suscos m emmc co3 bridges fatigue l4

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    Introduction la mcanique de la rupture

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    CONCEPTUAL DESIGN OF BRIDGES

    Luis Borges

    Lecture 27: 20/11/2012European Erasmus Mundus Master Course

    Sustainable Constructionsunder Natural Hazards and Catastrophic Events

    520121-1-2011-1-CZ-ERA MUNDUS-EMMC

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Contents

    L26 Basis of fatigue design in steel structures

    Definitions and application range

    L27 Fatigue loads and determination of stresses and stress ranges

    Cycles and stress ranges

    L28 Fatigue strength

    Fatigue strength curves

    Fatigue details

    L29

    Reliability and verification Application to Road Bridges

    Application to Rail Bridges

    L30 Introduction to Fracture mechanics and Brittle fracture

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Contents

    Variable stress range

    Equivalent/simplified stress range VA, damageaccumulation

    Verification under fatigue variable amplitudeloading

    Damage equivalent factor l

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Road bridge under heavy traffic

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    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Variable stress range

    7

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    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Traffic evolution in Switzerlandstations Weigh-in-Motion in nationalroads

    8

    Mattstetten (A1)Bern Solothurn

    Gschenen (A2)Gotthard

    Denges (A1)Lausanne Morges

    Trbbach (A13)St-Margrethen Chur

    Oberbren (A1)Zurich St.-Gallen

    Plazzas (A13)Chur Thusis

    Ceneri (A2)Bellinzona Lugano

    St-Maurice (A9)

    Schafisheim (A1)Solothurn - Zrich

    Donnent le trafic sous formede

    Composition du traficGomtries des vhiclesPoids des axes

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    0

    1

    2

    3

    4

    5

    6

    0 100 200 300 400 500

    D

    i s t r i b u t

    i o n

    ( % )

    total weight (kN)

    Ceneri-2003 Ceneri-2005 Ceneri-2007Truebbach-2003 Truebbach-2005 Trubbach-2007Mattstetten

    Histograms of vehicles totalweights

    9

    +53% in 5years

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Load histograms examples

    10

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Variable loading spectrum simplification VA,damage accumulation

    1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method

    2. Create a load histogram with load cycles from

    the spectrum

    11

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Cycle counting: reservoir method(or Rainflow)

    12

    2 large cycles

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Histogram resulting from cyclecounting

    14

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Cycle counting: reservoir method(or Rainflow)

    15

    0

    5 0

    1 0 0

    1 5 0

    1

    2

    3

    4

    5

    6

    7

    t

    [N/mm ]

    8 trains per hour Calculate fatigue load histogram for 100 years service life

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Variable loading spectrum simplification VA,damage accumulation

    1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method

    2. Create a load histogram with load cycles from

    the spectrum3. With the adapted fatigue curve, for each

    stress range, compute the damage for therespective number of cycles (Miner law)

    16

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    No cycles to collapse

    S t r e s s r a n g e

    Ultimate strength Finite service life

    Infinite service lifeFatigue Limit (CAFL)

    N C m

    Test results

    Fatigue testing and detailcategories

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    N cycles to collapse

    S t r e s s r a n g e

    N C m

    Test results

    Low Cycle Fatigue High Cycle Fatigue

    Fatigue testing and detailcategories (Whler)

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    N C m

    No cycles to collapse

    S t r e s s r a

    n g e

    Mean results

    Results statisticaldistribution

    C

    2 .10 6

    S-N Curves

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Damage accumulation n i, i

    20

    d i 1 N i

    Di n i d i n i N i

    1,0

    Dtot Di 1,0

    Linear damage accumulation

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Fatigue limit verification

    21

    i,max

    Ff i,max D

    Mf

    0.74 C Mf

    Max of histogram

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Variable loading spectrum simplification VA,damage accumulation

    1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method

    2. Create a load histogram with load cycles from

    the spectrum3. With the adapted fatigue curve, for each

    stress range, compute the damage for therespective number of cycles (Miner law)

    4. Combine individual damage to obtain totaldamage accumulated and proceed with theverification

    22

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Histogram i and fatigue curve

    23

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Extreme positions

    Fatigue verification:damage equivalent factor

    25

    Trains passing over the bridge

    Histogram of Stress ranges

    Damage accumulation

    Service loads Code load model

    Bridge detail

    Qk max Qk min Qk

    l E 2 Qk 2 E E

    Difficulties linked to VA in development ofstandards

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Ff E 2 C Mf

    E 2 l Qk Actions

    Category = Resistenceat 2 million cycles

    Resistance factor

    Load

    factor

    Fatigue verification:damage equivalent factor concept

    26

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Fatigue verification:damage equivalent factor concept

    27

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Fatigue verification:damage equivalent factor concept

    28

    l l 1 l 2 l 3 l 4 l maxwith:l 1 factor accounting for the span length (a relation which is function of

    the influence line lengthl

    2 factor accounting for the traffic volumel 3 factor accounting for the design working life of the structure(e.g. the working life of 100 years for a bridge leads to 3 =1)

    l 4 factor accounting for the influence of more than one load on thestructural member, function of structure type and definition of the fatigue load model for computing 1 (if more than one)

    l max maximum damage equivalent factor value, taking into accountthe fatigue limit.

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Example: compute damageaccumulation

    29source: Trait de Gnie Civil vol. 10

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    Results

    30Fonte: Trait de Gnie Civil vol. 10

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    What are the best details??

    A

    B

    C

    D

    E

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    L27 Fatigue and fracture of steel structures

    European Erasmus MundusMaster Course

    Sustainable Constructionsunder Natural Hazards

    and Catastrophic Events

    CAT 160-125

    CAT 125-100

    CAT 100-80

    CAT 63-50

    CAT 71-36

    B

    A

    D

    E

    C

    What are the best details??

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    [email protected]

    http://steel.fsv.cvut.cz/suscos

    mailto:[email protected]:[email protected]