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1 SURGE PROTECTION FOR LED LIGHTING

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Page 1: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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SURGE PROTECTION FOR LED LIGHTING

Page 2: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

OVERVOLTAGES

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An overvoltage is a voltage pulse or wave which is superimposed on the rated voltage of the network:

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Page 3: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTIONS

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The overvoltage is characterized by:

- the rise time tf (in μs)

- the gradient S (in kV/μs)

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Page 4: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

types of overvoltage

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Switching surges: high-frequency overvoltage or burst disturbance caused by a change in the steady state in an electrical network (during operation of switchgear).

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Page 5: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

types of overvoltage

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Electrostatic: caused by the discharge of accumulated electric charges.

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Page 6: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

types of overvoltage

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Lightining:

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AEC Illuminazione Srl

• The lightning discharge is an event of great uncertainty in:

• TIME • LIFESPAN • INTENSITY • PLACE

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Page 7: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE

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LED MODULE

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Page 8: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

Stadard Requirements

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Surge protection level standard requirement (Ref. EN 61547, P>25W) : Pulse type : 1.2 – 50µs Pulse level : 1000Vac Line-Neutral (DIFFERENTIAL MODE - DM) 2000Vac Line-PE / Neutral-PE (COMMON MODE – CM) Pulse number: 5 positive pulses + 5 negative pulses synchronized to 90°and 270° of the input voltage sinewave Pulse frequency : 1 pulse/minute Pass criteria : No breaking damage during the test

CON POWER SUPPLY LED MODULE

MAINS

Pulse

Residual Pulse

Page 9: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

Requirements

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Statements:

CON POWER SUPPLY LED MODULE

MAINS

Pulse

Residual Pulse

1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

2) Luminaires which withstands the mimimun requirements of the EN 61547 can be Legally commercialised

3) Every luminaire manufacturer had different approach to increase the protection levels

4) Component manufacturer are offering solutions to increase the protection levels

Page 10: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

DRIVER

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1) Commercial Drivers can reach withstanding to 8kV

2) 8kV is the max withstanding overvoltage of the driver before the failure

3) 8kV is tested in Differential Mode (between phase and Neutral) since is NOT tested in a earthed case. Tested out of the destination luminaire between L and N (DM)

L N

4) There is NO overvoltage control to the LED module side

Page 11: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTION DEVICE

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Type II, In=5kA

Imax=10kA, Uoc=10kV

Optionally integrated protection fuse

Luminaire Switch off at the end of SPD life

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Page 12: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

COORDINATE PROTECTIONS

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SPD LED MODULE

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Page 13: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTIONS

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SPD LED

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8kV DM

SPD 10kV

IS THE COMPLETE

SYSTEM PROTECTED

10kv ?

Page 14: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTIONS

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SPD LED MODULE

Common Mistake 1 «The protection level of the luminaire is the protection

level of the power supply or of the SPD»

Common Mistake 2 «It’s enough to add an SPD to protect the luminaire»

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Page 15: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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Insulation: Class I

V DM

V CM

SPD

Functioning of SPD in case of overvoltage

Page 16: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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V DM

Insulation: Class I Surge: Differential Mode

Functioning of SPD in case of overvoltage

Page 17: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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V CM • Type II, In=5kA

• Imax=10kA,

Uoc=10kV

10kA 10kV

Insulation: Class I Surge: Common Mode

Functioning of SPD in case of overvoltage

Page 18: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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V DM

V CM

Insulation: Class II Surge: Common Mode Differential Mode

Functioning of SPD in case of overvoltage

Page 19: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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AEC confidence in led lighting technology

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V DM

Insulation: Class II Surge: Differential Mode

Functioning of SPD in case of overvoltage

Page 20: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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V CM

Insulation: Class II Surge: Differential Mode

Functioning of SPD in case of overvoltage

Page 21: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

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V CM

CLASS II

Insulation: Class II Surge: Common Mode

Functioning of SPD in case of overvoltage

Page 22: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTIONS TEST

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SURGE TEST STATION • Full compliance to EMC standard • Up to 15 kV – 12kA

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Page 23: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTIONS

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Functioning of a protection device in case of Overvoltage

V CM

CLASS II

Page 24: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTION

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Cl.I

M

To coordinate

the protections !

Luminarie in class I

with integrated SPD

Earthing Conductor (PE)

Feeder pillar with SPD

Page 25: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTION LEVEL

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Page 26: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

SURGE PROTECTION LEVEL

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Page 27: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

Requirements

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Statements:

CON POWER SUPPLY LED MODULE

MAINS

Pulse

Residual Pulse

1) Is not enought to be in compliance with minimum requirements

2) Component for protection must be coordinated

3) Without SPD the whole overvoltage is effecting the Driver AND LED modules

4) With SPD the connection to the PE (Class1) is maximizing the protection and minimising the “Stress” of the electronic components

Page 28: SURGE PROTECTION FOR LED LIGHTING · CON POWER SUPPLY LED MODULE MAINS Pulse Residual Pulse 1) The requirement from the EN 61547 Standard are not enough for the majority of the cases

Stefano Toti [email protected]

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