DT 20 (1986-1988)

When it becanes necessary t o replace pa r t s on SUZMI OUfeDARD WTORS, always Use SIJZUKI GENUIM PaRTS which have passed a s t r i c t inspection which guarantees qual i ty and performance.

VG, VH, VJ. This par t s catalogue covers the list o f a l l service parts f o r SUUI DT20

INSLSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIHENSIONS Dimensions o f the par ts i n t h i s catalogue are indicated i n u n i t millimeters.

2. AWEVIATIDNS. Abbreviations used i n t h i s catalogue are a s foUows:

AR : As required NT : Number o f teeth ASSY : AssembLy OPT : Optional E.No. : Engine number 0s : Over size F.No. : Frame number STD : Standard d : Diameter o f material T : Thickness I0 : Inside diametex us : Under sire no : Outside diameter w : Width L : Length S,L,UL,U : Transom type LH : Left hand s ide Iw : Right hand side

1234% : From F.No.02003-123456 2 X 2 x 5.6 * - - . . * * . Figures I n the description column

XD 00 T(or W,L)

-123456 Up t o F.NO.02003-123456

show t h e dhenslons of parts. I I T - 3. XNNER PARTS OF ASSEMBlY

P a r t s number t h a t have a period [ .) mark i n front o f the part descripticn on a text page are separately serviced par ts o f the assembly.

DTfi, VS E3 - 1 -

. .. . . . . . . . ,... . 1 . . , . . , . . . . . . . , ,

4. v . A parts bul le th w i l l be s e n t to yo0 on all occasions *hen changes in parts

occur, including inter&angeable modifications between nen p a r t s and old ones.

5. 5-1. There are sane dLPferent parts from those of pl'OduCtlM models amow

spare parts for the administrative m?asons and c~lrmwr Ute of them with other models.

5-2. In respect of rub- hoses and vinyl tubes. please be sure t o use them by cutting o f f according t o the length mentioned on par t s catalogue or what is actual ly required on the vehicie.

5-3. Note t h a t t h e drawings on the illustretion page are f o r ready reference o f spare perts nuaber, not t o be used as an assembly manual. when assembling, use "SUZU(1 SERVICE HANWL".

6. ENGIM NOHBER

7.

~~ ~~

: Color No. : Color description : DZM : Arctic s i l v e r : OLT : Francois White-2

DT20 VJ E3 - 2 -

REF-NO. 1 2 3-1 3-2 4

S 6 ?

8

9

Lo 11 12 13 14 l.5 16 17 18 19 20 21 22 23

24 25 26

-

@Q

DT20 VJ E3 DY20 VJ E3

FIG.1 ( 9- 2) MI?oER

B'M PART NO. DESCRIPTION Rfllkff#s

1 lU1-96302-om COVER. cylinder head

1 1 m - 6 W s m 1 02003604531- 1

10 10 10 2 2 2 1 2 4

2 2 8 8 4 4 4 1 2 L:330+180 4

2 1 1 OPT

c

7-

'-. , . .

FOG-2

13

15

19

16

12

14

17

- 15

2 F16.2 ( 8- 3) V

Q'TY

RBAm REF.R. PARTMI. 1-1 1-2 1-3 2-1 2-2

2-3 3 4

5 6 7-1 7-2 8 9

10 11 12 U-1 l3-2 14-1 14-2 25 16 17-1 17-2 18 19 20 21 22

121lO-963l.l PIsTp(

12110-%5ll-O2s P I r n . os:0.25 12110-%311950 P m , OS:O.XJ

12140-%3lQ-O25 RING SET. piston, (35:O.Z

12140-96310450 RING SET. piston, 8 : 0 . 5 0

12140-96310 RING SET, p i ~ t w

12151-92501 09381-18002 0926348016 09l69-16001 u2m-9#l% 12200-36307 W1-96300 G9263-24018 09181-24001 uu1-963l.l 12211-9aOL 12221-96304 1222l-96305 12232-MMJ 22232-%5oQ

l2231-%302 09160-51)[#)2 12240-96305 12240-%310 09262-30055 09269-38013 09283-30011 09283-30042 09282-ru)(l4

2 2 2 - c 2 2 2 4

2 4

1 1 2 2 4

1 1 1 1 1 1 1 1 1 1 3 L 1. 1 2

OPT OPT

m OPT

-mmx mnm-

99263-24016

-1 VWVH

no&l VJ model V G / M model v:

OYZP '43 53 DT20 VJ E3

-

RG.3

19

0'120 VJ E3 A____

1 2 5 4

5

6 7 8

9

10 11 12 13 l4 Ls 16-1 l6-2 17 18 L9 20

2 2 1 1 2 2

1 4

4

12 12 1 2 1 1 6035% L 603527- 12 1 5 3

DT20 VJ €3

RG.4

16

P’fy .

1 2 3 4

5 6 3

8

9

10 11 12 23 14 15 16 17 18 19-1 19-2 19-3 m u

152m-%3n 09492-67w2 13271-933U u269-93311 U23LG944w 15237-94400 u = 9 w 2 U251-933LO 13254-93010 l3370-28110 UXa-%llO 33530-96300 m91-24012 l3392-5861#) 13c;81-96H)o

l3682-96Xo 02112-05208 Oef21-2u15;: 09491-26009 09491-23302 m91-2M12 L3632-93Mo 0930544005

1 1 1 1 1 1 1. 1 1 1 1 1 1 1 1 4 4

1 OPT

L O P I 1 B T 1 1

DT20 VJ EJ

AG.5

4 I

0720 VJ EJ;

7

?-lo

I

l-"

1 2-1 2-2 3 4 5 6 7-1 7-2 8 9 10 u 12 u 14 15 16 17 18 19 m 21 22 23

FI6.7 6 5 8) WlER R)9

P'TY

REENO. PART NO. DESCRIPTION REUARKS 1 1 1 2 1 1 1 1 1 1 1 1 1 4

4

4

1 1 z 1 1 2 2 1 1 OPT

88

FIG. 8 I 1

-1

I 35

1 2

3 4 5 6 7 8 9

10 11 12 l3 14 15 1Q

17 18 19 20 21 22 23 24 25 26 27

28 29 30 3L 32 33 34 35 36 37

DY20 VJ E3

1 e 1 W l - m 16UO-%301 16131-96301 1 6 1 5 3 - w 18153-96301 18142-%wM 18131-95202 18192-95204 18195-952w

18335-%300 18162-%300 18l55-obMl 18124-96300 18332-%W 08321-31067 181%-%301 182QO-95203 18210-9M01 18281-%300 18282-9BW)o 18284-96300

l a x i - w r n 181ll-96301 18255-%3M 15144-96300 16136-%3Oii 18291-9t;MO 18342-%3wI 18290-%301

.REEL

.RB=

.smING

.PLATE

.SPRING

.RATE

.mBBER

.RING

.wAyER

.#AyER

.SPRING

.m

.BMT

"UYX xAy(ER

.SPRING, protector

.GRIP Assv . .(;RIP

.Ern, stopper

.m, stopper

.SPRING

.PIN

.CASE, s t a r t c

. c r a w

. S P m R

.SPACER .MLDER .SCREW CnSLE, t.61

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

187LL-96303-02H W , recoil starter, 5 7 ~ 1 0151796202 BOLT

01517-08252 BOLT

1 2 2 1

01517-06252 IXXT

187U-96303-02H BAACE, recoil stmter, W R Y W STARTER

01107-08252 BOLT 2 w STARTER 2 M4tUlALSYfflTER oB3U-21082 LOCK W W R

08322-11082 WASKR 2 WANUnL STARTER DTZO VJ E3

FlG. 9 A

@

OTZO VY E3

1 2 3 4

5 6 7 8 9-1 9-2 10 11 I2 13 k4 I5 l6 17 18 39 20 2l 22 *23 24

2s 26

27 28

29 30

31

21210-96300 09160-050M 03204-0lLUl osam-05m6 Wll-%3cm 0151766202 Plll-%3(10 09140-06004 25113-%310 25111-%300 25222-96300 o92Bo-cJBhX)s

252.l1-9aol 09280-13005 09205-03022 25215-96301 09uo-O4M)4

m- 25321-96303 23311-94300 2Sl31-943lm

sHI\R. clutch - (5.5x1oxo.8) COTTER PIN PIDI -, clutch shan

ROD, clutch

m, shift (5) m, shift (L) mr. shin rad

8oLT

NUT

0 RING

GUIDE. shin Md 0 RIH;

SPRIPI; P W STaPPER, shiR rod guide SfXU SPRING PIN CAW. Shipt

rn BLIo(LE, crutch rod 8001. clutch sod

U111-%302-024 LEVER. clutch 09103-06093 BOLT (6x20) 09260-10005 STEEL WLL 09440-07021 SPRING 0930GlI#N)l Buyi

2ll2O-%U)1 PIATE, clutch natch U920441(#n cr)?l'ER PIN 21241-96500 ROD. clutch am 25231-W301 SPACER. magnet

21321-93305 U T E , clutch notch 25232-96301 M n W T

1 1 1 1 1 4

L 1 1 L:235 1 L:X2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 l 2 1 2 1 1

DT20 VJ E3

26

10

L 2

&- 23

DT20 VJ E3

b8 11

REEM. 1 2

- 3 - 4

5 6 7 8 9

10 11 12 13 14 u 16 17 ie 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33

a*v REMARKS

1 2 P 1 1 1 1 1 1 1 3 1 1 1 1 1 1 I. 3 2 1 1 2 1 1 1 1 1 1 1 1 2 2

c3 DY20 V3 E3

RG.17

1 i 7

9 6 5

ll FIG-ll ( C- 4) STARTING WDTlR

1 2

5 4

5 6 7

8 9

10 11 12 15 14

15 16 17 18

1 1 1 1 1 1 1 2 2 2 2 2 L +31800-95scZ 1 1 1 1

DT20 VJ E3 I DTZO V J E3

75

0120 VJ €3 --_ . . ...

1 32101-%340 2-1 3 2 1 2 0 - m 2-2 32120-96510 3 02ll2-05257 4 08321-21057 5 32l40-06Ux) 6 M112-05208 7 083a-21os7 6 32150-96310 9 Mll244U8 10 08sU-2loa7 11 52102-%38n 12 02122-05127 u 0834l-31099 14 09160-18011 15 08310-22188

1 farELECmICSTARTER 1 for ~ M M L STN~TER 2 2

1 2

2 1 2

2 1 3 1 1 1

OT20 VJ €3

33

F 1 G 3 3

4 1 2 3 4

5 6 7

8

9

lo 11 12

l3 1.4

DESCRIPTION mRKs REEND. PART NO.

CaI. WIT I IWITION M I L ASSY 1 1 2

2 1 1 3 3 3 3 1 ELECTRIC STARTER

1 ELECTRICSTARTER

1 ELECTRICSTARTER 1 ELECTRIC STARTER

9 1 10

DTM VY E3

flG. 0 4 F16.14 4 C- 7) N c T R I c n L

Q’N

1 2 3 4

5 6 7 8

9

10 u 12 13 14

15 16-1 16-2

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ELECTRIC STARTER

ELECmXC STRTER ELECTRIC STARTER E L E m x c sTARlEf7 ELECTRIC STARVER ELECTRIC STrnTER ELECmJC STMm ELECTRIC STAfmR

ELECTRIC STARTER

ELECTRIC STARTER ELECTRIC STARTER ELECTRIC STARTER

l&MkU. STARTER k W A L STARTER

HlwAL STARTER #ANwL STARTER

DT20 VJ €3

9 I I

10

11

DT20 VJ E3 DT20 VY EJ

1 2

3 4

5 6

7-1 7-2

8-1 8-2 9

10 11

1 1 2 1 1 1 1 L 1 1 1 2

2

S'TY RBURKS REEHO. PART NO. DESCRIPTION

FIG. I 6

29

1 2 3 4 5 6-1 6-2 6-3 7-1 7-2 8 9 10 II 12 13 14 15 16-1 16-2 17 18 19 20 21 22

23 24 25 26

27

20 29

REENO. PART )w. DESCRIPTION ElMKS

09205-06012 09303-14002 41Zl.l-93910 41211-93920 41221-93900 41222-%310 41222-96311 412U-98100 41221-%300

0914o-oBo16 0916268007 09160o-o8o81 09100-00239 09180-09016 091m-081w 42310-%300 41310-%501 09162-08007 09140-oeO16 09259-22003 4LU0-%330 41151-94m 09380-12005 41153-%300 45200-%301 45720-%M1 45725-w400 45730-96301 09441-17001 0944348045

1 1 2 1 1 2 OPT 2 2 OPT

1 -704%5 2 704% 2

2 1 1 model VG,M 1 mOdclV3 1 1 1 1 2 1 2 1 model VG/M 1 nObl V G / M 1 model VG/W 1 m 0 d d V W V H 1 model VG/VH 1 model VC/W

DTZO VJ ~3 0720 VJ E3 D2

9

17

REEM. - 30 31 32 33 3& 35

2

2 1

09125-05050 s u m 05'161-05014 CaASnER 55320-95310 ZINC, protection 4942D-M3lo PIN, tilt lock Z modelVJ 09441-17001 .SFRING. tilt lock pin 1 modalVJ

0720 VY E3

FIG. 17

4 5 6

7-1 7-2 8 9

10 11 12 13 14 15 16 17-1 17-2 18 19 20 21

43712-pbW)l. BOSH, s t w l n g rtnder

43722-96303 PLATE, uppex bush 43741-96302- SillFT, pilot 43751-96303-02~ ERACMT. steering 43752-%3OLQZH SRCMFF, steerlng

0 9 3 0 6 - ~ BLlsH 09160-9oc1o5 WASHER (4oxs6X2)

0920098219 BOLT

09162-08003 WnWER 43411-%Mo BaBSTER. steering

09119-0804Q BOLT

45232-96303 Iypo, revem lock

43421-9801 W

09440-13045 SPRING

45246-96301 SPACER

45244-96302 SPACER 45241-96303 LIW, reverse lock arrn 45252-96302 LIM, release lever 45255-%500 K W . release lever 45257-96300 . W, release lever

1 1 1 1 model V G / M J, rndeLV3 1 2 4 4 1 1 1 1 1 1 model V G / M

3, -1VJ 1 1 1 1

OTZO VJ E3

W

FIG.17 ( D- 5) smm. BRW(ET

P'TY REENO. - 22 23 24 2s 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 4.3 65 46

1 2 2 2 2 1 1 1 1 I 1 1 Z O P T 1 OPT

2 OPT 2 OPT

2 OPT

1 mdel v3 1 lnodelV3

1 mOdelV3

1 ClpdelV3 1 modelV3 2 model vs 1 model V3

OT20 VJ E3 -_- DTZO VJ €3

FIG. 0 8 P’TY

REF.NO. P M N Q MSCRIPTICJN R E M R ! ! U433-%rn 6 A 9 ( E T , ~ O l l S e a l h o U S ~ 1

5au-%M4 C I W T , drivashafthousing 1

1 2 3 4-1 14211-%330 T I E , exheust (5) 4-2 14211-96520 N&, edrawt (L) 5

6

1 11431-96310 HDUSIW, ynder oil real

1 1 5 5

0910066117 m T (6x35) 09162-Q6ml l a x t u A s i € R

OT20 V.1 E13

FIG. 19

1 2 3 4 5 6-1 6-2 6-3 6-4 6-5

6-6 7 8

9

10 11 12 13 16 1s 16 17 18

19 2u

8 8

4 4

1 -604319 1 600320”705073 1 805074- 1 604319 1 604320-705073 1 Bo5e74- 1 6lxQo- 1 b

4 2 2 2 4

2 2

2 2 2 2

DT20 VJ E3 DT20 VJ E3

FIG. 1 9

RERNO. PART No. DESCRIPTION RUARKS 21 22 23 24

2s 26 47 28 29 30 31 52 33 34 35 36

2 4

4

2 2 2

1 1 1 2

3 1 2 2 3 lmdelV3 2 mOdelV3

DT20 VJ E3 - .

DT20 VY E3

FXG.20( D - ~ ~ C E A R C R S E a m

BEIIAw(s REENO. PART W. D E S R X P l I O N 1 1 55100-96301-Gn CASE Bssr, mar

2 o9265-20046 .BARING (20.63~26.98~25.4) 1

1 3 0926E~lS .axfIEoc 1 4 55114-96501 .CYXR. gear case

1 55125-%302 l ? W i T M 5

1 4 09162-08003 Lea( UA9ER

,1 3 3 6 4 2

‘ 7 09100-08215 eoLT (8X2D) i

1 j lo 09300-08224 BOLT (6x35)

ZL 09162-06003 u#( WASER 12 09202440u PIN

5 l3-1 58110-%3OOL-O1T PROPELLER (3X10-1/4~9) 1 m u - 2 saiia-saiz-oir PRDPELLER (3~io-i/4~io) 1 Plwo . l3-3 5e110-96321-01T PROPEUER (3~10-1/4~ll) 1 PllW

l3-6 58110-96353-01’1 PROPELLER (SX10-1/4Xl4) 1 P1400 13-7 58lLO-96361-01T =UER (SxlO-l/4XU) 1 P15wI . 14 581M-%515 WLSH 1 15-1 58100-96400-017 RWEUER (3X10-1/4X9) 1 mr

U-3 %LOP-94420-017 RMPEUER (3XlO-l/4xll) 1 PllOl

‘ 8 09248-10005 PLUG

1 9 09168-10022 ClWET (lOX17Xl.5)

U-4 58110-96331-01T PROPELLER (3x10-1/4X12) 1 ~1200,L T Y # : m 86 model l3-5 58110-%341-O1T PRceEUcR (3X10-1/4xU) 1 P1300,S 7YFF:S”D 86 model

1 Plml 15-2 581M-96410-01T f W H T l l E R (3x10-1/4XlO)

154 S8100-96030-0lT PROPEUER (3r10-1/4x12) 1 Pl201,L NPE:STD 87/88 mdel 15-5 581OO-pbbOO-01T PROPEUER (3~10-1/4X13) 1 P1301.S TYPESTD 87/86 mdel U-6 58200-96600 FaOPELLER (fxlO-l/l~lS) 1 PS1WW.staihless steel 15-7 581@l3-964450-01T PROPELLER (3X10-1/4X14) 1 PlMl l.5-8 58100-9646041T PROPELLER (3X.IO-l/4x15) 1 PUol 16 58120-96400 .m 1

@ DT20 VJ E3

UPDATED DECEMBER 1983 M20 VY E3

D9

WG. 10 x

. P

REEM. 27-1 17-2 18 19 20 21 22 23 24 25

-

5 58100-95370-019 PMPELER (3XI110 IC4XS)

58100-96470-019 PROPELLER (3x10 114x10) 58100-96480-019 PROPELLER (3x10 1/4X12) 58100-96490-019 PROPELLER (3X7.0 1/4Xl3)

GEARCASE ASSEMBLY (NOT S!4OWtt)

50001-96817-02M GEAR CASE ASSEMBLY 50002-96817-02M GEAR CASE ASSEMBLY

1 1 1 1 L 1 2 2 1 1

1 1

C?T,HGV~ %ty, P+SS YE bushing 0PT.Heavy Outy, Press r'n bushing OPT Heavy Duty, Press Jn bushing 3PT Heavy Duty. Press i n burhJng

UPT, short (1V) OPT, Tang ( Z O " )

P

DT20 VS E3 UPDATED DECEMBER 1988

F16.2’1 a

REEM. 1-1 1-2 2 3-1 3-2

3-3 34 3-5 3-6 3-7 3-3 4 3 6 7 8

9 10 ll-1 11-2 11-3 11-4 11-5 11-6 12 13 14 15 16 17

-

I 0 - m20 VJ ‘€3

DT20 VY E5

flG.21

I 76

DT20 ‘JJ

DESCRIPTION Rf3ARKS REEM. PART M 1 57623-9650 SHIFm, clutch dog 18

19 20 21 22 23-1 23-2 23-3 23-4 23-5 23-6 24 25-1 25-2 25-3 25-4 26 27 28 29 M 31

3

E3 DT20 VJ €3

1 1 1 1

0-1 0-1 0-1 0-1 0-1 0-1 1

0-1 0-2 a-1 0-1 1 1 1 2 2 2

092M-05021 PIN 09440-35004 ss(IrdG 09440-07041 SPRING 57610-96303 SHRFF. propel ler 08221-20256 WJ€R (T:0.8)

09160-20035 MASi€R (T:0.9)

09160-20036 WAYW (T:l.1) 09160-20037 WASlER (T:1.2) 09160-20058 (Yrl.3) 57521-96311 GEAR. reverse

08211-20251 WnSnER (T:l.0)

(48221-30401 .r+RlJsT nnyw (T:1) 08221-30404 .nelJsT WASHER (TZ0.2)

08221-30405 THUIST W S f 3 (R0 .5 ) 08223-30406 TW&T WnscER (T:0.8)

56l20-963L1-02H HOLLSIM;, propeller shaft brg 08ru- .BEARING 09263-20047 “BEARING (20XZ6xM) 09289-2oo09 . o x SEAL (mx34x6.5) 09162-06001 UYX WnMER 09100-06U6 BOLT

me.21

LI

FIG-72 ( E- 2) WOER WVER

’?

1 2 3 4 5 6-1 6-2 7 8

9

10 11 12 u-2 U-2 14 15 16

61W-%xw) S€&, undarcover 09320-10031 CUSMION, under cover

09103-06094 61631-%301 Hoe#, mder cover 61631-94410 Hx#, under cover

09306-Lu)02 ausH 61633-m-Oan LEVER. hook 01107-061M BOLT 08322-21062 lwHER l3625-94300 CAP 22511-39001 NIPPLE 22511-99003 N I W U 63138-%301 m m , wa*r 09250-08007 CAP, cushion 09125-9 BOLT

0928096112 SPACER (6.8x1ox11.5)

09164-UM5 WAFER

1 4

4 4

1 model K/M 1 modelVJ 1 1 1 1 1 1

1 -1 VG,W 1 mOdelV3 1 2 2

@

OT20 VJ E3 -

DT20 VJ E3

28

F I G 23 15

FI6.23 ( E- 3) E N C N COVER O'YY - ..

REF-NO. PART a DESCRIPTION R a U R K S 1 aodel vG/w -1-%820-&?4 COVER SET. engine 1-1

1-2 2 3 4 5 6 7 8

9

10-1 10-2 11 12 u 14 15 16 17

61401-36821- CCVER SET. mine 62431-96301- .fWUE, tllt up 03242-05169 .SCREW 61422-939?&7@ .M, emblem, front 61443-m-266 .DECAL, side Rn 61453--2& .DECAL, side Ui 61435-%400-706 .pBLDI, rear 21131-96003 61441-%510 61610-96302 6l610-96310 0110746122 08321-2lN2 08322-21062 61112-96302 61622-36301 68310-95210 09800-81800

.M. clutch shif t

.pBLEII, side

. FASTEISR

. FAS-

. K L Y

.Low WStER

.wJsER

RUBBER, under cover WJBBER, recofl starter seal COMR, weather TOOL SET

1 raodelYJ 1 3 1 1 1 1 1 2 1 model V C / B

1 mdel WJ 1 3 1 1 1 1 OPT

1

DT20 VJ E3 DY20 VJ E3

FIG. 24

29

FIG.24 C E- 4) HRUlt.€ Q"pI

REF.NO. PART NO. DESCRIPTION REUAllKS 1 631u-36urz-cm COVER, tiller handb 1

2 63114-94300 SPACER, handle c m r 1 . 2 2

Q91[#M8147 STMHJLT 09162-08007 LOM WASNR

632lS934(10 CIRW(,handlegrfp 63ll1-96311-02n HRHXT, tiller 63115-%301 SPACER 63625-%rn G R a W T 63610-96301 CABLE, throttle (L:490)

63225-93200 Bltsn. handle rod 63200-!WJXl RRXJSTEI? SET, handle gA.p 09440-12027 SPRING

63223-93201 STOPPER, handle rod 09163-06001 Urn YASHER 09126-MO06 SCREW 63210-93901 (;RIP. handle 63220-96300 ROD. handle 63117-963061 WVER, stop switch wire 63300-93900 EM ASSY. extension

5 4 5 6 7 8

9

10 11 12 I3

09140-08016 HIT 2 1 1 1 1 2 1 1 1

14 63227-93200 PIN, handle rod 1 L:14 1 1 1 3 1 1

15 16 17 18 19 20 21 1 ow

76 ---8

E4 DT20 VJ E3

FIG. 25 25

I

DTZO VJ E3

M FIG-25 ( E- 5 ) FLlEL T f M (WOEL VGNn)

P'TY

REF-PK). PtRT NO. BESCRIpnON RDURKS 65000-95201 TAW SET. h l (W) 1 6 U.S.G&L, 5 IEp.GI\L 65510-?8507 .CAP ASM

1 2 1 3 4 5 6 7 8 9 10 ll 12 13 14 15 l6 17 18 19 20 21 22 23 24 25

65561-98502 65871-93010 m112-06162 02112-06402 0916846002 65850-95506 65?40-95WO 65854-95001 65853-93001 02112-04102 6!%4-95pO 65830-95500 09268-12001 65700-95205 65750-9850s 65750-9m 65781-98m 65770-99702 65720-98520 oe321-2ii02 08310-22202 65700-95271 65720-98590

DT20 VJ E3

. .wsKET

.-. fuel Qauge

.SCREW

.SCREW

.WASHER

.cwcEAssY. fwl

..CX+MCSOR, male

..GAsIcET, strainer

. .sTRI\INER . .SCREW

. .FLOAT

-.FILTER, outlet . . W X € T [12.5*20~1) WSE. fire1

.CONNECTOR, female

.CONNECTOR, f m l e

.CLIP

.W, squeeze CONNECTOR, male u)(xwnyu(

HOSE, fuel joint CONEiECTOR, male

wr

1 1 3 1 4 1 1 Ml2,m:u 1 1 2 1 1 1 1 1 1 4 1 1 0D:l.l 1 1 1 OPT

1 OPT,MlZ-ll

FIG. 26

REENO. PART NO. DESCRIPTION Rmm TAW SET, fuel (24~) 1 6.3 U S W S . 3 W GRL

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 L8 19 20 2l 22 23

65600-92520 6 5 5 1 0 - m 65%62-92[300 02152-tXl62 09168-06w2

09168-12Wl 65850-92DOo 6585.5-92oOO 658%-WQO

65,720-94410

65853-9poo 65854-9poO 0322.l-04086 65864-= 65866-92WO 65871-32000 65700-87015 65750-94403 65770-95503 65781-98500 6S72O-94400 08310-p102 08323-21102

.CAP ASSY, separate tartk --GASKET, tanlc ~ a p

.sarm

.uAsH€f?

. m C T c I R , fuel .GI\sKET. cnmctor .GnuGE ASSY, fuel -.COVERn gauge . .GASKET -.LEKS . .GASKET, lens -.SCREW . .FuIAT ..NUT, push -*G;ASKET, fuel WISE. fuel .COMSCTOR, fuel .W. squeeze .CLIP CONNECTOR, fuel Nm LOCKUASMR

1 1 4 4 1 1 1 1 1 1 1 2 1 1 1 1 2 1 4 1 1 1

i FIG. 27

4 I

1

I

OT20

a

52 FIG.27 ( F- 2) OPTIONAL : ELECTRICAL (FIX MWAL STARTER)

P'N

REENO. PART NO. DESCRIPTION REMARKS 1 1 1 1 1 1 1 1

31102-%5(30 WTDR SET. starter 33800-%301 SWITM. starter/cable set

1 2 3 32102-96390 R M L 4 32801-%300 RECTXFIER SET 5 6 7

8

36791-95;m) .HOLDER 36896-93300 .LEAD, wire 33815-94500 PROTECTOR, cable 09103-06049 BOLT (6x12)

DT20 VJ E3

A FIG. 28 33

FIG.28 < F- 3) OPTIONAL : E L E C T R I W (FIR ELECTRIC STBRTER) R’TY

DESCRIPTION REUARKS REF.NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 l3 14 15-1 Ls-2 15-3 15-4 L5-5 Ls-6 16 17 18

32500-95722 01107-06122 08322-21062 36620-8m 36630-%330 36631-945wJ 36632-95501 37100-95210 37101-93310 37820-95353 37823-95251 37139-95251 37150-93350 37110-95210 37141-93300 37141-93.310 37141-93320 37161-93330 37141-93300 37141-33350 03112-04129 36612-94301 36613-94300

REGULATOR, voltage B u T nAs lER WIRING ~ S S , extension W I R M WWS. remo-con .CAP, remO-con hamess CLWIP. connector grarmet PAML ASSV, switch .CAP, vane1 .SWITCH W Y , emargency ..CAP .RATE, switch .nou€R SWITCH. ignition . .KEY, 8511 ..KEY, 8512 . .KEY, 85U ..KEY, P411 . “KEY, 8612 ..KEY, 86D

SCREW

u w ? € T , 1 mot44!zI, 2

1 2

2

1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 4 1 1

Y

DT20 VJ E3 DT20 VJ E3

FIG. 29 FIG.29 ( F- 4) OPTI(Bw : ELECTRICAL Q'TY - ..

REENO. PART NO. lrESCRIPTION RDURKS 1 1 34200-95512 TACHDETER ASSY

2 ' 3

4

5-1 5-2 6 7 8

9

10

11 12 13

14 1s

D9471-12(101 341Do-YSM2

09471-12001

34SOO-95502 345m-95510 34600-95m 03471-12001 348%-94700 34853-94301 m - o a m i 38MO-95M3 38M1-95500 02L12-05088 341011-94500 34109-94500

.Bws (l2V.3.4W) sf-m€T€R ASSY

.W (12V.3.M)

KTERASSY, hwr CETERASSY. hour NTERASSY, VOLTAGE .BULB (12V.3.4W) SWITCH, heat

SUPPORTER, wit CLAW (L:52) BUZZER, warning

PAND, warning buzzer SCREW

WITCH ASSY, meter W, meter extension

1 1 KNOT 1

1

1 QUARTZ 1 1 1 1 1 1 1 2

1 1

DT20 VJ E3 DTZO VJ E3

FOG. 30

2

REF. NO. 1 2 3 4 5 6

7

8

FIG.30 ( F- 5) WTIONAL : ELECTRICAL (FOR ClANW STARTER)

Q’TY

OT20 VJ E3 --.-..--~. . . -

DT20 VJ E3

PART Na 32500-95722 01107-06122 08322-21062 3 m - 9 3 9 0 0 36632-95501 39601-93902 39602-93900 39603-95900

REMARKS 1 2 2 1 1 L 1 1

FIG.31

e

-

36 FIG.31 ( F- 6) OPTIQNAL : REKITE CONTROL PARTS

Q'TY - .. REMRKS REF-NO. PART NO. BESCRIPTIW

1 2 3 4 5

6 7 8

9 10 11 l2 l.3-1 u-2 13-3 u-4 U-5 u-6 l3-7 13-8 l3-9 13-10 u-11 13-12 134.3 13-14 13-15 13-16 14 15 16

67UO-943Q2-02H REMITE CoECrwK PARTS ASSY

67341-%301 .-, --con csble 67040-93701 .GUIOE, clutch cable D9u)5-opo6 ..SPRING PIN

09440-090l2 ..SPRING 0916Oo-06015 .WASIER (6.5r13xl)

67466-95200 .MNMCToR. rew-cm cable 67414-94301-02n .LEVER. remo-con throttle

09100-06115 .BOLT ( 6 ~ 1 s )

091006611s 0 9 1 6 0 ~ 1 5 09119-06047 67320-95500 67320-95~10

67m-u5520 67320-95520

67320-95540 67320-95550 67320-95560 673m-9~570

67320-95590 67320-95580

67320-95600 67320-95610 67320-95620 67320-95630 67320-95640

67320-95650 67200-95205 67200-95213 67200-95871

.BOLT (6x15)

.wnwER (6.Sxuxl)

.BALL PIVOT CABLE, remOcon 6F (1.8%) CABLE, remocon 7F (2.M) CABLE, remocm 8F (2.M)

CABLE, ~-XM OF ( 2 . 7 ~ ) cn&. lwocon 1OF (3.W) CI1BLE. remncon 11F (3.m)

CWBLE, remocon 1z~r (3.7~) CABLE, Senocon U F (4.W) CABLE. relRocM 14F C4.M) CABLE, renocon l5F (4.m) CABLE, serpocon l6F (4.W) CABLE, remocon 17F ( 5 . H ) CABLE. Senocon 18F (5.M) CABLE, rermcm 1 9 ~ C5.w) CABLE, remocon XIF (6.w) G~BCE, renocon ZF (6.m) Box ASSY, remOcon STBD Bw ASSV. remocon PORT BOX ASSY, twin r m c o n

1 2 1 1 1 2 2 1 1 1 1 1 2 2 2

2

2 2

2

2 2

2 2 2 2

2

2 2

1 1 1

0720 VJ E3 0720 VJ E3

AG. 31 1

I 1

1 20

16 '? I

FIC.32 ( F- 7 ) OPTIDNAL : REWE Q'TY

REEND. PART NO. DESCRIPTION 1

1

1-1 672W-94610-o;M mTE CONTROL 6ax ASSY

6m-946- REnDTE CONTROL Bax A55Y 1-2

1-3 2 3 4 5

6 7 8

9 10 11 12

67200-93960 67232-95600 67232-9563 67296-95600 672944$600 67288-9(r310 WL40-06w14 67232-95610 67253-95goo s7252-95600 w100-082%2 67214-95rjaO

2 1 1 3 3 3 3 2 1 2 1 1

l3-2 14

15 16 17 18 19 20 21 22 23 24 25 26 27

67296-94XG 37721-94630

bT20 VJ E3

67241-95650 09126-05003 67244-95600 67220-95600 67275-95600 67223-95600 67292-94300 67267-95610 67296-95610 67?-57-9%10 67256-95600 67251-95650 37110-94601

.SCREW

SWITCH, neutral

.LEVER, free throttle

.SCREW "BUSH

.PIATE I\sSY

.END, cable

.WOE!, brake ADJ

.E RING

.COVER, wire

.SCREW

.CAP, lever

.HOLLER, neutral lock

.LEVER, handle

.IGNITION SWITCH

2 1

1 2 1 1 2 1 3 1 7 1 L 1 1

REMRKS -1 VG,W w i t h ELECTRIE START PARTS

model VJ with ELECTRIC START PARTS

SHIFT AND THZOTTLE M V

IMC. 677200-%10-0~, 67200-946304% IW. 67200-94.610-02M, 67200-94630-02W INlc. 677200-93960 IM. 67200-94610-021.(, ~ ~ ~ o o - g w o - o m

INc.67200-94610-02H, 67200-94630-021.1

F?

r FIG. 31 1

I

i 16

l? I

58 FSG.32 ( F- 8 ) OPTIONRL : EMJl'E armDa

a" REF-NO. PART NO. DESCRIPTION REMARKS

1 28-1 37141-94400 ..KEY (101) 28-2 28-3 28-4

28-5 28-6 29 30 32-2 31-2 32

33 34

I 35 36

: 37 38

37141-94410 37141-94420 37141-94430 37142-p4Mo 37241-94450 67297-95600 67273-95600 38500-8m 38500-87010 =m-!wio

37820-94402 37823-94400 67255-95600 67261-95410 67140-95600 67m2-9~10

- 1 1 1 1 1 2 1

..KEY (M2)

..KEY (103)

..MY (104)

..KEY (105)

..KEY (106)

.LuIyIR

-SPACER

.BUZZER 1 IN. 67100-94610-02H 1 INC. 67200-94630-0N .Bum

.WIRING IUWEiS 7 W I E S 1 67200-9463O-Om INC. 67Mo-94610-02H,

.WITCH ASSY, emerwncy

..CAP L ROPE

.W, neutral lock

.c;RIP 1 ATi'ACMEIT, t u b rem con k i t DECAL, tern con box

1 1 1

1 L Black

DT20 VJ E3

FIG, 33

39 FIG.33 ( F- 9 ) DpTloNAL : Dlulc LIW

a'n REENO. 1 2 3 4 5 6 7 8

9

-- PART NO. 67701-96w10 43755-963U 6772L-94Mo

67725-94500 67726-94500 09100-08224 09140-08016 677728-94500 09162-08007

REMARKS 1 1 1 1 2 2 2 3 2

DT20 VJ E3 0'120 VJ E3

FIE. 34

1 2 3 4

5-1 5-2

6 7 I)

9-1 9-2

9#rr)-3Io#) 99ml4ll.20

99000-2516D 99OOo-25170 99105-50040

9#x#-25020 99000-32020 99coo-101oeo1T 9#r)O-lOZG942H NOT SHOUN 99105-50045 99105-00163 99105-00157

s9oaJ-3i050

GEAR OIL. outboard motor PAINT. spray PAINT, spray

1 i 1 1 1 1 1 1 1 1 1

L 1 1

loOD rn SQO % uoo so0 1602

4509

s0e.m ooo 900

5 gallon pail silver white

9 I

UPDATED DECENBER 1988

DT20 VJ E3