suzuki shogun, fl 125 rcfinjection

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DIMENSI DAN BERAT KERING

Panjang keseluruhan 1905 mm

Lebar keseluruhan 715 mm

Tinggi keseluruhan 1075 mm

Jarak antara as roda 1220 mm

Jarak ketinggian tempat duduk* 770 mm

Jarak mesin ke tanah 135 mm

Berat kering* 110 kg

MESIN

Jenis 4-Langkah, Pendingin Udara, SOHCCylinder  1 (Tunggal)

Diameter 53.5 mm

Langkah piston 55.2 mm

Isi cylinder*  124,1 cm3

Perbandingan kompresi* 9.6 : 1

Daya maksimum 7.6 kW / 8.500 rpm

Torsi maksimum 10 Nm / 5.500 rpm

Karburasi Fuel InjectionSaringan udara Tipe kertas

Sistem starter   Electric dan Kick starter  

Sistem pelumasan SALCS (Suzuki Advavanced Lubrication & Cooling System)

Putaran Stasioner 1450 ± 100 rpm

Ket : * Thailand version

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TRANSMISI

Kopling SAPECS (Suzuki Advanced Power Engagement Clutch System)

Transmisi 4 Percepatan rotary

 Arah perpindahan gigi Ke bawahPerbandingan reduksi primer 3.409 (75/22)

Perbandingan reduksi akhir 2.500 (35/14)

Perbandingan roda gigi, rendah 2.909 (32/11)

Ke-2 1.785 (25/14)

Ke-3 1.294 (22/17)

Ke-4 1.052 (20/19)

Rantai penggerak* D.I.D 428 102 mata 

SASIS

Suspensi depan Teleckopic, pegas spiral, bantalan oli

Suspensi belakang Lengan ayun, pegas spiral, bantalan oli

Jarak main garpu depan 90 mm

Jarak main roda belakang 77 mm

Sudut kemudi 45O (kanan dan kiri)

Caster  27O

 Trail  70 mm

Radius putar 1.9 m

Rem depan Disc brake 

Rem belakang Disc brake 

Ban depan* 70/90 - 17 M/C (38 P), Ban dalam

Ban belakang* 80/90 - 17 M/C (44 P), Ban dalam 

Ket : Thailand version

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KELISTRIKAN*

Jenis pengapian Pengapian elektronik (Transistorized)

Saat pengapian 10 derajat B.T.D.C at 1.500 r/min

Busi NGK CR6HSA atau DENSO U20FSR-UBattery 12 V 16.2 kC (4.5 Ah)/10 HR

Generator AC Generator, tiga fase

Sekering 15 A

Lampu utama 12 V 35/35 W x 2

Lampu rem/belakang LED

Lampu plat nomor 12 V 5 W

Lampu sein 12 V 21 W

Lampu speedometer  12 V 1.7 WLampu indikator dim 12 V 1.7 W

Lampu indikator sein 12 V 1.7 W x 2

Lampu indikator posisi roda gigi 12 V 1.7 W

Lampu indikator netral 12 V 1.7 W

Lampu indikator FI 12 V 1.7 W

KAPASITAS

Tangki bensin, termasuk cadangan 4.3 LOli mesin, Penggantian oli 800 ml

Pengantian Filter oil 900 ml

Overhoul 1000 ml

Catatan : Spesifikasi dapat berubah sewaktu-waktu tanpa pemberitahuan lebih dahulu

Ket : * Thailand version

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MERUBAH BENSIN MENJADI PARTIKEL – PARTIKEL BERCAMPUR DENGANUDARA SEHINGGA MUDAH DI SEMBURKAN

MENGATUR PERBANDINGAN CAMPURAN UDARA DAN BAHAN BAKAR 

MENGATUR JUMLAH CAMPURAN UDARA DAN BAHANBAKAR YANG MASUK KE MESIN

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Saat mesin di start (dingin) 2-3 : 1 (choke dipergunakan)

Hangat 7-8 : 1Pada putaran stasioner (idling) 8-12 : 1

Berjalan normal dengan beban ringan 15-17 : 1

Beban berat 11-13 : 1

Saat pecepatan (tarikan) : berfariasi tergantung dari cara percepatan

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DCP / Discharge Pump Injector 

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KEUNTUNGAN :

Menyempurnakan atomisasi Distribusi bahan bakar lebih baik

Putaran stationer lebih lembut

Irit bahan bakar 

Emisi gas buang rendah

Mudah dioperasikan pada segala kondisi suhu Meningkatkan tenaga mesin

KERUGIAN :

Memerlukan pump, regulator dan injektor 

Memerlukan desain fuel tank khusus Memerlukan energi listrik yang relatif lebih besar 

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CONVENTIONAL FUEL INJECTION 

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BERDASARKAN JUMLAH INJEKTORNYA : 

SINGLE POINT INJECTION  MULTI POINT INJECTION 

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BERDASARKAN PENEMPATAN INJEKTORNYA : 

INDIRECT INJECTION  DIRECT INJECTION 

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 A. ECM

B. Tip-over sensor (TOS)

C. Fuel injection

D. ISC ( Idle Speed Control )

E. Intake air pressure sensor/throttle position sensor/intake air temperature sensor 

(IAPS/TPS/IATS)

F. Engine temperature sensor (ETS)G. Heated oxygen sensor (HO2S)

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 A. ECM

H Speedometer  

I Ignition Coil ( IG Coil )

J Crankshaft Position Sensor ( CKPS )

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WARNA KABEL : ORANGE / BLACK

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WARNA KABEL : BLUE / WHITE

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WARNA KABEL : GREEN / BLACK

WARNA KABEL : PINK

WARNA KABEL : DARK GREEN

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WARNA KABEL : BLUE

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WARNA KABEL : WHITE / GREEN

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WARNA KABEL : YELLOW / RED

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WARNA KABEL : RED / WHITE ( + ) , WHITE / BLUE ( - )

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Injector 

High –pressure fuel line

In-tank-fuel pump module

Low-pressure fuel line

DCP = Injector + fuel pump + press. regulator 

Vapor separate filter 

Duty  Solenoid

CONV-FI

Conventional Fuel Injection System

DCP-FI

Discharge Pump Fuel Injection System

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Conventional FI System DCP【Function】 

Regulator

Fuel Pump

Injector

ReturnReturn

Injection

Solenoid Valve

Solenoid Pump

Orifice

Orifice【Metering】 

【Determine Time】 

【Determine Pressure】 

【Pressurize Fuel】 

Injection Nozzle(Pressure Control Valve)

• Time Control Similar to Conventional FI System

Fuel Is Pressurized Only When It Is Injected

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Injector 

Fuel Pump Module

DCP(Discharge Pump)

= 【 Fuel Pump】+【Regulator 】+【Injector 】 

DCP

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 Apply Voltage to DCP  t=0

Generate Solenoid Thrust:

Suction

Spill Purge Process:

Start Metering & Injection

 Voltage OFF:

Plunger

Inlet Valve

Spill Valve

Outlet Valve

Orifice

Coil

Return Spring

PumpPressure:P1

NozzlePressure:P2Nozzle

Start Plunger Operation

Preload & Discharge Vapor

Finish Injection  t=Pw

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DCP Vapor separation filter

Fuel tank 

 Vapor:Bubble Pump EffectFuel Circulation

Heat Transfer

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KUNCI KONTAK ON, LAMPU FI MENYALA

3 DETIK KEMUDIAN PADAMKESIMPULAN : ENGINE OK

KUNCI KONTAK ON, LAMPU FI MENYALA TERUS

KESIMPULAN : TERJADI KERUSAKAN PADA

BEBERAPA SENSOR TETAPI ENGINE MASIH BISADIHIDUPKAN

SENSOR : TP, IAP, IAT, ISC, ET, HO2

KUNCI KONTAK ON, LAMPU FI MENYALA BERKEDIP

KESIMPULAN : TERJADI KERUSAKAN PADA

BEBERAPA SENSOR TETAPI ENGINE TIDAK BISADIHIDUPKAN

SENSOR : CKP, TO, DCP

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Hubungkan SST Mode Select Switc h dengan konektor yang disediakan didekat ECM

Arahkan Mode Select Switc h pada posisi ON

Posisikan kunci kontak pada posisi ON bersamaan dengan memutar penuh throtlle gr ip  

( lepas kembali), biarkan hingga timbul kedipan pada lampu FI (pada speedometer)

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Hubungkan SST Mode Select Switc h dengan konektor yang disediakan didekat ECM

Arahkan Mode Select Switc h pada posisi ON

Posisikan kunci kontak pada posisi ON bersamaan dengan memutar penuh throtlle gr ip  

( lepas kembali), biarkan hingga timbul kedipan pada lampu FI (pada speedometer)

Arahkan mode select switch pada posisi off dengan jeda waktu kurang lebih 1

detik, setelah itu sesegera mengkin arahkan kembali mode select switch pada

posisi on dengan jeda waktu kurang lebih 4 detik.

Ulangi point di atas selama 4 kali

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