DT 15 (1983-1985)

FREFACE

When i t becomes necessary t o replace par ts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees q u a l i t y and performance.

pD/VE/VF. Thi: par ts catalogue covers the l i s t o f a l l service p a r t s f o r SUZUKI DT15

Tne basic model o f t h i s par ts catalogue i s DT15 QD/VE/VF.

INSTRUCTIONS FOR QUOTING TI€ CATALOGUE

1. DIMENSIONS Dimensions o f tne p x t s i n t h i s catalogue are ind icated i n unit mi l l imeters.

2. ABBREVIATIONS Abbreviations used i n t h i s catalogue are as fol lows:

AR ASSY

E.No. F.No. d I D OD L LH

: As required : Assembly : Engine number : Frame number : Diameter o f mater ia l : Inside diameter : Outside aiameter : Length : L e f t hand side

NT : Number of tee th OPT : W t i o n a l 0s : Over s ize STD : Standard T : Thickness us : Under s ize W : Width S,L,UL,LL : Transom type

RH : Right hand side 12 x 34 x 5.6 - * * * * * * - Figures i n the descr ip t ion COlUinn

I D OD T(or W,L)

show the dimensions o f parts. T T T

DT15 VF E3 - 1 -

3. INNER PARTS OF ASSEMBLY Part name with a dot (.) i n f r o n t as shown i n the descr ip t ion column

ind icates the component o f the assemDly also avai laDle ind iv idua l l y .

4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n

par ts occur, including interchangeable modif icat ions between new par ts and o l d ones.

5. NOTE 5-1. -

Tnere are sane d i f f e r e n t par ts from those o f production moaels among spare par ts f o r the administrat ive reasons and common use o f them with other moaeis.

5-2. I n respect o f rubber noses and v i n y l tubes, please be sure t o use them by c u t t i n g o f f according t o the length mentioned on par ts catalogue or what i s actua l ly required on the vehicle.

5-3. W t e t h a t the drawings on the i l l u s t r a t i o n page are f o r ready reference o f spare par ts number, not t o be used as an assemoly manual. When assembling, use I1SUZUKI SERVICE MANUAL".

-

6 . ENGINE NUMBER

DT15 p0 : 01501-301001%303840 DT15 VE : 01501-403841%408230 DT15 VF : 01501-508231%

Parts Model - Year Year Designation Example*

1977 C cxxxxx 1978 D Dxxxxx

Fxxxxx 1979 F 1980 G oxxxxx 1981 J lxxxxx

2xxxxx 1982 vz 3xxxxx 1983 QD

1984 VE 4xxxxx 5xxxxx 1985 VF

"Engine number o f f clamp bracket

Sales Model Year Des i gna ti on

B C N T X Z

Example

DT50ELB DT50 E L C DT5OELN DT85TCLT DTl4OTCLX DTl4OTCLZ DTl4OTCXD DT140TCXE DT140TCXF

81

FIG.1

11

27

18 17

I I 26 19

1 FIG.1 (B- 2) CYLINDER

Q'TY REF.NO. PART NO. DESCRIPTION REKARUS

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15-1 15-2 16 17 18

419 ' 2 0

21 22 23 24 25 26 27-1 27-2

11110-93900-02M CYLINDER E A O 11141-93900 GASKET, cyl inder head 01107-08408 BOLT 08322-21088 WASH3 08321-21088 LOCK WASHER 1131-93900-OBI CYLINDER 04211-09109 .KNOCK PIN 09100-06038 .BOLT (6x65) 08321-21068 .LOW WASER 01107-06458 .BOLT 01107-08458 .BOLT 08321-21088 .LOW wAsm 08322-11088 14141-93900-024 COVER, exhaust 14151-93900 GASKET, exhaust cover 14151-93901 GASKET, exhaust cover 14131-93900 PLATE, exhaust cover 01107-06258 BOLT 08322-21068 W E E R

14141-93950-02M WVER, exhaust 17670-93961 THERMOSTAT 17681-93951-02M COVER, thermostat 17685-93950 GASKET 01107-06358 08321-21067 LOCK WASHER 01107-06258 BOLT

.WASHER

BOLT

WASt-ER 08322-21067 11400-93892 GASKET SET 11400-93893 GASKET SET

P

DT15 VF E3

1 1

10 10 10 1 2 2 4 2 6 6 6 1 2 -303176 2 303177~ 1

12 12 1 1 1 1 3 3 9 9 1 OPT ,%408230 1 OPT, 508231%

B2 DT15 VF E3

6-

FlG.2

17

18

16

16

19

20

DT15 VF E3

2 FIG.2 (6- 3)

Q'TY REflARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2

' 1-3 1-4 1-5 1-6 1-7 1-8 1-9 2-1 2-2 2-3 2-4 2-5 3 4 El 4 2 6-1 6-2 7 0 9

10 11 12 13 14 15 16 17 18 19 20

12110-93111 12110-93112 12110-93130 12110-93111-025 12110-93112-025 12110-93130-025 12110-93111-050 12110-93112-050 12110-93130-050 12140-93121 12140-93120-025 12140-93121-025 12140-93120-050 12140-93121-050 12151-93100 09381-14001 09263-14014 0926514019 12200-93902 12200-93903 12161-93902 12211-93900 09263-20051 09160-20052 12221-93901 12231-93m 12232-93900 12240-93900 09289-30008 09262-25078 09283-25035 09160-36003 0916il-46004 09283-25075

PISTON PISTW PISTON PISTON, 0S:O. 25 PISTON, OS:O.25 PISTON, 0S:O. 25 PISTON, (3s:O. 50 PISTON, 0s :O. 50 PISTON, OS:0.50 RING SET, piston RING SET, p i s t o n h i g h t e n s i o n RING SET, p i s t o n h igh t e n s i o n RING SET, p i s t o n h i g h t e n s i o n RING SET, p i s t o n h i g h t e n s i o n PIN, piston SNAP RING BEARING (14~18~19.8) BEARING (14~18~19.8) cRAN<sHFaFT ASSY cRAM(sHAFT ASSY .ROD, connecting .PIN, crark ,BEARING .THRUST W A S W ? .CRAN<SHAFT, upper .WHEEL, middle upper .WEEL, middle under .CRAN<sHAFT, under . O I L SEAL .BEARING (25~52x15) O I L SEAL (25x40~7) TIRUST WASHR TIRUST WASHER O I L SEAL (24x52~7)

II

DT15 W E3 Revised 1-2-85

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 1 1 2 2 2 4 1 1 1 1 1 3 1 1 1 1

GO3176 303173&08230 508231% OPT,%303176 OP?, 303177~1408230 OPT, 588231% OPT,%303176 OPT, 3!3317&408230 OPT, 508231%

OPT,model Qo OPT,model VE/W OPT,model Qo OPT,model W V F

%303058 30305% dm462 40746%.

~ , , , . _,.,._I_ .. . . I . , . - .

3 FIG.3 (B- 4) INLET CASE

Q’TY

1 13150-93900 REED VALVE ASSY 1 2 12481-93901-02M CASE, inlet 1

REMARKS REF.NO. PART NO. DESCRIPTION

3 01107-06358 BOLT (6x35) 6 4 08321-21068 LOCK W E E R 6 5 13811-93950 CASE, silencer 1 6 13812-93900 COVER, silencer 1 7 03242-05169 SWM 3 8 13125-93950 GASKET, carburetor 1 9 12485-939QO PIECE, inlet case 1

10 01517-06908 BOLT 2 11 09160-06066 WASER (6.5~2OXl. 6) 2 12 13633-93900 LEVER, chock 1 13 09148-06008 NUT 1

12 13

DT15 VF E3

a

DT15 VF E3

I

B4

4 FIG.4 (B- 5) CARBURETOR

Q’TY FIG.4

1

7 I€

I 12 15

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4 5 6 7 8 9

10 11 12 13 14 15-1 15-2 15-3 16

$

13200-93901 13200-93902 09492-57003 13661-93900 13268-96110 13254-98100 13250-98110 13371-98100 13251-98100 13267-93900 13343-98100 13613-98100 09491 -2401 5 15100-93900 15170-93900 09491-26009 09491-24012 09491-22011 13631-93900

CARSURETOR ASSY CARBURETOR ASSY .JET, p i l o t , 57.5 .SCREW, p i lo t .SPRING, thrott le .PIN, float .FLOAT . NEEOLE .GASKET, float chamber .SCREW, throt t le stop .GASKET .BOLT .JET, main, 122.5 . m p ASSY, set ..OIAPHROII SET JET, main, 150 JET, main, 120 JET, main, 115 KNOB, chock lever

1 U08230 1 508231% 1 1 2 1

1 1 1

- 1 1 1 1 1 1 1 OPT . 1 OPT 1 OPT 1

i DT15 VF E3

i 1

a

DT15 VF €3 B5

FIGS

E?

5 FIG.5 (B- 6) F k L WMP

Q'TY

1 15410-93400 FILTER, fuel 1 2 15415-93400 .O RING 1

.STRAINER 1 3 4 15413-93400 .CUP 1 5 1541 6-93400 PACKING, filter 1 6 08310-22088 WT 1

1 a 09343-05137 HOSE (5x9~500) 1 9 09343-05137 HOSE (5x9~500) 1 10 09401-09402 aw 4

WEF.NO. PART NO. DESCRIPTION REMARKS

15412-93400

08322-21068 WASER 7

DT15 VF E3

m

DT15 VF E3 86

FIG.&

1-1 1-2 2 3-1 3-2 4-1 4-2 5-1 5-2 6 7 8 9

10 11 12 13-1 13-2 13-3

7

' 14-1 14-2 15 16 17-1 17-2 13 19 20 21 22

17411-93900 17411-93901 17461-93900 17471-93901 17471-93902 17472-93900 17472-93901 17561-93910 17561-93900 17563-93900 17564-93900 17417-93900 111562-93900 09202-04014 09100-08153 09160-08015 09420-03003 09420-03005 17462-93990 17450-93900 17450-93910 09289-12003 17453-93900 17452-93900 17452-93901 17520-93900 09100-06106 09308-10010 09308-10011 17400-93950

6 FIG.6 (9- 7 ) WATER PlJMP

Q'TY DESCRIPTION . f l REMARKS REF.NO. PART NO. CASE, water pump CASE, water purrp IMPELLER, water pump PANEL, punp case under PANEL, pump case under GASKET, case under GASKET, case under TUBE, water ( S ) TUBE, water (L) RUBBER, water tube upper BUSH, water pump case GROWET, pump case GROMMET PIN BOLT (8x55) WASER (8.5~16~1.2) KEY KEY KEY HOUSING, water inlet HDUSING, water inlet .OIL SEAL .DRAIN, water inlet GASKET GASKET TUBE, water inlet BOLT GROWMET GROMMET KIT, water pump repair

/

. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 i 1

do8230 508231%

%408230 508231% %408230 508231%

a05091 40509h407179 40718Ch %4082u3 508231%

a08230 508231%

OPT

DT15 VF E3

I

DT15 VF E3

I

19 @-- 7

20 &15 16- I

I

* 10

&-, 9

-1

7 FIG.7 (B- 8) STARTER

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19

*20

18100-93901 18120-93900 181 31 -93900 18151-93900 18142-93900 18153-93900 18335-96300 18155-88520 01107-06168 08321-31068 18200-93900 18210-93Ol1 18181-93900 18281-96300 18282-93900 18284-93900 18348-96300 i8&-93mo 111517-06308 08321-21068

STARTER, r e c o i l .DRUM, sheave .PAWL, d r ive . PLATE .SPRING .SPRING .WASHER .SPRING .BOLT .LOCK WASHER .GRIP ASSY

. .GRIP

.GUIDE, rope

.REEL, stopper

.ARM, stopper

.SPRING . PIN

.CABLE NSI (L:315) BOLT LOW WASIfR

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3

. DT15 VF E3

- DT15 VF E3

-

FIG. 8

9 @-2

13

&-6

8- l2

8 FIG.8 (E3- 9 ) TlROTTLE CONTROL

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4 5 6 7 8 9

10 11-1 11-2 12 13 14

d

191 21-93900 19121-93901 19141-93901 19811-93900 09160-06046 01107-06128 01107-05168 02112-05168 02112-06208 08322-21068 08310-11058 19132-94500 19132-94501 09119-05010 08322-21058 09140-05001

LEVER, t h r o t t l e LEVER, t h r o t t l e CAM, t h r o t t l e LIMITER, t h r o t t l e WASHER (6.5x20x1.5) BOLT BOLT SCREW SCREW WASHER NUT CONNECTOR CONNECTOR PAWL PIVOT W A S H 3

NUT

1 -303523 1 303524% 1 1 1 1 2 1 1 1 1 1 a10065 1 410066 2 2 1

7

10

j DT15 VF E3

3

DT15 VI-’ E3

F16.9

1

4-

? FIG.9 (B-10) CLUTCH

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4-1 4-2 5 6-1 6-2 7 8 9

10 11 12 13-1 13-2 14 15 16 17 18-1 18-2 19 20 21 22 23

4

21110-93900-[3ayl LEVER, Clutch 1 23311-94300 25211-93900 23111-93900 23111-93901 23211-93900 25111-93910 25111-93900 25311-93900 21220-93900 23213-93900 09140-06004 09384-06003 01517-06128 25222-93900 25222-93901 09160-05005 092(35-02006 09280-05005 09280-19006 25205-93900 25205-93901 09108-05007 09159-05015 21313-93900 02112-05168 08310-11058

TURN BUCKLE, clutch rod GUIDE, s h i f t rod ROD, clutch ROD, clutch ARM, clutch rod ROD, s h i f t (L:245) (S) ROD, s h i f t (L:372) (L) CAM, s h i f t BUSH, clutch lever SPRING, notch plate NUT SNAP RETAINER

BOLT BOOT, shi f t rod BOOT, s h i f t rod WASI-ER (5.5~24~1.6) SPRING PIN 0 RING

0 RING O U A R , s h i f t rod COLLAR, s h i f t rod STUD BOLT NUT ARM, e lec t r i ca l NSI SCREW PUT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

~404604 404605

GO8230 508231%

GO8230 508231%

, DT15 VF E3

15

DT15 VF E3

FOG. 1 8

1 4

12 I

22

4

@ 3

W

10 FIG.10 (C- 2) STARTING MOTOR

Q’TY DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3 4 5 6 7 8 9

10 11 12-1 12-2 13 14 15 16 17 18 ‘19

. 20-1 20-2 21 22 23

31100-93531 MOTOR B Y , s tar t ing 31311-93530 .AfWATURE, s ta r te r 31320-93530 .PINION ASSY

31131-93530 .BRUSH, (+I 31132-93530 .BRUSH, (-1 08310-22068 . NUT 08321-21068 .LOCH WASER 08322-21068 . wASm 31291-93530 .BOLT, s ta r te r housing 08321-21058 .LOCK wASm 31800-95510 RELAY, s t a r t e r 31800-94400 RELAY, s ta r te r 31911-93902-034 BRACKET, s ta r te r 01107-06258 BOLT 08321-21067 LOCK WASHER 08322-11067 WASH33 01107-08258 BOLT 08321-21088 LOCK WASHiR

.STOPPER SET, pinion 31312-93530

08322-11088 W E E R 31805-95Hw) BRACKET, motor relay

WACKET, motor relay 31805-95501 02112-05088 SCREW 08321-21058 LOCK WASHER 38422-94510 DAMPER, s ta r te r relay

1 1 1 1 1 1 2 2 2

- 2 2 1 model QO 1 model VE/VF 1 4 4 4 2 2 2 1 %404604 1 404605% 2

? 1

DT15 VF E3

I )

OT15 VF E3 Revised 1-2-85 @2

15

14

FIG. 1 1

8

DT15 VF E3

11 FIG.11 (C- 3) MAGNETO

Q'TY REF.NO . PART NO. DESCRIPTION REMARKS I-

1 2-1 2-2 3 4 5 6 7 a 9

10 11 12 13 14 15

32101-93911 32120-93903 32120-93901 32140-93900 02112-06258 08321-21068 021 12-04068 08321-21048 321 02-9391 2 09140-14008 09160-14029 08341-31049 32390-93900 02122-06167 09404-06205 02112-06128

STARTER ASSY

.COIL, l ight ing

.COIL, l ight ing

.COIL, i gn i t i on primary

.SCREW

.LOCK WASI-ER

.SCREW

.LOCK WASI-ER FLYWFEEL NUT WASFER

KEY RETAINER, magneto stator SCREW

aAMP SCREW

I

DT15 VF E3

1 1 a 6 0 4 1 1 40604% 1 2 2 2 2 1 1 1 1 2 4 1 1

FIG. 1 2 12

FIG.12 (C- 4) IGNITION I

Q’TY

1 32900-93900 CDI UNIT 1 2 08322-21068 WASt-EFl 2 3 01107-06208 BOLT 2 4 08321-21068 LOCK W A S H R 2 5 33510-95510 CAP, spark plug 2

6-1 6-2 7 09403-11306 CLAMP 1

REF.NO. PART NO. DESCRIPTION REMARKS

09482-00277 SPARK PLUG, BR7I-6 2 model W/VE 09482-00269 SPARK PLUG, BP6HS 2 model VF

4

, DT15 VF E3 DT15 VF E3 64

FIG. 1 3

1

I

DT15 VF E3

13 FIG.13 (C- 5) ELECTRICAL (1)

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

32800-95720 02112-05258 08321-21058 33810-93900 33811-96300 33820-93900 36740-93900 33816-96300 03242-06259 01107-06168 08321-21068 33833-95500 36610-93901 37160-93910 37861-95200

4

.I

DT15 VF E 3

RECTIFIER ASSY SCREW

LOCK W A S H 3

CABLE ASSY, starter GROWET, starter cable CABLE ASSY, posi t ive terminal CASE ASSY, fuse LIAMP, two cable SCREW BOLT LOCK WASHER TUBE, trim relay cable WIRE HWNESS, ME

SWITCH ASSY, start .NUT, trim switch

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FIG. 14 14 FIG.14' (C- 6) ELECTRICAL (2)

Q'TY REF.NO. PART NO. DESCRIPTION REIARKS

1-1 1-2 2 3 4 5 6 7-1 7-2 8

9 10

37721-93900 37721-93901 37725-94301 37726-93901 09100-06018 09160-06015 09162-06006 37800-93902 37900-93950 09100-06018 09160-06015 09162-06001

SWITCH ASSY, neutral SWITCH ASSY, neutral ACTUATOR, neutral switch BRACKET, neutral switch BOLT (6x12) WASHER (6 .5~13~1) LOCK WASNR

SWITCH ASSY, stop WITCH ASSY, stop BOLT (6x12) WASI-ER (6 .5~13~1) LOCK WASHER

1 1 1 1 1 1 1 1 1 1 1 1

-407149 407150~

lL407874 407875

DT15 VF E3

I

OT15 VF E3

10 FIG. 1 5

12

DT15 VF E3 Revised 1-2-85

15 FIG.15 (C- 7) CLAMP BRACKET

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2-1 2-2 3 4 5 6 7-1 7-2 7-3 7-4 8 9

10 11 12 13 14 15 ‘16 17 18 19 20

41111-93SO1-02Jd BRACKET, clamp STBD

41121-93901-024 BRACKET, clamp PUIT

41121-93902-024 BRACKET, claw PORT 41212-93O00-02M MNDLE, clamp 09380-11007 SNAP RING 09205-06012 09303-14003 BUSH 41211-93910 SCREW, clamp, L:78 41211-93002 SCREW, clanp, L:78

41211-93712 SCREW, clanp, L:68 41222-93910 PIN, tilt stopper 41213-98100 PLATE, claw 41221-96300 KNOB, tilt stopper 45420-93900 09441-17001 .SPRING 09100-06105 BOLT

09140-06020 NUT

09162-06006 LOCX WAStER 09180-06113-02M SPACER 09100-10199 BOLT

SPRING PIN

41211-93702 SCREW, Clamp, L:9U

PIN, tilt lock

1 1 1 2 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1

09159-10050 KIT 1 09160-10082 WASER (10.5~19~2) 1 09440-22006 SPRING 1

I

DT15 VF E3 Revised 1-2-85

a04155 404156%

OPT OPT

OPT

16 FIG.16 (C- 8) SWIVEL BRACKET

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4-1 4-2 5 6 7-1 7-2 8-1

. 8-2 9

10 11 12 13 14 15

* 16 17 18 19 20

43111-93901-02M BRACKET, swivel 43111-93502-02M BRACKET, swivel 22511-99000 NIPPLE, grease 43711-93900 BUSH, steering 43750-93901-02M RACKET, steering 43750-93902-02M BRACKET, steering

43411-93900 ADJUSTER, steering 45231-93901 ARM, reverse lock 45231-93902 ARM, reverse, lock 45246-93900 SPACER, reverse lock arm

SPACER, reverse lock am 25241-93901 LIW, reverse lock am 45252-93901 LIW, release lever 4525596300 KNOB, release lever 45257-93900 BUSH, release lever

45311-93900-02M BRACKET, release lever 09100-05011 BOLT (5x12) 09160-04012 WASER (4.2xlOXl)

BUSH 09306-10012

45246-93901

LEVER, release 45260-96300

COTTER PIN 09204-01001 09319-04001 BUSH

SPRING 09440-04021

1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 SPRING 09443- 0501 3

I 34

8 Gi15 VF E3 Revised 1-2-85

I

II

DT15 VF E3

~406743 406744%

a05459 40546oL

~405674 40567% ~405674 40567%

C8

/

8 . DT15 VF E3

17

FIG.16 (C- 9) SUIYEL BRACKEI. Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION 21 22 23 24 25 26

27 28 ,2!3

30 31 32 33 34

35

09443-11014 43412-93900 09100-08232 09160-08082 09440-11019 09160-05010

09200-05014 09200-06051 43765-93#30 43755-93900 09100-08224 09162-06003 09140-08016 45700-93909 45200-93900

SPRING OOVER, adjuster BOLT W A S H 3 (8.5~16~1.2) SPRING WASER (5.5~10~0.8) PIN PIN

CUSHION ATTACi+tENT, bracket BOLT (8x35) LOCK WASH3 NUT

SHALLOW DRIVE ASSY

REERSE LOCK SET

Revised 1-2-85 DT15 VF €3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - < - : . , .:..

2

1 1 1 1 2

1 1 2 1 2 2

2 1 1

OPT

OPT OPT

O K OPT

OPT

FIG. 17

6

DT15 VF E3

' 18 FIG.17 (D- 2) EXHAUST TUBE

i Q'TY REMARKS REF.NO. PART NO. DESCRIPTIOg

1 14211-93900 TUBE, exhaust 1 2 14213-93900 GASKET, exhaust tube 1 3 09100-06083 BOLT (6x30) 4

LOCK WASHER 4 5 11433-93901 GASKET, under oil seal 1

1

4 09162-06001

6 52113-93901 GASKET, drive shaft

h

D

DT15 VF E3 02

FIG. 1 8 + 19

FIG.18 (0- 3) DRIVESHIFT MKlSING Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5-1 5-2 5-3 5-4 6 7 8.1 8.2 9

10 11 12 13 14 15

3 6 17 18 19 20 21 22 23 24 25 26 27 28

09160-06015 WASHER (6 .5~13~1) 091 62-08003 09100-08214 BOLT ( 8x50) 09100-08197 BOLT (8x85)

LOCK WASI-ER

52111-93911-02M HOUSING, driveshaft (S) 52111-93912-024 HOUSING, driveshaft (S) 52111-93901-02M HOUSING, driveshaft (L) 52111-93902-024 HOUSING, driveshaft (L) 54121-93900 CUSHION, upper mount 54137-93901 COVER, upper mounting 54130-93900 MOUNT, upper 54130-93901 MOUNT, upper 09307-13001 BUSH 54151-93900 MOUNT, lower thrust 54210-93900-02M COWER, lower mounting 54125-93900 54167-93900 09100-08220 09100-08209 09100-08210 09140-08016 09140-08016 09160-08082 09160-08083 05160-08084 09162-08007 09162-08007 09100-06112 09103-08111 09162-06006 09202-06019 54213-93900

MOUNT, upper thrust reverse MOUNT, lower side BOLT BOLT BOLT NUT

NUT WASNR (8.5x16x1.2) WASER W E E R LOCK WASI-ER LOW wAsm BOLT BOLT LOCK WASIfR KNOCK PIN PIN

6 6 4 2 1 1 1 1 2 2 2 2 1 1 1 1 2 1 2 2 2 1 3 2 2 2 3 1 2 1 2 2

-405674 405675 do5674 40567%

-404354 404355

DT15 VF E3 Q3

DT15 VF E3

-

20 FiG.19’ (0- 4) E A R CASE

Q’TY

REF. NO. - 1 2 3 4 5 6 7 8 9-1 9-2

10 11 12 13 14 15 16 17-1 17-2 17-3 17-4 17-5 18 19 20 21 22-1 22-2 23 24 25 26 27 28 29

-30

PART NO. DESCRIPTION 55108-93900-02M CASE, gear 09263-15019 .BEARING (15x21~12)

55321-93900 .ZINC, protect ion 09100-06115 .BOLT (6x15) 09160-06015 .WASHER (6 .5~13~1)

09162-U8003 LOW WASH3 09248-10004 RUG

09248-10005 RUG 0916&10022 GASKET ( 10~17~1.5) 56120-93900-02M HOUSING, propel ler shaft 08110-60050 .BEARING 09280-57002 .O RING 09289-17006 OIL SEAL (16x30~6) 09100-06103 BOLT (6x20) 09162-05001 Lot% wAsl€R

58110-939(30-01T PROPELLER, 3x9 1/4x7 58110-93910-01T PROPELLER, 3x9 1/4x8 58110-93931-01T PROPELLER, 3x9 1 /4~10

.BEARING 08113-62050

09100-08168 BOLT ( 8x30)

58110-9392041T PROPELLER, 3x9 1/4x9

58120-93931 BUSH, propel ler 57632-93900 STOPPER, propel ler bush 57633-93900 SPACER, propel ler nut 09159-12014 NIT 17631-93900 FILTER, water 17631-93901 FILTER, water 55331-93901 CORE, exhaust seal 55332-93900 RUBBER, exhaust seal 09202-06023 KMCK PIN (39160-12066 WASER (12.5~22~2.5) 09204-02004 COTTER PIN 55300-95500 ZINC, protect ion 55181-95200 ATTAMENT, flush hose 08331-21329 CIRUIP

58110-93941-01T PROPELLER, 3x9 1 / 4 ~ 1 1

1 2 1 1 1 1 4 4 3 3 3 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

REMARKS

-403840 403841%

M700 M800 MlOOO, L:STO

M900 Ml lOO, S:STD

model @/VE model W

OPT

OT15 VF E3 DT15 VF E3 Revised 1-2-85

1 -

v

0

U

7 (c3

4 4

5*

' 21

i Q'TY FIG.20 (D- 5) TRANSMISSION

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4 5-1 5-2 5-3 5-4 5-5 5-6 5-7 6 7 8-1 8-2 9-1 9-2

10-1 *lo-2 10-3 10-4 10-5

57100-93900 57100-93910 08110-60020 09380-15001 09160-20027 09160-20041 09160-20042 09160-20043 09160-20044 09181-20005 09181 -20006 09181-20007 09160-21009 09263-20024 57510-93901 57510-93902 57521-93901 57521-93902 09160-17024 09160-17025 09160-17026 09160-17027 09160-17028

DT15 VF E3

SHAFT ASSY, drive (L) SHAFT ASSY, drive ( S )

.BEARING . C I R U I P WASER (2oX35x2.75) SHIM (T:1.0) SHIM (T: l . l ) SHIM (T:1.2) SHIM (T:1.3) SHIM (T:0.7) SHIM (T:0.8) SHIM (T:0.9) WASER (21~35~2.75) BEARING (20~35~4.5) GEAR, forward GEAR, forward GEAR, reverse GEAR, reverse WASFER (T:l. l) WASHER (T:1.3) WASER (T:1.5) WASHER (T:1.7) WASFER (T:1.9)

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 %,M3473 1 303474% 1 %403840 1 403841% 1 1 1 1 1

11 8

DT15 VF E3 D5

1-

v

0

FIG. 20 . 3 -43 . 2

4

I 11

18

ii a DT15 VF E3

10

22 FIG.20 (D- 6 ) TRASMfSSIffl

Q’TY REMARKS REF.MO. PART NO. DESCRIPTION

11-1 11-2 11-3 11-4 11-5 11-6 11-7 12 13 14 15 16 17 18 19 20

09160-25040 09160-25041 09160-25042 09160-25043 09181-25023 09181-25024 09181-25025 08211-15222 57600-93901 57621-93901 09202-04015 09440-05027 (39440-33001 57631-93901 57632-98500 57311-93901

SHIM (T:1.0) SHIM (T:l. l) SHIM (T:1.2) SHIM (T:1.3) SHIM (T:0.7) SHIM (T:O.8) SHIM (T:0.9) THRUST WASHER (T:1.5) SHAFT A S Y , propeller .SHIFTER, clutch dog . PIN .SPRING .SPRING ROD, push PIN PINION

- DT15 W E3 Revised 1-2-85

2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1

FIG. a a

3

15

' 2 3

FIG.21 (D- 7) LOWER COVER Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION 1-1 1-2 2-1 2-2

' 3-1 3-2

' 4 5 6 7 8 9

10 11 12 13 14 15 16

'17-1

J

I

t

t

. 17-2 18 19 20 21 22 23

61111-93903-024 COVER, engine under 61111-93904-Ox( COVER, engine under 61112-93900 RUBBER, under cover 61112-93901 RUBBER, under cover 61631-96300 RACK, under cover 61631-96301 RACK, under cover 61633-93900-02M LEVER, hook 01107-06108 08322-21068 09164-13005 01107-06258 01107-06358 08321-21068 09306-13002 61139-96301 09250-10012 23131-33900 13632-93900 6111 7-93900 61117-93910 61117-93911 09103-06048 09180-06089 61 138-93900 02112-06128 08322-21067 09282-12002

BOLT WASHER

W A S H 3 BOLT

BOLT LOCK WASHER

BUSH CAP, d r a i n CAP EfOOT, c l u t c h rod G R M E T , chock knob COVER, a i r i n t a k e COVER, a i r in t ake COVER, a i r i n t a k e BOLT SPACER

COVER, water SCREW

W A S H 3

OIL SEAL (12.8~25~7)

1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 1 2 2 1 1 1 2

a07149 40715oL a06743 406744b d103.840 403841%

%303473

403841% 303474%403840

4071SCh 4071 5- 407150~

DT15 VF E3

Y

DT15 VF E3

FIG. 22

I 9

3

% \

16

DT15 VF E3

24 FIGe.22 (D- 8) ENGINE COVER

Q’TY DESCRIPTION REMARKS REF.NO. PART NO.

1-1 1-2 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

61402-93840-02M COVER SET, engine 61402-93841-MM COVER SET, engine 61422-93951 .MARK, emblem, f ron t 21131-96003 .MARK, c lu tch shift 61435-93960 .MARK, emblem, rear 61443-93961 .DECAL, cover, STBD 61453-93961 .ECAL, cover, FORT 61441-96300 .EMBLEM, SUZWI 61431-93901-m .HANDLE, tilt Up

. FASTEM

.SEAL, r e c o i l starter 61610-96301 61622-93901 01107-06128 .BOLT 08321-21067 .LOW WASER

08322-21067 .wAsm 03242-06169 .SCREW

09800-81800 TOOL SET 68110-93010 COVER, weather

1 a06390 . 1 406391% 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 OPT

I

DT15 VF E3 Revised 1/2/85

z

FIG. 23

22 I

I 24

25'

Q'TY

1 63121-93900-024 COVER, tiller handle 1 2 63114-94300 SPACER, handle cover 1 3 6311 5-96301 SPACER 1 4 091-16 NUT 2 5 09162-08007 LOCK WASHER 2 6 0910&(38077 STAND BOLT 2 7 63610-96320 c6\BLE ASSY, t h ro t t l e 2 8-1 63111-96301-MM HAEDLE, t i l ler 1 %Kt8230

REMARKS REF.NO. PART NO. DESCRIPTION

8-2 63111-96310-02?4 WE, tiller 1 508231% 9

10 11 12 13 14 15 16 17-1 17-2 18 19

- 20 21

J 22 ' 23 24

63227-932W 63220-96300 63241-94300 09160-06015 09162-06001 09100-06020 63225-9322io 09440-12027 63223-93200 63223-93201 89126-06006 63210-93901 09163-06001 63215-93400 63625-93900. 63240-96300 63300-93900

PIN, handle rod ROD, handle ADJUSTER, hand1 e gs i p WASER (6.5~13~1) LOW wAsm BOLT (6x20) BUSH, handle rod SPRING

I STOPPER, handle rod STOPPER, handle rod SCREn CRIP H A W

LOCK wAsm MARK, handle WOIUMET, th ro t t le cable AOJUSTER SET, handle grip BAR ASSY, extension

DT15 VF E3 Revised 1-2-85

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

lL403840 403841%

508231% OPT

DT15 VF E3

FIG. 24 24

I

- 8

D T 1 5 V F E 3 i

26 FIC.24 (D-10) NEL T M

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

65000-95201 65510-98507 65551-98502 65871-9301G 0211 2-06168 02112-06408 09168-06002 65850-95504 65740-95500 65854-93001 65853-93001 02112-04108 65864-95200 65830-95500 09168-12001 65700-95205 65750-98505 55750-93000 65781-98500 65770-99702 65720-98520 08310-22108 08321-21108 65720-98590 65700-95271

TANK SET, fuel, 2% .CAP ASSV, separate tank . .GASKET, tank cap .GASKET, f u e l gauge SCREW

.SCREW

. GASKET (6x11.8x1.5)

.cAUGE ASSY, f u e l

. .CONNECTOR, m a l e fuel . . GASKET

. .STRAINER, f u e l gauge

. .SCREW . . FLOAT . .FILTER . .GASKET (12.5~20~1) HOSE ASSY, f u e l .CONNECTOR, f e m a l e fuel .CONNECTOR , f e m a l e fuel

. W P , squeeze CONNECTOR, ma1 e fuel NUT LOW wAsm RUG, f u e l connector HOSE, f u e l joint

. a I p

1 1 1 1 3 1 4 1 1 OD:13 1 1 2 1 1 1 1 1 0D:l l 1 ID:13 4 1 1 0D:l l 1 1 1 OPT, 0D:ll 1 OPT, OD:ll/ID:13

0

DT15 VF E3 R e v i s e d 1-2-85 Q l Q

FIG. 25

DT15 VF E3

i

3

27 FIG.25 (E- 2) opPPoFwL : ELECTRICAL (1)

Q’TY

1 31101-93##3 MOTOR SET, starter 1 2 33800-93900 %ITCH, starterkable set 1

DESCRIPTION REMARKS REF.NO. PART NO.

1 FLY WHEEL 3 32102-93S12

E

DT15 VF E3 Revised 1-2-85

-

FIG. 245

I

10

7 I

20 .<

FIG.26 (E- 3) OPTIONAL : ELECTRICAL (2) Q’TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 32200-93900 COIL SET, lighting 1 STD 2 32120-93900 1 .COIL, lighting 3 4 5 6 7 8 9

10

02112-06258 Ei321-21068 39600-939Xl 39602-93900 39601-93902 39605-93900 35632-95501 32801-93901

.SCRM

.LOCK W E E R RECEPTACLE SET . R U G ASSY, lighting .RECEPTACLE ASSY, lighting . G R M T

.cLpMp RECTIFIER SET

PI

Revised 1-2-85 DT15 VF E3 E3 DT15 VF E3

FIG. 27

I

DT15 VF E3 1 1 I

19

' 2 9

I Q'TY REMARKS REF.MO. PART NO. BESCRIPTIUN

1 2 3 4 5 6 7 8

9 10 11 12 13 14

' 15 16 17 18 19

- 2 1 22

' 23 24

' 25 26

U

32500-95721 32590-93900 01107-06128 08310-11068 08321-21068 08322-a068 37802-983N 02112-04308 08321-21048 37823-95251 37824-93900 03322-21048 08310-11047 08321-21068 36630-93900 36631-94300 36612-93900 36632-95501 37802-93910 37820-98110 37824-93900 37950-93901 09160-04016 02112-04307 08310-11047 08321-21047

DT15 VF E 3

REGULATOR ASSY, voltage STAY, voltage eOLT NUT LOLX wfim WASHER

SWITCH SET, E . . m

.SCREW

.LOW M A S E R

cl

.CAP, emergency switch

.GRMET, emergency switch

. W E E R

.NUT

LOCK WASt-ER

WIRING HARES ASSY, RE

.CAP GROWET

CLAMP SWITCH SET, emesency .SWITCH ASSY, emergency .GRmET

.BRACKET, emergency SW

. W A S r n

.SCREW

.NUT

.LOCK WASI-ER

1 1 2 2 2 2 1 2 2 1 1 4 2 2 1 1 1 1 1 1 1 1 2 2 2 2

model W/VE

model VF

E4

FIG. 28 19

1

3 I

DT15 VF E3

-1

30 FIG.28 (E- 5) OPTIoNc\L : REMITE CONTROL PARTS

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1-1 1-2 2 3 4 5 6

7 a 9

10 11 12 13 14 15 16 17 18 19

. 2 0

67130-939opo2M R W T E CONTROL PARTS ASSY

67340-93XUl .MLDER, rem-con cable 1 091[#3-06113 .BOLT (6x16) 4 09160-06036 .WASkER (6.5~18~1.5) 4 67440-93701 .GUIDE, clutch cable 09119-06047 .PAWL PIVOT 1 09209-05017 .PIN 1 0914o-om1 .NJT 1 67413-93900 .ROD, remo-con th ro t t l e 1 09159-08026 .NUT 1 09140-06004 .NUT 4 67410-93500-02M .LEVER, remo-con t h r o t t l e 1 09306-0f3003 .BUSH 2

67417-93900 .ARM, remo-con th ro t t l e 1 19131-95501 .COMJECT(3R, t h r o t t l e lever 1

09164-06017 .WASH3 1

1 1 Dec., '84% 67130-93901-02M REMOTE CDNTROL PARTS ASSY

1 for 67130-93900-024

67466-95200 .CONbECToR, rem-con throttle 1

67270-93900 .HOLDER, remo-con cable 1 for 67130-93900-02?4

67440-93900 .GUIDE, c lu t ch cable 1 f o r 67130-93901-024 1 f o r 67130-93901-024 67270-93910 .HOLDER, remo-con cable

DT15 VF E3 Revised 1-2-85

I

1 -

DT15 VF E3

FIG. 29 31

FIG.29 (E- 6) OPTIONAL : REMOTE CONTRbL. (1) Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4-1 4-2 4-3 4-4 4-5

.. 4-6 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 I

67200-95551 67296-94300 37110-94301 37141-93300 37141-33310 37141-93320 37141-93330 37141-93340 37141-93350 67296-94310 36622-94m 36632-95501 36620-94320 67275-94300 37820-96302 37823-95251 67288-94#30 67271-94300 67288-94310 09140-060134 09125-06012 37119-94300 38500-95503 38501-95500 37721-95551 67232-94300 67252-943m 67214-94300 67241-94300 67255-94300 67293-94300 67292-94300 67220-943Ul 36641-94701 36642-94702

BOX B Y , rm-can .SCREW

SWITCH, ignition ..KEY, 8511 . .KEY, 8512 ..KEY, 8513 . .KEY, 0611 ..KEY, 8612 . .KEY, 8613 . SCRW .cLlw .BAND

.WIRING HARNESS

.CABLE OJD

.SWITCH ASSY, emergency . . CAP/ROPE . W A s I f R

.HOLDER, cable . wASm

.WT . s m . BAPU

.I BUZZER

.BAND

.%ITCH, neutral

.BUSH

.BUSH

.ACTUATOR

.LEER, free th ro t t l e

.Am, neutral lock . PIN

.E RING

. R A T E ASSY ADAPTOR (0.N) ADAPTOR (N.0)

1 4 1

(1) comes STD 1 1 1 6 1 1 1 2 1 1 6 1 3 3 3 2 1 1 1 1 1 1 1 1 1 3 1 1 1

NOTE: Choke solenoid not available

Revised 1-2-85 DT15 W E3

E6 - NA05 REMOTE CONTROL BOX

FIG. 30

1

FIG.30 (E-7) OPTIONAL : REMOTE CONTROL (2)

REMARKS Q'TY REF.NO. PART KO. DESCRIPTION

1 2 3 4 5- 1 5-2 5- 3 5-4 5- 5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 6 7

67200-95203 67200-95213 67214-95200 67300-95810 99105-00006 99105-00007 99105-00008 99105-00009 99105-00010 99105-00011 99105-00012 99105-00013 99105-00014 99105-00015 99105-00016 99105-00017 99105-00018 99105-00019 99105-00020 99105-00022 67140-95300 67140-95600

BOX ASSY, remo-con STBD BOX ASSY, remo-con PORT .KNOB, control box .HOLDER SET, remo-con cable CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote contrul CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, rem te control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control ATTACHMENT, t w i n remo-con k i t ATTACHMENT, t w i n remo-con k i t

1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

ML Remote Control B o x ML Remote Control B o x

L: 6 f t . L: 7 ft. L: 8 f t . L: 9 f t . L: 10 ft. L: 11 f t . L: 12 f t . L: 13 ft. L: 14 f t . L: 15 ft. L: 16 f t . L: 17 f t . L: 18 f t . L: 19 ft . L: 20 ft. L: 22 f t . for NA05 remote control box for NAl2S remote control box

DT15 VF E3 Revised 1-2-85

DT15 VF E3

FIG031 32

FIG.39. (E- 8) OPTIONCK

1

@ p

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 99000-31030 M T , liquid, No.4 1 1009 2 99000-31050 SUZWI Born, N0. l 1 1009

SUZWI SILICON SEAL 1 509 4 99000-32050 THiEAD LOCK CEMENT, super 1 5 0 9

5-2 99000-25170 C#EASE, water resistant 1 %

99000-31120 3

GREASE, water resistant 1 2509

GEAR OIL, outboad motor 1 40oCc

5-1 99000-25160

6 99000-22540

99000-25010 7 99000-32020 TIREAD LOCK CEMENT, super 1 509,103Q 8

SUZWI SUPER &REAS€ 1 4509

10-1 ~000-101~-01~ PAINT (FRNCOIS WHITE) 1 909 10-2 99OoL)-10209-02M PAINT (ARCTIC SU<VER) 1 %

DT15 VF E3 Revised 1-2-85 €8 j DT15 VF E3 -.. Revised 1-2-85 1