sustaining together making your bas system work for you

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Sustaining Together Making Your BAS System Work for You

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Sustaining Together Making Your BAS System Work for You. Talking Points. Background. Scheduling. Timeline. Alarm Management. Equipment Warnings. Northrup Auditorium – Built 1928. Background. 220 Buildings. 24 million square feet . $50 million annual utility budget. - PowerPoint PPT Presentation

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Page 1: Sustaining Together Making Your BAS System Work for You

Sustaining Together

Making Your BAS System Work for You

Page 2: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Talking Points Scheduling Alarm Management Equipment Warnings

Background Timeline

Northrup Auditorium – Built 1928

Page 3: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Background

Nils Hasselmo Hall – Built 1996

220 Buildings

$50 million annual utility budget

BAS Systems

Johnson Controls Honeywell

Siemens Tridium Trane

Automated Logic

24 million square feet

900+ BACnet/IP controllers 25,000+ field controllers

Nils HasselmoPresident from 1988-1997 Known for commitment to undergraduate education.

Page 4: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Timeline

Jones Hall – Built 1901

Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems

Frederick Jones1889, First Professor of PhysicsDean of College of Engineering

Page 5: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Timeline Pre-2003 – Proprietary DDC &

Legacy electro-pneumatic systems

2003 – 2005 – Emergence of native BACnet DDC systems

Phillips Wangensteen – Built 1974

Owen WangensteenChief of Surgery 1930-1967 at UofM Med School – Pioneered open heart surgery. Credited with saving over 1,000,000 lives!

Page 6: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Change to BACnet

2004

Page 7: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Change to BACnet

Page 8: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Timeline Pre-2003 – Proprietary DDC &

Legacy electro-pneumatic systems

2003 – 2005 – Emergence of native BACnet DDC systems

2006 – 2011 – System Upgrades

Pilsbury Hall Built in 1889

John S. Pilsbury8th Governor of Minnesotafrom 1876-1882.

Page 9: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

TCF Bank Stadium - 2009 Science Teaching & Student Services - 2010

Medical BioSci Bldg - 2009 Translational Research -

2007

System Upgrades

Page 10: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

JCI N2

Honeywell C-bus

Siemens P1

TraneLegacy

System Upgrades

Page 11: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Timeline

Jones Hall – Built 1901

Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems

2003 – 2005 – Emergence of native BACnet DDC systems

2006– 2011 – System Upgrades

2012 – Present – Optimization

Page 12: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Optimization

Weisman Art Museum – Built 1992

2012 – 2013 – Optimization

Scheduling Alarm Management Equipment Warnings

Frederick Weisman Philanthropist & art collector. He donated $3 million dollars to the UofM to establish this art museum.

Page 13: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Scheduling

Eddy Hall – Built 1881

Over 1700 pieces of HVAC equipment running on time schedule.

Weekly, we track scheduled hours and compare them to actual runtime. If there’s a delta, we investigate.

If you can’t shut the fans off, consider reducing the static pressure or slowing down the fan by 10-15% over night.

Henry Eddy – Math professor, Civil Engineer and dean of college of engineering. Eddy Hall is the oldest Building on campus.

Page 14: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Scheduling

~8%

~70%

Looks for fans not running the amount of hours they are scheduled.

VFD Speed

HP

Schedule Variance Report

Page 15: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Scheduling Over 1700 pieces of HVAC

equipment running on time schedule.

Weekly, we track scheduled hours and compare them to actual runtime. If there’s a delta, we investigate.

If you can’t shut the fans off, consider reducing the static pressure or slowing down the fan by 10-15% over night.

Page 16: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

SchedulingSt

atic

Pre

ssur

e Se

tpoi

nt

Static Pressure Reset Schedule

Fan Speed Reduction Schedules

Should see bell W curves every day.

Page 17: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

SchedulingSt

atic

Pre

ssur

e Se

tpoi

nt

Static Pressure Reset Schedule

Fan Speed Reduction Schedules

No bell W curve. Flat-line.

Page 18: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Scheduling

Eddy Hall – Built 1881

~80%

~70%

Savings will vary based on the fan size, but there will be savings.

VFD Speed

Static Pressure Schedule

Fan Speed Reduction Schedules

Page 19: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming Smart Alarming

CRITICAL ALARMS

-Alarms that require immediate alert & action.

HVAC ALARMS

-Alarms that can be prioritized & backlogged.

WARNING ALARMS

-Alarms that indicate maximum analog effort.

Page 20: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming

Donhowe Building – Built 1924

Smart Alarming

CRITICAL ALARMS

-Alarms that require immediate alert & action.

Safety trips, command/status mismatches, critical temperature limits, etc.

Page 21: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming

Folwell Hall – Built 1906 Cost to build: $416,000 2012 cost to remodel: $34,500,000

Smart Alarming

Unreliable points, setpoint drift, all room temps deemed ‘non-critical’ spaces, other points that do not require immediate dispatch.

HVAC ALARMS

-Alarms that can be prioritized & backlogged.

Page 22: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming

SE Steam Plant Built in 1902 Provides steam to all of Minneapolis campus buildings.

Smart Alarming

Discharge Air Temp-Setpoint = 55˚

HVAC ALARMS

-Alarms that can be prioritized & backlogged.

High Alarm Limit = 65˚

Low Alarm Limit = 45˚

10˚ bracket

Discharge Air Temp-Setpoint = 60˚

High Alarm Limit = 70˚

Low Alarm Limit = 50˚

10˚ bracket

10-10 Rule!

10 minute Alarm Delay

Page 23: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming

Washington Ave. Bridge Pedestrian bridge will have light rail trains running across it in 2014.

Smart Alarming

Static Pressure Setpoint = 1.0 in wc

HVAC ALARMS

-Alarms that can be prioritized & backlogged.

High Alarm Limit = 1.3 in wc

Low Alarm Limit = 0.7 in wc

0.3” bracket

Page 24: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Alarming

Mariucci Arena Built in 1993 – Home of Gopher Hockey

Smart Alarming

VFDs, VAV dampers, heating & cooling valves that are at 100% command.

WARNING ALARMS

-Alarms that indicate maximum analog output effort.

Reheat Valves not working properly

Unattainable airflow settings

Page 25: Sustaining Together Making Your BAS System Work for You

FM – Energy ManagementSmart AlarmingVFDs, VAV dampers, heating & cooling valves that are at 100% command.

VFD at 100%

No Static Pressure

Static Pressure Alarm Limits

Page 26: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Smart AlarmingVFDs, VAV dampers, heating & cooling valves that are at 100% command.

VAV Damper is at 100%

~1000 cfm short of setpoint.

Page 27: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Smart AlarmingVFDs, VAV dampers, heating & cooling valves that are at 100% command.

Just Data!

Page 28: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

AlarmingFocus Lists

Using database queries on the alarm database, alarm statistics can be pulled to provide a targeted list of unhealthy behaviors.

Heating valves should not fully open 700-800 times per week during July.

Page 29: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Review

Moos Tower Built in 1970 Costs nearly $500K per month to operate!

ProprietaryPneumatics

Open ProtocolDDC Controls Integ

rateOptimize

2003 2011

Consulting Firms

Page 30: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

Continuous Commissioning Keep fans running at or below scheduled hours.

Only get alerted for really important critical alarms.

Reduce fan speeds &/or widen setpoints for a few hours every night.

Run reports to collect high frequency non-critical alarms & plan to address a couple items per week.

Keep track of analog outputs that are often at 100% effort.

Page 31: Sustaining Together Making Your BAS System Work for You

FM – Energy Management

QUESTIONS ?