surface functionalization of bamboo with nanostructured zno
TRANSCRIPT
ORI GIN AL
Surface functionalization of bamboowith nanostructured ZnO
Yan Yu • Zehui Jiang • Ge Wang • Genlin Tian •
Hankun Wang • Ye Song
Received: 12 April 2010 / Published online: 18 October 2011
� Springer-Verlag 2011
Abstract Imparting excellent preservative performances to bamboo is the key to
expand the applications of this extraordinary non-wood forest resource. This study
reports on the formation of ZnO-nanostructured network films on the surface of
bamboo via a simple two-step process. This process consists of the generation of
ZnO seeds on the bamboo surface followed by a solution treatment to promote the
crystal growth. The morphology and chemical composition of the ZnO films were
studied by field-emission scanning electron microscopy combined with energy-
dispersive X-ray analysis and X-ray diffraction. Accelerated weathering was used to
evaluate the photostability of the treated wood. The antifungal and antibacterial
performances were also examined. The results indicate that the approach can
simultaneously furnish bamboo with excellent photostability and antifungal and
antibacterial performances. The growth mechanism of ZnO-nanostructured net-
work films on the uneven and chemically complicated surface of bamboo was also
discussed.
Introduction
It is increasingly accepted that nanotechnology will have a significant impact on the
forest product industry (Moon et al. 2006). UV protection, pest and fungi control are
thought to be the most promising areas to be improved by nanotechnology (Roughley
2005). Several studies have focused on the application of nanotechnology to wood
Y. Yu (&) � Z. Jiang � G. Wang � G. Tian � H. Wang
Department of Biomaterials, International Center for Bamboo and Rattan, No. 8,
Futong Dong Da Jie Street, Wangjing Area, Chaoyang District, Beijing 100102, China
e-mail: [email protected]
Y. Song
School of Materials, Central South Forestry Science and Technology University,
Changsha 410004, China
123
Wood Sci Technol (2012) 46:781–790
DOI 10.1007/s00226-011-0446-7
protection and achieved some successes (Liu et al. 2003; Giorgi et al. 2005; Cai et al.
2007; Kumar et al. 2008). ZnO is a wide band gap (3.37 eV) semiconductor with a
large exciton binding energy (60 meV). Nanostructured ZnO has great potential for
many practical applications, such as dye sensitized solar cells, piezoelectric
transducers, UV-light emitters, chemical and gas sensors, and transparent conductive
coating (Ozgur et al. 2005). It also exhibits intensive ultraviolet absorption and can
potentially be utilized as UV-shielding materials and antibacterial agents (Kim and
Osterloh 2005). Wang et al. (2004) demonstrated that oriented hexagonal ZnO
nanorods could be grown onto cotton fabrics using low-temperature aqueous
solutions. Lu et al. (2006) further proposed a novel approach to fabricate ZnO/
polystyrene nanohybrid coatings on cotton fabrics and provided the treated fabrics
with ultrahigh UV protection properties and superior washing fastness. Paper could
also be provided with excellent antibacterial properties when coated with ZnO
nanoparticles (Ghule et al. 2006).
Bamboo is one of the most important non-wood forest resources in the world,
growing faster than almost all the trees on earth. Bamboo can reach a maximum
height of 15–30 m within 2–4 months and full-stand maturity within 3 to 5 years.
There is intensive interest in utilizing bamboo as an alternative raw material to
wood due to its rapid growth rate, high strength and surface hardness, and superior
flexibility (Liese 1987). However, bamboo is much more susceptible to the attack by
fungi and insects due to its higher sugar and starch content compared with wood,
which results in degraded performance, shortened service life, and reduced value
(Liese and Kumar 1998). In addition, bamboo is very sensitive to the ultraviolet
irradiation during outdoor service. Furthermore, conferring antibacterial perfor-
mance on bamboo or bamboo-based products will significantly increase their added
value by extending their applications to some high-risk environments, such as
medical and related health care.
This work reports for the first time on the formation of ZnO nanonetwork films on
the surface of bamboo via a modified low-temperature aqueous solution route. The
final purpose was to explore whether bamboo can be simultaneously functionalized
with photostability and antifungal and antibacterial performances by being coated
with nanostructured ZnO.
Materials and methods
Formation of ZnO Crystal seeds on bamboo
Bamboo blocks with dimensions of 20 mm (L) 9 20 mm (T) 9 5.8 mm (R) were
rinsed ultrasonically in deionized water for 20 min and oven-dried at 60�C for
3–6 h. All chemicals were used as received without further purification. ZnO films
were grown on bamboo using a modified simple two-step process consisting of seed
coating in ZnO nanosol and crystal growth in a zinc salt aqueous solution (Greene
et al. 2003). The ZnO nanosol was prepared with reference to the method proposed
by Pacholski et al. (2002). A NaOH solution in methanol (MeOH) (0.03 M) was
added slowly to a solution of zinc acetate dihydrate (0.01 M) in MeOH at about
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60�C and stirred for 3 h to form a transparent homogeneous solution. Bamboo
samples were then immersed in the sol at room temperature for 1 h followed by heat
treatment in air at 100�C for 3 h. The above procedure was repeated 3 times to form
ZnO nanocrystal seeds on bamboo, which will act as crystal nuclei to facilitate the
growth of ZnO in the growth solution.
Growth of ZnO nanonetwork films on bamboo
The seed-coated samples were then immersed in an aqueous growth solution
containing equal mol of zinc nitrate six hydrate (Zn(NO3)2�6H2O) and methenamine
((CH2)6N4). The solution temperature was kept at 90�C for 6 h. The mol
concentration of the zinc salt solution was set at 0.020 M. Finally, the samples
were rinsed with deionized water and dried at 60�C for 3 h.
The appearance and texture of the treated bamboo stays unchanged after the
treatment. No attempts were made to measure the thickness of ZnO films since the
rough and uneven surface of bamboo makes it almost impossible to obtain reliable
thickness data. However, the weight gain after treatment was measured to be
approximately 1.43%. This value was calculated by taking into account the weight
loss of bamboo extractives measured by extracting bamboo samples in aqueous
solution under similar pH value, temperature, and time.
Characterization
Structure and chemical compositions
A field-emission scanning electron microscope (XL30-FEG-SEM, FEI) combined
with energy-dispersive X-ray analysis (EDXA) was used to examine the morphol-
ogies and elemental compositions of the films. A Philips X’pert diffractometer was
used to evaluate the crystallization behavior of the formed films.
Evaluation of photostability
An accelerated weathering test chamber (Atlas, Germany) was used to accelerate
the photo discoloration of bamboo samples. The radiation intensity was set at
42 W/m2 and the chamber temperature at 40�C. The samples were fixed in stainless
steel holders and rotated around the fixed xenon light source in non-turning mode at
65% relative humidity for periods ranging from 0 to 120 h. The changes in the
surface color of the bamboo with irradiation time were determined using a color
meter (BYK-6834, Germany). CIELAB L�, a�, b�, and E� parameters were
measured at five locations of each specimen and average value was calculated. Five
specimens were measured for every treatment condition. In the CIELAB system, L�
axis represents the lightness, and a� and b� are the chromaticity coordinates. L�, a�
and b� values are used to calculate the overall color changes DE� using the
following equation:
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DE� ¼ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ðDa�Þ2 þ ðDb�Þ2 þ ðDL�Þ2q
ð1Þ
where Da�, Db�, and DL� are the difference in initial and final values of a�, b�, and
L�, respectively. A lower DE� value corresponds to lower color changes and
indicates better photostability.
Evaluation of antifungal performance
A very convenient and quick method for the evaluation of antifungal performance of
bamboo was adopted here based on the fact that molds grow much quicker on bamboo
than on wood in a high moisture environment. This makes fungal inoculation to
bamboo unnecessary, while it is usually required for wood. Both the control and
treated samples were water-saturated and then placed in a sealed vessel with a relative
humidity of 95 ± 2% and a temperature of 23–25�C. The vessel was placed in a
common laboratory with normal illumination in the daytime and a dark break at night
for 35 days. Pictures and qualitative description were taken every day at the initial
stage and could be extended to intervals of 3–5 days at the final stage.
Evaluation of antibacterial performance
Antibacterial performance was evaluated according to the Japanese industrial standard
‘‘Antimicrobial products—test for antimicrobial activity and efficacy’’ (JIS Z 2801:
2000). Escherichia coli (ATCC 25922) was inoculated on both the ZnO-treated samples
and the control ones. The inoculated samples were placed in a 90-mm culture dish at a
relative humidity of more than 90% and at 35 ± 1�C for 24 h. The cell viability of
bacteria was determined based on the number of colonies developed on the nutrient
broth agar plates.
Results and discussion
The ZnO nanonetwork films on bamboo
Figure 1a shows the microstructure of a longitudinal section of untreated bamboo.
Vascular bundles that have the function of mechanical reinforcement are embedded
in the matrix of ground parenchyma. Figure 1b shows that nanonetwork films are
formed on the surface of bamboo using the present reaction conditions. The film
was actually composed of randomly oriented irregular sheets with a wall thickness
normally less than 50 nm. In order to further ascertain whether the fabricated
nanostructured films were ZnO, the chemical elements and crystalline structure of
the films were determined by energy-dispersive X-ray analysis (EDXA) and X-ray
diffraction (XRD). Figure 2 indicates that zinc, oxygen, carbon, and platinum can
be detected with EDXA from the treated samples. Platinum is sure to come from the
conductive layer on the surface of the samples for SEM observation. Carbon signals
and some of the oxygen signals are believed to originate from the bamboo substrate
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underneath. Though EDXA is capable of determining which elements exist in the
films, it cannot tell whether there are Zn(OH)2 or other crystalline impurities mixed
with ZnO. The X-ray patterns in Fig. 3 show the typical diffraction peaks of
wurtzite structure of ZnO. The cellulose characteristic peak (22.4�) from bamboo
could also be clearly observed. No characteristic peaks were observed for the other
possible impurities such as Zn(OH)2. The X-ray diffraction patterns identified that
the films formed on the surface of bamboo were pure ZnO.
The growth of ZnO nanonetwork films is thought to be based on the heterogeneous
nucleation and subsequent crystal growth on bamboo, respectively, involved in the
two-step process of seed coating in ZnO nanosol and crystal growth in the zinc nitrate
aqueous solution. Similar approach has been successfully used for the fabrication of
oriented ZnO nanorod arrays or nanowires on various inorganic and synthetic polymer
substrates (Vayssieres 2003; Choy et al. 2003). Normally, ZnO nanorods are the
predominant morphology grown on smooth inorganic substrates if a similar approach
is used. However, the growth of ZnO films on bamboo seems to be more complicated.
Fig. 1 SEM image showing the morphology of longitudinal section of untreated bamboo (a) and thenanostructured networks (b) formed on the treated samples
Fig. 2 Surface elementalcompositions of bamboo coatedwith nanonetwork films
Wood Sci Technol (2012) 46:781–790 785
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Though it is hard to accurately describe the full growth process of ZnO presently, it can
at least be inferred with confidence that the growth process should be to some extent
similar to that involved in the growth of ZnO nanorods. The growth mechanism of ZnO
nanorods has been described based on oriented attachment of preformed quasi-
spherical ZnO nanoparticles and the mechanism of layer-to-layer growth (Pacholski
et al. 2002; Li et al. 2005). During the process, the following chemical reactions are
involved:
ðCH2Þ6N4 þ 6H2O$ 6HCHOþ 4NH3 ð2Þ
NH3 þ H2O$ NHþ4 þ OH� ð3Þ
2OH� þ Zn2þ ! ZnOðsÞ þ H2O ð4ÞFor the present reaction system, a film of ZnO nanoparticles will first form on the
surface of bamboo after it was treated in ZnO nanosol, serving as nucleation sites
for the subsequent growth of ZnO crystals shown in Fig. 4. The preformed ZnO
nanoparticles grow and transform into irregular nanosheets in the growth solution.
These nanosheets are randomly oriented due to the unevenness of the bamboo
surface, leading to the network structures observed most frequently. Occasionally,
ZnO nanoparticles directly grow into nanorods/nanowires and form similar network
structures. The assumption that nanoparticles could directly grow into nanorods/
nanowires is strongly supported by the SEM image in Fig. 5.
20 25 30 35 40 45 50 55 60 65
2Theta (°)
Inte
nsity
(co
unts
)100
002101
102 110103
112
Cellulose microcrystal
ZnO
Fig. 3 X-ray diffraction patterns of bamboo coated with nanonetwork films
1 μm
Fig. 4 Schematic representations of the growth process of ZnO nanonetwork films on bamboo
786 Wood Sci Technol (2012) 46:781–790
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Photostability
Figure 6 shows the effect of photo irradiation on the color changes in control samples
and the samples coated with ZnO nanonetwork films. A positive DL� indicates a
tendency of an object color toward white, while negative values determine the color
shift toward black. For Da�, positive values indicate a tendency toward red, while
negative values determine the color shift toward green. Positive values of Db� indicate
a tendency toward yellow, while negative values determine the color shift toward
black. The color changes in the samples coated with ZnO nanonetwork films are
significantly less than those of the controls after 120-h irradiation, which indicates that
ZnO films effectively improve the photostability of bamboo. The total color difference
250 nm
Fig. 5 Schematic representations of the growth process of ZnO nanorods/nanowires on bamboo
0 20 40 60 80 100 1200
3
6
9
12
15
18
ΔE*
Irradiation time (h)
Nanostructure networks Control
0 20 40 60 80 100 120
0
2
4
6
Δa*
Irradiation time (h)
Nanostructure networks Control
-2
0
2
4
6
8
10
12
14
Δb*
Irradiation time (h)
Nanostructure networks Control
0 20 40 60 80 100 120
0 20 40 60 80 100 120-15
-12
-9
-6
-3
0
3
Δ L*
Irradiation time (h)
Nanostructure networks Control
Fig. 6 Variation in CIELAB parameters DL�, Da�, Db�, and DE� at different irradiation times forbamboo coated with ZnO nanonetwork films and the control one
Wood Sci Technol (2012) 46:781–790 787
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DE� observed was less than 1/9 of the control samples. The results of this study
demonstrate that ZnO-nanostructured films have strong capability in ultraviolet
shielding, which can be explained by their high separation efficiency of electron and
hole pairs due to nanosized effects.
Antifungal performance
Mold fungi are universally detected in water-damaged wood constructions (Andersson
et al. 1997). This problem becomes much more serious during the utilization of bamboo
resources. For page consideration, only the photographs taken on 0, 4th, 11th, and 35th
day are presented here. For the control samples, mold appeared within 24 h and quickly
covered the whole surface in less than 11 days (Fig. 7a). However, there was almost no
visible mold growth on the surface of the samples coated with nanostructured networks
(Fig. 7b). The above results indicate that the ZnO nanonetwork films possess excellent
antifungal capability.
Antibacterial performance
Table 1 shows the antibacterial activity for E. coli. of bamboo coated with ZnO
nanonetwork films. Viable cell counts on the bamboo coated with ZnO nanonetwork
films were in less than 25 after 24 h, while the cell numbers on the control samples
increased from 5.5 9 105 to 9.0 9 106 during the same period. The improved
antibacterial performance of the treated samples might be partially attributed to the
inherently antibacterial activity of ZnO. Release of H2O2 has been proposed as the
main mechanism responsible for the antibacterial activity of ZnO bulk materials
Fig. 7 Photographs showing mold growth on control bamboo (a) and the bamboo coated with ZnOnanonetwork films (b). The numbers in the upper corners of the photographs indicate the duration ofexposure in days
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(Yamamoto 2001). However, Brayner et al. (2006) recently reported that ZnO
nanoparticles could enhance antibacterial activity through damaging cell membrane,
leading to the cellular internalization of these nanoparticles. The damage of cell
membrane of a gram-positive bacterium Bacillus atrophaeus by ZnO nanorods
array was recently observed (Tam et al. 2008). However, the mechanism responsible
for antibacterial activity of nanonetwork ZnO is still not fully understood.
Conclusion
An aqueous solution route to grow ZnO nanonetwork films onto bamboo substrates at
low temperature was presented. The formed ZnO nanonetwork films were composed
of randomly oriented irregular nanosheets and occasionally of nanowires/nanorods. It
was further demonstrated that the present approach can simultaneously furnish
bamboo with excellent photostability and antifungal and antibacterial activities.
Acknowledgments We would like to thank the National Natural and Science Foundation of China
(30871971) and the 11th Five Years Key Technology R&D Program of China (2006BAD19B05) for the
financial support. We greatly appreciate the help of Dr. J. Jakes and Jane O’Dell for the revision of the
manuscript.
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Nanostructured networks – \20 [5.7 [99
Values are the average of three replication experiments
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