suzhou smart motor equipment manufacturing co,.ltd catalog

Suzhou Smart Motor Equipment Manufacturing Co.,Ltd.Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District,Suzhou, Jiangsu ProvinceTel: 0086-0512-66316769 Mob: 0086-13914013503 Fax: 0086-0512-66316717Post: 215164 E-mail: [email protected] Web: www.szsmart.en.alibaba.com

2

Stator Coil Winding Machine SMT-R160, R250

Main Features1. It is suitable for multi-connected and multi-layer winding.2. The number of coils it can wind is up to 8 at a time.3. Automatic slot change, starting winding position, idling start, idling stop, double-endedstop, automatic reset and automatic start could be set in control system.4. There are two alternate spindles to facilitate higher output.5. It can be applied to all kinds of micro motors such as fan motor, pump motor, airconditioner motor, three phase machine, etc.

Technical ParametersModel SMT-R160 SMT-R250

Wire diameter Φ0.1mm~Φ1.0mm Φ0.2mm~Φ1.5mm

Winding form diameter ≤Φ220mm ≤Φ350mm

Winding head 1-8 1-8

Transfer distance ≥170mm ≥170mm

Max. rotation speed 3200r/min 2000r/min

Air pressure ≥0.4MPa ≥0.4MPa

Power supply 220V/50/60Hz 0.75Kw 220V/50/60Hz 1.5Kw

Weight ≈750Kg ≈850Kg

Dimension (L)1550×(W)1250×(H)1300mm (L)1550×(W)1250×(H)1450mm

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3

Automatic Vertical Winding Machine SMT-LR100, LR150

Main FeaturesA kind of single-head and double-station automatic winding machine;automatic put the coil into transfer orderly;especially suitable for high slot filling rate, small notch stator;winding mode such as automatic skip, automatic cutting and automatic indexing can beset in human-machine interface, winding tension is adjustable;obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6poles coils winding.

Technical ParametersModel SMT-LR100 SMT-LR150

Winding head 1 1


Winding Speed ≤3000r/min ≤3000r/min

Flier track 200mm 460mm

Transfer number 2~6 2~6

Power supply 380V/50/60Hz 7Kw 380V/50/60Hz 7Kw





4

Automatic Vertical Winding Machine SMT-LR100, LR150

Main FeaturesVertical winding machine series wind coils directly and orderly into transfer cups. Mainspindle, high-speed mold dipping,hooking and cutting wire, turntable and transfer cupindex are all controlled by servo motors. It is especially suitable for the coil inserting ofstator with high slot fill factor and small slot opening. It saves labor and has high efficiency.

Technical ParametersModel SMT-LR200

Winding head 1

Wire diameter Φ0.3mm~Φ1.2mm

Winding Speed ≤200r/min

Max Stack Height 230mm

Transfer number 2~6

Power supply 380V/50/60Hz 9Kw

Weight ≈2200Kg

Dimension (L)2200×(W)1800×(H)2500mm



5

Full - Automatic Vertical Double Heads Winding Machine SMT-SLR70

Main Features

Six spindles are controlled by servo motors. Double winding heads and four stations windtwo phase coils at one time,which can wind single and multiple.

Technical ParametersModel SMT-SLR70

Winding head 2




Air Pressure 0.6MPa


Weight ≈1950Kg




6

Automatic Vertical Winding Machine SMT-SLR70, QLR70

Main FeaturesVertical winding machine series wind coils directly and orderly into transfer cups. Mainspindle, high-speed mold dipping,hooking and cutting wire, turntable and transfer cupindex are all controlled by servo motors. It is especially suitable for the coil inserting ofstator with high slot fill factor and small slot opening. It saves labor and has high efficiency.Technical ParametersModel SMTQLR70

Winding head 4




Air Pressure 0.6MPa


Weight ≈1950Kg




7

Double-Shafts Auto Tooling Adjustment Winding Machine SMT-SGR700

Main FeaturesThis automatic machine is to wind coils for stator. Automatic slot change,windingstarting position, idling start, idling stop, double-ended stop, automatic reset andstart can be set in the specialized controller.

Technical ParametersModel SMT-SRG700 SMT-DR650


Winding form diameter ≤Φ620mm ≤Φ620mm

Transfer distance ≤550mm ≤400mm

No load speed ............. .............






8

Double-station Winding Machine SMT-SR350, SR550

Main Features1. It is newly developed for high-power motor of general-purpose use.2. Two stations can work individually, while one is at operation, the other can be unloaded,which is characterized by less intermittent time, higher utilization ratio and output.3. It has various kinds of operate mode, such as multilayer tapped winding, slot-hoppingwinding, multi-wire winding, automatic insulated sleeve assembly, etc. are available.4. It is mainly applied to coil winding for three phase motor, generator motor and deeppump motor.Technical ParametersModel SMT-SR350 SMT-R250


Winding form diameter Φ100~Φ350mm Φ200~Φ550mm

Transfer distance ≤250mm ≤250mm

No load speed 1500r/min 800r/min






9

Armature Winding Machine SMT-ZR190

Main Features1. Adopting special-purpose controller, it’s suitable for winding various small alternatorarmature with copper wire or aluminium wire.2. Winding speed, arraying speed, indexing and clamping are well controlled.3. It could wind 2pcs armature simultaneously.4. After completing one side armature, the system will automatically turn around and startto wind another side.5. Winding tension is adjustable and arraying is even.Technical ParametersModel SMT-ZR190

Stator O.D ≤Ф150mm

Stack height 50~190mm

Tooling travel ≤200mm

Appropriate wire copper or aluminium wire

Slot number range ≤4slot

Power supply 220V/50/60Hz 0.75Kw

Weight ≈550Kg




10

Multistrand Type Winding Machine SMT-R350, R550

Main FeaturesThis machine is specially designed for multiple wire and parallel coil winding such asalternator, servo motor and three phase motor.The machine adopts special purpose controller which could set the function of arrayingdirection, winding start point, slow starting, slowing ending, sides stop, auto width, autoreset, etc.

Technical ParametersModel SMT-R350 SMT-R550

Swing dia. ≤350mm ≤550mm

Effective length of the tooling ≤400mm ≤400mm

Parallel wire no. ≤16pcs ≤16pcs

Wire diameter Φ0.2~Φ1.5mm Φ0.2~Φ1.5mm

Wire arraying width 450mm 450mm


Air pressure 0.4~0.6MPa 0.4~0.6MPa





11

Big Coil Winding Machine SMT-DR450, DR600

Main FeaturesAdopt special purpose controller to realize the function of auto winding, auto arraying, slotcrossing, auto getting through wax tube and output setting, etc. ,this machine is suitable for winding the coil for big power motor.The tooling could be auto extend and retract, therefore, it is not need to discharge thetooling when taking out the finished coil, thus to reduce the labor and improve theefficiency.It could produce different dimension coils which are for same series size stator byadjusting the tooling, and tension is adjustable.Technical ParametersModel SMT-DR450 SMT-DR600




Wire diameter Ф0.3~Ф1.2mm Ф0.4~Ф1.5mm








12

Semi - Automatic Big Coil Winding Machine SMT-DR650

Main FeaturesThis automatic machine is to wind coils for stator. Automatic slot change,winding startingpostion,idling start,idling stop,double-ended stop,automatic reset and start can be set inithe specialized and controller.

Technical ParametersModel SMT-DR650

Swing dia. ≤650mm

Effective length of the tooling ≤400mm

Parallel wire no. ≤20pcs

Wire diameter Ф0.4~Ф1.5mm

Wire arraying width 400mm


Weight ≈950Kg

Air pressure 0.4~0.6MPa




13

Big Coil Winding Machine SMT-DR900, DR1200

Main Features1.Adopt special purpose controller to realize the function of auto winding, auto arraying,2.slot crossing, auto getting through wax tube and output setting, etc.3.this machine is suitable for winding the coil for big power motor.4.The tooling could be auto extend and retract, therefore, it is not need to discharge thetooling when taking out the finished coil, thus to reduce the labor and improve theefficiency.5.It could produce different dimension coils which are for same series size stator byadjusting the tooling, and tension is adjustable.Technical ParametersModel SMT-DR900 SMT-DR1200




Wire diameter Ф0.4 ~Ф1.5mm D0.4 ~Ф1.5mm


Power supply 220V/50/60Hz 3Kw 220V/50/60Hz 5.5Kw






14

Insulation paper Inserting Machine C100, C160

Main Features1. Suitable for small and medium-sized three phase motor, gasoline generator, etc.2. inserting insulation paper automatically from bottom of stator slot;3. automatic paper feeding, edge folding and forming;4. characterized by low noise, fast speed, excellent forming, etc.;5. slot number change is controlled by electric;6. interval slot inserting and skip slot inserting could be at option;7. it is convenient and easy for different slot number stator production and changingtooling.Technical ParametersModel SMT-C100 SMT-C160

Stack height 10~90mm 20~160mm

Stator I.D Φ20~Φ80mm Φ50~Φ120mm

Stator O.D ≤Φ140mm ≤Φ190mm

Height of edge folded 2~4mm 3~5mm

Insulation paper’s thickness ≤0.35mm ≤0.35mm

Efficiency ≈0.5s/s ≈0.6s/s






15

Servo Paper Inserting Machine SMT-SC80, SC160

Main Features1.A special design specific to different design or different sizes of slot;2.can finish insulation paper insertion at a time;3.automatic adjustment to perimeter , automatic cutting paper, automatic hemming and4.automatic inserting when inserting to various or different-sized slot;5.use servo paper inserting machine to feed paper and settle breadth;6.interpersonal interface sets required specific parameter;7.forming mold is adjustable to different sizes of slot automatically;8.characterized by simple operation, low noise, fast speed and high automation.Technical parametersModel SMT-SC80 SMT-SC160

Stator I.D Φ40~Φ80mm D70~D1540mm


Stack height of stator ≤60mm ≤160mm

Width of edge folded 2.5~4mm 3~7mm

Feeding perimeter ≥12mm ≥15m

Material’s thickness ≤0.35mm ≤0.35mm


Air Pressure ≥0.5MPa ≥0.6MPa





16

Horizontal Insulation Paper Inserting Machine SMT-CW300, CW450

Main Features1.Suitable exclusively for large and medium-sized motors, inserting insulation paper2.automatically from bottom of stator slot;3.automatic paper feeding, edge folding and forming;4.characterized by low noise , fast speed, excellent forming, etc.;5.slot number change is controlled by electric;6.interval slot inserting could be at option;7.it is convenient and easy for different slot number stator production and changingtooling.8.Especially suitable for generator, deep pump motor, three phase machine, etc.Technical parametersModel SMT-CW200 SMT-CW300 SMT-CW450

Stack height 60~190mm 80~300mm ≤350mm

Stator I.D Φ80~Φ150mm Φ100~Φ200mm ≤ᵠ350mmStator O.D ≤Φ210mm ≤Φ300mm ≤ᵠ450mmHeight of edge folded 3~7mm 3~10mm 4~7mm

Insulation paper’s thickness ≤0.35mm ≤0.35mm ≤0.35mm

Efficiency 0.7~1s/s 1.2s/s 2.5s/s

Power supply 380V/50/60Hz 2.5Kw 380V/50/60Hz 6Kw 380V/50/60Hz 6.5Kw

Weight ≈550Kg ≈700Kg ≈1150Kg

Dimension (L)1100×(W)900×(H)15

00mm

(L)1400×(W)1200×(

H)1300mm

(L)2630×(W)1150×(H)1

1500mm



17

Inverter Motor Slot Insulation Machine SMT-CB160

Main FeaturesInserting insulation paper automatically from the bottom of stator slot; automatic paperfeeding, cuff folding, forming,inserting & index; characterizd with low noise,fastspeed,excellent forming,ect.; slot number change is controlled by electricity; it isconvenient and easy for different slot number shapes production and changing tooling in30 minutes.Technical ParametersModel SMT-C100

Stack height ≤50mm

Stator I.D ≤Φ50mm

Stator O.D ≤Φ1640mm

Height of edge folded 2~5mm

Insulation paper’s thickness ≤0.35mm

Efficiency ≈0.5s/s


Weight ≈800Kg




18

Coil Inserting Machine With Index Structure SMT- FDK-90

Main FeaturesInserting coil and cutting wedge are controlled by servo motor. Paper feeding and toolingindex are controlled by steeper motor. The machine is equipped with wedge heatingdevice, which is easier to be formed in cold environment.

Technical parametersModel SMT-FDK90

Stator I.D Φ20~Φ100mm

Stator O.D Φ30~Φ160mm


Tooling travel --------------------------

Appropriate wire copper or aluminum wire

Slot number range 8~48 slot


Weight ≈650Kg




19

Servo Winding Inserting Machine SMT-K90, FDK-90

Main Features1.Suitable for inserting coil and wedge into stator slot by servo system;2.can insert the coil and wedge or coil and wedge in the mid of slot into stator at a time;3.wedge feeding is to be done by stepping motor, and coil and wedge inserting is by servosystem;4.different parameter could be set in human-machine interface;5.the speed and feeding mode is acquirable according to different slot filling rates anddifferent kinds of wire;6.different sizes stator production can be achieved by changing tooling;7.especially apply to micro induction motor such as air conditioner motor, washingmachine motor, compression motor, fan motor, generator and pump motor.Technical parametersModel SMT-K90




Tooling travel ≤70mmn

Appropriate wire copper or aluminum wire



Weight ≈850Kg




20

Servo Winding Inserting Machine SMT-QX08, QX10

Main FeatureThis machine inserts coil and wedge into stator automatically. Slot number, coil pushingspeed and wedge length are settable in HMI, which is suitable for various inductionmotors.

Technical parametersModel SMT-QX08 SMT-QX10



Stack height ≤190mm ≤250mm

Tooling travel ≤90mmn ≤90mmn

Appropriate wire copper or aluminum wire copper or aluminum wire

Slot number range 24~48 slot 24~48 slot

Power supply 380V/50/60Hz5Kw 380V/50/60Hz 6.5Kw


Dimension (L)2380×(W1180×(H)1700mm (L)2380×(W)1280×(H)1700mm



21

Horizontal Coil Inserting and Expanding Machine SMT-QK350

Main FeaturesThe machine is suitable for vertical coil inserting and expanding of big size stator. Thefixture with cuff support transfer stators between inserting and expanding stationsautomatically. Auto loading and unloading reduce labor intensity effectively.Technical parametersModel SMT-QK350




Appropriate wire Φ0.2~ Φ1.2mm



Weight 1850Kg




22

Automatic Coil Winding And Inserting Machine SMT-RQ100

Main FeaturesThe machine is with 2 winding stations, 1 wedge making station and 1 coil inserting station,in total 4 stations on the rotary table. Coil inserting is achieved by double spindlesindividually. It’s especially suitable for the automatic coil inserting of the stator with highslot fill factor.Technical parametersModel SMT-RQ100



Stack height 20-100mm



Power supply 22Kw

Weight 3500Kg




23

Horizontal Winding Inserting Machine SMT-KW300

Main Features1.With horizontal frame design, controlled by industrial programmable PLC, the machineis used for winding and wedge automatically inserting.2. It adopts AC servo motor driving system, AC frequency conversion speed regulationsystem, pneumatic system.3.It can achieve wedge length setting, feeding, cutting, forming and inserted into statortogether with coil automatically.4.Coil inserting speed can be set at different section.5.Wedge feeding mode can be set according to different motor.6.Equipped with human-machine control interface, it has the function of status display,malfunction alarm, various parameters setting, etc.7.It has the characteristics of widely application, high automatic, easy operation andconvenient tooling change.Technical parametersModel SMT-KW300







Weight 1850Kg




24

Coil Pre-forming Machine SMT-KZ160

Main Features1.Driven by hydraulic system;2.PLC programming;3.tolling expansion slice makes the first coil inserted and inter-phase insulation paper inslot adjacent, leaving enough space for second insertion and ensure the quality of4.successive coil insertion;5.apply to multi - layer stator winding insertion.Technical parametersModel SMT-KZ160




Displacement of cylinder 20F


Weight ≈800Kg




25

Intermediate- Coil Forming Machine SMT-ZJ160

Main Features1.Driven by hydraulic system;2.PLC programming;3.individual guard teeth in each slot settles fled wire and jump wire to ensure the reliabilityof electrical leakage distance;4.whole schematic design of inner expansion, outer wrapping and edge forming ensures5.appropriate winding outside dimension.Technical parametersModel SMT-ZJ160


Stator I.D Φ35~ Φ120mm




Weight ≈1000Kg




26

Enter and Exit Station Middle Forming Machine SMT-ZJ190

Main FeaturesThis machine is mainly driven by the hydraulic system, controlled by industrial PLC.5 pieces individual cylinder to execute external wrapping, internal expansion andoverhanging end forming.It is of fast tooling change and extensive compatibility property.Technical parametersModel SMT-ZJ190






Weight ≈1500Kg




27

Horizontal Coil Forming Machine SMT-ZJ300

Main Features1.Adapting PLC system, horizontal structure and auto feeding device design, loading orunloading by movable crane,2.this machine is suitable for the big power or big size motor winding forming.3.It adapts the schematic of inner expansion, outside wrapping and over-hang impacting.The cycle impacting times and retaining time is settable in the system.

Technical parametersModel SMT-ZJ300




Displacement of cylinder 40L


Weight ≈2300Kg




28

Final Coil Forming Machine SMT-ZZ160

Main Features1.Driven by hydraulic system, PLC programming;2.tooling design adopts flexible principles of inner expansion, outer wrapping and edge3.forming to form the stator winding;4.to ensure appropriate winding outside dimension after lacing.Technical ParametersModel SMT-ZZ160






Weight ≈700Kg




29

Enter and Exit Station Forming Machine SMT-ZZ160-Ⅱ

Main Features1.Driven by the hydraulic system and controlled by the PLC.2.Its inward and outward movable station is much convenient for the big motor stator.3.Its forming is perfectly done by inner expansion, outer wrapping and overhangingpressing.4.Individual guard teeth fully settle fled wire and jump wire to ensure the reliability ofelectrical leakage distance.5.It is of high efficiency and qualified forming.

Technical ParametersModel SMT-ZZ160-Ⅱ SMT-ZZ190


Stator O.D ≤Φ200mm Φ60~Φ120mm

Stack height 20~160mm ≤Φ190mm

Displacement of cylinder 20L 20F






30

Horizontal -Final Coil Forming Machine SMT-ZZ300

Main FeaturesAdapting PLC system, horizontal structure and auto feeding devide design,loading/unloading by movable crane, this machine is suitable for the big size motor coilforming. It adapts the schematic of inner expansion, outside wrapping and over-hangimpacting. The circulate impacting times and retaining time is settable in the system.

Technical ParametersModel SMT-ZJ300




Displacement of cylinder 40L


Weight ≈2300Kg




31

Servo Single Side Coil Lacing Machine SMT-DB100

Main Features1.Loading stator vertically;2.PLC programming;3.single-needle and single-side automatic lacing;4.needle transposition, hooking are controlled by servo system;5.spindle adopts frequency speed control;6.slot by slot lacing, interval lacing, and fancy lacing could be achieved by setting inhuman-machine interface;7.especially apply to multi sizes, low output or more lead stator winding lacing.Technical parametersModel SMT-DB100 SMT-DB160

Stack height 10~100mm 80~160mm

Stator I.D Φ35~ Φ120mm Φ40~ Φ120mm


Height of coil ≤Φ40mm ≤Φ50mm

Lacing mode Slot by slot/Interval slot/Fancy slot Slot by slot/Interval slot/Fancy slot

Lacing speed ≈0.7s/s ≈0.8s/s

Power supply 220V/50/60Hz 2Kw 220V/50/60Hz 2Kw





32

Servo Double Sides Lacing Machine SMT-BZ160

Main Features1.Loading stator vertically;2.equipped with pressing, automatic feeding, automatic cutting device, etc.;3.overhang winding adopts twin needle lacing by servo system simultaneously;4. needle transposition, hooking and stator indexing are controlled by servo system;5. spindle adopts frequency speed control;6. slot by slot lacing, interval lacing and fancy lacing could be achieved by setting inhuman-machine interface;7. characterized by compact appearance, fast speed, low noise;8. simple operation and easy tooling change.Technical parametersModel SMT-BZ160




Height of overhang ≤40mm

Lacing mode Slot by slot/Interval slot/Fancy slot

Lacing speed ≈0.5s/s


Weight ≈800Kg




33

Double Heads Lacing Machine SMT-SBZ160

Main Features1.Loading stator vertically;2.equipped with pressing, automatic feeding, automatic cutting device, etc.;3.overhang winding adopts twin needle lacing by servo system simultaneously;4. needle transposition, hooking and stator indexing are controlled by servo system;

Technical parametersModel SMT-SBZ160








Weight ≈800Kg




34

Double Sides Lacing Machine SMT-BZ190

Main Features1.Loading stator vertically;2.equipped with pressing, automatic feeding, automatic cutting device, etc.;3.overhang winding adopts twin needle lacing by servo system simultaneously;4. needle transposition, hooking and stator indexing are controlled by servo system;5. spindle adopts frequency speed control;6. slot by slot lacing, interval lacing and fancy lacing could be achieved by setting inhuman-machine interface;7. characterized by compact appearance, fast speed, low noise;8. simple operation and easy tooling changeTechnical ParametersModel SMT-BZ190








Weight ≈900Kg




35

Horizontal Single Side Lacing Machine SMT-DW350

Main Features1.Adapting industrial PLC, human-computer interface and horizontal frame-structuredesign, the servo system machine accurately controls the lacing action.2. Different lacing methods such as slot-by-slot lacing, interval lacing and fancy lacing areprogrammable.3. This machine is suitable for the big stator with high winding over-hang. 4. The tooling ismovable and convenient for stator fast loading and unloading, hence to reduce the laborstrength effectively.Technical ParametersModel SMT-DW350




Overhang height 20~65mm



Weight ≈450Kg




36

Slot Paper Forming and Cutting Machine SMT-CD150

Main Features:1.Paper feeding by stepping motor;2.length of edge fold, paper feeding length and width is adjustable;3.output can be set;4.apply to cut insulation paper for hand-made and multi sizes motor.(Heating formingmodel could be tailor-made. )Technical ParametersModel SMT-CD150 SMT-CD300

Feeding length 10~100mm 10~100mm

Cutting width ≤150mm ≤300mm

Cutting thickness ≤0.35mm ≤0.35mm

Width of edge folded 2.5~4mm 3~7mm






37

Wedge Forming and Cutting Machine SMT-CG200

Main Features1.Paper feeding by stepping motor; double-row tool to cut paper;2.paper feeding length, cutting speed could be set in human-machine interface3.temperature of heating device before final form is adjustable.Technical ParametersModel SMT-CG200

Feeding length 10~200mm

Cutting thickness 0.2~0.35

Cutting speed ≈120p/m


Weight ≈150Kg




38

End Cover Bearing Pressing Machine SMT-YM08

Main Features1.Specially designed for automatic assembling sintered bush into steel casing end over;2.displace the traditional pressing method characterized by high labor intensity and lowsafety standard;3.operate with eight-station circulation;4. automatic feeding, simple operation, high safety standard and stable pressure;5. reduce the quality problem caused by abnormal bush motion.Technical ParametersModel YM08

Cylinder pressure 5T (pressurize)

Working station number 8

Working mode continuously/circulation

Efficiency 2-5s/p

Air pressure ≥0.5MPa


Weight ≈400Kg




39

Rotor Casting Machine SMT-ZL4080

Main Features1.It has 4 working station in rotary plate.2.Mechanical arm takes and puts self-rivet rotor core in the loading station, and thenoperator injects liquid aluminum in the casting station, which has smoking-suckingsystem,auto releasing agent spraying system and cooling system, aluminum scraps come3.back to the aluminum melt oven.4.It owns the merit of saving labor cost, high efficiency and low tooling cost etc.Technical ParametersModel ZL4080

Working station 4

Rotor O.D ≤Φ80mm

Core Length ≤Φ80mm

Max. Working pressure of oil cylinder 22.6MPa

Nominal pressure 400KN


Weight ≈4000Kg



suzhou smart motor equipment manufacturing co,.ltd catalog

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