support 3 5 2 safe automation for packaging technology packaging machines pilz provides a...

6
Safe packaging Packaging machines Efficient, economical packaging processes require a high level of automation. At the same time, the Machinery Directive places basic demands on functional safety. In practice it's a matter of reconciling safety and automation. With our experience in the packaging technology industry, we can certainly provide support. Safe automation technology – from the expert: Increase the availability of your plant. Put your trust in tailor-made solutions for small packaging machines through to large, networked plants. Benefit from customised services such as one-stop consulting and professional engineering through to specific user training. With Pilz you are putting your trust in technologies that are established and certified worldwide. Pilz solutions offer: Economical maintenance and diagnostics Time and cost savings due to simple configuration and programming software for small, medium and large control systems Communication networks and decentralised system architectures Intelligent dovetailing of safety and automation tasks Complete safety analysis and solutions through to axis synchronisation in motion control applications Flexible, modern solutions for new designs and upgrades of existing plants, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN/IEC 62061 Flexible, economical automation for packaging machines

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Page 1: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

The Best of German Engineering

Partner of:

RUPilz RUS OOOUgreshskaya street, 2,bldg. 11, office 16 (1st floor)115088 MoskauRussian FederationTelephone: +7 495 665 4993E-Mail: [email protected]: www.pilzrussia.ru

SEPilz Skandinavien K/SSafe AutomationEnergigatan 10 B43437 KungsbackaSwedenTelephone: +46 300 13990Telefax: +46 300 30740E-Mail: [email protected]: www.pilz.se

TRPilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. Şti.Kayışdağı Mahallesi Dudullu Yolu Cad. Mecnun Sok. Duru Plaza No:7 34755 Ataşehir/İstanbul TurkeyTelephone: +90 216 5775550Telefax: +90 216 5775549E-Mail: [email protected]: www.pilz.com.tr

TWPilz Taiwan Ltd.7F.-3, No. 146, Songjiang Rd.Zhongshan Dist., Taipei City104, TaiwanTelephone: +886 2 2568 1680Telefax: +886 2 2568 1600E-Mail: [email protected]: www.pilz.tw

USPilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: +1 734 354 0272Telefax: +1 734 354 3355E-Mail: [email protected]: www.pilz.us

SupportTechnical support is available from Pilz round the clock.

Americas

Brazil

+55 11 97569-2804

Canada

+1 888-315-PILZ (315-7459)

Mexico

+52 55 5572 1300

USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

China

+86 21 60880878-216

Japan

+81 45 471-2281

South Korea

+82 31 450 0680

Australia

+61 3 95446300

Europe

Austria

+43 1 7986263-0

Belgium, Luxembourg

+32 9 3217575

France

+33 3 88104000

Germany

+49 711 3409-444

Ireland

+353 21 4804983

Italy

+39 0362 1826711

Scandinavia

+45 74436332

Spain

+34 938497433

Switzerland

+41 62 88979-30

The Netherlands

+31 347 320477

Turkey

+90 216 5775552

United Kingdom

+44 1536 462203

You can reach our

international hotline on:

+49 711 3409-444

[email protected]

CM

SE®

, Ind

uraN

ET p

®, P

AS

4000

®, P

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tect

ed tr

adem

arks

of P

ilz G

mbH

& C

o. K

G in

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e co

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ld p

oint

out

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feat

ures

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y

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tate

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this

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umen

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pend

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e st

atus

at t

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me

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ublic

atio

n an

d th

e sc

ope

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uipm

ent.

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acce

pt n

o re

spon

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lity

for

the

valid

ity, a

ccur

acy

an

d en

tiret

y of

the

text

and

gra

phic

s pr

esen

ted

in th

is in

form

atio

n. P

leas

e co

ntac

t our

Tec

hnic

al S

uppo

rt if

you

hav

e an

y qu

estio

ns.

Pilz develops environmentally-friendly products using

ecological materials and energy-saving technologies.

Offices and production facilities are ecologically designed,

environmentally-aware and energy-saving. So Pilz offers

sustainability, plus the security of using energy-efficient

products and environmentally-friendly solutions.

Pilz GmbH & Co. KG

Felix-Wankel-Straße 2

73760 Ostfildern, Germany

Tel.: +49 711 3409-0

Fax: +49 711 3409-133

[email protected]

www.pilz.com

Presented by:

Safe packaging

Packaging machines

Efficient, economical packaging processes

require a high level of automation. At the same time,

the Machinery Directive places basic demands on

functional safety. In practice it's a matter of reconciling

safety and automation. With our experience in the

packaging technology industry, we can certainly

provide support.

Safe automation technology – from the expert:

•Increase the availability of your plant.

•Put your trust in tailor-made solutions for

small packaging machines through to large,

networked plants.

•Benefit from customised services such as

one-stop consulting and professional engineering

through to specific user training.

•With Pilz you are putting your trust in technologies

that are established and certified worldwide.

Pilz solutions offer:

• Economical maintenance and diagnostics

•Time and cost savings due to simple configuration

and programming software for small, medium and

large control systems

•Communication networks and decentralised

system architectures

•Intelligent dovetailing of safety and automation tasks

•Complete safety analysis and solutions through to

axis synchronisation in motion control applications

•Flexible, modern solutions for new designs

and upgrades of existing plants, up to PL e

of EN ISO 13849-1 and up to SIL CL 3

of EN/IEC 62061

Flexible, economical automation for packaging machines

Page 2: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

2

3

5

2

Safe automation for packaging technology

Packaging machines

Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology to control systems, operator and visualisation systems, through to drive technology and the appropriate cabling accessories.

1 Automation system PSS 4000

•Safety and automation in hardware and software

•Consistent distribution of control functions in

accordance with the mechatronic approach

(a distributed user program within a centralised project);

“classic automation” (Master-Slave principle) can also

be implemented

•Partial commissioning and partial operation

of individual machine parts are possible

•The control systems PSSuniversal in the automation

system PSS 4000 are configurable and programmable,

so more complex functions are possible

2 Configurable control systems PNOZmulti 2

•Implementation of multiple safety functions

•Open system, connection to all network systems

•Safe motion monitoring functions in accordance

with EN 61800-5-2 for safe monitoring of drives

•Easy to configure, simple software tool

3 Drive technology PMC

•Synchronisation of various axes

•Short cycle times and high performance

•High process quality with low tolerances

•Drive-integrated safety functions up to PL e/SIL 3

with very short reaction times

Configurable control systems PNOZmulti 2

Drive technology PMC

Emergency stop pushbuttons PITestop

Page 3: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

PSEN cs5.11 M12/8542051 V1.0SA002548923

YOM2014made in switzerland

PSEN cs5.11 M12542051 V1.0SA002548927

YOM2014made in switzerland

DEVICE

SAFETY GATE

INPUT

4

6

7

8

9

1

3

Safe automation for packaging technology

Packaging machines

Coded safety switch PSENcode

Operating mode selector switches PITmode

Operator terminals PMI

Secure safety gate systems PSENslock

Light beam devices PSENopt

Automation system PSS 4000

Page 4: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

43

Packaging machines

Your benefits at a glance

•High flexibility and extensive diagnostic options

•Efficient production with complete safety using

the safe drive solution from Pilz

•Standard plug-in sensor cables provide fast,

economical installation

•Simple project configuration thanks to the

use of multifunctional and freely configurable

safety relays

•Space-saving thanks to the use of IP67 housings,

directly on the machine

•Good energy cost ratio due to savings potential

on hardware, motion sequences and software

parameter settings

Online information at www.pilz.com/packaging

4 Coded safety switch PSENcode

Coded safety switches PSENcode are used to monitor

the position of guards and also for general position

monitoring.

5 Emergency stop pushbutton PITestop

E-STOP pushbuttons are a safe solution in any plant

environment thanks to the range of different types,

such as illuminated pushbuttons or pushbuttons with key.

6 Operator terminals PMI

With the operator terminals PMI you have modern

touchscreen terminals in different sizes and with

various feature options to operate and monitor your

plant and machinery.

7 Operating mode selector switch PITmode

The operating mode selector switch PITmode

enables the operating mode to be switched safely and

access authorisation to be controlled – all in one unit.

8 Safety gate systems PSENslock

In just one system with a non-contact magnetic

interlock, safety gate systems PSENslock provide

safe monitoring of safety gates, covers or flaps with

process guarding.

9 Light beam devices PSENopt

Light beam devices PSENopt are ideally suitable

on machines where intervention is required as part

of each cycle, such as insertion work, or the infeed

and outfeed of material, for example. 

Page 5: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

The Best of German Engineering

Partner of:

ISOANSIIEC

EN

SIL

SIL

IEC

ISO

PL

PL

®

RUPilz RUS OOOUgreshskaya street, 2,bldg. 11, office 16 (1st floor)115088 MoskauRussian FederationTelephone: +7 495 665 4993E-Mail: [email protected]: www.pilzrussia.ru

SEPilz Skandinavien K/SSafe AutomationEnergigatan 10 B43437 KungsbackaSwedenTelephone: +46 300 13990Telefax: +46 300 30740E-Mail: [email protected]: www.pilz.se

TRPilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. Şti.Kayışdağı Mahallesi Dudullu Yolu Cad. Mecnun Sok. Duru Plaza No:7 34755 Ataşehir/İstanbul TurkeyTelephone: +90 216 5775550Telefax: +90 216 5775549E-Mail: [email protected]: www.pilz.com.tr

TWPilz Taiwan Ltd.7F.-3, No. 146, Songjiang Rd.Zhongshan Dist., Taipei City104, TaiwanTelephone: +886 2 2568 1680Telefax: +886 2 2568 1600E-Mail: [email protected]: www.pilz.tw

USPilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: +1 734 354 0272Telefax: +1 734 354 3355E-Mail: [email protected]: www.pilz.us

SupportTechnical support is available from Pilz round the clock.

Americas

Brazil

+55 11 97569-2804

Canada

+1 888-315-PILZ (315-7459)

Mexico

+52 55 5572 1300

USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

China

+86 21 60880878-216

Japan

+81 45 471-2281

South Korea

+82 31 450 0680

Australia

+61 3 95446300

Europe

Austria

+43 1 7986263-0

Belgium, Luxembourg

+32 9 3217575

France

+33 3 88104000

Germany

+49 711 3409-444

Ireland

+353 21 4804983

Italy

+39 0362 1826711

Scandinavia

+45 74436332

Spain

+34 938497433

Switzerland

+41 62 88979-30

The Netherlands

+31 347 320477

Turkey

+90 216 5775552

United Kingdom

+44 1536 462203

You can reach our

international hotline on:

+49 711 3409-444

[email protected]

CM

SE®

, Ind

uraN

ET p

®, P

AS

4000

®, P

AS

cal®

, PA

Sco

nfig®

, Pilz

®, P

IT®, P

LID

®, P

MC

prim

o®, P

MC

prot

ego®

, PM

Cte

ndo®

, PM

D®, P

MI®

, PN

OZ®

, Prim

o®, P

SEN

®, P

SS

®, P

VIS

®, S

afet

yBU

S p

®,

Saf

etyE

YE®

, Saf

etyN

ET p

®, T

HE

SP

IRIT

OF

SA

FETY

® a

re re

gist

ered

and

pro

tect

ed tr

adem

arks

of P

ilz G

mbH

& C

o. K

G in

som

e co

untr

ies.

We

wou

ld p

oint

out

that

pro

duct

feat

ures

may

var

y

from

the

deta

ils s

tate

d in

this

doc

umen

t, de

pend

ing

on th

e st

atus

at t

he ti

me

of p

ublic

atio

n an

d th

e sc

ope

of th

e eq

uipm

ent.

We

acce

pt n

o re

spon

sibi

lity

for

the

valid

ity, a

ccur

acy

an

d en

tiret

y of

the

text

and

gra

phic

s pr

esen

ted

in th

is in

form

atio

n. P

leas

e co

ntac

t our

Tec

hnic

al S

uppo

rt if

you

hav

e an

y qu

estio

ns.

Pilz develops environmentally-friendly products using

ecological materials and energy-saving technologies.

Offices and production facilities are ecologically designed,

environmentally-aware and energy-saving. So Pilz offers

sustainability, plus the security of using energy-efficient

products and environmentally-friendly solutions.

Pilz GmbH & Co. KG

Felix-Wankel-Straße 2

73760 Ostfildern, Germany

Tel.: +49 711 3409-0

Fax: +49 711 3409-133

[email protected]

www.pilz.com

Presented by:

5

Safe

ty va

lidat

ion

Risk assessment

Safety concept

Services to cover the entire machine lifecycle

As a solution supplier, Pilz can help you implement the relevant standards and directives and develop an optimum safety strategy for your packaging machines worldwide. The range of services encompasses the whole machine lifecycle and is complemented by a training package with practical, up-to-date content.

Risk assessment

We inspect your machinery in

accordance with the applicable

national and/or international

standards and directives and

assess the existing hazards.

Safety concept

We develop detailed technical

solutions for the safety of your plant

and machinery through mechanical,

electronic and organisational

measures.

System implementation

The results of the risk analysis and

safety design are implemented to suit

the particular requirements through

selected safety measures.

Safety validation

In the safety validation, the risk

assessment and safety concept

are mirrored and inspected by

competent, specialist staff.

CE marking

We control all activities and

processes for the necessary

conformity assessment procedure,

including the technical

documentation that is required.

CMSE

Training brings success:

CMSE – Certified Machinery

Safety Expert is the international

qualification for machinery safety –

exclusively at Pilz.

System implementation Safety design

Machine safety in the work place

Machine conformity and certification

Inspection of safeguards

International conformity assessment

Plant assessment

CE marking

Packaging machines

Page 6: Support 3 5 2 Safe automation for packaging technology Packaging machines Pilz provides a comprehensive portfolio of automation components and systems: from safe sensor technology

The Best of German Engineering

Partner of:

RUPilz RUS OOOUgreshskaya street, 2,bldg. 11, office 16 (1st floor)115088 MoskauRussian FederationTelephone: +7 495 665 4993E-Mail: [email protected]: www.pilzrussia.ru

SEPilz Skandinavien K/SSafe AutomationEnergigatan 10 B43437 KungsbackaSwedenTelephone: +46 300 13990Telefax: +46 300 30740E-Mail: [email protected]: www.pilz.se

TRPilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. Şti.Kayışdağı Mahallesi Dudullu Yolu Cad. Mecnun Sok. Duru Plaza No:7 34755 Ataşehir/İstanbul TurkeyTelephone: +90 216 5775550Telefax: +90 216 5775549E-Mail: [email protected]: www.pilz.com.tr

TWPilz Taiwan Ltd.7F.-3, No. 146, Songjiang Rd.Zhongshan Dist., Taipei City104, TaiwanTelephone: +886 2 2568 1680Telefax: +886 2 2568 1600E-Mail: [email protected]: www.pilz.tw

USPilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: +1 734 354 0272Telefax: +1 734 354 3355E-Mail: [email protected]: www.pilz.us

SupportTechnical support is available from Pilz round the clock.

Americas

Brazil

+55 11 97569-2804

Canada

+1 888-315-PILZ (315-7459)

Mexico

+52 55 5572 1300

USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

China

+86 21 60880878-216

Japan

+81 45 471-2281

South Korea

+82 31 450 0680

Australia

+61 3 95446300

Europe

Austria

+43 1 7986263-0

Belgium, Luxembourg

+32 9 3217575

France

+33 3 88104000

Germany

+49 711 3409-444

Ireland

+353 21 4804983

Italy

+39 0362 1826711

Scandinavia

+45 74436332

Spain

+34 938497433

Switzerland

+41 62 88979-30

The Netherlands

+31 347 320477

Turkey

+90 216 5775552

United Kingdom

+44 1536 462203

You can reach our

international hotline on:

+49 711 3409-444

[email protected]

CM

SE®

, Ind

uraN

ET p

®, P

AS

4000

®, P

AS

cal®

, PA

Sco

nfig®

, Pilz

®, P

IT®, P

LID

®, P

MC

prim

o®, P

MC

prot

ego®

, PM

Cte

ndo®

, PM

D®, P

MI®

, PN

OZ®

, Prim

o®, P

SEN

®, P

SS

®, P

VIS

®, S

afet

yBU

S p

®,

Saf

etyE

YE®

, Saf

etyN

ET p

®, T

HE

SP

IRIT

OF

SA

FETY

® a

re re

gist

ered

and

pro

tect

ed tr

adem

arks

of P

ilz G

mbH

& C

o. K

G in

som

e co

untr

ies.

We

wou

ld p

oint

out

that

pro

duct

feat

ures

may

var

y

from

the

deta

ils s

tate

d in

this

doc

umen

t, de

pend

ing

on th

e st

atus

at t

he ti

me

of p

ublic

atio

n an

d th

e sc

ope

of th

e eq

uipm

ent.

We

acce

pt n

o re

spon

sibi

lity

for

the

valid

ity, a

ccur

acy

an

d en

tiret

y of

the

text

and

gra

phic

s pr

esen

ted

in th

is in

form

atio

n. P

leas

e co

ntac

t our

Tec

hnic

al S

uppo

rt if

you

hav

e an

y qu

estio

ns.

Pilz develops environmentally-friendly products using

ecological materials and energy-saving technologies.

Offices and production facilities are ecologically designed,

environmentally-aware and energy-saving. So Pilz offers

sustainability, plus the security of using energy-efficient

products and environmentally-friendly solutions.

Pilz GmbH & Co. KG

Felix-Wankel-Straße 2

73760 Ostfildern, Germany

Tel.: +49 711 3409-0

Fax: +49 711 3409-133

[email protected]

www.pilz.com

Presented by:

7-3-

2-3-

026,

201

5-03

Prin

ted

in G

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any

© P

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mbH

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