIMLJ-0T REAM Y11EEC3.04 fly rli0-10∎AT'ERYE-04 CRAMEC4UE-ES fROMT CALIPERI-0a k&

WK-02 R.bIATOR NOTE0-07 SEAT TAIL COYER . . . . M-Ii fTURRCII11AL LAMP . . . . i-K

jT

FIG 611 J- r) OPTIONII

q'Tv

RkF.NO . PART NO. Di:3CRIPTiO'l REANRKS

1

21

99000-25110

9910-1-32020

SUIUKI PBC GRI'ASE

THREAD LOCK SUPER 11 .i61 AI

t

1 500

1-2 99104 .32030 THREAD LOCK SUPER (I )B3A i I 5DG

2 3 99000-32050 "EAD LOCK SUIJR {1342, f yk,

1-A4m•3.100

THREAD LOCK SUPER r1305F 1 50{,

2 .R

3

k1" 37130

( Y1 32440

THREAD LOCK SL)PLR r1 YAP ;

THREAD I%GI CEMt T 1 1 K" ;

4 .1 49400-31140 ;ulUK.IBONDI'2^:B BLACM I IrIw ;

4 .2 99000 311 to SUNKI BONOY ! 1115, + it

5 99001125030 50-: ;MI SUPER GMEA51 1 1 1R

9!+O )O 1 140 ;I!IUk r AEIOL I PAL,I C I