suscos m emmc co3 bridges fatigue l4
TRANSCRIPT
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Introduction la mcanique de la rupture
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CONCEPTUAL DESIGN OF BRIDGES
Luis Borges
Lecture 27: 20/11/2012European Erasmus Mundus Master Course
Sustainable Constructionsunder Natural Hazards and Catastrophic Events
520121-1-2011-1-CZ-ERA MUNDUS-EMMC
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Contents
L26 Basis of fatigue design in steel structures
Definitions and application range
L27 Fatigue loads and determination of stresses and stress ranges
Cycles and stress ranges
L28 Fatigue strength
Fatigue strength curves
Fatigue details
L29
Reliability and verification Application to Road Bridges
Application to Rail Bridges
L30 Introduction to Fracture mechanics and Brittle fracture
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Contents
Variable stress range
Equivalent/simplified stress range VA, damageaccumulation
Verification under fatigue variable amplitudeloading
Damage equivalent factor l
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Road bridge under heavy traffic
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European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Variable stress range
7
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European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Traffic evolution in Switzerlandstations Weigh-in-Motion in nationalroads
8
Mattstetten (A1)Bern Solothurn
Gschenen (A2)Gotthard
Denges (A1)Lausanne Morges
Trbbach (A13)St-Margrethen Chur
Oberbren (A1)Zurich St.-Gallen
Plazzas (A13)Chur Thusis
Ceneri (A2)Bellinzona Lugano
St-Maurice (A9)
Schafisheim (A1)Solothurn - Zrich
Donnent le trafic sous formede
Composition du traficGomtries des vhiclesPoids des axes
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
0
1
2
3
4
5
6
0 100 200 300 400 500
D
i s t r i b u t
i o n
( % )
total weight (kN)
Ceneri-2003 Ceneri-2005 Ceneri-2007Truebbach-2003 Truebbach-2005 Trubbach-2007Mattstetten
Histograms of vehicles totalweights
9
+53% in 5years
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Load histograms examples
10
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Variable loading spectrum simplification VA,damage accumulation
1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method
2. Create a load histogram with load cycles from
the spectrum
11
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Cycle counting: reservoir method(or Rainflow)
12
2 large cycles
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Histogram resulting from cyclecounting
14
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Cycle counting: reservoir method(or Rainflow)
15
0
5 0
1 0 0
1 5 0
1
2
3
4
5
6
7
t
[N/mm ]
8 trains per hour Calculate fatigue load histogram for 100 years service life
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Variable loading spectrum simplification VA,damage accumulation
1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method
2. Create a load histogram with load cycles from
the spectrum3. With the adapted fatigue curve, for each
stress range, compute the damage for therespective number of cycles (Miner law)
16
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
No cycles to collapse
S t r e s s r a n g e
Ultimate strength Finite service life
Infinite service lifeFatigue Limit (CAFL)
N C m
Test results
Fatigue testing and detailcategories
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
N cycles to collapse
S t r e s s r a n g e
N C m
Test results
Low Cycle Fatigue High Cycle Fatigue
Fatigue testing and detailcategories (Whler)
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
N C m
No cycles to collapse
S t r e s s r a
n g e
Mean results
Results statisticaldistribution
C
2 .10 6
S-N Curves
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Damage accumulation n i, i
20
d i 1 N i
Di n i d i n i N i
1,0
Dtot Di 1,0
Linear damage accumulation
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Fatigue limit verification
21
i,max
Ff i,max D
Mf
0.74 C Mf
Max of histogram
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Variable loading spectrum simplification VA,damage accumulation
1. Reduce the spectrum to a series of constantamplitudes with a cycle counting method
2. Create a load histogram with load cycles from
the spectrum3. With the adapted fatigue curve, for each
stress range, compute the damage for therespective number of cycles (Miner law)
4. Combine individual damage to obtain totaldamage accumulated and proceed with theverification
22
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Histogram i and fatigue curve
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Extreme positions
Fatigue verification:damage equivalent factor
25
Trains passing over the bridge
Histogram of Stress ranges
Damage accumulation
Service loads Code load model
Bridge detail
Qk max Qk min Qk
l E 2 Qk 2 E E
Difficulties linked to VA in development ofstandards
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Ff E 2 C Mf
E 2 l Qk Actions
Category = Resistenceat 2 million cycles
Resistance factor
Load
factor
Fatigue verification:damage equivalent factor concept
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Fatigue verification:damage equivalent factor concept
27
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Fatigue verification:damage equivalent factor concept
28
l l 1 l 2 l 3 l 4 l maxwith:l 1 factor accounting for the span length (a relation which is function of
the influence line lengthl
2 factor accounting for the traffic volumel 3 factor accounting for the design working life of the structure(e.g. the working life of 100 years for a bridge leads to 3 =1)
l 4 factor accounting for the influence of more than one load on thestructural member, function of structure type and definition of the fatigue load model for computing 1 (if more than one)
l max maximum damage equivalent factor value, taking into accountthe fatigue limit.
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Example: compute damageaccumulation
29source: Trait de Gnie Civil vol. 10
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
Results
30Fonte: Trait de Gnie Civil vol. 10
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
What are the best details??
A
B
C
D
E
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L27 Fatigue and fracture of steel structures
European Erasmus MundusMaster Course
Sustainable Constructionsunder Natural Hazards
and Catastrophic Events
CAT 160-125
CAT 125-100
CAT 100-80
CAT 63-50
CAT 71-36
B
A
D
E
C
What are the best details??
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http://steel.fsv.cvut.cz/suscos
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