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Page 1: Supportability Software and Support · 2017-04-13 · opens in read-only mode. Mirroring the use of Engineering Change Requests and Engineering Change Approval, this module will document

Supportability Software and Support

Page 2: Supportability Software and Support · 2017-04-13 · opens in read-only mode. Mirroring the use of Engineering Change Requests and Engineering Change Approval, this module will document

Software Suite and Services

Pennant 2011 2

Global Solutions

Pennant works closely with its customers to provide services and software solutions that meet our customers’ needs. We have a dedicated team of developers and consultants who want our customers to have the best software and support. The software team is spread across the United Kingdom, North America and Australia. Customer support for the OmegaPS Suite and Analyzer includes application support, Oracle support, and installation and upgrade support for both Oracle and OmegaPS.

Our clients include several national military organizations and their suppliers of major capital equipments. OmegaPS has been enhanced to support several recognized national and international standards. Pennant is dedicated to working with our customers to develop unique solutions to meet specific customer requirements. Our Analyzer software was developed in a coordinated effort with the Canadian Department of National Defence (DND). Pennant continues to work closely with DND to further develop and improve functionality. Analyzer is a standalone product that is fully compatible with OmegaPS. An integrated module is available as the OmegaPS OSAM module.

Pennant provides ILS support to our customers with highly skilled consultants, many of whom were employed by defence organizations and thus have a unique understanding of military requirements. We can help you evaluate how best to implement an LSAR solution before you go to the costly effort of building equipment data and support models. We can help you bring legacy equipments data into the OmegaPS LSAR repository for future support. We provide thorough training for both OmegaPS LSAR and Analyzer, on-site or at our local offices. To further our customers’ knowledge of our products and our knowledge of our customers’ needs, we sponsor an annual International User Group Meeting. We invite you to learn more about us and our product and services by visiting our website: www.pennantplc.ca To contact one of our offices, please turn to the back cover for the contact information.

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Software Suite and Services

Pennant 2011 3

OmegaPS Suite

The OmegaPS Suite enables the assembly of all logistics data in one place. This allows for the definition of an optimized support solution. The true cost of ownership of a major asset such as a ship, tank, or airplane is much more that the purchase price. The speed and frequency of maintenance and repair has substantial effect on overall cost. Integrated Logistic Support (ILS) is a methodology that identifies and minimizes life cycle costs, by providing better information it can be used to influence design at an early stage. In addition OmegaPS Analyzer and OSAM have an embedded capability to provide logical Life Cycle Costing estimates as required by Canadian DND and other clients OmegaPS conforms to current and previous standards including:

Ω LMI Ω US MIL-STD-1388-2B Ω Def Stan 00-60 Ω Canadian D-01-100/214/SF-000 Ω Canadian A-LM-505-000/AG-001, 002, 003 and 004

Ω Australian DEF(AUST)5692 Ω GEIA–STD-0007 (End of 2012)

It is US Navy ROMIS compatible, as well as NAVSEA ICAPS compatible. OmegaPS provides a complete system for the generation and capture of Logistics Support Analysis (LSA) data and allows engineers to re-use the data for production of technical documentation, provisioning activities and in-service analysis and assessment of recommended design changes. OmegaPS has been designed and developed using ORACLE® database, forms and report software, thus ensuring longevity and platform and operating system independence. OmegaPS will

operate as a Standalone, Single-Server and Distributed architecture environment, wholly web-based and network compatible. Taking full advantage of the latest web technology from Oracle®, OmegaPS delivers LSAR capabilities over an intranet, extranet or the internet, using java-enabled browsers (Explorer, Google Chrome and Firefox). There are multiple levels of security to ensure that only authorized personnel can access the data in OmegaPS. Using ORACLE’s ® built in database authentication is the first layer to ensuring a user exists. OmegaPS has its own record of who has access to the application, as well as what level of access he or she has. OmegaPS has been designed by engineers to ensure engineers have a truly integrated user friendly tool-set allowing them to focus on the job of engineering rather than understanding software and databases. Through user interaction at international user groups and our on-line discussion group, OmegaPS is now recognized as being at the forefront of LSAR software, supported and maintained by dedicated developers and support personnel and design engineers. OmegaPS has many time saving features and using our workflow navigation system enhanced with an internal ‘navigator’, engineers save hours of laborious data creation and manipulation tasks. Users are able to work in a logical manner addressing the various disciplines such as structures, maintenance task analysis, reliability and failure analysis as well as data uploads, transfers and reporting.

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Software Suite and Services

Pennant 2011 4

OmegaPS is the only LSAR that fully supports both MIL-STD-1388-2B, Def Stan 00-60 issues 1, 2, 3, and 4 and DEF (AUST) 5692 with the ability to migrate projects between the various standards. OmegaPS software is currently in use by many major manufacturers including BAE Systems, Alenia Marconi, Thales, GIAT, Northrop Grumman, Lockheed Martin, Eurocopter, as well as government organizations including UK MoD, Australian Defence Forces, Canadian DND. OmegaPS addresses the questions:

Ω What is it? Ω How does it break? Ω How to fix it? Ω How to maintain it?

To answer these questions there is a core module in which to create:

Ω An equipment/system parts breakdown structure

Ω Enter maintenance data Ω Packaging, handling, storage and

transportation Ω Technical Documentation Ω Personnel Ω Training Ω Facilities Ω Spares and Repair Parts Ω Support and Test Equipment

In addition to the core, there are special modules with additional functionality:

Ω Change Management Ω Commenting System Ω Impact Analysis Ω Publisher Ω Reliability Centered Maintenance Ω Point of Maintenance

Core

Equipment/System Parts Breakdown

Maintenance Data

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Software Suite and Services

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Packaging, Handling, Storage and Transportation

Figure: PHS&T characteristics associated with a part Technical Documentation

Figure: Links to existing Technical Publications

Personnel

Figure: Defines Trades/Skills required Training

Figure: Defines training Requirements

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Facilities

Figure: Defines facilities required for support Spares and Repair Parts

Figure: Defines catalogue of parts

Support and Test Equipment

Figure: Defines equipment required for support

GEIA–STD-0007 Pennant Canada has been involved with the evolution of this TechAmerica standard for several years as an active participant on the joint government/industry TechAmerica Life Cycle Logistics Support committee. The following has resulted from this involvement: ΩΩΩΩ TechAmerica will be adjusting the standard in

Revision B to include an improved data

structure for managing NSN to Manufacturer

Part Number relationships. Revision B will

allow for a part to relate to many NSNs as well

as allowing an NSN to relate to many parts.

This includes the remapping of the

RNCC/RNVC coding to the NSN to part

relationship.

ΩΩΩΩ TechAmerica will be adjusting the standard in

Revision B to include an extension to the data

model that will include RCM referencing. This

will allow for a part to have many functions

and each function to relate to a specific

failure. It is intended that this extension will

allow for gathering of field failure information

that relates to specific functions.

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Software Suite and Services

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ΩΩΩΩ DND has embraced GEIA-STD-0007 and has

called up this standard as an alternative to

MIL-STD-1388-2B on a number of RFPs

Pennant Canada is currently working on incorporating the changes required to OmegaPS to release a GEIA-STD-0007 version of the product. This revised product will be available to the market by the end of 2012. The key differences between GEIA-STD-0007 and MIL-STD-1388-2B are as follows: ΩΩΩΩ Usable On Code extended to 4 Characters

ΩΩΩΩ Alternate Logistics Control Number changed to

alphanumeric format

ΩΩΩΩ Moved Narratives within the data structure

and removed the size limits

ΩΩΩΩ Allows for embedding digital files

ΩΩΩΩ Maintenance Definition changed to three

tiered structure (Procedure, Task, Sub-Task)

similar to DEF-STAN-0060

OmegaPS configured for use within DND already has the following enabled: ΩΩΩΩ Allows for embedding digital files – This

change was brought into DND with release R17.1.04. It enables presentations such as the new Illustrated parts Breakdown System (IPBS):

ΩΩΩΩ Maintenance Definition changed to three tiered structure. This concept was released to DND in 2005. It has enabled better mapping to SAP:

Global Solutions for your business

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Software Suite and Services

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Special Modules Change Management

Figure: Step 1 is to turn on CM

Figure: Step 2 is to open the CM project. A message tells you it is under CM. And asks is you would like to select an Engineering Change Order (ECO).

Figure: If “No” is to selected, then the project opens in read-only mode. Mirroring the use of Engineering Change Requests and Engineering Change Approval, this module will document a baseline configuration and track every change made to the project after it has been locked-down. Who made the change, when, and what was done will all be recorded. Commenting System

The Comment System module allows users to attach multiple comments to DEDs (Data Element Definitions). Each user owns his comments for editing but other users can view those comments and if desired attach their own additional comments. In addition, a user can link to any comment a uniquely identified word document for capturing large amounts of information. A facility for project managers to respond to comments is available as is user defined status fields for comments and the management of comments.

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Also the data within a field at the time of comment creation stays with the comment thus allowing an audit capability of data changes. Impact Analysis

This powerful analysis module enables engineers to assess the impact of uploading data into their OmegaPS system before committing the data to the database. This minimizes the risk of new data being added or existing data being changed or deleted. The process when completed produces two reports: Report 1 – Identifies the additions, deletions and changes that will occur if you proceed with the upload. Report 2 – Lists the teams whose data will be affected by table change and who need to review Report 1 outputs for agreement to proceed or reject the upload. This is very useful if you are receiving sub-contractor data and need to be sure there is no risk to existing data within your database from the new data.

OmegaPS Supportability Analysis Model (OSAM)

OSAM is a logistic supportability analysis-modeling tool that is used to assist in the optimization of complex equipment support requirements throughout the system’s life cycle, from initial acquisition through to final disposal. OSAM replicates the stand-alone product OmegaPS Analyzer, starting from release R4.0. There are some differences in presentation and functionality to accommodate linkage to OmegaPS, but the OSAM R17.1.04 release closely replicates Analyzer R4.01 capability. OSAM is meant to enable an Enterprise installation of Supportability tools, thus, tighter integration with OmegaPS, managing data in the ORACLE RDBMS and enabling data transfer in any logical format to other enterprise tools are the major advantages of using this integrated tool. OSAM is a decision support system that assists logistics planners and supportability engineering analysts in determining an optimal maintenance plan, resulting spare parts requirements and forecasted life cycle costs for a Prime Equipment (PE) or for a distributed quantity of similar PEs. The prime equipment can range from aircraft and truck types to oilrigs and mining equipment. OSAM can be used throughout the life cycle of the prime equipment to optimize maintenance activities and responsibilities, equipment life cycle

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costs and repairable spares. The various OSAM models use a hierarchical breakdown of the equipment and can model various maintenance and re-supply responsibilities, both at and between different sites. Risk, sensitivity and trade-offs can also be modeled and examined. With OmegaPS release R18.0 OSAM and Analyzer data transfer is completed enabled using xml transfer files. This will allow for a client to upload data in OSAM from an Analyzer model and even build core LSAR data. Publisher

Publisher integrates an SGML/XML authoring environment and Content Management System with core OmegaPS logistic support analysis software delivering data compliant to DTDs

(Document Type Definition) such as AECMA 1000D, and Mil Std 2361. It communicates directly with OmegaPS to build documents on demand, merging the logistics data with templates that define the output format (SGML, HTML, XML, etc). Publisher bridges the gap between logistics support and technical authoring by providing a simple, reliable method to exchange information between the two disciplines, thereby achieving concurrency and configuration management whilst significantly streamlining documentation production timeframes. OmegaPS publisher can be easily tailored to support any SGML DTD or other output format that is compatible with the structure of the logistics data. As future defence projects move over to the S1000D requirements, OmegaPS is able to be kept up to date with the future developments of the standard and are looking to the future implementation of the S1000D IETM requirements. Reliability Centered Maintenance

Figure: From within a project

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Figure: Setting up the logic

OmegaPS RCM allows you to tailor RCM logic to match user defined logic trees. From within the OmegaPS system you can select any of the defined RCM logic created by the OmegaPS RCM tailoring tool and complete the defined questions. Included for each Yes or No is a field for entering the rationalisation for recording why an engineer decided on each response. A ‘road map’ illustrates the logic tree for review and data entry. Also included is the requirement for the application of a maintenance task. A purpose build report can be printed for the RCM analyses for an individual failure mode or for all failure modes associated with a particular LCN (logistical control number)

Point of Maintenance

OmegaPS Point of Maintenance directly accesses the OmegaPS supportability-engineering database to present maintenance data in the form of an IETM. Engineers can use this for carrying out their maintenance tasks or as a review process of an evolving supportability engineering analysis.

It allows searches of the physical or functional structure of the equipment or view any additional information, such as illustrations and parts details quickly. A user may search by repairable items, or look up preventative or corrective maintenance actions sorted by various criteria such as ‘Daily’, ‘Weekly’, etc.

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A troubleshooting chart leads to step-by-step procedures and identifies the tools, spares and personnel required to carry out a repair activity. In addition, supporting information can be invoked.

Detailed procedure descriptions including supporting diagrams, videos etc. are available on line. Any activity can be timed and logged into a Maintenance Activity Report (MAR). The MAR is created by the engineer for feedback to improve or correct any deficiencies in the repair activity undertaken.

OmegaPS Utilities

Pennant recognises that there are times when simple utilities are required to assist with the task in hand. Common tasks involve data exchange between OmegaPS and other data sources. With this in mind Pennant has developed, and continues to develop, a suite of cost effective utilities for these activities.

Ad Hoc Reporting

Designed for logisticians familiar with the logistics data model it permits the creation of Access based queries and reports from the OmegaPS

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database. This is ideal for reporting or extracting data for use in other systems. Data Transfer

The ability to load data into OmegaPS from other sources is a key element of many projects. Yet the primary concern is implementing a solution that ensures data integrity and compliance with business rules. RCM Exchanger

Customers using the RCM-Editor module to create and apply RCM to their analysis can use the RCM

Exchanger tool to gain additional benefits. The most significant is the ability to extract defined RCM-Editor logics from OmegaPS, either for backup or exchange with other OmegaPS users.

With the ability to extract and manipulate RCM-Editor logics from OmegaPS, users can create libraries of logics to be implemented on any OmegaPS installation using the RCM-Editor module. Utility Features

ΩΩΩΩ Designed by Pennant logisticians to ensure full OmegaPS compatibility and data integrity.

ΩΩΩΩ Available to suit all supported standards, including some customer specific modules.

ΩΩΩΩ Full documentation provided.

ΩΩΩΩ Technical Support available through Pennant global support team.

ΩΩΩΩ Microsoft Windows 2000 and XP Pro compatibility

Custom Tools and Modules Pennant can provide custom solutions for both OmegaPS and the OmegaPS Utilities.

Save time and money. Call the knowledgeable people at Pennant.

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OmegaPS Analyzer

Cost Effective Support In these days of economic constraint yet increasing demand for performance, the challenge of cost effective equipment support is pushed to the limits. Two of the most desired objectives in the operation of complex assets are:

Ω Reduce operating costs Ω Increase equipment availability

Is this really achievable? Yes it is! Proper analysis and systematic processes are applied to develop Performance Based Supportability. In these processes, analytical tools are used to develop store and evaluate information about operational equipment and the support environment. The Canadian Department of National Defence (DND) has developed a set of analytical models over the past 20 years. In a teaming arrangement with Pennant Canada Limited, these products were brought to the commercial market. OmegaPS Analyzer is a Windows based product that provides the power of modern GUI and the

sophistication of the embedded proven DND algorithms. OmegaPS Analyzer can determine the best repair policy for equipment and reduce the cost of spare parts. OmegaPS Analyzer comprises three analysis modules:

Ω Sparing Ω LORA Ω LCC

Integration with OmegaPS LSAR OmegaPS Analyzer is a standalone software tool. However, it also integrates with the OmegaPS LSAR to provide much of the equipment structure and relevant data for modeling. What does OmegaPS Analyzer Sparing do? It is primarily designed to determine the optimal allocation of the quantity of repairable spares within a defined maintenance organization resulting I minimum inventory requirements for a stated equipment measure of effectiveness (MOE) or maximum MOE for a given spares investment. In other words most availability for least cost! What does OmegaPS Analyzer LORA do? The Level of Repair Analysis (LORA) module, determines the most cost-effective maintenance policy of equipment. LORA examines the costs of labour, training, contractor repair, transportation, inventory, and documentation for every disassembly and repair option possible within the specified capability of the Maintenance Organization. After making the initial repair versus discard decision, OmegaPS Analyzer LORA will

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select the optimal location for repair of the defective unit. What does OmegaPS Analyzer LCC do? This model was designed to determine the Life Cycle Cost (LCC) of a piece of equipment. The costs for R&D, Acquisition, In-Service and Disposal are considered with particular emphasis placed on the support activity costs during the In-service phase. The allocation of spares recommended by the Sparing module can also be taken into consideration. LCC allows for an unlimited number of user defined costs to be integrated with the model and allocated to different cost measures for detailed LCC estimates and analysis. The cost module will determine cost variance over a number of years. Sparing

Effective sparing analysis optimizes the allocation and quantity of spares to achieve a desired system goal at a minimum cost. Sparing is important since spare parts frequently account for

25% to 50% of the cost of equipment. Poor sparing analysis can result in overspending (when unnecessary spares are bought), decreased effectiveness of the system (if the wrong spares are bought) and even mission failure (if necessary spares are unavailable). It is essential that the investment in spare items provide the required level of availability of the supported system for minimum cost. Input your spares budget and OmegaPS Analyzer Sparing will optimize the spares to maximize the availability within that budget. Input the required availability and OmegaPS Analyzer Sparing will indicate the spares required to meet that availability at minimum cost. Sparing reports produced indicate:

Ω Spares to be purchased Ω Where to stock the spares Ω Measure of Effectiveness

User’s Options OmegaPS Analyzer Sparing allows you to make the choices. The user selects the Analysis Modes and the Measures of Effectiveness (MOE). Analysis Modes System Analysis This is the default mode which defines the number of spares required for each item, an optimal allocation of these spares to meet a specified system MOE at a minimum spares investment or to meet a specified spares budget with a maximum system MOE. Mission Analysis This mode assumes a number of equipment will be sent on a mission for a specified duration and that only on-site maintenance will be possible.

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The module provides a list of the spares required to maintain the equipment at a specified “Measure of Effectiveness”, such as availability. Single Item Analysis This option was developed for use during initial procurement to quickly provide estimations of the number of spares required for an item, optimal allocations for the spares organization and cost of the spares. It provides a worst case spares scenario for the planner. Single Item Analysis will optimize on the trade-off between components of a given subsystem. Sensitivity Analysis This module studies how sensitive the solution is to variations in key input parameters, and can be effective either globally or specifically in a sequence of values. Measures of Effectiveness “Effectiveness” is a function of many different factors such as repair capability, stock on hand, and supply delay time. For example, the Supply department may be trying to meet its goal of satisfying 90% of all orders received, whereas Operations may be trying to ensure 755 of a fleet is operational on any given day. The MOE to choose is the one that best demonstrates whether the desired system goal is being met. User’s can select five possible MOEs:

Ω Expected System Delay Time Ω Expected Number of System Backorders Ω Operational Availability Ω Intermittent Availability Ω Probability of Mission Accomplishment

LORA Systems need to be maintained if they are to be ready for use when required. When new equipment is fielded, decisions must be made as to whether a failed item should be repaired or discarded. OmegaPS Analyzer LORA (Level of Repair Analysis) enables the user to choose a maintenance policy based upon experience and design and then to use the model to improve it. Cost Savings The LORA module compares costs between the optimal disassembly and repair policy and the cost of the original maintenance policy. It provides the user with the possible net savings (if any) for each component and the total savings possible if every maintenance recommendation is adopted.

The user has the capability of assessing the inflationary effects on the maintenance policy, essential for long term planning. The inflation categories are:

Ω Consumables

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Ω Manpower Ω Maintenance Ω Transportation Ω Administration

Substantial savings can be realized when an optimal disassembly and repair policy is chosen. The LORA module provides disassembly levels for all components of an equipment. It compares the cost of the optimal disassembly policy with the cost of the original disassembly policy provided by the user. In the case of any replaceable unit, the optimal disassembly policy is conditional on the disassembly policy of its parent. Shared Assets Support and Test Equipment that can be shared among several items have their allocation to echelons coordinated with the maintenance plans of these items, with infeasible combinations being eliminated. Although fixed set-up costs are ignored in the analysis, the module does provide the user with the ability to perform marginal value analysis on the cost of facilities with respect to the number of repairs performed at a specified site. Life Cycle Costing Life Cycle Cost Analysis is used to determine the overall cost of an equipment with respect to supportability. By considering R&D, Acquisition, In-service and Disposal costs, the analyst can identify the least cost support solution for the equipment. At different times in the equipment support process varying depths of analysis are required. OmegaPS Analyzer LCC allows for different LCC analysis modes. Analysis Modes Complete LCC Provides the Life Cycle Cost of the project along with details in the form of a breakdown of

recurring costs, a tally sheet of all fixed and recurring costs within the cost categories directly captured by the module and an annual expenditure summary. It also provides information on manpower i.e. the number of direct maintenance man-hours required by repair site and repair echelon. This helps to define the number and skill levels of equipment maintainers. Also the annual cost of maintaining each item in the system is provided. Costs are evaluated per annum and per failure. The analysis makes use of the number of spares per site recommended by OmegaPS Analyzer Sparing. It accounts for acquisition costs of the spares and cost of transporting the spares to their maintenance or storage site. No Spares LCC Is equivalent to the complete LCC analysis but without the initial spares, i.e. OmegaPS Analyzer Spares is not used. Quick Cost Assesses the LCC without much knowledge of te maintenance organization or the hardware breakdown structure. It can be particularly useful at the beginning of a project when the available information is limited.

Risk Analysis A capability to express uncertainty of cost and failure rate is provided. If used a risk assessment

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can be conducted to determine the uncertainty around the LCC estimates obtained. A cumulative probability of LCC is calculated which expresses the likelihood that the LCC does not exceed a given dollar amount. Sensitivity Analysis In cases where input data is based on engineering or contractor estimates as opposed to actual data, it is recommended that a study be conducted to determine how sensitive the solution is to variations in some input parameters. OmegaPS Analyzer provides a convenient method of performing sensitivity analysis by providing the user with a wide range of sensitivity factors that are applied at run-time and do not affect the data stored in the databases. Sensitivity analysis can be affected either globally or on all values of a parameter or can automatically assess a sequence of changes to a specific value. A toggle switch on the PROJECT screen allows a convenient method of tuning the factors on and off. OmegaPS Analyzer is in use around the world in many countries. It is the system of choice for Canadian DND and Australia ADF. Other countries include US, UK, Taiwan, Czech Republic and Germany. Multi-Variant Configurations

The new version of Analyzer permits more than one Prime Equipment configuration to be analyzed within the same model run. By assigning multiple saved PE configurations to operational support sites complex Scenarios can be defined. These complex scenarios permit sparing common items more effectively and calculating total LCC for combined operations. Other analytical techniques will provide a more detailed consideration of options analysis for complex scenarios Integrated OmegaPS Solution OmegaPS Supportability Analysis Model (OSAM) is now available. For details, see Special Modules section.

Global Solutions for your business

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Pennant Office Locations

Australia: Pennant Australasia Pty Ltd Mail: PO Box 2050 Mt. Waverley Victoria 3149 Delivery/Visitors: Suite 6 334 Highbury Road Mt. Waverley Victoria 3149 Tel: +61 3 9886 7977 Fax: +61 3 9886 7955 Email: [email protected]

Canada: Pennant Canada Limited 1400 Blair Place, Suite 100 Gloucester, Ontario K1J 9B8 Tel: 613-745-3811 Fax: 613-745-4206 Email: [email protected]

United States: Pennant Information Services Inc. P.O. Box 904 Layton UT 84041 USA Tel: 613-745-3811 Fax: 613-745-4206 Email: [email protected]

United Kingdom: Pennant Software Services Limited Unit 6 Dartmouth Buildings Fort Fareham Industrial Estate Newgate Lane Fareham Hampshire PO14 1AH United Kingdom Tel: +44 (0) 1329 226300 Fax: +44 (0) 1329 226301 Email: [email protected]